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USER MANUAL Egea Lt FERROLI
cod. 3541T580 - Rev. 03 - 05/2020
cod. 3541T580 - Rev. 03 - 05/2020
cod. 3541T580 - Rev. 03 - 05/2020
cod. 3541T580 - Rev. 03 - 05/2020
cod. 3541T580 - Rev. 03 - 05/2020
cod. 3541T580 - Rev. 03 - 05/2020
U.I. BoardWI-FIBoardF.C.T. Connection
EEV Electronic Expansion Valve C15uF Fuse
cod. 3541T580 - Rev. 03 - 05/2020
cod. 3541T580 - Rev. 03 - 05/2020
cod. 3541T580 - Rev. 03 - 05/2020
cod. 3541T580 - Rev. 03 - 05/2020
cod. 3541T580 - Rev. 03 - 05/2020
cod. 3541T580 - Rev. 03 - 05/2020
U.I. BoardWI-FIBoardF.C.T. Connection
EEV Electronic Expansion ValveC15uF Fuse
cod. 3541T580 - Rev. 03 - 05/2020
cod. 3541T580 - Rev. 03 - 05/2020
cod. 3541T580 - Rev. 03 - 05/2020
cod. 3541T580 - Rev. 03 - 05/2020
90LT - 120LT cod. 3541T580 - Rev. 03 - 05/2020
cod. 3541T580 - Rev. 03 - 05/2020
cod. 3541T580 - Rev. 03 - 05/2020
cod. 3541T580 - Rev. 03 - 05/2020
cod. 3541T580 - Rev. 03 - 05/2020
This installation and maintenance manual is an integral part of the heat pump (hereinafter equipment). The manual must be kept for future reference until dismantling. It is intended for the specialist installer (installers - maintenance technicians) and the end user. The manual describes the instal- lation procedures to be observed for correct and safe operation of the equipment, and the methods of use and maintenance. In case of sale or transfer to another user, the manual must stay with the unit. Before installing and\/or using the equipment, read this instruc- tion manual carefully and in particular chapter 4 on safety. The manual must be kept with the unit and always be available to qualified installation and maintenance personnel. The following symbols are used in the manual for quickly finding the most important information: Safety information Procedures to be followed Information / Suggestions Danger, Flammable Installer Manual Operator Manual
Dear Customer, Thank you for purchasing this product. Our company, always attentive to environmental issues, uses low environmental impact technologies and materials for its products, in compliance with EU WEEE standards (2012/19/EU – RoHS 2011/65/EU).
The conformity of these operating instructions with the hard- ware and the software has been carefully checked. Neverthe- less there may be differences; and no responsibility is assumed for total conformity. In the interest of technical improvement, we reserve the right to make construction or technical data changes at any time. Any claim based on indications, figures, drawings or descriptions is therefore excluded. They are subject to possible errors. The supplier declines any liability for damage due to command errors, improper or inappropriate use, or due to unauthorized repairs or modifications. ATTENTION!: The unit can be used by children aged 8 years and over and by persons with re- duced physical, sensory or mental capacities, or lacking in experience or the necessary knowl- edge, provided they are supervised or have re- ceived instructions regarding safe use of the unit and understand the related hazards. Chil- dren must not play with the unit. Cleaning and maintenance intended to be performed by the user must not be performed by unsupervised children.EGEA 90LT - 120LT
cod. 3541T580 - Rev. 03 - 05/2020
These operating instructions contain information protected by copyright. No part of these operating instructions may be pho- tocopied, duplicated, translated or recorded on storage media without prior permission from the supplier. Any violations will be subject to compensation for damage. All rights, including those resulting from the granting of patents or registration of utility models, are reserved.
1.4 Available versions and congurations
This equipment is a 0.83 kW air-water heat pump for domestic hot water heating, available in versions with 90 L tank and 120 L tank. Version Configuration description 90LT 120LTAir heat pump for domestic hot water (DHW) production2. HANDLING AND TRANSPORT The equipment comes in a card- board box on a wooden pallet. For unloading operations use a forklift or pallet truck having a load capacity of at least 250 kg. The packaged equipment must be kept upright during all loading operations. Unpacking must done carefully so as not to damage the equipment casing if using knives or cutters to open the cardboard packaging. After removing the packaging, check the integrity of the unit. If in doubt, do not use the unit; contact authorized technical per- sonnel. Before eliminating the packaging, according to the applicable environmental protection regulations, make sure all the acces- sories supplied have been removed. ATTENTION!: The packaging materials (clips, cardboard, etc.) must not be left within the reach of children as they are hazardous for them. (*) Note: The type of packaging may undergo variations at the discretion of the manufacturer. For the entire period the equipment remains idle, awaiting com- missioning, it is advisable to put it in a place protected from atmospheric agents
In addition to the units, the packages contain accessories and technical documentation for use and installation. Check that the following are present:
- User, Installation and Maintenance Manual
- 6-core cable digital inputs For the entire period the equipment remains idle, awaiting com- missioning, it is advisable to put it in a place protected from atmospheric agents.EGEA 90LT - 120LT cod. 3541T580 - Rev. 03 - 05/2020
fig. 2 1 Heat pump 2 User interface 3 Steel casing 4 Heating element 5 Magnesium anode 6 Ventilation air outlet (Ø 125 mm) 7 Ventilation air inlet (Ø 125 mm) 8 Cold water inlet connection 9 Hot water outlet connection 11 Condensate drain 14 Steel tank with vitreous enamel coating according to DIN 4753-3 15 Condenser 16 Rotary compressor 17 Finned pack evaporator 18 Electronic fan 19 Boiler probes 21 Polyurethane insulation 23 Tube for safety thermostat bulb 24 Power board 25 Wi-Fi card 26 Cover for accessing heating element, safety thermostat bulb, boiler probes and power boardEGEA 90LT - 120LT
cod. 3541T580 - Rev. 03 - 05/2020
cod. 3541T580 - Rev. 03 - 05/2020
3.2 Technical characteristics
Model 90LT 120LT -Heat pumpPower supply230-1-50V-f-HzThermal power (ISO)833 833 Total absorbed power in heating (ISO)270 270 COP (ISO)3.08 3.08 W/W Rated current in heating (ISO)1.25 1.25 Max. total absorbed power in heating380 380 Max. current in heating 1.74 1.74 Heating time (EN) (1)5:52 8:15h:minHeating energy (EN) (1)1.42 2.02 kWh Standby consumption (Pes) (EN) (1)14 17 Class of use (EN) (1) M M Type Power consumption during operating cycle WEL-TC (EN) (1)2.28 2.09 kWh COPDHW (EN) (1)2,6 2,7 W/W COPDHW (EN) (4)2,7 2,8 W/W Water reference temperature (EN) (1)53.0 52.8 Max. usable amount of water( EN) (2)0.098 0.128
- (ISO): data according to standard ISO 255-3
- (EN): data according to standard EN 16147:2017
- (EU): data according to regulation 2017/1369/EU
- (1): Heating cycle Air inlet temp = 7°C BS/6°C BU Initial water temperature 10°C
- (4): Heating cycle Air inlet temp = 14°C BS/13°C BU Initial water temperature 10°CEGEA 90LT - 120LT cod. 3541T580 - Rev. 03 - 05/2020
4. IMPORTANT INFORMATION
4.1 Compliance with European regulations
This heat pump is a product intended for domestic use in com- pliance with the following European directives:
- Directive 2012/19/EU (WEEE)
- Directive 2011/65/EU on the restriction of the use of certain hazardous substances in electrical and electronic equipment (RoHS)
- Directive 2009/125/EC eco-friendly design
- Directive 2014/53/EU radio equipment (RED)
- Regulation 2017/1369/EU energy labeling
4.2 Casing protection rating
The equipment protection rating is: IP24.
4.3 Operating limits
PROHIBITION! This product is not designed or intended for use in hazardous environments (due to the presence of potentially explosive atmospheres - ATEX or with required IP level higher than that of the unit) or in applications requiring safety features (fault-tolerant, fail-safe) which may be systems and/or technologies to support life or any other context in which the malfunction of an application can lead to death or injury to people or animals, or serious dam- age to property or the environment. NB!: If the possibility of a product fault or failure can cause damage (to people, animals and property) it is nec-essary to provide for a separate functional surveillance system equipped with alarm functions in order to exclude such damage. It is also necessary to arrange the replace-ment operation! EGEA is not designed for installation outdoors but in a "closed" place not exposed to the elements.
4.4 Operating limits
The product in question is designed exclusively for heating hot water for sanitary uses within the limits described below. For this purpose, it must be connected to the domestic water sup- ply and the power supply (see chapter “5. INSTALLATION AND CONNECTIONS”).
4.4.1 Temperature range
fig. 8 - Chart A = Inlet air temperature (°C) B = Hot water temperature (°C) = Operating range for heat pump (HP) = Integration with heating element only
4.4.2 Water hardness
The unit must not operate with water of hardness under 12°F; however, with particularly hard water (above 25°F), it is advis- able to use a properly calibrated and monitored water softener, in this case the residual hardness must not fall below 15°F. NB! The manufacturer declines any liability for uses different from those for which the equip- ment is designed, and for any installation errors or improper use of the unit. PROHIBITION! Using the product for purposes other than that specied is prohibited. Any other use is deemed improper and not permitted. NB!: In the design and construction phase of the plants, the applicable local regulations and provisions must be respected.EGEA 90LT - 120LT
cod. 3541T580 - Rev. 03 - 05/2020
4.5 Basic safety rules
- The product must be used by adults.
- Do not open or disassemble the product when it is electrically powered.
- Do not touch the product if barefoot or with wet or damp parts of the body.
- Do not pour or spray water on the product.
- Do not climb, sit and/or place any type of object on the product.
4.6 Information on the refrigerant used
This product contains fluorinated greenhouse gases NOT in- cluded in the Kyoto protocol. R290 (propane) is one of the most environmentally friendly gases on the market, but being a flam- mable gas it must not be released into the atmosphere. Type of refrigerant: R290. NB!: Maintenance and disposal operations must only be carried out by qualified personnel.5. INSTALLATION AND CONNECTIONS ATTENTION! Product installation, commission- ing and maintenance must be carried out by qualied and authorized personnel. Do not try to install the product yourself.
5.1 Preparation of place of installation
The product must be installed in a suitable place, i.e. to allow normal use and adjustment operations as well as routine and extraordinary maintenance. The necessary operating space must therefore be prepared by referring to the dimensions given in fig. 9. fig. 9 - Minimum spaces The room must also be:
- Equipped with adequate water and electricity supply lines;
- Prearranged for the condensation water discharge connection;
- Prearranged with adequate water drains in case of boiler damage or safety valve intervention or the breakage of pipes/ connections;
- Equipped with possible containment systems in case of seri- ous water leakage;
- Sufficiently illuminated (where required);
- Not less than 20 m3 in volume;
- Protected against frost and be dry.EGEA 90LT - 120LT cod. 3541T580 - Rev. 03 - 05/2020
5.2 Wall mountingThe product must be installed on a solid wall that is not subject to vibrations. For securing choose the most suitable type of ex-pansion plug according to the specific wall type.Drill as shown in fig. 10.Hook the boiler with the special fastening bracket (fig. 11).711 = model 90963 = model 120fig. 10 - Drillingfig. 11 - Wall mounting5.3 Aeraulic connectionsIn addition to the spaces indicated in 5.1, the heat pump.re-quires adequate air ventilation. Create a dedicated air channel as indicated in fig. 12.
fig. 12 - Example of air outlet connectionInstall each air channel, making sure:• It does not weigh down on the equipment.• It allows maintenance operations.• It is adequately protected to prevent the accidental intrusion of materials inside the equipment.• The connection to the outside must be done with suitable, non-flammable piping.• The total equivalent length of the extraction pipes plus the delivery, including grilles, must not exceed 12 m.EGEA 90LT - 120LT
cod. 3541T580 - Rev. 03 - 05/2020 The table gives the characteristic data of commercial ducting components with reference to nominal air flows and diameters 125 mm. Data Smooth straight pipe Smooth 90 ° curveGrille UM Type Effective length1 \ \ mEquivalent length1 2 2 m During operation, the heat pump tends to lower the room tem-perature if the air ducting is not to the outside. A suitable protection grille must be installed at the air extrac-tion pipe to the outside to prevent any foreign bodies from entering inside the equipment. To ensure maximum product performance, the grille must be selected from those with low pressure loss. To avoid the formation of condensation water: insulate the air extraction pipes and the ducted air cover connections with a steam-tight thermal covering of adequate thickness. Install silencers if deemed necessary to prevent noise due to the flow. Equip the pipes, wall outlets and connections to the heat pump with vibration-damping systems. ATTENTION!: The simultaneous operation of an open-chamber hearth (e.g. open replace) and the heat pump causes a dangerous negative pressure in the room. The negative pressure can cause the return of exhaust gases into the room. Do not operate the heat pump together with an open-chamber hearth. Only use sealed-chamber hearths (approved) with separate combustion air supply. Keep tight and sealed the doors of boiler rooms that do not have the inow of combustion air in common with living areas. 5.4 Securing and connections of EGEAThe product must be installed on a stable, flat floor that is not subject to vibrations.5.5 Plumbing connections Connect the cold water supply line and the outlet line to the ap-propriate connection points (fig. 13). The table below gives the characteristics of the connection points.Ref. Model 90l / 120l UM 1 Cold water inlet 1/2”G “ 5 Hot water outlet 1/2”G “ 6 Condensate drain 16 mm NOTE: To ensure the system works correctly, it is essen-tial to fit the cold water intake with a 7 Bar pressure relief valve (lightweight, included in the supply), as well as fit anti-electrolysis sockets (not included in the supply) to the system’s water intake and outtake
The following figure (fig. 15) illustrates an example of plumbing connection.
fig. 15 - Example of water systemLegend (fig. 15 1 Shutoff cock 2 One-way valve 3 Safety valve (supplied) 4 Condensate drain 5 Automatic thermostatic mixing device 6 Drain cock NB!: The overpressure device must be operated regularly, at least every 30 days, to remove scale deposits and to check that it is not blocked (fig. 14). NB!: The discharge pipe connected to the overpressure device must be installed in a continuous downward slope and in a place protected against the formation of ice. NB!: Connect a rubber hose to the condensate drain, tak-ing care not to force too hard to avoid breaking the drain hose.EGEA 90LT - 120LT
cod. 3541T580 - Rev. 03 - 05/2020 5.5.1 Condensate drain connectionThe condensate forming during heat pump operation flows through a special drain pipe (½”) that runs inside the insulation casing and comes out the bottom of the equipment (fig. 13). It must be connected to a duct so that the condensate can flow regularly (see installation example fig. 16 and fig. 17).fig. 16 - Example of condensate drain connection without a trap fig. 17 - Example of condensate drain connection with a trap5.6 Electrical connections The product comes already wired for the mains supply. It is pow-ered via a flexible cable and a combination plug/socket (fig. 18 and fig. 19). For connection to the mains, a Schuko socket with ground and separate protection is required. ATTENTION!: The power supply line to which the equipment will be connected must be protected by a suitable differential switch. The type of differential must be chosen accord-ing to the type of electrical devices used by the overall plant. For the mains connection and the safety devices (e.g. differential switch), comply with IEC stan-dard 60364-4-41. fig. 18 - Schuko socket fig. 19 - Unit plugEGEA 90LT - 120LT cod. 3541T580 - Rev. 03 - 05/2020
5.6.1 Remote connections
The equipment is prearranged to be connected to other remote energy systems or energy meters (solar thermal, photovoltaic, Off-Peak) INPUTS
- Digital 1 (DIG1). NOT USABLE. (THE TWO WIRES, WHITE AND BROWN, OF THE 6-CORE CABLE ARE NOT TO BE USED).
- Digital 2 (DIG2). Digital input for photovoltaic. In case of a photovoltaic system connected to the plant, it can be used to subtract energy in the form of hot water in times of over- production. If there is a voltage-free contact, e.g. from the in- verter, which closes when there is overproduction of energy, it can be connected to the two green and yellow wires of the 6-core cable supplied with the.equipment. Set the parameter P23 = 1 to activate the supplement with photovoltaic.
- Digital 3 (DIG3). Input for Off-Peak. This function, available only in some countries, allows the equipment to be activated only when there is a signal coming from outside with prefer- ential tariff. If the electric contactor has a voltage-free contact which closes when the preferential tariff is available, it can be connected to the two gray and pink wires of the 6-core cable supplied with the equipment. Set the parameter P24 = 1 to activate Off-peak in ECO mode or P24 = 2 for Off-peak in AUTO mode.
5.6.1.1 Remote connection
For the connection to the digital inputs of the equipment, pro- ceed as follows:
- Disconnect the power to the equipment.
- Remove the bottom cover.
- Connect the 6-core cable, supplied with the equipment, to connector CN5 on the power board.
- Secure the cable on the free jumper next to the power one.
- Use one of the two free cable glands present near the power cable for correct anchoring of the cable for the remote con- nection.
- Refit the bottom cover. The following figures give an example of remote connection (fig. 20 and fig. 21)which must not be longer than 3 m. fig. 20 - Example of remote connectionEGEA 90LT - 120LT
cod. 3541T580 - Rev. 03 - 05/2020
fig. 21 Any maintenance operation must be carried out by quali- fied personnel according that prescribed in the chapter 10 of this manual.EGEA 90LT - 120LT cod. 3541T580 - Rev. 03 - 05/2020
U.I. BoardWI-FIBoardF.C.T. Connection
EEV Electronic Expansion ValveC15uF Fuse
cod. 3541T580 - Rev. 03 - 05/2020 6. DESCRIPTION OF USER INTERFACE AND OPERATION OF EQUIPMENTfig. 23 Description Symbol"On/Off" button for switching on, putting the product in standby mode, unlocking buttons, saving changes"Set" button to edit the parameter value, confirm;“Increase” button to increase the set-point value, param-eter or password“Decrease” button to decrease the set-point value, pa-rameter or passwordHeat pump operation (ECO mode)Heating element operation (electric mode)Automatic mode Boost mode (symbols flash) Button lock activeDefrostFrost protectionAnti-legionella cycleHoliday mode;Operation with time bandsClock setting (symbol flashes)Connected with WI-FI(the symbol flashes when there is no connection)Photovoltaic mode(with symbol flashing the supplement is not active)NOT USABLEFault or protection activeOff-Peak mode (with symbol flashing the equipment re-mains on standby) The user interface of this water heater model consists of four capacitive buttons, and a LED display. As soon as the water heater is powered the four buttons are backlit and all the icons and display segments light up simulta- neously for 3 s. During normal operation of the product the three digits on the display show the water temperature in °C, measured with the upper water probe if parameter P11 is set to 1 or with the lower water probe if P11 = 0. During modification of the selected operating mode set-point, the set-point temperature is shown on the display. The icons indicate the selected operating mode, the presence or not of alarms, WI-Fi connection status, and other information on product status.
6.1 Turning the water heater on and off and unlocking the
buttons When the water heater is correctly powered it can be "ON" and, therefore, in one of the available operating modes (ECO, Auto- matic, etc.) or in standby mode. During standby mode the four capacitive buttons are backlit for easy visibility, the Wi-Fi icon is lit up according to the connection status with an external Wi-Fi router (not supplied) and, in the absence of alarms or frost protection active, all other icons as well as the segments of the three digits are off. Turning on With the water heater in standby mode and "button lock" func- tion active (padlock icon at the bottom left lit up), it is necessary to first "unlock" the buttons by pressing the ON/OFF button for at least 3 seconds (the padlock icon goes off), then press the ON/OFF button again for 3 seconds to turn on the water heater. Turning off With the water heater on and “button lock" function active, it is necessary to first "unlock" the buttons by pressing the ON/ OFF button for at least 3 seconds, then press the ON/OFF but- ton again for 3 seconds to turn off the water heater (putting in standby mode). In any status, 60 seconds after the last press of any of the four user interface buttons, the button lock function is automatically activated to prevent possible interactions with the water heater, e.g. by children, etc. At the same time the backlighting level of the buttons and display decreases to reduce the unit’s energy consumption. By pressing any of the four buttons, the backlighting of the but- tons and display will immediately return to its normal level for better visibility.EGEA 90LT - 120LT cod. 3541T580 - Rev. 03 - 05/2020
6.2 Setting the clock
With the buttons unlocked, press the button for 3 seconds to access the clock settings (the symbol flashes). Set the time with the "+" and "-" buttons, press " " to confirm and then set the minutes. Press the button to confirm and exit.
6.3 Setting time bands
The equipment clock must be set before activating the time bands. Select the desired operating mode then set the time bands. The time bands can be activated only in the ECO - AUTOMATIC - BOOST - ELECTRIC and VENTILATION modes. With the buttons released, press th button and "-" button together for 3 seconds to set the time bands (the symbol is displayed). Set the switch-on time using the “+” and “-” buttons, press to confirm and then set the On minutes. Press to confirm and go to switch-off time setting. Press to confirm, then, using the "+" and "-" buttons, select the desired operating mode for the time band (ECO, AUTOMAT- IC, BOOST, ELECTRIC, VENTILATION). Press to confirm and exit. Note: At the end of the time band the equipment goes to stand- by mode and remains there until repetition of the time band the next day To deactivate the time bands, set the on and off times to mid- night (the symbol goes off).
6.4 Setting the hot water set-point
It is possible to adjust the hot water set-point in the ECO, AUTO- MATIC, BOOST and ELECTRIC modes Select the desired mode with the button , then adjust the set- point with the “+” and “-” buttons. Press the button to confirm and to exit. Mode Hot water set-pointRange DefaultECO 38÷62°C 53°CAUTOMATIC 38÷62°C 53°CBOOST 38÷75°C* 53°CELECTRIC 38÷75°C 53°C
- In BOOST mode the maximum set-point value for the heat pump is 62°C. Therefore, by setting a higher value this is to be considered only for the heating element.
The following modes are available for this water heater
The display shows the symbol With this mode only the heat pump is used within the product operating limits to ensure maximum possible energy saving. The heat pump is switched on 5 minutes after selecting this mode or from the last switch-off. In case of switching off, within the first 5 minutes, the heat pump will remain on anyway to ensure at least 5 minutes of continu- ous operation.
The display shows the symbol + . With this mode the heat pump is used and, if necessary, also the heating element, within the product operating limits, to ensure best possible comfort. The heat pump is switched on 5 minutes after selecting this mode or from the last switch-off. In case of switching off, within the first 5 minutes, the heat pump will remain on anyway to ensure at least 5 minutes of continu- ous operation.
The display shows the symbols + flashing. This mode uses the heat pump and the heating element, within the product operating limits, to ensure faster heating. The heat pump is switched on 5 minutes after selecting this mode or from the last switch-off. In case of switching off, within the first 5 minutes, the heat pump will remain on anyway to ensure at least 5 minutes of continu- ous operation. The heating element is switched on immediately.
The display shows the symbol . With this mode only the heating element is used within the prod- uct operating limits and is useful in situations of low inlet air temperatures.
The display shows the message . With this mode only the electronic fan inside the equipment is used and is useful for recirculating the air in the installation room if desired. In automatic mode the fan will be adjusted to the minimum speed.EGEA 90LT - 120LT
cod. 3541T580 - Rev. 03 - 05/2020
The display shows the symbol . This mode is useful when away for a limited time and then au- tomatically finding the equipment working in automatic mode. Using the + and - buttons it is possible set the days of absence during which the equipment is to remain in standby mode. Press and then on off to confirm.
6.5.7 Photovoltaic Mode + or + + or
When the photovoltaic mode is activated from the installer menu, only ECO - AUTOMATIC - HOLIDAY will be available. When the symbol on the display flashes, the photovoltaic mode is not operating and the unit works in the set mode: ECO, AUTOMATIC or HOLIDAY. When the symbol on the display is lit up, the energy pro- duced by the photovoltaic system is used to heat the water in- side the tank. With ECO mode selected, the heat pump will operate until the set-point is reached and the heating element is switched on until the photovoltaic set-point set from the installer menu is reached. Otherwise, with AUTOMATIC mode selected, the heating ele- ment can also be switched on before reaching the set-point of this mode if the conditions require it.
6.5.8 Off-Peak Mode + or + +
When the photovoltaic mode is activated from the installer menu, only ECO - AUTOMATIC will be available. When the symbol on the display flashes, the Off-Peak mode is not operating and the unit remains on standby and the heat pump and heating element are off. Otherwise, when the symbol on the display is lit up, the unit works in the ECO or AUTOMATIC mode.
6.6 Additional functions
6.6.1 Anti-Legionella
The display shows the symbol . Every two weeks, at the set time, a water heating cycle is car- ried out by means of the heating element inside the tank, up to the anti-legionella temperature, maintaining it for the set time. If, on reaching the anti-legionella temperature, the cycle is not performed correctly within 10 hours, it is stopped and will be run again after 2 weeks. If the request for the anti-legionella function occurs with HOLI- DAY mode selected, the anti-legionella cycle will be carried out immediately when the unit is reactivated after the set days of absence. Anti-legionella parameters Range DefaultAnti-legionella temperature set-point (P3) 50÷75°C 75°CAnti-legionella cycle duration (P4) 0÷90 min 30 minAnti-legionella cycle activation time (P29) 0÷23 h 23 h6.6.2 Defrost function The display shows the symbol . This equipment has an automatic evaporator defrost function which is activated, when the operating conditions require it, dur- ing heat pump operation. Defrosting occurs through the injection of hot gas into the evap- orator, allowing it to be rapidly defrosted. During defrosting, the heating element, which the equipment is provided with, is switched off unless otherwise set via the in- staller menu (parameter P6). The max. duration of defrosting is 8 minutes.
6.6.2.1 Frost protection
The display shows the symbol . This protection prevents the water temperature inside the tank from reaching values close to zero. With the equipment in standby mode, when the water tempera- ture inside the tank is below or equal to 5°C (parameter configu- rable via installer menu), the frost protection function activates, which switches on the heating element until 12°C is reached (parameter configurable via installer menu).EGEA 90LT - 120LT cod. 3541T580 - Rev. 03 - 05/2020
6.7 Control of equipment via APP
This water heater has a Wi-Fi module integrated in the product, enabling connection to an external Wi-Fi router (not supplied) and therefore being controlled via smartphone APP. Depending on the availability of a smartphone with Android
operating system, via the dedicated app. Download and install the "EGEA Smart" app Start the "EGEA Smart" app from your smartphone by pressing the icon as indicated above. User registration To use the "EGEA Smart" application for the first time, user registration is required: create a new account → enter the mo- bile number/email address → enter the verification code and set the password → confirm. fig. 24 Press the register button to register, then enter your mobile number or email address to obtain the verification code needed for registration. Press the "+" button at the top right to select your water heater model: wall-mounted or pedestal version. fig. 25 fig. 26EGEA 90LT - 120LT
cod. 3541T580 - Rev. 03 - 05/2020
Make sure the equipment is powered. With the buttons released, press the button + together for 5 seconds. When the Wi-Fi symbol on the display flash- es fast, press the confirm button on the app. fig. 27 Select the Wi-Fi network and enter the password of the network for connecting the equipment, then press confirm on the app. fig. 28 Wait for the equipment to be connected to the router. fig. 29 If the procedure for connection with the Wi-Fi router was suc- cessful, you will see your device added as shown below. fig. 30EGEA 90LT - 120LT cod. 3541T580 - Rev. 03 - 05/2020
Press on the icon of the equipment to access the control panel fig. 31 Press on the symbol to select, for example, the automatic operating mode. fig. 32 The time bands can be activated, in any operating mode except HOLIDAY, by pressing the symbol Then press on the symbol of the following image. fig. 33 Set the operating mode desired during time band operation, the equipment switch-on and switch-off time and press the confirm button. Now, press the back button at the top left. fig. 34EGEA 90LT - 120LT
cod. 3541T580 - Rev. 03 - 05/2020
When time band operation is activated, outside the time band the equipment is in standby mode and this is the screen displayed. fig. 35 Holiday mode can be activated in any operating mode by pressing on the symbol . Then press on the symbol of the following image. fig. 36 Set the number of days of absence and press confirm. fig. 37 To disable the holiday mode before its end, press the holiday mode "disable" button. fig. 38EGEA 90LT - 120LT cod. 3541T580 - Rev. 03 - 05/2020
Then press confirm on the next screen. fig. 39 From the App it is possible to turn off the equipment by pressing on the on/off symbol (the symbol is orange when the equip- ment is on)
6.8 Faults/protection
This equipment has a self-diagnosis system that covers some possible faults or protections from anomalous operating conditions through: detection, signaling and adoption of an emergency procedure until resolution of the fault. Fault/Protection Error code Display indicationTank lower probe fault P01 + P01Tank upper probe fault P02 + P02Defrost probe fault P03 + P03Inlet air probe fault P04 + P04Evaporator inlet probe fault P05 + P05Evaporator outlet probe fault P06 + P06Compressor flow probe fault P07 + P07Solar collector probe fault (Not used) P08 + P08High pressure protection E01 + E01Recirculation circuit alarm E02 +E02Temperature not suitable for heat pump operation alarm(With alarm active the water is heated only with heating element) +PANo communication (with alarm active the equipment does not work) E08 + E08Electronic fan fault E03 + E03 In case of any of the above faults, it is necessary to contact the manufacturer's technical assistance service, indicating the error code shown on the display or on the APP for smartphone.EGEA 90LT - 120LT
cod. 3541T580 - Rev. 03 - 05/2020
ATTENTION!: Check that the equipment has been connected to the ground wire. ATTENTION!: Check that the line voltage is that indicated on the equipment rating plate. Proceed with the following operations for commissioning:
- Fill the tank completely via the inlet faucet and check that there are no water leaks from gaskets and connections.
- Do not exceed the max. permissible pressure indicated in the "general technical data" section.
- Check the water circuit safety devices.
- Plug the unit into the power outlet.
- When the plug is inserted, the boiler is in standby mode, the display remains off, the power button lights up.
- Press the On button, the unit is activated in "ECO" mode (fac- tory setting). In case of a sudden power outage, when restored the equip- ment will restart from the operating mode prior to the interrup- tion.
7.1 Query, editing operating parameters
This equipment has two distinct menus, respectively, for con- sulting and editing the operating parameters (see “7.1.1 List of equipment parameters”). With the equipment operating, the parameters can be freely consulted at any time by unlocking the buttons (see “6.1 Turn- ing the water heater on and off and unlocking the buttons”) and pressing the " " and "+" buttons together for 3 seconds. The label of the first parameter is shown on the display with the letter "A". Pressing the "+" button displays its value and, pressing this button again, the label of the second parameter "B" is displayed, and so on. The entire parameter list can then be scrolled forward/back with the "+" and "-" buttons. Press the "ON/OFF" button to exit. Editing one or more operating parameters can only be done with the equipment in standby mode and requires the password to be entered. NB!: “Use of the password is reserved for qualified per-sonnel; any consequences due to incorrect parameter settings will be the sole responsibility of the customer. Therefore, any interventions requested by the customer from an authorized technical assistance center FERROLI during the standard warranty period, for product prob-lems due to incorrect settings of password-protected pa-rameters, will not be covered by the standard warranty.”. With buttons unlocked, only in standby mode, press the " " and "+" buttons together for 3 seconds to access the equipment parameter editing menu (password protected: 35). The display shows the two digits "00". Press the " " button. The digit "0" on the left flashes and with "+" and "-" select the first number to enter (3) and press " " to confirm. Proceed in the same way for the second digit (5). If the password is correct, the parameter P1 is displayed. Press- ing the "+" button displays the default value of this parameter which can be modified by pressing , and using the "+" and "-" buttons it is possible to change the value within the permis- sible range for this parameter. Then press to confirm and the "+" button to continue with the other parameters. After editing the desired parameters, press the on/off button to save and exit. The equipment now returns to standby mode.EGEA 90LT - 120LT cod. 3541T580 - Rev. 03 - 05/2020
Hysteresis on lower water probe for heat-pump working2÷15°C 7°C Modifiable P2 Electrical heater switching-on delay 0÷90 min 6 min Function excluded P3 Antilegionella setpoint temperature 50°C÷75°C 75°C Modifiable P4 Antilegionella duration 0÷90 min 30 min Modifiable P5 Defrosting mode0 = compressor stop1 = hot-gas1 ModifiableP6 Electrical heater usage during defrosting 0 = OFF1 = ON0 Modifiable Delay between two consecutive defrosting cycle30÷90 min 45 min Modifiable P8 Temperature threshold for defrosting start -30÷0°C -2°C Modifiable P9 Temperature threshold for defrosting stop 2÷30°C 3°C Modifiable P10 Maximum defrosting duration 3min÷12min 8 min Modifiable P11Water temperature probe value shown on the display0 = lower1 = upper1 ModifiableP12 External pump usage mode0 = always OFF1 = hot-water recirculation2 = Thermal solar system1 Modifiable (1)P13 Hot-water recirculation pump working mode0 = with heat-pump1 = always ON0 Modifiable (1) P14 Evaporator blower type (EC; AC; AC with dou-ble speed)0 = EC1 = AC2 = AC with double speed0 ModifiableP15 Type of safety flow switch for hot-water / solar0 = NC1 = NO0 Modifiable (1)P16 Solar mode integration0 = permanently deactivated1 = working with DIG12 = Direct control of thermal so-lar system0 Modifiable (1) P17 Heat-pump starting delay after DIG1 opening 10÷60min 20 min Modifiable (1) P18 Lower water probe temperature value to stop the heat-pump in solar mode integration = 1 (working with DIG1)20÷60°C 40°C Modifiable (1) P19 Hysteresis on lower water probe to start the pump in solar mode integration = 2 (direct con-trol of thermal solar system solar)5÷20°C 10°C Modifiable (1) P20 Temperature threshold for solar drain valve / solar collector roll-up shutter action in solar mode integration = 2 (direct control of thermal solar system solar)100÷150°C 140°C Modifiable (1) P21 Lower water probe temperature value to stop the heat-pump in photovoltaic mode integration30÷70°C 62°C Modifiable P22 Upper water probe temperature value to stop the electrical heater in photovoltaic mode inte-gration30÷80°C 75°C ModifiableEGEA 90LT - 120LT
90LT - 120LT cod. 3541T580 - Rev. 03 - 05/2020
If the equipment is not working properly, without any alarm signaling, before contacting the manufacturer's technical assistance service, it is advisable to carry out the following. Fault Recommended actionThe equipment does not switch on
- Check that the product is actually powered by the mains.
- Disconnect the equipment then reconnect it after a few minutes.
- Check the power cable inside the product (Only for the installer).
- Check that the fuse on the power board is intact. If not, replace it with an IEC-60127- 2/II certified time-delay 5 A fuse (Only for the installer). Water cannot be heated via the heat pump in ECO or AUTOMATIC mode
- Switch the equipment off, then switch it on again after a few hours.
- Disconnect the equipment from the mains, drain part of the water contained in the tank (approx. 50%) then refill it and switch the equipment on again in ECO mode (Only for the installer). The heat pump remains on without ever stopping
- Without drawing hot water from the product, check that in a few hours heating via heat pump occurs positively. Water cannot be heated via the integrated heating element in AUTOMATIC mode
- Switch off the equipment and check the safety thermostat of the heating element inside the equipment and reset it if necessary. Then switch on the equipment in AUTOMATIC mode (Only for the installer).
- Disconnect the equipment from the mains, drain part of the water contained in the tank (approx. 50%) then refill it and switch the equipment back on again in AUTOMATIC mode (Only for the installer).
- Access the installer menu and increase the value of parameter P32, e.g. to 7°C (Only for the installer).
- Check that the heating element safety thermostat has not intervened (see 8.2) The product cannot be controlled via APP
- Check that there is Wi-Fi network coverage, e.g. via smartphone where the product is installed, then carry out the configuration procedure again with the router. Make sure the Wi-Fi symbol on the display is lit up steady.EGEA 90LT - 120LT
cod. 3541T580 - Rev. 03 - 05/2020
8.1 Power board fuse replacement
Proceed as indicated below (reserved for qualified technical personnel only):
- Disconnect the power to the equipment.
- Remove the bottom cover.
- Remove the fuse cap, then the fuse, using a suitable screw- driver.
- Install a new IEC 60127-2/II (T5AL250V) certified time-delay 5 A 250V fuse, then refit the protective cap.
- Reassemble all the plastics and make sure the equipment is correctly installed before powering it. fig. 40
8.2 Heating element safety thermostat reset
This equipment has a manual-reset safety thermostat connect- ed in series with the heating element immersed in water, which interrupts the power supply in case of overtemperature inside the tank. If necessary, proceed as follows to reset the thermostat (re- served for qualified technical personnel):
- Remove the bottom cover by first undoing the locking screws (fig. 40).
- Manually reset the tripped safety thermostat (fig. 41). In case of tripping, the central pin of the thermostat comes out by about 2 mm.
- Refit the previously removed bottom cover. fig. 41 - Safety thermostat reset Any maintenance operation must be carried out by quali-fied personnel according that prescribed in the chapter 10 of this manual. ATTENTION!: Intervention of the safety thermo- stat can be caused by a fault linked to the control board or by no water inside the tank. ATTENTION!: Carrying out repair work on parts with safety function compromises safe opera- tion of the equipment. Replace faulty parts with original spare parts only. NB!: Intervention of the thermostat excludes operation of the heating element but not the heat pump system within the permitted operating limits. ATTENTION! If the operator is unable to elimi- nate the fault, switch off the equipment and con- tact the Technical Assistance Service, communi- cating the model of the product purchased.EGEA 90LT - 120LT cod. 3541T580 - Rev. 03 - 05/2020
ATTENTION!: Any repairs to the equipment must be carried out by qualied personnel. Improper repairs can put the user in serious danger. If your equipment needs any repair, contact the service center. ATTENTION!: Before undertaking any mainte-nance operation make sure the equipment is not and cannot accidentally be electrically powered. Therefore, disconnect the power at every main-tenance or cleaning operation.9.1 Sacricial anode check/replacementThe magnesium (Mg) anode, also called "sacrificial" anode, pre-vents any eddy currents generated inside the boiler from trig-gering surface corrosion processes. In fact, magnesium is a weakly charged metal compared to the material of which the inside of the boiler is coated, therefore it attracts first the negative charges that form with the heating of water, consuming itself. The anode therefore "sacrifices" itself by corroding itself instead of the tank. The boiler has two an-odes, one fitted in the lower part of the tank and one fitted in the upper part of the tank (area more subject to corrosion). The integrity of the Mg anodes must be checked at least every two years (preferably once a year). The operation must be per-formed by qualified personnel.Before doing the check:• Close the cold water inlet.• Proceed with emptying the boiler (see par. “9.2 Boiler empty-ing”).• Remove the bottom cover 1.• Disconnect the heating element safety thermostat electrical connection from the power board and remove the water NTC probes from the dedicated pipe in the element flange.• Remove the flange by unscrewing the bolts 3. The corrosion of the anode 4 can then be checked; if it affects more than 2/3 of the anode surface, proceed with replacement.
fig. 42 fig. 43 The flange has a special gasket which must be replaced if the anode is checked or replaced.9.2 Boiler emptying If not in use, especially in case of low temperatures, it is advis-able to drain the water inside the boiler. For the equipment in question, just open the drain cock as per the example hydraulic connections chap. “Plumbing connections” on page 81 (see fig. 15). NB!: In case of low temperatures, remember to empty the system to avoid freezing. Any maintenance operation must be carried out by quali-fied personnel according that prescribed in the chapter 10 of this manual.EGEA 90LT - 120LT
cod. 3541T580 - Rev. 03 - 05/2020
10. MAINTENANCE OPERATIONS ACCORDING TO IEC EN 60335-2-40_A1_2007 (ANNEX DD)
ATTENTION Do not use any means to accelerate the defrosting or cleaning process, other than those recommended by the manufacturer. The unit must be placed in a room that does not have continuous ignition sources (e.g. naked flames, a gas ap-pliance or electric heater in operation). Do not pierce or burn. Remember that refrigerant fluids may be odorless. The unit must be placed, installed and operated in a room larger than 10 m with ceiling at least 2 meters high, the air inlet and outlet must be ducted to the outside accord-ing to that given in par. 5.3 of this manual. The overall volume of the installation compartment must be greater than 20 m
The product is supplied with an R290 refrigerant charge of 150g; any recharging operations can only be performed at the manufacturer's production site. Any maintenance operation must be performed by quali-fied personnel in accordance with the instructions in this manual. FIRE RISK The product must be installed in a room equipped with adequate air change to prevent the risk of fire in case of a refrigerant gas leak. In the above is not possible, the installer must carry out the necessary works to ensure that no refrigerant gas stagnation occurs. Periodically check that there are no obstructions in the openings that ensure the change of air inside the installa-tion room. The product must not be installed in a compartment where there are naked flames, e.g. open-chamber gas boilers, wood stoves, electric stoves and in general any other possible source of ignition. Smoking near or inside the installation compartment is prohibited. Operating with naked flames near or inside the installa-tion compartment is prohibited.EGEA 90LT - 120LT cod. 3541T580 - Rev. 03 - 05/2020
Any maintenance operation on the product must be carried out by qualified personnel having an appropriate Refrigeration En- gineer License regarding the knowledge and management of plants containing HC gases such as R290 (Propane). During any routine or extraordinary maintenance or failure the manu- facturer recommends that maintenance personnel use a suit- able HC gas detector equipped with the necessary safety devic- es to prevent ignition in the presence of a potentially explosive atmosphere. Always ensure adequate ventilation of the installa- tion compartment before carrying out any work on the product, as the refrigerant gas used is odorless. Maintenance personnel must therefore implement all the pro- cedures and precautions necessary to prevent any dangerous situation in the presence of a flammable gas. The product does not have a charging or recharging valve, as this operation cannot and must not be performed for any reason on site. In case of a leak in the refrigeration circuit or if it is par- tially or entirely empty, the maintenance technician must have the entire system replaced. During maintenance operations, the operator in charge must check the following points. Installation conditions Check that:
- The dimensions of the installation compartment are those specified in this manual.
- Sufficient ventilation of the room is ensured.
- The markings and graphic signs on the product are present and legible.
- There are no signs of damage or corrosion on the product that could impair its operation or cause refrigerant gas to es- cape. In case of differences in the product installation conditions, maintenance personnel are required to inform the owner and proceed with elimination of the non-conformities found. Checks and repairs of electrical components Check that:
- There are no conditions of imminent danger for the operator;
- The circuit is not powered.
- If it is not possible to operate without power supply, make sure the owner has been notified regarding the situation.
- The electric capacitors have been safely discharged without producing sparks.
- There is continuity in the ground connection.
- The electrical components are replaced only with original spare parts.
- No cuts or joints are made on the cables of the electrical components.
- The cables and wires do not have any damage which could compromise the integrity of the product and the safety of peo- ple and/or property. Note: Only original replacement electrical components are guar- anteed by the manufacturer as safe and tested by a third party for use with flammable refrigerants Leak detection
- Do not use any kind of flame to detect refrigerant leakage.
- Use electric detectors only if sure of their efficiency and safe- ty in an explosive environment; for this purpose the instru- ment must be able to detect an R290 leak equivalent to a maximum of 25% of the LFL (Lower Flammability Level).
- Alternatively, specific leak detector sprays can be used for refrigerant gases; the product used must be non-corrosive type. In order to be used safely, the leak detection instruments must have a calibration tool normally called a calibrated leak. Check- ing the sensitivity of the detector with the aid of the calibration tool must be carried out far from the place of installation in order to ensurer correct calibration.EGEA 90LT - 120LT
cod. 3541T580 - Rev. 03 - 05/2020
At the end of use, the heat pumps must be disposed of in com- pliance with current regulations. ATTENTION!: This equipment contains 150 grams of ammable gas (Propane R290). main- tenance and disposal operations must only be performed by qualied personnel.
INFORMATION FOR USERS
Pursuant to Directives 2011/65/EU and 2012/19/EU on the restriction of the use of hazardous substanc- es in electrical and electronic equipment, as well as the disposal of waste. The crossed-out bin symbol on the equipment or on its packaging indicates that, at the end of its useful life, the prod- uct must be collected separately from other waste. Therefore, at the end of its life, the user must give the equip- ment to the appropriate recycling centers for electrical and electronic equipment, or return it to the dealer when purchasing new, equivalent type equipment, on a one-to-one basis. Adequate separate waste collection for subsequent sending of the decommissioned equipment to environmentally compatible recycling, treatment and/or disposal helps prevent negative ef- fects on the environment and health and favors the reuse and/or recycling of the materials that make up the equipment. Unauthorized disposal of the product by the user involves the application of the administrative sanctions provided for by cur- rent legislation. The main materials that make up the equipment in question are:
- polyurethane 12. PRODUCT SHEETDescriptions u.m. 90LT 120LTDeclared load profile M MEnergy efficiency class for heating water in average weather conditions A+ A+Energy efficiency of water heating in % in average weather conditions % 107 112 Annual energy consumption in kWh in terms of final energy in average weather conditions kWh 479 458 Water heater thermostat temperature settings °C 53 53 Inside sound power level Lwa in dB dB 52 52 The water heater can only work during off-peak hours NO NO Any specific precautions to be taken at the time of assembly, installation or maintenance of the water heater See manual Energy efficiency of water heating in % in coldest weather conditions % 91 86 Energy efficiency of water heating in % in hottest weather conditions % 114 119 Yearly energy consumption in kWh in terms of final energy in coldest weather conditions kWh 565 596 Yearly energy consumption in kWh in terms of final energy in hottest weather conditions kWh 449 430 Outside sound power level Lwa in dB dB 50 50EGEA 90LT - 120LT cod. 3541T580 - Rev. 03 - 05/2020
cod. 3541T580 - Rev. 03 - 05/2020
cod. 3541T580 - Rev. 03 - 05/2020
U.I. BoardWI-FIBoardF.C.T. Connection
EEV Electronic Expansion Valve C15uF Fuse
cod. 3541T580 - Rev. 03 - 05/2020
cod. 3541T580 - Rev. 03 - 05/2020
cod. 3541T580 - Rev. 03 - 05/2020
cod. 3541T580 - Rev. 03 - 05/2020
U.I. BoardWI-FIBoardF.C.T. Connection
EEV Electronic Expansion Valve C15uF Fuse
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