P 20SA2 - Plane HiKOKI - Free user manual and instructions

USER MANUAL P 20SA2 HiKOKI

11mm (Max) 11mm (Max)

WARNING Read all safety warnings, instructions, illustrations and specications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, re and/or serious injury. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains- operated (corded) power tool or battery-operated (cordless) power tool.

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence of ammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2) Electrical safety

a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodied plugs and matching outlets will reduce risk of electric shock. b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the inuence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b) Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non- skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries. c) Prevent unintentional starting. Ensure the switch is in the o-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your nger on the switch or energising power tools that have the switch on invites accidents. d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards. h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

4) Power tool use and care

a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and o. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power source and/ or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e) Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may aect the power toolʼs operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations dierent from those intended could result in a hazardous situation. (Original instructions) 000Book_P20SA2_WE.indb 8 2019/03/11 13:25:519 English STANDARD ACCESSORIES In addition to the main unit (1 unit), the package contains the accessories listed on page 35. Standard accessories are subject to change without notice. APPLICATIONS ○ Planingvariouswoodenplanksandpanels. (See Fig. 1-4)

Ensure that the power source to be utilized conforms to the power requirements specied on the product nameplate.

Ensure that the power switch is in the OFF position. If the plug is connected to a receptacle while the power switch is in the ON position, the power tool will start operating immediately, which could cause a serious accident. h) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

a) Have your power tool serviced by a qualied repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. PRECAUTION Keep children and inrm persons away. When not in use, tools should be stored out of reach of children and inrm persons.

PLANER SAFETY WARNINGS

1. Wait for the cutter to stop before settling the tool

down. An exposed rotating cutter may engage the surface leading to possible loss of control and serious injury.

2. Hold the power tool by insulated gripping surfaces,

because the cutter may contact its own cord. Cutting a “live” wire may make exposed metal parts of the powertool“live”andcouldgivetheoperatoranelectric shock.

3. Use clamps or another practical way to secure and

support the workpiece to a stable platform. Holding theworkpiecebyyourhandoragainstthebodyleaves it unstable and may lead to loss of control.

5. Use dust collection adapter if need to reduce dust

related hazards. (1) Unscrew the Chip guide (Item no. 17 show in assembly drawing) on housing. (2) Mount dust collection adapter on housing with screws instead of the Chip guide. Dust collection adapter (Code no. 317279) (3) Connect the dust extraction and collection facilities withthetubeofdustcollectionadapterrmly. SPECIFICATIONS Voltage (by areas) * (110V, 115V, 120V, 127V, 220V, 230V, 240V) PowerInput 720 W* Cutting Width 82 mm Max. Cutting Depth 3 mm Weight ** 3.4 kg No-Load Speed 14000 / min

• Be sure to check the nameplate on product as it is subject to change by areas. ** AccordingtoEPTA-Procedure01/2014

4. Prepare a stable wooden workbench suitable for

planing operation. As a poorly balanced workbench creates a hazard, ensure it is securely positioned on rm,levelground. PLANING PROCEDURES

1. Adjusting the cutter depth:

(1) Turntheknobinthedirectionindicatedbythearrowin Fig. 5 (clockwise), until the triangular mark is aligned withthedesiredcuttingdepthonthescale.Thescale unit is graduated in millimeters. (2) The cutting depth can be adjusted within a range of 0-3 mm.

Rough cutting should be accomplished at large cutting depths and at a suitable speed so that shavings are smoothly ejected from the machine. To ensure a smoothly nished surface, nish cutting should be accomplished at small cutting depths and at low feeding speed. 000Book_P20SA2_WE.indb 9 2019/03/11 13:25:5110 English

3. Beginning and ending the cutting operation:

As shown in Fig. 6, place the front base of the planer on thematerialandsupporttheplanerhorizontally.Turn ON the power switch, and slowly operate the planer toward the leading edge of the material. Firmly depress thefronthalfoftheplanerattherststageofcutting,as shown in Fig. 7, depress the rear half of the planer at the endofthecuttingoperation.Theplanermustalwaysbe keptatthroughouttheentirecuttingoperation.

4. Precaution after nishing the planing operation:

When the planer is suspended with one hand after nishingtheplaningoperation,ensurethatthecutting blades (base) of the planer do not contact or come too near your body. Failure to do so could result in serious injury.

CARBIDE BLADE ASSEMBLY AND

DISASSEMBLY AND ADJUSTMENT OF CUTTER

(1) As shown in Fig. 8, loosen the blade holder with the attached box wrench. (2) As shown in Fig. 9,removethecarbidebladebysliding it with the attached box wrench. CAUTION Be careful not to injure your hands.

2. Carbide blade assembly:

CAUTION Prior to assembly, thoroughly wipe o all swarf accumulated on the carbide blade. (1) As shown in Fig. 10, lift set plate (B) and insert the new carbide blade between cutter block and set plate (B). (2) As shown in Fig. 11, mount the new carbide blade by sliding it on the set plate (B) so that the blade tip projects by 1mm from the end of the cutter block. (3) As shown in Fig. 12, x theboltsatthebladeholder after blade replacement has been completed. (4) Turnthecutterblockover,andsettheothersideinthe same manner.

3. Adjustment of carbide blade height:

CAUTION If the carbide blade’s heights are inaccurate after aboveprocedureshavebeencompleted,carryoutthe procedures described below. (1) As shown in Fig. 13, use the box wrench to loosen the threeboltsusedtoretainthecarbideblade,andremove the blade holder. (2) As shown in Fig. 14,afterremovingthecarbideblade, slide set plate (B) in the direction indicated by the arrow to disassemble set plate (B). (3) Loosen the 2 screws holding on the carbide blade and set plate (A), set plate (B). (4) As shown in Fig. 15, 16, press the turned surface of set plate (A) to the wall surface b while adjusting the carbide blade edge to the wall surface a of the set gauge.Then,tightenthemwiththe2screws. (5) As shown in Fig. 17, 18, insert a turned portion of set plate(A)attachedtosetplate(B)intoagrooveonthe atportionofthecutterblock. (6) As shown in Fig. 19, place the blade holder on the completed assembly and fasten it with the three bolts. Ensure that the bolts are securely tightened. Follow the same procedures for the opposite side carbide blade.

BLADE ASSEMBLY AND DISASSEMBLY AND

ADJUSTMENT OF BLADE HEIGHT (FOR

RESHARPENABLE BLADE TYPE)

1. Blade disassembly:

(1) As shown in Fig. 13, use the accessory box wrench to loosen the three bolts used to retain the blade, and removethebladeholder. (2) As shown in Fig. 14, slide the blade in the direction indicated by the arrow to disassemble the blade. CAUTION Be careful not to injure your hands.

CAUTION Prior to assembly, thoroughly wipe o all swarf accumulated on the blade. (1) Insert a turned portion of set plate (A) attached to the blade into a groove on the at portion of the cutter block. (Fig. 17, 20) Set the blade so that both sides of the blade protrude from the width of the cutter block by about 1 mm. (Fig. 21) (2) Place the blade holder on the completed assembly, as shown in Fig. 22, and fasten it with the three bolts. Ensure that the bolts are securely tightened. (3) Turnthecutterblockover,andsettheoppositesidein the same manner.

3. Adjustment of blade height:

(1) Loosen the 2 screws holding on the blade and set plate (A). (2) Press the turned surface of set plate (A) to the wall surface b while adjusting the blade edge to the wall surfaceaofthesetgauge.Then,tightenthemwiththe 2 screws. (Fig. 15, 23)

SHARPENING THE RESHARPENABLE BLADES

Use of the accessory Blade Sharpening Ass'y is recommendedforconvenience.

1. Use of Blade Sharpening Ass'y

As shown in Fig. 24, two blades can be mounted on the blade sharpening ass'y to ensure that the blade tips are ground at uniform angles. During grinding, adjust the position of the blades so that their edges simultaneously contact the dressing stone as shown in Fig. 25.

2. Blade sharpening intervals

Bladesharpeningintervalsdependonthetypeofwood beingcutandthecuttingdepth.However,sharpening shouldgenerallybeeectedaftereach500metersof cutting operation.

When awater dressing stone is available,useit after dipping it suciently in water since such a dressing stone may be worn during grinding works, atten the upper surface of the dressing stone as often as necessary.

ATTACHING AND DETACHING THE DUST

ADAPTER CAUTION ○ To prevent accidents, ensure that the power tool is switched o and the plug is disconnected from the power source. ○ Followtheprocedurebelowtomountthedustadapter securely. Failure to do so may result in the adapter comingo,causinginjury. 000Book_P20SA2_WE.indb 10 2019/03/11 13:25:5111 English

2. Removing the dust adapter

Continued use of dull or damaged blades will result in reducedcuttingeciencyandmaycauseoverloading of the motor. Sharpen or replace the blades as often as necessary.

CAUTION The front base, rear base, and cutting depth control knob are precisely machined to obtain specically high precision. If these parts are roughly handled or subjected to heavy mechanical impact, it may cause deteriorated precision and reduced cutting performance. These parts must be handled with particular care.

3. Inspecting the mounting screws:

Regularly inspect all mounting screws and ensure that they are properly tightened. Should any of the screws be loose, retighten them immediately. Failure to do so could result in serious hazard.

4. Motor unit maintenance:

The motor winding is an important part of this tool. Avoid damaging and be careful to avoid contact with cleaning oiI or water. After 50 hours of use, clean the motorbyblowingintotheventilationholesofthemotor housing with dry air from an air gun or other tool (Fig. 30). Dust or particle accumulation in the motor can result in damage.

5. Inspecting the carbon brushes: (Fig. 28)

The motor employs carbon brushes which are consumableparts.Sinceanexcessivelyworncarbon brush can result in motor trouble, replace the carbon brusheswithnewoneshavingthesamecarbonbrush No. shown in the gure when it becomes worn to or nearthe “wear limit”.In addition,alwayskeepcarbon brushes clean and ensure that they slide freely within the brush holders.

6. Replacing carbon brushes:

Afterremovingthechipcover,useaslottedscrewdriver to disassemble the brush caps (Fig. 29).The carbon brushescanthenbeeasilyremovedwiththespring.

7. Replacing supply cord:

If the replacement of the supply cord is necessary, it hastobedonebyHiKOKIAuthorizedServiceCenterto avoidasafetyhazard.

If the replacement of the belt is necessary, it has to be donebyHiKOKIAuthorizedServiceCentertoavoida safety hazard. CAUTION In the operation and maintenance of power tools, the safety regulations and standards prescribed in each countrymustbeobserved. GUARANTEE We guarantee HiKOKI Power Tools in accordance with statutory/countryspecicregulation.Thisguaranteedoes not cover defects or damage due to misuse, abuse, or normal wear and tear. In case of complaint, please send the Power Tool, undismantled, with the GUARANTEE CERTIFICATEfoundattheendofthisHandlinginstruction, toaHiKOKIAuthorizedServiceCenter. NOTE Due to HiKOKI’s continuing program of research and development, the specications herein are subject to change without prior notice. IMPORTANT Correct connection of the plug Thewiresofthemainleadarecolouredinaccordancewith the following code: Blue: -- Neutral Brown: --Live As the colours of the wires in the main lead of this tool may not correspond with the coloured markings identifying the terminals in your plug proceed as follows: Thewirecolouredbluemustbeconnectedtotheterminal marked with the letter N or coloured black. Thewirecolouredbrownmustbeconnectedtotheterminal marked with the letter L or coloured red. Neither core must be connected to the earth terminal. NOTE This requirement is provided according to BRITISH STANDARD2769:1984. Therefore, the letter code and colour code may not be applicabletoothermarketsexceptTheUnitedKingdom. Information concerning airborne noise and vibration The measured values were determined according to EN62841 and declared in accordance with ISO 4871. MeasuredA-weightedsoundpowerlevel:96dB(A) MeasuredA-weightedsoundpressurelevel:85dB(A) Uncertainty KpA: 3 dB (A) Wear hearing protection. Vibration total values (triax vector sum) determined according to EN62841. Planingsoftwood: Vibrationemissionvalue a = 2.5 m/s

Thedeclaredvibrationtotalvaluehasbeenmeasuredin accordance with a standard test method and may be used for comparing one tool with another. It may also be used in a preliminary assessment of exposure. WARNING ○ Thevibrationemissionduringactualuseofthepower toolcandierfromthedeclaredtotalvaluedepending on the ways in which the tool is used. ○ Identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switchedoandwhenitisrunningidleinadditiontothe trigger time). 000Book_P20SA2_WE.indb 11 2019/03/11 13:25:5112 Deutsch

000Book_P20SA2_WE.indb 35 2019/03/11 13:25:55000Book_P20SA2_WE.indb 36 2019/03/11 13:25:55English Italiano GUARANTEE CERTIFICATE Model No. Serial No. Date of Purchase Customer Name and Address Dealer Name and Address (Please stamp dealer name and address)

EC DECLARATION OF CONFORMITY