XPR5572R - Lamp NightStick - Free user manual and instructions

USER MANUAL XPR5572R NightStick

y WARNING: Use only the approved Nightstick 5572-BATT Lithium-ion rechargeable battery pack or the approved non-rechargeable batteries listed below. y WARNING: To prevent ignition of a hazardous atmosphere, do not open the battery compartment or attempt to exchange any of the supplied battery packs while in the hazardous environment. This task must ONLY be performed in an area known to be non-hazardous. y WARNING: To prevent ignition of a hazardous atmosphere, the approved Nightstick 5572-BATT Lithium-ion rechargeable battery pack must only be charged in an area known to be non-hazardous. y WARNING: When using non-rechargeable batteries in the Nightstick 5570-BATT, use only Energizer EN91 or Energizer E91 batteries. y WARNING: To prevent ignition of a hazardous atmosphere, non- rechargeable AA batteries must only be changed in an area known to be non-hazardous. y WARNING: To reduce the risk of explosion, do not mix new non- rechargeable batteries with used non-rechargeable batteries, or mix non-rechargeable batteries from different manufacturers. y WARNING: Substitution of components may impair intrinsic safety.

SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY

y For personal safety, always conrm the rating of any known hazardous or potentially hazardous location where the Angle Light is to be used. CAUTION y Rechargeable Lithium-ion batteries must be used and charged properly. Improper use can result in serious injury, re, or death. y Do not leave the battery in direct sunlight or use or store the battery inside cars in hot weather. y Do not expose the battery to water or salt water, or allow the battery to get wet. y Do not store the battery with metallic objects that may cause a short circuit. y Immediately discontinue use of the battery if the battery emits an unusual smell, feels hot, changes color, changes shape or appears abnormal in any way. y Keep out of the reach of children.

MOUNTING THE CHARGER

WARNING: While the XPR-5572 Angle Light is certied as an Intrinsically Safe Permissible product, the charger is NOT Intrinsically Safe. The charger MUST be installed in a location far enough outside of the hazardous environment to ensure that it can never come in contact with any potentially explosive materials.Tools required for installation: y A small level y A hammer y A small center punch or nail y An electric drill and drill bits to suit the wall material and anchoring method y A #2 Phillips Head Screwdriver y Torx Wrench (included)The Nightstick 5572-CHGR1 wall/vehicle charger is designed to mount to any at, dry surface. The design of the charger will secure the Angle Light into the charger at virtually any angle. As such, the charger can be mounted at any angle. For purposes of these instructions, we will be mounting the charger vertically.Included with the wall/vehicle charger are 4 - #8 x 32 x 1 ½” Pan Head Screws that can be used to install the charger to virtually any surface however special mounting requirements may require different hardware. y To install the charger, use the full-size DRILLING DIAGRAM TEMPLATE located here in the instructions. y Select a location to install the charger making sure to check what is on the other side of the mounting surface…no electrical wires, water lines, etc. y The other consideration for determining the mounting location of the charger is the distance to the AC wall outlet or the 12v DC power outlet. Please check to make sure that the appropriate Nightstick AC or DC Power Supply will reach the charger when it is plugged in. Otherwise, relocate the charger’s installation location as needed. y Once the appropriate location has been selected, tape the template in place using blue painter’s tape (or other non-marring tape) ensuring that the template is level. Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.mynightstick.comINS-XPR5572-16Included in the box - Compris dans la boîte - Incluido en la caja Instruction Manual XPR-5572 THANK YOU FOR SELECTING THE NIGHTSTICK XPR-5572 INTRINSICALLY SAFE PERMISSIBLE RECHARGEABLE ANGLE LIGHT!PLEASE SAVE THESE INSTRUCTIONSPlease read these instructions before using your Nightstick XPR-5572 Intrinsically Safe Permissible Rechargeable Angle Light. They include important safety information and operating instructions. Permissible Nightstick XPR-5572 Flashlight/Floodlight APPROVAL No. 20-A150005-0 TESTED FOR INTRINSIC SAFETY IN METHANE-AIR MIXTURES ONLYWARNINGS: Do not charge in hazardous location. MSHA approved for use with Bayco Li-ion Battery Pack 5572-BATT or Primary 5570-BATT Battery Pack containing 6 AA Energizer Type EN91 or L91 batteries. Replace the Battery Pack in fresh air only. Do not mix batteries from different manufacturers or different types. Battery Pack to be replaced by a qualified technician only. The Model Nightstick 5572 must not be opened in areas where permissibility is required. Substitution of components may impair Intrinsic Safety.CLASS I DIV I GRPS A-D T3CLASS II & III DIV I GRPS E-GCLASS I ZONE 0 Group IIC T3CLASS II ZONE 20 Group IIIC T3-20ºC ≤ Tamb ≤ +70ºC

E 467756 Ex ia FLASHLIGHT FOR USE IN HAZARDOUS LOCATIONSUL listed for use with Bayco Li-ion Battery Pack 5572-BATT or Primary 5570-BATT Battery Pack containing 6 AA Energizer Type EN91 or E91 batteries.y Use a hammer and a small center punch or nail to mark all 4 of the hole locations through the template and then remove the tape and template. y If the charger is being installed onto drywall, you will need to install 4 - #8 Drywall Anchors (included). Using a 1/4” drill bit, drill 4 holes through the drywall in the locations of the nail marks. Using a #2 Phillips Head Screwdriver, install all 4 Drywall Anchors into the drywall until they are each ush with the surface. NOTE: If the charger is being installed onto a metal surface, drill 4 appropriately sized holes. The diameter of the drill bit required will be determined by the type of metal and the thickness of the material. NOTE: If the charger is being installed onto a wooden surface, drill a 3/32” pilot hole in all 4 locations. y The mounting screw holes can be accessed from the front of the charger when the Angle Light is not installed in the charger. y Looking through the mounting holes in the front face of the charger, line up the mounting holes for the charger with the pilot holes (or drywall anchors) and one at a time, carefully insert each of the supplied #8 x 32 x 1 ½” Pan Head Screws into the mounting holes from the front of the charger. Give each screw a small turn by hand to get each one started. y Using a #2 Phillips Head Screwdriver, hand-tighten each screw until the charger is securely afxed to the mounting surface. CAUTION: Do not use an electric drill or drill driver to install the screws. Do not over-tighten. Doing so could damage the mounting holes in the charger. y Plug either the Nightstick AC or DC Power Supply cord into the power port on the bottom of the 5572-CHGR1 charger and then into the appropriate power outlet. y The LED Charge Indicator Light on the charger will momentarily light up GREEN and then turn RED and then go off. This is normal behavior when the Angle Light is NOT installed in the charger. y The charger is now ready to use.

POWERING THE XPR-5572

The XPR-5572 Intrinsically Safe Permissible Rechargeable Angle Light can be powered in one of two ways: y The Nightstick 5572-BATT Lithium-ion Rechargeable Battery Pack. y The Nightstick 5570-BATT Non-Rechargeable Battery Carrier and 6 - AA Energizer EN91 or Energizer E91 Batteries.

WARNING: Do not use any other type of non-rechargeable battery with

WARNING: Do not use rechargeable AA batteries with this light.

5572-BATT LITHIUM-ION RECHARGEABLE BATTERY PACK

WARNING: The Nightstick 5572-BATT Lithium-ion Rechargeable

Battery Pack is a proprietary shape and design and will only t in the XPP-5570R or XPR-5572R Angle Lights. Do not attempt to use this battery pack in any other light. Do not attempt to use any other rechargeable battery pack in this light.

WARNING: The Nightstick 5572-BATT Lithium-ion Rechargeable

Battery Pack is a sealed unit and is not designed to be opened up. Do not attempt to open the 5572-BATT Lithium-ion Rechargeable Battery Pack. y To install the 5572-BATT Lithium-ion Rechargeable Battery Pack, unscrew the Torx Head Screw located on the Battery Compartment Door on the base of the light using the included Torx Wrench. (Image 1) NOTE: The Battery Compartment Door Torx Screw utilizes a design that prevents the screw from falling out of the door. Do not attempt to remove the screw. (Image 2) Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.mynightstick.com INS-XPR5572-16 y With the Battery Compartment Door opened enough to provide clearance, insert the 5572-BATT Lithium-ion Rechargeable Battery Pack with the end having the metal contacts on it being inserted rst and the rails on the bottom of the Battery Pack positioned toward the back of the light. (Image 3) y With the 5572-BATT Lithium-ion Rechargeable Battery Pack fully inserted into the handle of the light, close the Battery Compartment Door and secure it in place with the Battery Compartment Door Torx Head Screw and the included Torx Wrench. (Image 4)

WARNING: Do not over-tighten the Battery

Compartment Door Torx Head Screw. The Angle Light is now ready to be powered using the Nightstick 5572-BATT Lithium-ion Rechargeable Battery Pack.

5570-BATT NON-RECHARGEABLE BATTERY CARRIER

WARNING: The Nightstick 5570-BATT Non-Rechargeable Battery

Carrier is a proprietary shape and design and will only t in the XPP- 5570 or XPR-5572 Angle Lights. Do not attempt to use this battery pack in any other light. Do not attempt to use any other battery pack in this light. The Nightstick 5570-BATT Non-Rechargeable Battery Carrier is designed to t 6 AA batteries. In order to maintain the XPR-5572’s Intrinsically Safe Permissible rating, the only AA batteries certied for use with this light are the Energizer EN91 or Energizer E91. Do not attempt to use any other brand or model of AA batteries with this light. Do not attempt to use any type of rechargeable AA batteries with this light. Installing or replacing the batteries y Begin by positioning the 5570-BATT Non-Rechargeable Battery Carrier with the arrow pointing to the left. (Image 5) y Using the thumb and index nger, squeeze in on the two sides of the carrier cover closest to the right end of the carrier. (Image 6) y This action will cause the tabs on the right end of the cover to release from the base and allow the cover to simply lift away. (Image 7) y Using 6 – AA Energizer EN91 or Energizer E91 (make sure that all 6 batteries are of one or the other model…do not use a combination of the two), install the batteries per the diagram located on the inside base of the battery carrier. (Image 8) y Take care not to bend any of the battery contact springs, and to make sure that all 6 batteries are properly seated before reinstalling the cover. (Image 9) y To reinstall the cover, insert the two tabs on the left-hand end of the cover into the two corresponding slots on the left end of base. (Image 10) Image 1 Image 2 Image 3 Image 4 Image 5 Image 6 Image 7 Image 8 Image 9 Image 10Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.mynightstick.com INS-XPR5572-16 y While keeping the left-hand tabs in their slots, gently press down on the right side of the cover until the two right-hand tabs slip into their respective slots. (Image 11) NOTE: The battery carrier cover will only t one way. It is not possible to install it in a reversed position. The Nightstick 5570-BATT Non-Rechargeable Battery Carrier is ready to install into the Angle Light. Installation of the 5570-BATT Non- Rechargeable Battery Carrier into the Angle Light is the same as installing the 5572-BATT Lithium- ion Battery Pack. Please see the instructions listed above in the 5572- BATT LITHIUM-ION RECHARGEABLE BATTERY PACK section. PLACING THE ANGLE LIGHT INTO THE CHARGER The Nightstick 5572-CHGR1 charger is designed to securely hold a properly installed XPR-5572 Angle Light in place under conditions up to and including 9g of lateral force meeting the requirements of NFPA 1901 (2009).

WARNING: Installing the Angle Light into the charger MUST be done

using the following steps. Failure to do so could damage the charger or its ability to hold the Angle Light securely in place. The spring-loaded grips located on the charger, are designed to snap around the body of the light one at a time…not simultaneously. y While positioned in front of the charger, grasp the Angle Light around the bezel and place either the left or right side of the light into the charger at an approximate 45 degree angle being certain that the base of the light rests on the base contour of the charger. (Image 12) y While holding the inserted side of the light against the back of the charger’s contour, rmly press straight back on the opposite side of the light (allowing the edge to slide around the contour of the charger) until it slips past the Spring-loaded Gripper and snaps into the charger. (Image 13)

WARNING: Attempting to push the Angle Light straight into the

charger or from an angle above or below, could result in damage to the charger and should not be attempted. Conrmation of proper installation can be seen in the LED Charge Indicator Light. When the Angle Light is properly installed in the charger, and power is being supplied by the Nightstick AC or DC Power Supply, the LED Charge Indicator Light on the charger will light up constant RED indicating that the unit is being charged. (Image 14) REMOVING THE ANGLE LIGHT FROM THE CHARGER y While positioned in front of the charger, grasp the Angle Light around the bezel and twist it in either a clockwise or counter-clockwise direction. (Image 15) Image 17 y This action will cause the side of the light to disengage from the charger and slip past the Spring-loaded Gripper. (Image 16) y While maintaining an approximate 45 degree angle to the light, pull the light straight away from the charger. (Image 17) y The light has now been safely removed from the charger and is ready to use.

CHARGING THE ANGLE LIGHT

WARNING: Use only the supplied Charger, Lithium-ion Rechargeable

Battery Pack and AC or DC Power Supply for charging. Do not attempt to charge this light with non-rechargeable or rechargeable AA batteries installed. y The time required to charge the Angle Light is conditional on the remaining charge left in the Lithium-ion Rechargeable Battery Pack at the time of charging. The maximum charge time required is approximately 6 hours. y Fully charge the Lithium-ion Rechargeable Battery Pack before the rst use, or if the Lithium-ion Rechargeable Battery Pack has been unused for several months. y Install the Angle Light into the charger using the exact method described in this Instruction Manual above (“PLACING THE ANGLE LIGHT INTO THE CHARGER”). WARNING: Failure to do so could damage the charger and/or the light. y When the Angle Light is properly seated in the charger, the LED Charge Indicator light will turn solid RED indicating that the Lithium- ion Rechargeable Battery Pack is charging (Image 14). The Lithium- ion Rechargeable Battery Pack is fully charged when the LED Charge Indicator light turns GREEN. y The Lithium-ion Rechargeable Battery Pack does not have any Recharge Memory Effect, therefore placing the Angle Light in the charger prior to full depletion of the battery does not adversely affect the battery life. The Angle Light can be kept in the charger indenitely without any negative impact on the battery or the battery life. OPERATION THE XPR-5572 HAS EIGHT SEPARATE LIGHTING MODES: y High-brightness Flashlight y Medium-brightness Flashlight y Survival-mode Flashlight y Flashlight Strobe y High-brightness Floodlight y Medium-brightness Floodlight y Survival-mode Floodlight y Dual-Light (both the Flashlight and Floodlight on at the same time) Flashlight Modes To activate the Flashlight, press and release the Flashlight Switch (Image 18). The default mode will be High-brightness. To select the brightness level for the Flashlight, press and hold the Flashlight Switch. The ashlight will cycle from high to medium to Survival and then back up again at a rate of approximately one mode per second. The light will continue to cycle up and down through the various modes as long as the switch is held down. When the desired brightness level is reached, simply release the Flashlight Switch, and the light will remain in that brightness mode. To turn the Flashlight off, press and release the Flashlight Switch one more time. Strobe To activate the Strobe, double click the Flashlight Switch (Image 18). To turn the Strobe off, press and release the Flashlight Switch one more time. Floodlight Modes To activate the Floodlight, press and release the Floodlight Switch (Image 18). The default mode will be High-brightness. To select the brightness level for the Floodlight, press and hold the Floodlight Switch. The oodlight will cycle from high to medium to Survival and then back up again at a rate of approximately one mode per second. The light will continue to cycle up and down through the various modes as long as the switch is held down. When the desired brightness level is reached, simply Image 11 Image 12 Image 13 Image 14 Image 15 Image 16 Image 18Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.mynightstick.comINS-XPR5572-16release the Floodlight Switch, and the light will remain in that brightness mode. To turn the Floodlight off, press and release the Floodlight Switch one more time.Dual-Light ModeDual-Light mode allows the user to turn on both the Flashlight and the Floodlight at the same time. Dual-Light mode can be activated by simply pressing the Flashlight Switch and then the Floodlight Switch or the Floodlight Switch and then the Flashlight Switch (Image 18). If the Angle Light already has the Flashlight or the Floodlight on (regardless of what brightness mode that light is in), pressing the switch for the light that is NOT on, will activate Dual-Light mode. The user can leave Dual-Light mode and go back to either Flashlight or Floodlight mode simply by pressing the switch for the mode that they wish to turn off. To turn both lights off, simply press each of the switches independently.

BAYCO PRODUCTS LIMITED LIFETIME WARRANTY

WARRANTYBayco Products, Inc. warrants this product to be free from defects in workmanship and materials for the original purchaser’s lifetime. The Limited Lifetime Warranty includes the LEDs, housing and lenses. Rechargeable batteries, chargers, switches, electronics and included accessories are warranted for a period of two years with proof of purchase. Disposable, non-rechargeable batteries are excluded from this warranty. Normal wear and failures which are caused by accidents, misuse, abuse, faulty installation and lightning damage are also excluded.In the event that Bayco Products, Inc. receives notice that any product does not conform to its warranty, the original purchaser’s sole and exclusive remedy, and Bayco Products, Inc.’s sole and exclusive liability, shall be for Bayco Products, Inc., at its sole option, to either repair or replace the non-conforming product in accordance with this limited warranty. The original purchaser shall follow the instructions below to qualify for a repair or replacement product. This is the only warranty, expressed or implied, including any warranty of merchantability or tness for a particular purpose. IN NO EVENT WILL BAYCO PRODUCTS, INC. OR ITS AFFILIATES OR SUPPLIERS BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND REGARDLESS OF THE FORM OF ACTION, WHETHER IN CONTRACT, TORT (INCLUDING NEGLIGENCE), STRICT LIABILITY OR OTHERWISE. THE TOTAL CUMULATIVE LIABILITY TO CUSTOMER, FROM ALL CAUSES OF ACTION AND ALL THEORIES OF LIABILITY, WILL BE LIMITED TO AND WILL NOT EXCEED THE PURCHASE PRICE OF THE PRODUCT PAID BY CUSTOMER.If this product is used for rental purposes, the warranty term is reduced to 90 days from the date of purchase.WARRANTY CLAIMS – USAReturn the product to the place of purchase for all warranty related issues. If this is not possible, contact Bayco Customer Service at [phone] M-F 8-5 Central Time for a Return Goods Authorization (RGA). Do not return this product to Bayco without rst receiving an RGA Number from Bayco Customer Service. When returning the product, the RGA Number must be written on the outside of the shipping box.WARRANTY CLAIMS – OUTSIDE OF USAReturn the product to the place where purchased for all warranty related issues.EXTENT OF COVERED WARRANTY WORKBayco will repair or replace this product at our option. If it is determined that the warranty is no longer in effect, Bayco will contact you with a repair estimate before beginning any work.WARRANTY QUESTIONSIf you have any questions about this warranty or any other Bayco product inquiries, please contact Bayco Customer Service at [phone] M-F 8-5 Central Time.

OF WHAT IS LOCATED BEHIND THAT SURFACE. PLEASE BE CERTAIN TO LOCATE AND AVOID ALL ELECTRICAL WIRING, PLUMBING LINES, ETC. USE CAUTION WHEN CHOOSING THE LOCATION TO MOUNT THIS CHARGER. Please refer to the directions located in the Instruction Manual for assistance in mounting the charger. CAUTION: WHEN SELECTING A LOCATION TO MOUNT THE CHARGER, PLEASE ENSURE THAT THE AC OR DC CORD WILL REACH THEIR RESPECTIVE OUTLET PRIOR TO INSTALLATION. Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.mynightstick.com INS-XPR5572-16 (Level Line) (Plumb Line)