Cleantec CTM 48 AC - Vacuum Cleaner FESTOOL - Free user manual and instructions

USER MANUAL Cleantec CTM 48 AC FESTOOL

HF-CT 26/36/48 CT AC HF-CT 26/36/48 HP 10-1 10-2

CTM 36 EI 10744146, 10744148

upply of Machinery [Safety] Regulations 2008

adio Equipment Regulations 2017 S.I. 2016/1091 Electromagnetic Compatibility Regulations 2016 S.I. 2021/422 Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic

quipment Regulations 2012

• Das Elektrowerkzeug enthält einen Chip zur automatischen Speicherung von Maschinen- Deutsch 17und Betriebsdaten. Die gespeicherten Daten enthalten keinen direkten Personenbezug. Die Daten können mit speziellen Geräten kon taktlos ausgelesen werden, und werden von Festool ausschließlich zur Fehlerdiagnose, Re paratur- und Garantieabwicklung sowie zur Qualitätsverbesserung bzw. Weiterentwicklung des Elektrowerkzeugs verwendet. Eine darüber hinausgehende Nutzung der Daten – ohne aus drückliche Einwilligung des Kunden – erfolgt nicht. Deutsch 18Contents 1 Safety warnings p. 19
• 2 Symbols p. 20
• 3 Parts of the machine p. 20
• 4 Technical data p. 21
• 5 Intended use p. 22
• 6 Commissioning p. 22
• 7 Connecting a device p. 22
• 8 Settings p. 23
• 9 Working p. 24
• 10 Service and maintenance p. 26
• 11 Accessories p. 27
• 12 Environment p. 27
• 13 General information 1 Safety warnings WARNING! Read all safety warnings and instructions. Failure to follow the safety warnings and instructions may result in electric shock, fire and/or serious injury. Save all safety warnings and instructions for future reference. – This machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experi ence and knowledge. Children should be supervised to ensure that they do not play with the appliance. – This machine must not be used by people who might have a particu larly adverse reaction to an electric shock (e.g. people with cardiac pacemakers), because the possibility of the machine building up a static charge cannot be excluded. – Ensure you are on a firm base. The effects of a shock moment, e.g. due to antistatic discharge, may lead to accidents. – This machine must only be operated under constant supervision. To prevent potential hazards, never let it run unsupervised. – WARNING Operators shall be adequately instructed on the use of these machines. – WARNING The machine may contain hazardous dust. Only have the machine maintained and emptied, and only have the filter replaced by an authorised specialist using suitable protective equipment. – Always operate with the filter system installed! – Always use suitable protective equipment! – If intact following a visual inspection, work in a dry environment accord ing to instructions! – Risk of explosion and fire! Do not extract: – Sparks, glowing particles or hot dust; – combustible or explosive materials (e.g. magnesium, aluminium, pet rol, diluting agents); – aggressive materials (e.g. acid, alkaline solutions, solvents); English 19– chemically reactive materials which lead to the generation of heat, acids/bases, gases, etc. (e.g. reactive two-component materials, alu minium and water). – Observe all national safety regulations as well as the material manufac turer's specifications! – WARNING Only use the socket outlet on the machine for purposes specified in the instructions. – Check the plug, the electrical outlet module, the cable and the filter regularly in order to prevent a hazard. Damaged electrical components must be replaced by an authorised service workshop only. – The mains plug must always be disconnected from the socket before performing cleaning or maintenance tasks, when replacing consuma bles or when converting the machine. – CAUTION Clean the water level limiting device regularly and examine it for signs of damage. – WARNING If foam or liquid escapes from the machine, switch off imme diately. – Use only the original Festool suction hose. – Pay attention to the work environment and watch out for your own safety and the safety of others when transporting or working with the machine. In this way, you can for example prevent tripping hazards caused by the suction hose or mains cable. – Only carry the machine using the handle provided. – Do not lift or transport using a crane hook or lifting gear. – Keep packaging film away from children. There is a risk of suffocation. 2 Symbols Warning of general danger Warning of electric shock Read the operating manual and safety warnings. Wear a dust mask. Tip or advice Handling instruction WARNING! The machine may contain hazardous dust! Suitable for separation of dust with an exposure limit value greater than 0,1mg/m p. 27

Do not dispose of it with domestic waste. CE conformity marking UKCA marking: Confirms the conform ity of the product with UK regulations. Tool contains a chip which stores data. See section13.3 3 Parts of the machine [1-1] Plug [1-2] Intake opening [1-3] Electrical outlet module English 20[1-4] Hose holder [1-5] Handle [1-6] SYS dock [1-7] Connection display [1-8] Connection button [1-9] AC indicator (variants with AUTOCLEAN only) [1-10] AC button (variants with AUTOCLEAN only) [1-11] Status indicator (suction power ad justment/hose diameter setting) [1-12] Buttons for suction power adjust ment/hose diameter setting [1-13] MAN button [1-14] Switch [1-15] Locking clip [1-16] Dirt trap [1-17] Release button (brake) [1-18] Brake Accessories shown or described are not always included in the scope of delivery. 4 Technical data Mobile dust extractors CT26-48EI

Power consumption 350–1200W Max. electrical outlet module connected load EU CH, DK GB 230V/110V 2400W 1100W 1800W/230W Max. volume flow (air), extractor/turbine 130m³/h / 234m³/h Max. vacuum, turbine 240hPa Suction hose (depending on mobile dust extractor version) D27/32x3.5m-AS/CTR D36x3.5-AS/KS/B/LHS 225 D36/32x3.5m-AS/R Mains power cable length 7.5m Sound pressure level as per EN60335-2-69/uncertaintyK 71dB(A)/3dB Hand-arm vibrations in accordance with EN60335-2-69 <2.5m/s² Protection class IPX4 Frequency 2402–2480Mhz Effective isotropic radiated power (EIRP) <10dBm Container capacity CT26 26l CT36 36l CT48 48l Dimensions L x W x H CT26 587x372x539mm CT36 587x372x606mm CT48 593x405x687mm Weight CT26 14.6kg CT36 15.1kg CT48 17.0kg English 215 Intended use Mobile dust extractor suitable for – Extracting dust up to 0,1 mg/m³ according to dust class 'M', including wood and paint dust, – Extracting water, – Increased loads during commercial use, according to IEC/EN 60335-2-69. The user is liable for improper or non-in tended use. 6 Commissioning

WARNING Unauthorised voltage or frequency! Risk of accidents ► Observe the specifications on the ma chine's name plate. ► Observe country-specific regulations.

6.1 Initial commissioning

► Open the locking clips[2-2] and remove the top section of the machine[2-1]. ► Remove the accessories from the dirt trap[2-3] and the packaging. ► Place a filter bag or disposal bag in the dirt trap (see sections10.1 and10.2). ► Replace the top section[2-1] and close the locking clips[2-2]. ► Attach the cord holder to the reverse of the mobile dust extractor (see figure[3]). ► Connect the suction hose to the machine and note the hose diameter adjustment (see section8.1).

6.2 Connecting a mobile dust extractor

WARNING Risk of injury from tools starting up unex pectedly ► Before switching on, ensure that the con nected tool is switched off.

WARNING Risk of injury from electric current ► Insert the mains plug into an earthed sock et. ► Do not reach into the electrical outlet mod ule on the mobile dust extractor. While the mobile dust extractor is connec ted to the mains socket, an electric cur rent is running through the electrical out let module on the mobile dust extractor at all times. Connecting the mobile dust extractor to a mains socket The mobile dust extractor is switched off. ► Connect the power cable to a mains socket. The electrical outlet module[1-3] is live. Switching the mobile dust extractor to standby mode ► Press the on/off switch[1-14]. The electrical outlet module[1-3] is live. The green LED[1-11] indicates standby mode. Starting the mobile dust extractor automati cally The mobile dust extractor is in standby mode. ► To start the mobile dust extractor automati cally: Switch on the connected tool. Starting the mobile dust extractor manually The mobile dust extractor is in standby mode. ► Press the MAN button[1-13]. Pull the mains plug from the socket when you are not using the mobile dust extractor and before performing any cleaning and maintenance work. 7 Connecting a device

WARNING Risk of injury from the mobile dust extractor starting up unexpectedly ► Before performing any work with the mo bile dust extractor, check which remote control and which power tool are connec ted to the mobile dust extractor. ► The remote control must only be attached to the suction hose. ► A battery-powered power tool must always be connected to the mobile dust extractor via the suction hose. After finishing work, the connection to the mobile dust extractor must be disconnected. English

227.1 Connecting a power tool

WARNING Risk of injury ► Observe the maximum electrical outlet module connected load (see "Technical da ta" section). ► Switch off the power tool. Connecting a mains-powered power tool to the mobile dust extractor ► Connect the power tool to the electrical out let module[1-3]. ☑ The power tool is connected to the mobile dust extractor via the power cable. Connecting a battery-powered power tool to the mobile dust extractor ► In standby mode, press the connection but ton[1-8]. The connection display[1-7] flashes slowly. For a period of 60 seconds, the mobile dust extractor is ready for connection. ► Turn on the battery-powered power tool. The mobile dust extractor starts up and the battery-powered power tool is connected until the mobile dust extractor is manually switched off or the mains plug is disconnec ted. The cordless tool must then be connec ted again. Connecting a new battery-powered power tool overwrites the previous connection.

7.2 Connecting the CT-F I remote control

Connecting the remote control and the mobile dust extractor To be able to connect a remote control to a mobile dust extractor, the remote control must be reset (see "Resetting the remote control"). A remote control that has not been connected previously can be connected directly. A connection that has been established between the remote control and the mo bile dust extractor will persist even after the mobile dust extractor has been man ually switched off or the mains plug has been disconnected. ► Hold down the connection button[1-8] on the mobile dust extractor for threeseconds in standby mode. The connection display[1-7] flashes rapid ly. For a period of 60seconds, the mobile dust extractor is ready for connection. ► Press the MAN button on the remote con trol. The remote control is permanently stored in the mobile dust extractor. Switching on/off Once the remote control is connected to the mobile dust extractor, the mobile dust extractor can be switched on and off with the remote con trol. ► Press the MAN button on the remote con trol to switch the device on and off. Resetting on the remote control Resetting deletes the connection between a re mote control and the mobile dust extractor. ► Hold down the connection button and the MAN button for tenseconds. The LED indicator lights up purple if the reset has taken place.

The mobile dust extractor can be configured with the FestoolApp. ► Hold down the connection button[1-8] on the mobile dust extractor for three seconds in standby mode. The connection display[1-7] flashes rapid ly. For a period of 60seconds, the mobile dust extractor is ready for connection. ► Follow the instructions provided in the FestoolApp. *Not available in all countries. 8 Settings

8.1 Adjusting the hose diameter

Adjustment of the hose diameter is only possi ble in standby mode. ► Use the buttons of the hose diameter ad juster[1-12] to adjust the inner diameter of the connected suction hose. ☑ The adjustment is stored in the mobile dust extractor. This ensures that the air speed in the ex tractor hose is measured correctly (see section8.6).

8.2 Adjusting the suction power

► Press the plus or minus button[1-12] while extracting.

8.3 Connecting sleeve

The bypass function of the connecting sleeve prevents strong suction from sanding English 23machines and floor nozzles on smooth surfa ces. Open ► Turn the adjusting ring to the "OPEN" posi tion. Close ► Turn the adjusting ring to the "CLOSE" posi tion.

8.4 Applying the brake

Folding out the black brake lever[1-18] pre vents the mobile dust extractor from rolling. To achieve this, lift the front end of the mobile dust extractor slightly and push the black brake lev er downwards until it latches into place. Press the release button[1-17] to release it.

8.5 Temperature cut-out

A temperature cut-out switches the mobile dust extractor off when it reaches a critical tem perature to prevent overheating. The bottom LED[1-11] indicates a fault. LED lights up red Excessive temperature ► Switch off the mobile dust extractor, let it cool down. ► Switch on the mobile dust extractor again after approx. five minutes.

8.6 Volumetric flow monitoring

For safety reasons, an acoustic warning signal sounds if the air speed in the suction hose falls below 20m/s (dust class M only). For the volumetric flow monitoring to function correct ly, this requires the use of Festool suction ho ses with an inner diameter of 21mm to max. 42mm. The table* on the mobile dust extractor explains this connection for the minimum required extraction volume of the respective hose diam eter. If the rate is below the respective extraction volume, a warning signal is emitted. *only with EU versions of CT AC Possible causes Solution Value set on the suction power adjust ment[1-11] is too low. Set the suction pow er adjustment to a higher value (see sec tion8.2). Mobile dust extractor not set to the correct hose diameter. Set the correct hose diameter (see sec tion8.1). Suction hose is blocked or kinked. Eliminate the cause of the clogging or straighten the hose. Filter bag full. Insert a new filter bag (see section10.1). Dirty main filter. Change the main filter (see section10.3). AUTOCLEAN ONLY: Clean the main filter (see section9.2). Electronic monitoring malfunction. Have the fault recti fied by a Festool serv ice workshop. Wet extraction. Function not impaired, no measures re quired.

LHS with PLANEX LHS2225: In tasks that require a low extraction set ting (e.g. on soft sur faces). Activate the bypass function on the special extraction sleeve[1A]. 9 Working

Hose holder: After finishing work, you can feed the suction hose through the opening[8-2] and place it in the hose holder. SYS-Dock Systainer storage area: A Systainer can be fastened to the storage area with the four slides or the T-Loc lock[8-1].

9.2 AUTOCLEAN – cleaning the main filter

(variants with AUTOCLEAN only) Only in conjunction with a disposal bag (to comply with dust class M). Not for use during wet extraction. Switching automatic dedusting on and off ► In standby mode, press the AC but ton[1-10] to switch AUTOCLEAN on or off. English 24The AC function can be configured with the FestoolApp*. Manual cleaning ► Press the AC button[1-10] while extracting. Full manual dedusting ► While extracting, cover the end of the nozzle or suction hose with your hand or CT-VS closing slide for three seconds. ► Press and hold the AC button[1-10] for at least three seconds. Do not clean the main filter too often within a short period of time. Within 1minute maximum: 1x full manual dedusting 3x manual dedusting *Not available in all countries.

9.3 Special features of the CTM 36 E AC-

► Use a special suction sleeve for connecting the PLANEX. ► Use closing slide CT-VS between the intake opening[1-2] and suction hose. ► Attach the tool holder. ► Always use with a disposal bag! Bypass function In tasks that require a low extraction setting (e.g. on soft surfaces). ► Activate bypass function on special extrac tion sleeve.

9.4 Extracting dry materials

CAUTION Hazardous dust Damage to the respiratory passage ► When extracting substances that are haz ardous to health, use a filter bag or dispos al bag. ► Do not use the machine if the volumetric flow monitoring function is inactive. Observe the following when extracting dust generated by operating power tools: If the exhaust air is discharged back into the room, the air renewal rate L within the room must be sufficient. The volume of air dis charged back into the room must not exceed 50% of the fresh air volume flow (room volume

x air renewal rate L

). Also observe the na tional regulations. Observe the following: A moist main filter clogs more quickly when extracting dry mate rials. Therefore, dry the main filter before ex tracting dust or replace the damp filter with a dry one.

9.5 Extracting wet materials/liquids

Remove the filter/disposal bag. Use a special wet filter (NF-CT). The dust extraction stops automatically when the maximum fill level is reached. The bottom LED[1-11] flashes red. It must be ensured that the machine (main fil ter, suction hose, container, etc.) is sufficiently dried after extracting wet materials.

CAUTION Hazardous dust Damage to the respiratory passage ► After extracting wet materials, remove the wet filter and replace it with the main filter for dry materials.

CAUTION Escaping foam and liquids ► Switch off and empty the machine immedi ately.

9.6 After finishing work

WARNING Hazardous dust Damage to the respiratory passage ► Before removing the mobile dust extractor from the contaminated area, clean it and all accessories by thoroughly vacuuming and washing them down (interior and exte rior). ► Parts that cannot be thoroughly cleaned must be sealed in an airtight plastic bag during transportation. ► Wear a dust mask. Only store this machine indoors. ► Place the mobile dust extractor in a dry room inaccessible to unauthorised users. 10 Service and maintenance

WARNING Risk of injury, electric shock ► Always pull the mains plug from the socket before performing any servicing and main tenance work. ► All maintenance and repair work which re quires the housing to be opened should al ways be carried out by an authorised serv ice workshop. Customer service and repairs must only be carried out by the manufacturer or service workshops. You must only use original Festool spare parts. Further information: www.festool.co.uk/service Damaged safety devices and components must be properly repaired or replaced in a recog nised specialist workshop, unless otherwise in dicated in the operating manual. Observe the following information: – Dust-related inspection (e.g. for filter dam age, tightness of the machine and function of the control devices) by the manufactur er or an instructed person at least once a year. – Dispose of components that cannot be cleaned. Use impermeable bags to do so. Observe the applicable disposal provisions. – Provided that maintenance personnel or other persons in the vicinity are not endan gered, the user must dismantle and clean the machine prior to performing main tenance work. Appropriate precautionary measures include decontaminating the ma chine prior to disassembly, making provi sions for locally filtered forced ventilation at the location of machine disassembly, cleaning the maintenance area and appro priate personal protective equipment.

10.1 Changing the filter bag (SC FIS-CT

26/36/48) Removing the filter bag[4] ► Open the locking clips[2-2] and remove the top section of the machine [2-1]. ► Remove the filter bag. ► Dispose of the used filter bag in accordance with statutory regulations. ► Clean the dust container[2-3]. Inserting the filter bag[5] ► Insert a new filter bag (SC FIS-CT 26/36/48) in the inlet port of the dust container and interlock it. Important: be aware that the locking engages. ► Replace the top section[2-1] and close the locking clips[2-2]. Make sure that the filter bag is not pinched between the top and bottom sections.

10.2 Changing the disposable bag (variants

with AutoClean only) Removing the disposal bag[6] ► Close off the extractor opening[1-2] using the sealing plug[1-1]. ► Open the locking clips [2-2] and remove the top section of the machine[2-1]. ► Close the disposal bag. ► Remove the disposal bag. ► Dispose of the used disposal bag in accord ance with statutory regulations. ► Clean the dust container[2-3]. Inserting the disposal bag[7] ► Insert a new disposal bag (ENS-CT26/36/48) into the inlet nozzle on the container and lock it in place. Important: The side openings in the dispos al bag must be inside the dirt trap. Make sure that the catch clicks into place. ► Place the disposal bag over the edge of the container. Make sure that the contacts[10-2] are exposed. ► Replace the top section[2-1] and close the locking clips[2-2]. English 2610.3 Changing the main filter NOTICE Damage to the motor ► Never extract material without a main fil ter, as this can damage the motor. ► Open the locking clips[2-2] and remove the top section of the machine[2-1]. ► Rotate the top section of the machine so that the main filter is facing upwards (fig ure[9]). ► Fold over the lever[9-3] and remove the retainer[9-2]. ► Remove the used main filter[9-1] and re place with a new one. ► Clear the sealing surfaces and area behind them of dirt. ► Dispose of the used main filter in accord ance with statutory regulations. ► Insert the retainer[9-2] and fold over the lever[9-3] until it engages. ► Replace the top section[2-1] and close the locking clips[2-2].

10.4 Emptying the dust container

The dust container[2-3] can be emptied once the top section has been removed. ► After extracting fluids, clean the fill level sensors[10-1] regularly with a soft cloth and inspect for damage. 11 Accessories Refer to the Festool catalogue for the order numbers of accessories and filters or find them online at "www.festool.com".

The following modules for extending the mobile dust extractor are available in the range of ac cessories, and can be connected to the electri cal outlet module[1-3]: – SD I-CT26-48 (socket module) – DL I-CT26-48 (compressed-air module) For more information about the modules, visit "www.festool.com". 12 Environment Do not dispose of the device in the household waste! Recycle devices, ac cessories and packaging. Observe appli cable national regulations. In accordance with the European Directive on waste electrical and electronic equipment and implementation in national law, used electrical devices must be collected separately and hand ed in for environmentally friendly recycling. Information on the collection points can be viewed at www.festool.com/environment. Information on critical materials: www.festool.co.uk/reach 13 General information Imported into the UK by FestoolUKLtd 1AngloSaxonWay BuryStEdmunds IP309XH GreatBritain

word mark and the logos are registered trademarks of Bluetooth SIG, Inc.; they are used by TTS Tooltechnic Systems AG & Co. KG, and therefore by Festool, under licence.

13.2 License information

License information on any open source licen ses used in the product can be found in the Festoolapp* at Information > Power tool open source licenses. *Not available in all countries.