ZIKGS210DS - Saw Zipper - Free user manual and instructions

USER MANUAL ZIKGS210DS Zipper

READ THE MANUAL! Read the user and maintenance carefully and get familiar with the controls in order to use the machine correctly and to avoid injuries and machine defects.

Danger of injury! Do not touch the running saw blade

Wear protective equipment!

Stop and pull out the power plug before any break and engine maintenance!

Warning of crush injuries!

/ sound pressure level L

This manual is part of the machine and must not be removed. Save it for later reference and if you let other people use the machine, add this manual to the machine.

Please read and note the safety instructions! Before first use read this manual carefully. It eases the correct use of the machine and prevents misunderstanding and damages of machine. Due to constant advancements in product design, construction, illustrations and contents may deviate slightly. If you notice any errors, please inform us. We reserve the right to make technical changes! Check the goods immediately after receipt and note any complaints on the consignment note when taking over the goods from the deliverer! Transport damage must be reported to us separately to us within 24 hours. ZIPPER MASCHINEN GmbH cannot accept any liability for transport damage that has not been reported. Copyright © 2022 This documentation is protected by copyright. All rights reserved! In particular, the reprint, translation and extraction of photos and illustrations will be prosecuted. The place of jurisdiction is the regional court Linz or the court responsible for 4707 Schlüsslberg is valid.

Customer service contact

Z.I.P.P.E.R MASCHINEN GmbH AT-4707 Schlüsslberg, Gewerbepark 8 AUSTRIA Tel [phone] – 700 [e-mail] ZIPPER MASCHINEN GmbH www.zipper-maschinen.at 29 ZI-KGS210DS 12 SAFETY This section contains information and important notes on the safe commissioning and handling of the machine. For your safety, read this manual carefully before commissioning. This will enable you to handle the machine safely and thus prevent misunderstandings as well as personal injury and damage to property. Pay special attention to the symbols and pictograms used on the machine as well as the safety information and danger warnings!

12.1 Intended use of the machine

The machine is intended exclusively for the following activities: Cross-cut and mitre cutting of wood and materials with similar physical properties to wood within the specified technical limits. NOTE

ZIPPER MASCHINEN assumes no responsibility or warranty for any other use or use beyond this and for any resulting damage to property or injury.

12.1.1 Technical restrictions

The machine is designed for the work under the following conditions: Relative humidity: max. 65 % Temperatur e (for operation): +5° C to +40° C Temperature (Storage, Transport): -20° C to +55° C

12.1.2 Prohibited applications / Dangerous misuse

• Operating the machine without adequate physical and mental fitness.

• Operating the machine without knowledge of the manual.

• Modifying the machine design.

• Operating the machine in a potentially explosive environment (machine can generate ignition sparks during operation).

• Operation of the machine in closed rooms without chip and dust extraction.

• Operating the machine outside the technical limits specified in this manual.

• Removing of the safety markings attached to the machine.

• Modifying, circumventing or disabling the safety devices of the machine.

• Cutting of materials with dimensions outside the limits specified in this manual.

• Use of tools which do not meet the safety requirements of the standard for machine tools for woodworking (EN847-1).

• Use of saw blades made of HSS steel.

• Use of saw blades with a lower permitted speed than the machine. The non-intended use or the disregard of the explanations and instructions described in this manual will result in the expiration of all warranty claims and compensation claims for damages against ZIPPER MASCHINEN GmbH.

12.2 User Requirements

The machine is designed to be operated by one person. The prerequisites for operating the machine are physical and mental fitness as well as knowledge and understanding of the operating instructions. PersonsSAFETY ZIPPER MASCHINEN GmbH www.zipper-maschinen.at 30 ZI-KGS210DS who, due to their physical, sensory or mental capabilities, inexperience or lack of knowledge, are unable to operate the machine safely must not use the machine without supervision or instruction by a responsible person. Please note that locally applicable laws and regulations determine the minimum age of the operator and may restrict the use of this machine! Work on electrical components or equipment may only be carried out by a qualified electrician or under the guidance and supervision of a qualified electrician. Put on your personal protective equipment before working on the machine.

The machine is equipped with the following safety devices:

• Separating protective device: blade guard

• Workpiece down holder and fence

12.4 General safety instructions

To avoid malfunctions, damage and health impairments when working with the machine, the following points must be observed in addition to the general rules for safe working:

• Check the machine for completeness and function before starting. Only use the machine if the separating and other non-separating protective devices required for machining have are fitted.

• Make sure that the guards are in good working order and properly maintained.

• Select a level, vibration-free surface and non-slip as the installation area.

• Anchor the machine to the ground to prevent it from lifting off or falling over when cutting.

• Ensure sufficient space around the machine!

• Ensure sufficient lighting conditions at the workplace to avoid stroboscopic effects.

• Ensure a clean working environment.

• Only use tools that are in perfect condition and free of cracks and other defects (e.g. deformations).

• Remove tool keys and other setting tools before switching on the machine.

• Keep the area around the machine free of obstacles (e.g. dust, chips, cut-off workpiece parts, etc.).

• Check the machine's connections for strength before each use.SAFETY ZIPPER MASCHINEN GmbH www.zipper-maschinen.at 31 ZI-KGS210DS

• Never leave the running machine unattended. Switch off the machine before leaving the working area and secure it against unintentional or unauthorized restarting.

• The machine may only be operated, maintained or repaired by persons who are familiar and who have been informed about the dangers arising from this work.

• Ensure that unauthorized persons keep a safety distance from the machine and keep children away from the machine.

• Hide long hair under hair protection.

• Wear close fitting protective work clothing and suitable protective equipment (eye protection, dust mask, ear protection and work gloves only when handling tools).

• Never wear loose jewellery, loose clothing or accessories (e.g. tie, scarf).

• Always work with care and the necessary caution and never use excessive force.

• Do not remove any sections or other parts of the workpiece from the cutting area while the machine is running!

• Do not overload the machine!

• Do not work on the machine if you are tired, not concentrated or under the influence of medication, alcohol or drugs!

• Do not use the machine in areas where vapours of paints, solvents or flammable liquids represent a potential danger (danger of fire or explosion!).

• Do not smoke in the immediate vicinity of the machine (fire hazard)!

• Shut down the machine and disconnect it from the power supply, before adjustment, changeover, cleaning, maintenance or repair work, etc. Before starting work on the machine, wait until all tools or machine parts have come to a complete standstill and secure the machine against unintentional restart.

• Warning signs and/or stickers on the machine that are illegible or have been removed must be replaced immediately!

12.5 Electrical safety

• Only use suitable extension cables (cross-section 1.5mm² for length up to 25m; H05VV-F).

• A damaged or tangled cable increases the risk of electric shock. Handle the cable with care. Never use the cable to carry, pull or disconnect the power tool. Keep the cable away from heat, oil, sharp edges or moving parts.

• Proper plugs and outlets reduce the risk of electric shock.

• Water entry into the machine increases the risk of electric shock. Do not expose the machine to rain or moisture.

• The machine may only be used if the power supply is protected by a residual current circuit breaker.

• Use the machine only when the ON-OFF switch is in good working order.

• Before connecting the machine always make sure that it is switches off.

• Avoid contact of the body with grounded surfaces such as pipes, radiators, ovens and refrigerators. There is an increased risk of electric shock if the body is earthed.

12.6 Special safety instructions for this machine

• During operation of the machine wood dust is generated. Therefore, connect the machine to a suitable dust collection system for dust and chips during installation!

• Always switch on the dust collection system before you start machining the workpiece!

• Never remove sections or other parts of the workpiece from the cutting area while the machine is running.

• When using milling tools with a diameter of ≥ 16 mm and circular saw blades, these must comply with EN 847-1:2013 and EN 847-2:2013; tool carriers must comply with EN 847-3:2013;

• Excessive noise can cause hearing damage and temporary or permanent hearing loss. Wear hearing protection certified to health and safety regulations to limit noise exposure.

• Replace cracked and deformed saw blades immediately, they cannot be repaired.

• Use clean and sharpened saw blades, which are less sensitive to malfunctions and easier to guide.

• If possible, use clamps to hold/fix the workpiece. If you hold the workpiece by hand, always hold your hand at least 100 mm from both sides of the saw blade. Do not use this saw to cut parts that are too small to be securely clamped or held by hand.

• Never cross the intended cutting line in front of or behind the saw blade.

• Check your workpiece before cutting. If the workpiece is bent or warped, clamp it with the outside bent surface against the stop. Always make sure that there is no gap between the workpiece, stop and table along the cutting line. Bent or warped workpieces can twist or moveSAFETY ZIPPER MASCHINEN GmbH www.zipper-maschinen.at 32 ZI-KGS210DS and can cause jamming of the circular saw blade during cutting. There must also be no nails or foreign objects in the workpiece.

• Cut only one workpiece at the same time.

• Whenever you change the mitre angle setting, make sure that the adjustable stop for supporting the workpiece is set correctly and does not disturb the saw blade or the protective system. Without switching the machine "ON", check without moving the workpiece by moving the saw blade (completely simulated cut) that there are no disturbances or dangers when cutting at the stop.

• For a workpiece that is wider or longer than the supporting table, sufficient support such as table extensions, saw blocks, etc. must be provided.

• Always use a clamp or fixture designed to accept round material such as rods or tubes properly.

• Allow the saw blade to reach full speed before touching the workpiece.

• If the workpiece or saw blades become jammed, turn off the mitre saw immediately. Wait until all moving parts have come to a standstill and disconnect the plug from the power source, then start removing the jammed material.

• After you have finished cutting, release the switch, hold the machine head down and wait for the blade to stop before removing the cut part.

• Hold the handle firmly if you make an incomplete cut or release the switch before the machine head is fully in the down position. Instructions for the use of the LASER:

• Do not look directly into the laser beam with unprotected eyes.

• Never point the laser beam at reflective surfaces or persons or animals. Even a low-power laser beam can cause eye damage.

• Never open the laser module. Unexpected exposure to the beam may occur.

• Do not replace the laser with another type of laser.

• Do not modify the laser to increase its power.

• Repairs to the laser may only be carried out by the laser manufacturer or an authorized representative.

12.7 Hazard warnings

12.7.1 Residual risks

Despite intended use, certain residual risk factors remain.

• Touching the saw blade in the uncovered sawing area.

• Injuries caused by touching the running saw blade.

• Kickback of workpieces and workpiece parts due to insufficient fastening.

• Saw blade breakage or throwing out parts of the saw blade.

• Hearing loss / damage to health due to wood dust if protective equipment and dust collection systems are not used in closed rooms.

12.7.2 Hazardous situations

Due to the structure and construction of the machine, hazardous situations may occur which are identified in these operating instructions as follows: DANGER

A safety instruction designed in this way indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Such a safety instruction indicates a potentially hazardous situation which, if not avoided, may result in serious injury or even death.

A safety instruction designed in this way indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.TRANSPORT ZIPPER MASCHINEN GmbH www.zipper-maschinen.at 33 ZI-KGS210DS NOTE

A safety note designed in this way indicates a potentially dangerous situation which, if not avoided, may result in property damage. Regardless of all safety regulations, your common sense and your appropriate technical aptitude/training are and remain the most important safety factor in the error-free operation of the machine. Safe working depends on you! 13 TRANSPORT For proper transport, also observe the instructions and information on the transport packaging regarding centre of gravity, lifting points, weight, means of transport to be used as well as the prescribed transport position etc. Ensure the correct body posture when lifting, carrying and setting down the load. Lifting / Setting down

• When lifting/setting down, ensure that you are standing firmly (legs hip-width apart).

• Lift/set down load with knees bent and back straight.

• Do not lift/set down load with a jerk. Carrying

• Carry load with both hands as close to body as possible.

• Carry load with straight back. NOTE: Transport of the unpacked machine only in transport position = saw unit in the lower position and locked by means of bolt as well as drag lock locked. Transport of the assembled machine

• Tighten the mitre lock (1) to fix the rotary table.

• Fix the machine head in the rear position using the drag lock (2).

Locking / unlocking the machine head

By slightly pressing down the machine head and simultaneously removing the locking bolt (3) from the motor holder, the saw is released from the lowest / transport position. NOTE: Please hold the handle and guide the machine head slowly upwards until it reaches the uppermost position. If the handle is released, the machine head will jump up due to the spring preload.

Press the machine head downwards and fix it by inserting the locking bolt (3).

Check the delivery immediately for transport damage and missing parts. Report any damage or missing parts to your dealer or the shipping company immediately. Visible transport damage must also be noted immediately on the delivery note in accordance with the provisions of the warranty, otherwise the goods are deemed to have been properly accepted.

14.1.2 Requirements for the installation site

The selected installation site must ensure a suitable connection to the electrical mains, as well as a connection to an extraction system. Observe the safety requirements and the dimensions of the machine. Place the machine on a level, solid surface. The chosen installation site of the machine must comply with the local safety regulations as well as the ergonomic requirements for a workplace with sufficient lighting conditions. Ensure that the selected workplace (machine stand, worktop,...) can bear the load of the machine and that the machine can be attached to it using screws. The base of the machine has fixing holes by means of which the machine is firmly connected to the floor. This prevents movement of the machine during operation and possible damage or injury. The machine must be levelled at all support points at the same time. In addition, a distance of at least 0.8 m around the machine must be secured all around. The necessary space for feeding long workpieces must be provided. NOTE

Required mounting material is not included in the scope of delivery.

Hole pattern for machine mounting:

Anchoring to the ground

• Anchor both sides of the machine (1) to the floor of the installation site using appropriate fixing bolts.

The machine has been disassembled for transport and must be reassembled before use. Follow the instructions below:ASSEMBLY ZIPPER MASCHINEN GmbH www.zipper-maschinen.at 35 ZI-KGS210DS

1. Assembly mitre lock

• Screw the mitre lock (1) into the bore hole on the rotary table (2).

2. Assembly workpiece support

• Attach the two workpiece supports (1) to the left and right of the fixed table of the machine.

• Use in each case two hexagon socket screws (2) and the Allen key 6 mm (3).

• Press the metal ring (2) of the sawdust bag (1) together and slide it over the chip collection outlet.

• After releasing the metal ring (2), the sawdust bag is fixed to the machine.

4. Assembly downholder

• The downholder (1) can be placed to the left or right of the saw blade.

• To do this, place the downholder (1) in the hole (2) on the machine.

14.3 Electrical connection

The machine may only be connected to the mains supply and the associated checks carried out by a qualified electrician or under the instruction and supervision of a qualified electrician!

• Check, whether the neutral connection and the protective grounding function properly.

• Check, whether the supply voltage and the frequency correspond to the specifications of the machine.ASSEMBLY ZIPPER MASCHINEN GmbH www.zipper-maschinen.at 36 ZI-KGS210DS NOTE Deviation of the supply voltage and frequency! A deviation from the value of the supply voltage of ±5 % is permissible. A short-circuit fuse must be provided in the power supply system of the machine!

• Use a supply cable of type H07RN (WDE282) or take the required cross-section of the supply cable from a current carrying capacity table. Pay attention to the measures for protection against mechanical damage.

• Make sure that the power source is protected by a residual current circuit breaker.

• Connect the device only to a properly grounded outlet.

• When using an extension cable, make sure that the dimension matches the connected load of the machine. The connection power can be found in the technical data, the correlation of cable cross-section and cable lengths can be found in the technical literature or obtain information from a specialist electrician.

• A damaged cable must be replaced immediately.

14.4.1 Fine adjustment fence

Press the machine head downwards and fix it by inserting the locking bolt (1).

• Place a 90° stop angle (3) on the saw blade (4) and against the fence (5).

• Loosen the screws (6) at both sides with an Allen key and align the fence at an angle of 90° to the saw blade.

• After adjustment, retighten the screws (6).
• ASSEMBLY ZIPPER MASCHINEN GmbH www.zipper-maschinen.at 37 ZI-KGS210DS

14.4.2 Fine adjustment of the angular position 90° (by means of stop angle)

• Fix the rotary table in the 0°-position with the mitre lock.

• Release the locking lever (1) and set the machine head with the handle to the 0°-position (2).

• Secure the machine head with the locking lever (1) again.

• Place a 90° stop angle (2) between the saw blade and the rotary table.

• Use the adjusting screw (4) to set the angle between the saw blade and the turntable to 90°.

• Then check the position of the angle indicator (3, 5).

• If necessar y, loosen the screw (6) with a Phillips screwdriver and move the pointer (3) to the exact position 0° on the vertical angle scale (5) and then fix it again.

14.4.3 Fine adjustment of the angular position 45° (by means of stop angle)

• Lower the machine head and fix it with the locking bolt.

• Fix the rotary table in the 0°-position with the mitre lock.

• Adjusting the 45° angle on the left: Release the locking lever (1) and tilt the machine head with the handle to the left into the 45° position then secure it again with the locking lever (1).

• Place a 45° stop angle (2) between the saw blade and the rotary table.

• With the adjusting screw (2) the saw blade is set at an angle of 45° to the turntable.

right into the 45° position then secure it again with the locking lever (1).

• Place a 45° stop angle (2) between the saw blade and the rotary table.

• With the adjusting screw (3) the saw blade is set at an angle of 45° to the turntable. 15 OPERATION Only operate the machine when it is in a perfect condition. Before each operation, a visual inspection of the machine must be carried out. Safety devices and operating elements must be checked carefully. Check screw connections for damage and tight fit.

15.1 Initial check before start

• Check that the speed of the machine is lower than the max. permissible speed of the saw blade used.

• Check saw blade rotation and saw blade dimensions to match the machine.

• Check that the saw blade guard works properly.

• Check whether the connection to a dust collection system is installed.

• Check whether the stops/fences are set correctly and the saw blade is tightened.

• Check whether the machine is fixed on the working plate or a machine stand.

• Check whether the saw blade can run freely.

15.2.1 Setting the angular position of the worktable

• Loosen the mitre lock (1) to set the rotary table to the desired angle.

• At the locking positions, in angles -45°, -31.6°, -22.5°, -15°, 0°, 15°, 22.5°, 31.6° and 45°, the turntable audibly engages.

• The angular position is indicated at the mitre angle scale (3) by means of the indicator (2).

• Fix the rotary table again with the mitre lock (1).OPERATION ZIPPER MASCHINEN GmbH www.zipper-maschinen.at 39 ZI-KGS210DS

15.2.2 Setting the angular position of the machine head

• Release the locking lever (1) and tilt the machine head to the left or right with the handle (2) until the desired angle is achieved.

• NOTE: To swivel the machine head to the right side (R), proceed as follows: o Tilt the machine head approx. 10° to the left. o Press the locking button (6) o Then swivel the machine head over the 0° line to the right. o Now you can release the locking button (6) again.

• The pointer (3) indicates the angle of inclination on the scale (4).

• After the desired angle is set, fix the machine head with the locking lever (1).

• To ensure that the machine is standing securely, adjust the tilt lock (5) by turning it so that the machine is stable.

15.2.3 Setting the fences

Front view Back side

• The two adjustable fences (1 and 2) must be adjusted after changing the machine head angle.

• To do this, loosen the fixing screws (3a and 3a) and adjust the fences so that there is a gap of max. 8 mm between the saw blade and fence.

• Then retighten the fixing screws (3a and 3a) to fix the fences (1 and 2).

• NOTE: For a machine head angle of O°-45° to the right, the removable fence (2) must be removed. In this case, the maximum permissible workpiece height is also reduced (see technical data).

• Loosen the fixing screw (3b) sufficiently to be able to take off the removable fence (2) upwards.

• After finishing the cut, the removable fence (2) must be refitted. CAUTION

Before cutting, check that the fences and the saw blade cannot collide (simulated cut with switch-off machine).

• The cutting depth can be adjusted continuously by turning the screw (1).

• To do this, loosen the knurled nut (2) on the screw (1).

• Turn the screw (1) on or off to set the desired cutting depth. Then retighten the knurled nut (2). NOTE

15.2.5 Connection to a dust collection system

For dust extraction in closed rooms, connect a suction hose to the dust extraction nozzle and fix it with a hose clamp. Connection dimensions according to technical data.

• Switch the machine ON: Press the locking button (1) and then press and hold the ON-OFF switch (2) on the handle.

15.2.7 Setting the speed

Set the speed-selector switch to the desired speed:

• Switch the laser on/off with switch (1).

The laser indicates the exact cutting line on the workpiece.

15.3 Operation modes

Mitre are particularly suitable for cutting small workpieces (approx. 100 mm) to length.

• For mitre cuts, the sliding mechanism is fixed in the rear position by the drag lock (1) so that the machine head cannot slide forwards or backwards during the cut.

Adjust the angle setting according to the desired operation and adjust the fences accordingly.

• Mark the cutting line (by laser).

• Place the workpiece against the fence and table and fix it with the clamp device (2).

• Move the machine head to its uppermost position.

• Switch on the machine and wait until the saw blade has reached full speed.

• Make the mitre cut (move the machine head downwards) until it has reached the lowest position.

• Move the machine head to the uppermost position. NOTE

Machine head is spring loaded, do not simply release the machine head, instead move the handle upwards until the uppermost position is reached (rest position).

• Release the ON-OFF switch and wait until saw blade comes to stand still.

Sliding cuts are suitable for cutting longer workpieces.

• For that kind of cuts, the sliding mechanism is unlocked by releasing the drag lock (1) so that the machine head can slide forwards or backwards during the cut.

• Adjust the angle settin g according to the desired operation and adjust the fences accordingly.

• Mark the cutting line (by laser).

• Place the workpiece against the fence and table and fix it with the clamp device (2).

• Move the machine head to its uppermost position.

• Switch on the machine and wait until the saw blade has reached full speed.

• Perform a sliding cut: To do this, push the machine head forward, then move it downward evenly with light pressure until it reaches the lowest position. Then push the machine head slowly and evenly backward to process the entire length of the workpiece.

• Move the machine head to the uppermost position. NOTE

Machine head is spring loaded, do not simply release the machine head, instead move the handle upwards until the uppermost position is reached (rest position).

• Release the ON-OFF switch and wait until saw blade comes to stand still.

Set the depth stop for slot cuts so that the desired cutting depth is obtained at the selected angle. Make the mitre or sliding cuts as described in the respective chapter with the difference that the workpiece is not completely cut through.

The machine may only be connected to the mains supply and th e associated checks carried out by a qualified electrician or under the instruction and supervision of a qualified electrician!

Regular cleaning guarantees the long service life of your machine and is a prerequisite for its safe operation.CLEANING, MAINTENANCE, STORAGE, DISPOSAL ZIPPER MASCHINEN GmbH www.zipper-maschinen.at 42 ZI-KGS210DS NOTE

Incorrect cleaning products can attack the finish of the machine. Do not use any solvents, nitro thinners or other cleaning products that could damage the machine's finish. Observe the specifications and instructions of the cleaning agent manufacturer.

• Keep all safety devices, ventilation slots and the motor housing free of dust.

• Therefore, clean the machine after each use and remove any sawdust with a brush, broom or vacuum cleaner.

The machine is low-maintenance and only a few parts need to be serviced. Malfunctions or defects that could affect your safety must be repaired immediately!

• Before each operation, check the perfect condition of the safety devices.

• Regularly check the perfect and legible condition of the warning and safety labels of the machine.

• Use only proper and suitable tools.

• Use only original spare parts recommended by the manufacturer.

16.2.1 Maintenance plan

The type and degree of machine wear depends to a large extent on the operating conditions. The following intervals apply when the machine is used within the technical limits: Interval Components Action Before usage Saw blade Check for damage and replace if necessary. Saw blade guard Check function (see function check saw blade protection) Table inlet Check for damage and replace if necessary. Cable Check for damage and repair if necessary. After usage Maschine Remove dust/wood splinters and dirt Saw blade guard Chip bag After 50h (/ 10h) Carbon brush Check and replace if necessary. When required Saw balde Check sharpness of saw blade and replace when necessary

• Swing the machine head upwards.

• Loosen the screw (1).

• Loosen the screw (2) and dismantle the support (3).

• Slide the plate (4) and the movable saw blade guard (5) upwards until the flange screw (6) is accessible.

• Press the spindle lock button (7) with one hand while placing the 6 mm Allen key on the flange screw (6) with the other hand.

• Turn the saw blade until the spindle lock engages.

• Now loosen the flange screw (6) with a little more pressure. NOTE: Left-hand thread!

• Remove the flange screw (6) and the outer flange disc (8).

• Remove the saw blade from the spindle.

• Clean the flange screw (6), the outer flange disc (8) and the inner flange disc.

• Put a new saw blade on the spindle. NOTE: Ensure the correct direction of rotation!

• P lace the flange screw (6) and the outer flange disc (8) on the spindle and tighten it.

• Return the plate (4) and the movable saw blade guard (5) in their original position.

• Fix the plate (4) again with the screw (1).

• Fix the support (3) and the movable saw blade guard (5) with the screw (2).

• Check that the saw blade guard works properly and moves up and down when the machine head is moved (Machine head position up saw blade guard covers the saw. CAUTION Pay attention to correct direction of rotation and dimension of the saw blade. Limits for dimension: Max. Diameter of 210mm and max. thickness of 2.6mm, as well as mounting diameter of 30mm.

• Before continuing with your work, make sure that all safety devices are in good operating condition (Saw blade protection check).

• Important! Whenever changing the saw blade, check that it rotates freely in the table insert, both at vertical and 45° angle settings.

• If the laser (1) does not show the correct cutting line any more, you can adjust the laser with the screws (2).

• The laser beam should hit the teeth of the saw blade.

The saw is equipped with a sawdust bag (1). NOTE: The sawdust bag (1) may only be used for cutting wood and wood-like materials!

• Press the metal ring (2) on the sawdust bag (1) together and fit it to the dust outlet (3).

• After releasing the metal ring (2), the sawdust bag is fixed to the dust outlet.

• The sawdust bag can be emptied by means of a zipper (4).

• Check the carbon brushes after the first 50 hours of operation with a new machine or when new brushes are fitted. After carrying out the first check, repeat the check every 10 hours of operation.

• If the carbon is worn down to a length of 6 mm, or if the spring or contact wire is burnt or damaged, it is necessary to replace both brushes. If it turns out that the brushes can be used after removal, it is possible to remount them.

• When servicing the carbon brushes, open the two locks (1). Then remove the carbon brushes. Replace the carbon brushes in reverse order.

If the table insert (1) is damaged, there is a risk that small parts may become stucked between the table insert and the saw blade and block the saw blade

• Remove screws (2) from the table insert (1). If necessary, turn the rotary table and machine head to reach the screws.

Store the machine in a dry, frost-proof and lockable place when not in use. Make sure that unauthorised persons and especially children do not have access to the machine. NOTE

Improper storage can damage and destroy important components. Only store packed or already unpacked parts under the intended ambient conditions!

Observe the national waste disposal regulations. Never dispose of the machine, machine components or operating equipment in the residual waste. If necessary, contact your local authorities for information regardin g available disposal options. If you purchase a new machine or equivalent equipment from your specialist dealer, he is obliged in certain countries to dispose of your old machine properly.

The mach ine may only be connected to the mains supply and the associated checks carried out by a qualified electrician or under the instruction and supervision of a qualified electrician! Many possible sources of error can be eliminated in advance if the machine is properly connected to the mains. If you are unable to carry out the necessary repairs properly and/or do not have the required training, always consult a specialist to solve the problem. Trouble Possible cause Solution Machine doesn’t start

Carbon brushes defect

Contact the service team

Contact the service team

ON-OFF-switch defect

Contact the service team Workpiece kick-back

Wrong assembled saw blade

19.1.1 Restrictions techniques

The installation of parts other than original spare parts leads to the loss of the guarantee! Therefore: When replacing components/parts, only use spare parts recommended by the manufacturer. Order the spare parts directly on our homepage – category SPARE PARTS or contact our customer service

No. Description 1 Base

75 Outer pressing plate 2 Cross pan head three combination M5×30

Cross pan head screw triple combination M5*16 6 Hexagon headed bolt M8×20

79 Front cover 7 Plum blossom rubber foot

80 Rolling bearing 6003 8 Left movable support

Cross recessed countersunk head screw M4*10 9 Small knob 6×28

82 Bearing pressing plate

Hexagon socket head screw triple combination M6X30

84 Flat key 4*12 12 Cross pan head screw M6X16

Right movable support

Shaft bearing retainer 15 14 Rear locking handwheel assembly

87 Needle roller bearing hk1010 14-1 Cross pan head tapping screw ST4.8X25

88 Gear lock pin 14-2 Chamfered handwheel spring

O-ring 14-3 Rear locking wrench

Bearing pressing plate 19 Connecting seat

Cross recessed countersunk head screw M5*18 20 Hexagon socket head cap screw M6*30

99 Cross pan head tapping screw ST4.2*65 23 Angle conversion screw

104 Brush holder assembly 27 Connecting base ruler

Cross pan head screw triple combination M4x10

106 Casing 29 Cutting paving

Cross pan head screw triple combination M5*40 30 Disc pointer

109 Casing rear cover

114 Ejector seat 37 Cross recessed countersunk head screw M5*12

115 Governor switch 38 Miter pointer

Hexagon socket cylinder head three combination M8 * 25

123-2 Self locking torsion spring 48 Large pan head screw M5*16

Cross recessed countersunk head screw M4*14

Cross recessed pan head screw triple combination M4x14 57 Ball nut

119 Laser circuit board 58 Connecting shaft

Cross recessed countersunk head tapping screw ST3x6 59 Large torsion spring

138 Laser transparent cover 60 Connecting shaft cover

Transparent cover pressing plate

Inner triangular screw 10 car 6 × 7 large flat head

146 Jaw iron 67 Cross recessed pan head screw M6*10

147 Non standard screw 6-car M5x7 68 Large cover

69 Cross pan head screw M5*10

149 Right wing guard 71 Knurled thin NUT M6

Dust bag 73 Plastic thread buckle

• oder nutzen Sie das Online Reklamations- bzw. Ersatzteilbestellformular, zur Verfügung gestellt auf unserer Homepage – Kategorie SERVICE/NEWS.GUARANTEE TERMS (EN) ZIPPER MASCHINEN GmbH www.zipper-maschinen.at 72 ZI-KGS210DS 29 GUARANTEE TERMS (EN) 1.) Warranty: Company ZIPPER Maschinen GmbH grants for mechanical and electrical components a warranty period of 2 years for amateur use; and warranty period of 1 year for professional use, starting with the purchase of the final consumer. In case of defects during this period, which are not excluded by paragraph 3, ZIPPER will repair or replace the machine at its own discretion. 2.) Report: In order to check the legitimacy of warranty claims, the final consumer must contact his dealer. The dealer has to report in written form the occurred defect to ZIPPER. If the warranty claim is legitimate, ZIPPER will pick up the defective machine from the dealer. Returned shippings by dealers which have not been coordinated with ZIPPER, will not be accepted and refused. 3.) Regulations: a) Warranty claims will only be accepted, when a copy of the original invoice or cash voucher from the trading partner of ZIPPER is enclosed to the machine. The warranty claim expires if the accessories belonging to the machine are missing. b) The warranty does not include free checking, maintenance, inspection or service works on the machine. Defects due to incorrect usage of the final consumer or his dealer will not be accepted as warranty claims either. Some examples: usage of wrong fuel, frost damages in water tanks, leaving fuel in the tank during the winter, etc. c) Defects on wear parts are excluded, e.g. carbon brushes, collection bags, knives, cylinders, cutting blades, clutches, sealings, wheels, saw blades, splitting crosses, riving knives, riving knife extensions, hydraulic oils, oil/air/fuel filters, chains, spark plugs, sliding blocks, etc. d) Also excluded are damages on the machine caused by incorrect or inappropriate usage, if it was used for a purpose which the machine is not supposed to, ignoring the user manual, force majeure, repairs or technical manipulations by not authorized workshops or by the customer himself, usage of non-original ZIPPER spare parts or accessories. e) After inspection by our qualified personnel, resulted costs (like freight charges) and expenses for not legitimated warranty claims will be charged to the final customer or dealer. f) In case of defective machines outside the warranty period, we will only repair after advance payment or dealer’s invoice according to the cost estimate (incl. freight costs) of ZIPPER. g) Warranty claims can only be granted for customers of an authorized ZIPPER dealer who directly purchased the machine from ZIPPER. These claims are not transferable in case of multiple sales of the machine. 4.) Claims for compensation and other liabilities: The liability of company ZIPPER is limited to the value of goods in all cases. Claims for compensation because of poor performance, lacks, damages or loss of earnings due to defects during the warranty period will not be accepted. ZIPPER insists on its right to subsequent improvement of the machine. SERVICE After Guarantee and warranty expiration specialist repair shops can perform maintenance and repair jobs. But we are still at your service as well with spare parts and/or product service. Place your spare part/repair service cost inquiry by

Impressions and suggestions for improvement. - Experiences that may be useful for other users and for product design

Experiences with malfunctions that occur in specific operation modes

We would like to ask you to note down your experiences and observations and send them to us via E-Mail or by post: Meine Beobachtungen / My experiences: