Mega 650270 D - Compressor METABO - Free user manual and instructions
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| Product type | Compressor |
| Brand | Metabo |
| Model | Mega 650270 D |
| Intended use | Production of compressed air for professional tools |
| Lubrication type | Oil-lubricated |
| Pressure regulation | Integrated pressure regulator |
| Number of air outlets | 2 (quick coupling for regulated and unregulated air) |
| Safety device | Safety valve |
| Engine protection | Circuit breaker (on AC models) |
| Power supply | Mains (230 V / 50 Hz) |
| Maintenance - Oil change | Every 500 operating hours |
| Maintenance - Air filter cleaning | Every 50 operating hours |
| Maintenance - Air filter replacement (filter-regulator) | Every 250 operating hours |
| Maintenance - V-belt check | Every 500 operating hours |
| Storage | Keep frost-free and dry |
| Transport | Integrated transport handle |
| Repairs | Contact a qualified technician or Metabo service |
| Spare parts | Available at www.metabo.com |
| Conformity | CE, declaration of conformity included |
| Motor type | Single-phase or three-phase depending on version |
| Service pressure | Adjustable via regulator (see rating plate for max pressure) |
| Service temperature | Min. 5°C, max. 40°C (estimate) |
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USER MANUAL Mega 650270 D METABO
Original Instructions
Contents
1.Declaration of Conformity
2. Specified Use
3.General Safety Instructions
4.Special Safety Instructions
5.Overview
6.Commissioning
7. Operation
8.Care And Maintenance
9.Repairs
10.Environmental Protection
11.Troubleshooting
12. Technical Specifications
1. Declaration of Conformity
We, being solely responsible: Hereby declare that these compressors, identified by type and serial number *1),meet all relevant requirements of directives 2) and standards *3). issuing testing authority *4),measured LWA(M)/guaranteed LWA(G) sound power level *5),technical documentation for *6)- see page 4.
2. Specified Use
This tool is used for the generation of compressed air for professional tools powered by compressed air.
The use in the medical and food sector as well as refilling of oxygen tanks is not permitted.
Explosive, flammable or harmful gases must not be aspirated. Operation in potentially explosive rooms is not permitted.
Any other use does not comply with the intended purpose. Unspecified use, modification of the pump or use of parts that have not been tested and approved by the manufacturer can cause unforeseeable damage!
Children, adolescents and untrained persons must not use the machine and the connected compressed air tools.
Operate the device only unter supervision.
3. General Safety Instructions
WARNING - Reading the operating instructions will reduce the risk of injury. General Safety Instructions
WARNING - Read all safety warnings and instructions. Failure to follow all safety warnings and instructions may result in electric shock, fire and/or serious injury.
Save all safety warnings and information for future reference! Pass on your power tool only together with these documents. You and all other users must be able to inform yourselves at any time.
3.1 Work Area Safety
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate the device in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Tools create sparks which may ignite the dust or fumes.
c) Keep children and other persons away while operating the device.
3.2 Electrical Safety
a) Tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, hanging or unplugging the tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
3.3 Personal Safety
a) Stay alert, watch what you are doing and use common sense when operating a tool. Do not use a tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection, depending on the type and application of the tool, will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the tool in unexpected situations.
f) Wear appropriate clothing. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
3.4 Tool Use and Care
a) Do not force the power tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it was designed.
b) Do not use the tool if the switch does not turn it on and off. Electrical devices that can no longer be switched on or off are dangerous and must be repaired immediately.
c) Disconnect the plug from the power source and/or the battery pack from the tool before making any adjustments, changing accessories, or storing tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle tools out of the reach of children. Do not allow persons unfamiliar with the device or these instructions to operate the device. Devices are dangerous when used by inexperienced personnel.
e) Maintain power tools and accessories with care. Check that the moving parts are functioning properly and do not jam, that there is no breakage of parts or any other condition that may affect the device's operation. If damaged, have the device repaired before using. Many accidents are caused by poorly maintained power tools.
g) Use the power tool, accessories, tool bits etc. in accordance with these instructions. Take into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
h) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow safe handling and control of the tool in unexpected situations.
3.5 Service
a) Have your device serviced by a qualified repair person using only genuine replacement parts. This will ensure that the device functions safely.
3.6 Additional Safety Instructions
- These operating instructions are intended for people with basic technical knowledge in handling machines such as the one described here. If you have had no experience with machines of this kind, you should initially work under the supervision of people with previous experience.
The manufacturer bears no liability for damage caused by non-compliance with these operating instructions.
Information in these operating instructions is designated as shown below:
Danger! Risk of personal injury or environmental damage.
Risk of electric shock! Risk of personal injury from electric shock.
Caution! Risk of material damage.
4. Special Safety Instructions
The following residual risks basically exist for compressed air tools and cannot be remedied completely even with safety installations:
4.1 Danger of injury due to escaping compressed air and parts, which are carried along by compressed air!
- Never direct compressed air on people or animals.
- Ensure that all compressed air tools and accessories used are designed for the working pressure or can be connected via a pressure reducer.
- When loosening the quick coupling pay attention that the compressed air contained in the compressed air hose escapes suddenly. Therefore get a firm grip of the end of the compressed air hose to be loosened.
- Ensure that all screwed connections are always tightened properly.
- Do not attempt to repair the pump yourself! Only professionals may carry out repairs on compressors, compressed containers and compressed air tools.
4.2 Danger from compressed air containing oil!
- Use compressed air containing oil exclusively for compressed air tools, which are designed for compressed air containing oil.
- Use a compressed air hose for compressed air containing oil not for compressed air tools, which are not designed to be used with compressed air containing oil.
- Do not fill any car tyres etc. with compressed air containing oil.
- Oil particles can be removed from the compressed air by means of appropriate filters. This permits the use of an oil-lubricated compressor even for compressed air tools requiring oil-free compressed air.
4.3 Risk of burns at the surfaces of the parts bearing compressed air!
- Let the tool cool down prior to the servicing work.
4.4 Risk of personal injury and crushing by moving parts!
- Do not operate the tool without installed guards.
- Keep in mind that the tool starts up automatically when the minimum pressure is
ENGLISHen
reached! - Ensure the tool is disconnected from power before servicing.
- Ensure that when switching on (e.g. after servicing) no tools or loose parts are left on or in the tool.
4.5 Hazard generated by insufficient personal protection gear!
Wear hearing protection.
Wear protective goggles.
Wear a breathing mask for applications generating dust or when harmful gases, mist or vapours are generated.
Wear suitable work clothes.
- Wear non-slip footwear.
4.6 Hazard generated by tool defects!
- Keep tool and accessories in good repair.
Observe the maintenance instructions. - Prior to each use check the tool for any eventual damage: Before continuing to use the tool, safety devices, protective devices or lightly damaged parts must be carefully inspected for correct and proper operation. A damaged device must only be reused after it has been correctly repaired.
- Check to see that all moving parts work properly and do not jam. All parts must be correctly installed and fulfil all conditions necessary to ensure perfect operation of the unit.
- Damaged protection devices or parts must be repaired or replaced by a qualified specialist.
4.7 Additional Safety Instructions
- Please also observe the special safety instructions in the respective chapters.
- Observe any particular health and safety or accident prevention regulations governing the use of compressors and compressed air tools.
- Observe the legal provisions for the operation of systems requiring monitoring.
-
Keep in mind that escaping condensate and other consumables contaminate the surrounding area and may trigger damage to the environment during operation and storage of the tool.
-
Consider environmental conditions:
4.8 Symbols on the machine (depends on model)
Read the operating instructions.
Warning of personal injury by touching hot parts.
Wear eye goggles
Wear ear protectors.
Warning of automatic startup.
Danger - electrical voltage.
Guaranteed sound power level.
Observe direction of rotation.
4.9 Safety devices
Safety valve
The spring-loaded valve (4) reacts if the permitted maximum pressure is exceeded.
5. Overview
See page 2.
1 compressor 2 pressure vessel
3 condensateoutlet
4 safety valve
5 manometer control pressure
6 pressure regulator
7 manometer boiler pressure
8ON/OFFSWi tch
9 air filter / air filter housing
10 oil sealing plug
11 oil inspection glass
12 oil discharge plug
13 connection for compressed air (quick coupling, not pre-mounted), unregulated compressed air
14 V-belt protective grid
15 transport handle
16 Filter pressure reducer
17 Compressed air inlet (quick coupling), controlled, filtered, oil-free compressed air
18 motor protection switch
* depends on model / equipment
6. Commissioning
6.1 Assembly (depending on model)
- Mount the tyres as shown (see fig. A, page 3).
- Mount the compressed air connection (13) as shown (see fig. B, page 3).
6.2 Check condensate outlet
Ensure that the condensate outlet (3) is closed.
6.3 Check oil level
Check the oil level of the compressor at the inspection glass (11). If necessary fill the oil until the middle of the oil inspection glass (11). Oil quality see chapter 12. Technical Data.
- Unscrew the oil plug (10).
- Fill the oil until the middle of the oil inspection glass (11) or the marking.
- Screw back in the oil plug (10).
6.4 Installation
The positioning site of the device has to meet the following requirements:
Dry, protected from frost
- Stable, horizontal and even surface
ger!
Wrong positioning might cause serious accidents.
- Secure the device against rolling away, tilting and slipping.
- Safety installations and operating elements have to be easily accessible at any time.
- Do not place the device on its side. Oil might leak!
6.5 Transport
- Do not place the device on its side. Oil might leak!
- Do not pull the device from the hose or mains cable. Transport the device at the transport handle (15).
7. Operation
7.1 Power-supply connection
Danger! High voltage.
Operate the device in dry surroundings only.
Operate the device only at a power source meeting the following requirements: Wall sockets installed according to regulations, earthed and tested; fuse protection according to the technical data.
Position power supply cable so it does not interfere with the work and is not damaged.
Check every time if the device is switched off, prior to plugging the mains plug into the socket outlet.
Protect power supply cable from heat, aggressive liquids and sharp edges.
Use only extension cables with sufficient core cross-section (see chapter 12. Technical Data).
Use extension cables for outdoor areas. When working outdoors, only use the correspondingly marked extension cable approved for this purpose.
Do not switch off the compressor by pulling the mains plug, but use the ON/OFF switch.
Always install an RCD with a maximum trip current of 30mA upstream.
Depending on the phase configuration it is possible that the motor rotates in the wrong direction. This may damage the device. Therefore check the direction of rotation after every new connection: The pulley of the compressor has to rotate in direction of the arrow (on the V-belt protective grid (14)).
In case of wrong direction of rotation, the phases at the mains plug have to be swapped.
- Disconnect the mains plug.
- Swap the phases as shown using a screwdriver (see fig. C, page 3): Push the switch a bit inwards using a screwdriver and turn by 180!
7.2 Generate compressed air
- Switch on the device using the ON/OFF switch (8) and wait, until the maximum boiler pressure has been reached (compressor switches off). The boiler pressure is shown at the boiler pressure manometer (7).
Attention!
The set control pressure must not exceed the maximum operating pressure of the connected compressed air tools!
2. Set the control pressure at the pressure reducer (6). The current control pressure is shown at the control pressure manometer (5).
3. Connect the compressed air hose at the compressed air inlet:
-
Compressed air inlet (13) for uncontrolled, unfiltered compressed air
-
Compressed air inlet (17) for controlled, filtered, oil-free compressed air
-
Connect the compressed air tool. Now you can work with the compressed air tool.
- Switch off the tool if you don't want to continue working immediately. Afterwards pull the mains plug.
- Drain the condensed water of the pressure vessel at the condensate outlet (3) on a daily basis.
8. Care And Maintenance
Danger!
Prior to all servicing:
Switch machine off. Disconnect the mains plug. Wait until the device has stopped. Ensure that there is no more pressure on the device and all used compressed air tools and accessories.
Leave the device and all used compressed air tools and accessories to cool down.
After to all servicing:
Put back into operation and check all safety installations. Ensure that there are no tools or similar at or in the device.
Repair and maintenance work other than described in this section should only be carried out by qualified specialists.
8.1 Important information
Maintenance and test have to be planned and carried out in accordance with the legal
provisions in line with the setup and mode of operation of the device.
Regulatory authorities may ask to view respective documentation.
8.2 Regular maintenance
Attention!
Check the torque of the cylindrical head screws at the new compressor (1) (see chapter
- Technical Data) after the first 50 and 250 operating hours.
Prior to every start
- Check compressed air hoses for damage and replace, if necessary.
- Check that all screw fittings are seated securely, and tighten if necessary.
- Check connection cables for damage, and, if necessary, have it replaced by a qualified electrician.
Daily
- Drain the condensed water of the pressure vessel at the condensate outlet (3).
Every 50 hours of operation
- Clean air filter (9) (see fig. E, page 3).
- Check the oil level of the compressor at the inspection glass (11), if necessary refill oil. (See chapter 6.)
- Drain the condensed water at the filter pressure reducer (16).
Every 250 hours of operation
- Clean air filter (9) or replace (see fig. E, page 3).
- Clean air filter in the filter pressure reducer or replace. (see fig. D, page 3).
Every 500 hours of operation
- Completely drain the oil at the oil outlet plug (12) and replace. (See chapter 6.)
- Check V-belt (see fig. F, page 3): Unscrew V-belt protective grid (14). Check V-belt, retighten if required or replace. In order to adjust the V-belt tension, loosen four screws at the foot of the motor and shift motor. Retighten the screws at the foot of the motor. Remount the V-belt protective grid (14).
Every 1000 hours of operation
Have an inspection carried out in an authorised service centre. This significantly increases the service life of the compressor.
8.3 Storage of device
- Switch off the device and pull mains plug.
- Depressurise the pressure vessel and all connected compressed air tools.
- Drain the condensed water of the pressure vessel at the condensate outlet (3).
- Store the device in such a way that unauthorised persons cannot start it.
- Do not place the device on its side. Oil might leak!
Attention!
Do not store the tool outdoors or in damp conditions without protection.
Danger of frost
Attention!
Frost (< 5^) destroys the pump and accessories as both always contain water! If there is a danger of frost disassemble pump and accessories and store in frost-free conditions.
9. Repairs
Danger!
Repair of tools must be carried out by qualified electricians only!
If you have Metabo devices that require repairs, please contact your Metabo service centre. See www.metabo.com for addresses.
You can download a list of spare parts from www.metabo.com.
10. Environmental Protection
Danger!
The condensed water from the pressure vessel contains oil residue and/or contaminations hazardous to the environment. Dispose of the condensed water in an environmentally-friendly manner using respective collection sites!
Danger!
The condensed water from the filter pressure reducer contains oil residues and/or contaminations hazardous to the environment. Dispose of the condensed water in an environmentally-friendly manner using respective collection sites!
Danger!
Dispose of the old oil from the compressor in an environmentally-friendly manner using respective collection sites.
Observe national regulations on environmentally compatible disposal and on the recycling of disused machines, packaging and accessories.
Only for EU countries: Never dispose of devices in your household waste! In accordance with European Guideline 2002/1, ion used electronic and electric equipment is implementation in national legal systems, devices must be collected separately and used for environmentally compatible recycling.
11. Troubleshooting
Danger!
Prior to all servicing:
Switch machine off. Disconnect the mains plug. Wait until the device has stopped. Ensure that there is no more pressure on the device and all used compressed air tools and accessories. Leave the device and all used compressed air tools and accessories to cool down.
Any works other than the ones described in this chapter, must be carried out only by a qualified electrician or the service branch in your country.
After to all servicing:
Put back into operation and check all safety installations. Ensure that there are no tools or similar at or in the device.
Compressor does not run:
No mains voltage.
- Check cables, plug, outlet and mains fuse.
- Mains voltage too low.
- Use only extension cables with sufficient core cross-section (see chapter 12. Technical Data). For cold device: Avoid extension cable. For cold device: Depressurise the pressure vessel.
- Compressor was switched off by pulling the mains plug while it was running.
-First, switch off the compressor using the ON/OFF switch (8), then switch on again.
- Motor overheated, e.g. due to insufficient cooling (cooling ribs covered).
- Switch off the compressor using the ON/OFF switch (8).
- Remedy the cause for overheating. Leave to cool for about ten minutes.
-Only three-phase motor model: Check motor protection switch (18), if required, reset by pressing it. (see fig.Jpage 3).
- Switch on the compressor again using the ON/OFF switch (8).
Compressor runs without building up sufficient pressure.
- Condensate outlet leaking.
-
Ensure that the condensate outlet (3) is closed.
-
Check the seal of the drainage plug, if required, replace.
- Check valve leaking.
- Have check valve serviced in authorised service centre.
Compressed air tool does not get enough pressure.
Pressure controller not open enough.
- Open pressure controller (6) further.
- Hose connection between compressor and compressed air tool leaking.
- Check hose connection; if required replace damaged parts.
12. Technical Data
Explanatory notes on the specifications on page 3. Changes due to technological progress reserved.
A=suction capacity
F =filling capacity
L_eff =Effective output volume at 80% max. pressure
p = max. pressure
V=vesse1 size
a = number of air outlets
z = number of cylinders
Nm = Torque of the cylindrical head screws
n0 =max.torque
P=rated input power
U = c o n e
=rated power
F =min. fuse protection
IP =protection c
G =maximum overall length and core cross-section of extension cables
A=dimensions (lwxh)
Tmax=max. storage / operating temperature
Tmin =min. storage / operating temperature
Oil =oil quantity and quality for oil change (depends on model)
m =w e i g h t
* = The service life of some components e.g. seal in check valve is significantly reduced, if the compressor is operated at high temperatures (max. storage / operating temperature and higher).
= At temperature below the min. storage / operating temperature, there is danger of frost for the condensate in the pressure vessel.
The technical specifications quoted are subject to tolerances (in compliance with the relevant valid standards).
A Emission values
These values make it possible to assess the emissions from the device and to compare different devices. The actual load may be higher or lower depending on the operating conditions, the condition of the device or the accessories. Please allow for breaks and periods when the load is lower for assessment purposes. Arrange protective measures for the user e.g. organisational measures based on the adjusted estimates.
Typical A-effective perceived sound levels:
Lp =sound-pressure level
LWA =acoustic power level
L_WA(M) = Measured acoustic power level as per 2000/14/EG
L_WA(G) =guaranteed acoustic power level as per 2000/14/EC
K_pA K_WA = uncertainty
Wear ear protectors!
ENGLISHen
Information on the nameplate:
A Manufacturer
B Item, version, serial number
C Machine designation
D Connection voltage / frequency
E Rated input power
F Rated power / protection type
G Max. torque
H Max. pressure
ICE mark - This machine conforms to the EC directives as per Declaration of Conformity
J Year of manufacture
K Suction capacity
L Filling capacity
M Compressor speed
N Number of cylinders
Boiler size
P Disposal symbol (see chapter 10.)
Notice originale
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PpeHncaHnNo 6e3OanCHOt TpyDa
Ob6beHNHeHn OTPacNEbBix CTpaXOBbIX COK03OB
IIN PpAIBJNe PpeDyPrEckHeHn HecCACTbIX
ClyuAeB npi paboTe C KOMPeeCCopamn I
NHEBMATNUeCKHM NHCPTyMeHTAMn.
-Co6IIOaIte HOpMaTHBbIe IpeDnHcAHNnno paBoTe C O6OpYDoBaHem, HyDaOuMmC B KOHTpOJe.
-Пиэкслуаци ихранени пьборседпerte 3a TeM,чтбы ВсітуаршКонDEHCATИdpyгпэкслуационьМATEрналы HeЗаггнИОКрУнOуIOcpeDу И HeHaHOCINI eBPeJ.
- YuHTbIaIe BO3dEInCTBnA OKpyHaIOUeI cpebl.
4.8 CnmbOJIbHa np6ope (B 3aBnCHMOCTN OT MOeJIH)
PpOueCTb pyKOBoDcTBo nO hKcIyatauN.
PpeDynpexJeHHe 6 onaCHOCTn TpaBMbl npKaacann pa30rpeTbIX qactEn.
HocHTe 3aunTHbIe OCHN.
IcnoIb3yIte cpeIcTba 3aunIbI opraHOB cnlyxa.
PpeynpeKdene 6abTomaTneckOM 3anycke.
PpEynpeJHdHeNcO6 OpaCHOM 3JeKTPnueChom HapRJaHeHN!
TapaHTnPOBaHHbI yPOBeHb 3ByKOBO MOUHOCTN.
YHTbBaTb HappaBHeHne Bpaaehn.
4.9 PpeoxpanTeNbHbIe ycTpoIcTBA PpeoxpanTeNbHbI Klanan
PpyHHHbI ppeOxApaHTeIbHbIKaIaH (4) cpaBaTaBbAeT BcIyIpeBbIeHnRA MAKcHMAbHo DONyCTHMOro DaJIeHnA.
5.063op
CM. ctp. 2.
1 Kompipeccop
2 HanopbippeepByap
3 OTBOD KOHDeHcata
4PpeoXpaHHTeBHyKlaHaH
5 MaHometppeynpemO daBHeHHa
6 PerylaTOp daBneHn
7 MaHometp daBneHnB KOtne
8 BbIKIOuATEIb (BKn./BbIKn.)
9 Bo3dyuHbI HnIbTp/ Kopnyc Bo3dyuHoro HnIbTp a
0 Pech6o8a npo6ka MacloHaINBHOrO OTBepCTNO
11Ila3OK MacNoyka3aTeJIa
12 PpO6KaIJIcINBaMaCna
13 NODBOC CHaTORO BO3Dyxa
(b6IcTropa3bEmMaMyfTa,6e3 npEbpArntelHOro MOtHa)hepeyIHypeMmckatbBo3dxy
14 3aunTHa peWetKa KInHOBnHOro peMHa
15PyuKa dIa TpaHcnpOpTnpOBKn
16ΦnIbTp-peyKTop
17ПодклоченсKaTOrO Bo3dYxa (6bICTPpOa3bEMHaMyΦTa),peryIINpyEmbI, OfHnIbTPOBaHbNHe,He CoDEpKaUIM MacLa CkAtbI B03dYx
18 3aunTHbI aBtOMaT dBHraTeIa
B 3aBnCHMOCTN OT MOeJI N KOMJIeKTAUIN
6. BbOД b3HcπIyatauH
6.1 C6opha(B3aBNCHMOCTNOT MOeJIH)
- YCTaHOBtE KOJecA, KaK NOKa3aHo Ha pncyHKe (cm.pnc.A, cTp.3).
- YctaHOBInTe npatpy60k NOdaHn CHTaTO RBO3dyxa, (13) KaK NOKa3aHO Ha PNCyHKe (CM. pnc.B, ctp. 3).
6.2 Поверпа OTвда снDHссаТ
Y6eIHTecb, YTOOTBOKOHdHcata (3) 3aKpbT.
6.3 PpOBepHa yPoBnMa cMa
PpOBeHb yPoBeHb MaCLa B KOMnpeCope No MacNoyKa3aTeJIIO (11).Pi r Heo6xOaHmocTt DoJIYb MaCIO do cepeINbMaNoyKa3aTeJIa (11).KaeCTBO MaCIO - CM. rIaby
-
Texnueckne daHHbIe.
-
OTKpyTnTB pe3b6ObyIO np06KyMACHOHAINBHOROTBepCTN
2.3aIbMaCNo Do cepeHbMaCIOyKa3aTeJI (11)nn Do mapKnipOBKn. - CHOba 3aBHTnTb pe3b60byu npo6ky MacloHaiBHOrO OTBepCTn (10).
6.4 YCTaHOBKa
MeTO yCTaHOBKn npnbopa doJHKo COOTBeTCTBOBaTb CNeDyIOUm Tpe6OBAHnM:
-CyxoE n 3aunueHnoe OT MOpO3a
-Почhoe，rOpHOTaJIbHoeиpoBHOe OCHOBAHNE
Onachoctb!
HenpaBbHO BbINOHeHHa YcTaHOBKa MoKeT CTaTb PnUHHO CepBe3hix abapm.
-He donyckaTe OTkata, onpOKnDbIBaHnI cKoJIbKeHnI np6opa.
-Heo6xOIMO 06eCNEHbNtocToHHbIy yeo6hBn DcTyn K npeOxaHntelbHbIM ycPoIHCTBaM u3JeMeHTaM ynpaBHeHHa.
-He Klaactb np6op Ha 6ok. Bo3moXHO BbITEkAHne Macla!
6.5 TpaHcnpTIpOBbHa
-He Klaactb np6op Ha 6ok.Bo3moKHO BblTeKaHne Macla!
-He TnHITe npH6Op 3a WnAHR Nn 3a cTeBcO KaBeIb. NpeMeuAsTe np6Op 3a pyKU dIra TpaHcnpotnpOBKn (15).
7.3Kcnnyataun
7.1 NpHIOeHn CcTeH 3/NTaHH
Anachoctb!3JeHTpruechoe HanpJHHeH.
IcnoIb3yIte npH6Op TOnbKO B cyHXN NOMeueHnX.
IpoHnOuHaTe np6Op ToIbHo K nCTOuHnky
PHTAHN, COOTBETCTByoUeMy CLeyIOuIM
TpeBOAHnM: PO3EtKN HaJIeKaUm mOBpa3OM
yCTaHOBHeHbI, 3aEMeHbI N pOBepeHbI;
pEdoXpAHnTEbHO bCtPOJrTO DOLKHO
COOTBTCTBOBaTb TEXHnuecknM DaHHbIM.
TeBoHNaBeHHeo6XOdMnIPOKHaDbIbA TbKIMOBp3OM,HTo6BHOHEMeuAnIE6blNobpeKHeB XODeEChPnYaTun.
PpeJde YemCTabAITb UTeTceBHyIO BVILKY Bpo3eTHy, Heo6xOaMIO BCerDa nPoBeprtb, BByIKUoyen LI npIbOp.
CneyetnpdoxaHbCTeBOHa6ebIbOT HArpeBa,Bo3eCTBnARpEccNBbIXHINKOCTe N KOHTaTa C OCTPbIMN KPMOKAMi.
B KaueCTBe ydInHHTeIbHOrO Ka6eIaNcNoJIb3OBAbToJIbHO Ka6eJIb c DCtTaTOUHbIMCeueHHMe Jnbl (Cm. rnaBy 12. TexHHueckne daHHble).
ДярабовиВHEnomeшENHcnoJIb3yIte ydlnHNTeIN.ПЯ раBOTAX BHEnomeSHEN HcnoJIb3yTEToTJbHOdOnyUeHHBIEK 3KcNPyaTaUNyDyInHNTeINc COOTBeTCTByOuEe MapKnPOBkOY.
He paaeTaCBAHIOaTb KOMPecCop, nBNEKAA TENTCeNBHy BOHky NPO3eTKI,ДТЗTO CNEyETNCOJIb3OBATb BbHIOaTeBJL.
NepHINCTpyMeHTOMBcTaNOHIOUaTeYcTPOCTBO3aUNTHOROTKJIOUeHnY（Y3O）CMAKC.TOKOMOTKIOUeHnY30MA.
IcnoJHHe nJ Tpexfo3HOro ToHa: IpoBepuHnpaBJIeHne BpaueHn!
B3aBnCmOCTOn oPacnpedeHEnHnFa3
DbIrAteIb MoHT BpaAtbCn B HENpABINbHOM
HaNPaBJeHnN. 3To MoHT npBecTn K
NoBpeJHnO np6Opa. PoTOMy nocLe
KaHIOHO HOBOr NOdKIOUcHn IPOBepRrTe
HaNPaBJeHne BpaUeHn: peMeHHb IuKB
KOMnPceCCopa DOJIKeH BpaAtbCn IO
HaNPaBJeHnO CTpeJn (Ha 3aunTHoPeWtke
KInHOBNDHO rpeMn(14)).
PnHnENoBbHOM HnpaBHeHH BpaeHnHaEO6XoHMO NmEHObMeCTaMnFa3bHa UTENcEbHOB BNKe:
- H3BneHbTencelbHyu BnIky n3 po3eTHN.
2.C NOMOJIbIO OTBepTHN NOMeHbT MeCTAMn faa3bI, KAK NOKa3aHO Ha pncyHKe (CM. pnc. C, cTp. 3).CNeRka BdaNtB bblHIOuHaTeNb I NOBepHyTb Ha 180^
7.2 HarHeTaHne cHaTOro Bo3dyxa
1.BKIOHHTb npIN6Op C NOMOUBBO BIKIOUOATEJI (8)N DOXDAbCS AOCTNHHEHMAKCMMAHORO DAIBNEHINB KOTNE (KOMPecccOP OTKIOUaETc).DAIBNEHNE B KOTNE OTObpaHaTeCA HA MaHometpe DaBHeHIN7B KOITNe.
BHHMaHHe!
YcTaHOBJIeHHoepeRyInpyEmoe daJIeHHe He DOJIKHO pReBbIaTb MaKcIMaJIbHoe pa6OHee daJIeHHe npICoEiINHEHbIX INHeBMATNueCcknx IHCTpyMeHToB!
- UcTaHOBnTb peryIpyeMoE daJIeHne npn nOmoOn peryJrToPA (6).TeKyuiee peYIpyeMoE daJIeHne OTobpaKaaeTcHa COOTBTCTByoHcEM MaHOMeTpe (5).
- NpOcOeHINHTb NHEBMaTnueckn IuaHaN K natapy6kny npdaun cHaTOro Bo3dyxa:
PoiKIOHcHHe CHTaTOrO Bo3dyXa (13)IJI HepeYInpIyEmoRHO,HeOTΦINbTpPoBaHHOrO CHTaTOrO Bo3dyXa
PdKnHIOeHHe CxHatoro Bo3dyxa (17) dny peryIInpemyO,OTfNbIbTPOBaHnHO, He coedepHaueero MaCna CxHatoro Bo3dyxa
- PnHcOeDHHNtB NHEBMaTHUeCKHn HCTpyMeHT. Pocne 3TOFOMOHNPOHnPnCTpyNaTb KpAbote C INHEBMaTHueCKMn HHTCPyMeHTOM.
5.EcnnBbHeCobupaTeceb npoDoJkaTb paOby CnpoBpOM, Heo6xOdmo BbHIOCHHTb erO. Iocne 3TOrO nBnEh bTEnCeIbHyIO BnIKy n3 pO3eTKn. - EkehdheBHO cnyckatb KOHeHcCat n3 HanopHOro peepByapa yepe3 OTbOD KOHeHcata (3).
8. TexHnuechoe 06cIyHHBaHHe n yxo
Onachoctb!
Ipeep npoBeHHeM IIO6bIX pa60T Ha npin6ope:
BbHIOUHTb np6Op. N3BNeBb WTeNCeIbHyO BnKU n3 po3EKN. DoNdaTbcra NoHO OCTaHOBKn np6Opa. Y6eNtBCBa TOM, qTO B np6Opbe, a TaKHe BO BcEx NcNoIb3YeMbIX NHEBMATueCckNX INCTpyMEnTAX nPnHaJdEHHoCTx OTCyTCTByET DaBJeHne.
OJdaTbC8 OXlaHdEHH npNbopa, a TaHOke BCex HcNOJIb3eMbIX INHEBMVAeCHIX INHCTPymeTOB INpHADJIeKHOCTeI.
Iocne npoBeHn JIO6bIX pa60Ha np6ope:
CHOBA BBeDHTe B 3KcNllyaTaunH NpOBepeBte BCE pJeDOxPAHTeNbHBe YCTPOIcTBA. VBeIDTCB TOM, TTO BnPiope H eHXoAITcH INHCTpyMeHTb I TOMy NIOO6HbIpePdMeTbI.
OncaHbIe B HactoIe pa3peIe pa60tI noTexo6cnykBaHIO npeMOHTy doJIHHbByBbIOINHTbCR TOJbHO CnmaICTAMr.
8.1 BaxnHaI HΦopMaun
HaHdbpa3pepeHaayamopap60tbI
-Поверпь ПЕВМATУСЕЧКЕ 施ан Ha NaIuNHe NOBpeKdEHN, pRn Heo6xOdMmOCTn 3aMeHNTb.
-Поверпь почнocь peьбовыx
COeINHeHn, npn Heo6xOaMnOCTn 3aTMyTb.
-Поверпь соедингелыкавлуН
налчес поврждени, пи Heo6xOmoNocTn
nopuyчь erо замену сспuaNTCy-3JeKTPNKY.
EeHHeBHO
- Cnyctntb KOHdeHcAT n3 HAnOpHoro pe3epByapa uepe3 OTBOD KOHdeHcata (3).
Yepe3 KaHdbie 50 yacob pa6oTbI
-OuIaTb Bo3dUshHbI ΦIbTp (9) (cM. pnc. E, cTp. 3).
-Поверпьуровь Macлв В komпесcope по macloуказаелю (11), npн Heo6xOdmoCTndoJIb MaCNo. (Сm.лаву 6.)
- Cnntb KOHdEhcaT n3 fNtpa-peykTopa (16).
Yepe3 KaHdbie 250 yacob pa6OtbI
-OuCTnTb HIN 3aMeHnTb BO3dyuHbI ΦnIbTp (9) (cm. pnc. E, ctp. 3).
OuHCTHTb HIN 3aMeHHTb BO3dyHbI ΦHbTp BΦHbTp-peyKTope. (CM.pnc.D, ctp.3).
Yepe3 KaHdbie 500 yacob pa60tbI
-ПОЛНСТБЮ CЛNTБИЗМАЕНТБMACLOЧЕЗ
pe3b6OуВI NOРБКУ MACLONHIBOROTBEPCTN
(12).(CM.Iraby6.)
-ПрOBepNTb KINHOBNHbpeMeHb (CM. pnc.F, ctp.3):OTBnHTNb 3aunTHyO peWeTky KINHOBNHOro pemHg (14).PpOBepTb KINHOBNHbpeMeHb,pn Heo6xOndmoCTn NOJTHyTB NIn 3aMeHtB erO. JpyeYIpOBKn HaTaJKeHHaPEMHa OTKpyTntb YeBHp BnHTa H KaPOOHTeHe DBrATeJI N CdBnHTb DBrAteJIb. ChoBa 3aRaHTb BNHTb HA KoHOHTne HBnTateJI. ChoBa yCTAHOBHTb 3aunTHyIO peWeTky KINHOBNHOro pemHg (14).
Yepe3 KaHdbie 1000 yacob pa6oTbI
-ПобODиТь ТхИнчЕсКИ OСМOTРВ Cпс�ИАИЗМОВАHONМСТERTСКИ.3TO CnOCO6CTByET 3HAHTeJIbHOMY yBENIeHENIO CpOKA CnyK6bl KOMNPECCOPA.
8.3 XpaHeHne npn6opa
1.BbHIOHTb npH6Op H3BHeH bTeNcEhHyo BnHy n3 po3eKn.
2. C6pOcNTb DaJIeHHe B HAnOpHOM pe3ePByape H BO CEx POnIIOJIeUeHHbIX INHeBMAtINHeckInX INHCTPYMEnTAX.
3. CnycTntb KOHDeHcAt n3 HanOpHOro peepByapa uepe3 OTBOd KOHDeHcata (3).
4. XpaHInb npn6op TaK, YTO6bI NCHJIIOHTb B03MOKHOCbE rO 3aNYcKa NOCTOPOHMMI JINiCAm.
5.HeKnaCTb np6Op Ha 60K.Bo3MOXHO BbITEKaHHe Macla!
BHHaHHe!
3anpeuaetcXpaheneHnpi6opa Bhe NOMeueHn HN BO BnaXhbIX NOMeueHnX 6e3 COOTBECTBryOuE 3aunTbI.
Pn onachoctn 3aemp3aHH
BHHMaHHe!
Mop03(<5°C) npINBOJNT K NOBpeKDeHIO npN6Opa H pInHaJNeKHOCTe, TaK KaK B HIX noctoHHo COdepHKHTcBA Oda! PnH onaCHOCTn 3aMeP3AHn DEMOHTnpOBaTB npN6Op n pInHaJIeEHXOCTn XpAHNTb 3aUmIeHHOM OT MOp03a MeCTe.
9. PemOHr
Onachoctb!
PemOH T np6opOB DoJIKeH npOn3BODHTb ToIbKO 3NeKtpNK!
He pa6oTaet Homnpeccop:
Cetbeoe HapnKeHne OTCyTCTByET.
-Поверпь Кабь, ВИнку, розтку ИnpedoxpaHNTeIb.
- CTeBoe HnpanKeHne CInuKOM Hn3Koe.
-BKaueCTBe yDnHHTeBHO Ka6eJN CNOJb3OBaTb ToBko Ka6eJb C DoCTaTOUHbIM CeEHm KInbIc (cm. rnay 12. TexHnueckne daHNbIe).PnHnOpRpTeom npn6ope: N36eRaTb NcNoJIb3OBAHmry DnHnHTeBHO Ka6eJN.PnHnOpRpTeom npn6ope: CtpaBnTb DaBHeHne B HAnOpHOM pe3epByape.
KOMPecocp6blIbIKJIOeHBOBpeMpaObTbI nOcpeCTBOM 3BJIeHnI WTeNCJIbHOB BJIHKn I03eTKn.
- Chauana OTHIOHTb KOMTpeCCOP C NOMOJIbBO BHKIOHTeIa (8), 3aTEM CHOB BKIOHTb.
- NpeperpeB DnHrataTeIa, HApnpMeP, BCJeCTBHe HeoctaTOHOrO OxlanKeHnIe (OxlanHaDauuie pe6pa 3akpbTbI).
-OTKIOHTb KOMPpeccop C NMOUbBOBIIIOUaTeIa(8).
YcTpaHnTe npMHHy nepepeBa. DaTb DBaIATENo OXnAHTBcR B TeueHHe npMepHO DEcTn MHyT.
ToIbHOI INCNOJIHHeNc D BnIRATEIeM nepemEHnHOrTOKa: IPOBepNTb 3aunTHbI bAOTomat DBnIRATeJIa (18), pni Heo6XoDMOCtN BInOJINHITb C6poc NocpeDCTBOM BdABJIINBAHNI. CM.pnc.J,CTp. 3.
-IOBTOPOB BKNIOHHTb KOMPpeCCOP C NOMOuBHO BBKIOHATeTn (8).
Homnpeccop pa6oTaet, He harhetan doCTaTOHoe daBHeHne
HerepmetuHOCb OTbOa KOHehcaTa.
- Y6eIHTecb, YTO OTBOD KOHDeHCata (3) 3aKpblT.
-Поверпь уллтэнне pe3бобов npбкн -Иговсгддя сизи КОнDEHcATA; рп -Нeo6хоДМСТСТЗ ameHTbN.
HapyuheHne repMeTnUHOCTn 6paTHoro KlaanaHa.
- BbINOJIHHTb KaNTaJIbHbI peMOHT o6paTHoKlanana B cneuaIIN3npoBaHOHmACTepeCKOJ.
B nheBMATnueChn HnCTpyMeHT He nOaetcdoCTaTOUHoe DaJIeHne.
- HeoctaToH0 WnpoKo OTKpbIT peryJrTOp daBHeHn.
-OTKpbITbpeyIaTOp daBHeHn6 (6) Wnpe.
HapyuheHa repMeTHnHOCTbIaHrBOrO coeDInHeHRe Mekdy KOMPpeccOPOM INHEBMATNecKIM HINCTPYMEHTOM.
-Пповернть Шанговoe-coeДиЕнHe;пн HeO6xOДИМОCTN 3aMeHnTb NOBpeHDeHHbIe DeTaII.
12. TexHueckne xapaKTepeNCTHNH
IorcheHnK daHHbIM, npBedeHHbIM Ha cTp. 3. Octabnaem 3a coob npabo Ha texHueckne n3MeHHeN.
A = pOOn3BOoNTeJIbHOCTb BcAcBbAHNA
F = pOIN3BOIDHTeNbHOCTb HANOJIHeHnA
Loff = ΝΦΦEHTNBHAA pON3BOIDHTeNbHOCTb
pN 80% OT MaKc. DaBJeHnA
p = MaKc.JaBJIeHHe V = 06bempeCINBepa
a =KoJIHueCTBO JINHH OTB0da BO3dyxa
Z = KOJIINueCTBOUINHApOB
Nm = MOMEHT 3A TAKHKI HINTBOCTUINIHIMDPMHECKOH FOLOBIKOH
n0 =MaHC. YNcNo 06oPoTOB
P1 =HOMINAHbNAHOTpeBnHEMA MOUHOCTb
U =Ha npKaHeHne nTaioe CeTeI HOMHaJIbHbI TOK
F MHN.3aunTa
IP=Knaacc3aunTbI
G =MaKcNMaHbHaOB6IaJdJIHn InonepeHbceHne HbIyDINHHTBbHXKa6BeNei
A =pa3Mepbl（xLxB）
Tmax =MaKc.TemepaTpya noDunHnKa/ pa6oay TempepaTpa
Tmin =MHN.TemnepatypaNoDUnHnHnKa/paOchA TEmnpaTpy
Oel KOJIuYeCTBO H KaYeCTBO MaCJa Ipn 3aMeHe (B 3aBNCIMOCTH OT MOeJI)
m =Bec
*=CpOK cnyk6bl HeKOTopbIX KOMNOHEHTOB, HAnPmHep, yNLOTHHeN B O6paTHOM HANAnaHe, 3HaYeTHeBIO COKpaTaETCR, ECIN KOMPpeCCOP 3KcIpyaTnPyetcprn BbICOKHX Tempehatax (MaKcIMaJIbHO NII BoJee BbICOKO TEMpehataype NoDUnHHNa/pa6oey Tempehataype).
** PnTemnepaType NOunHnHa/pa6oey TemnepaType HNKe MNHIMAbhBO DOnyCTMbIX 3NaueHN BO3HnKAeT OAnCHoTB zAmep3aHnKOHDeHCATA B HanOpHOM pe3epByape.
Ha yka3aHbIe TexnHueckne xapaKTepnTkn paacnpocTaHnOToCnyckn, npedcMTopeHHbIe DeCTBHyOnHm CTaHdPam.
3NaueHnA 3MnCCnWyma
3TN 3NaueHnno3BOJIOt OueHHBaTb n
cpaBHnBaTb 3MCCCHO yMa pa3JIHHbIX
np6bOpOB. B 3aBncmocn OT ycNoBn
3KcNluyatau, COCTOBHn pN6ObaHn
NCNObl3yEmoH INHCTpyMeHTaJIbHO N OCHACTKN
ΦaHTIeCKeHARpy3Ka MoKeT 5bITb BBIIe NNI
NHke. IJIra OueHKn pNImepHO rYOBHr 3MCCNN
yHTbBaIte nepepbIbI b paOte No3blpOcbTIc NOHNHeHNO (WMyMOB) Harpy3KOi.
OnpeJeHnTe NepeYeHb opraHN3aUOHHbIX MEP no 3aUnTe NoJb3OBaTeJI CyHTeOM TEX HIN HbIX 3HaHeHn 3MNCNN WMyA.
TINNUHbI aMNIHTyDHO-B3BeueHHbI yPOBeHb 3BYKOBOrO DaBHeHn:
LpA =ypoBHe 3ByKOBOr DaBHeHnRA LWA =ypoBHe 3ByKOBo MOUHOCTN
LWA(M) =3aMepeHnBHy ypoBeH 3bYbHOBoi MoUHcOnC conLaCho 2000/14EG
LWA(G) = rapaHTNPOABHbIy yPObBt 3ByKOB0MouHCTn corlacho 2000/14/EG
KDA，KA=KO3ΦΦHNEHTNORpeHHOCTN
NcnoIb3yIte cpeIcTBA 3aunTbi opraHOB cnlyxa!
DaHHbIe Ha 3aBOdCHO Ta6mUHe:
| metabo | |
| 01532XX0 9998812345 | |
| Basic 250-24 W OF | |
| 1~230 V 50 Hz | 220 l/min K |
| P1 1,50 kW S 3 | 120 l/min L |
| I = 6,0 A IP 20 | 2850 min-1 M |
| 2850 min-1 | 1 N |
| 8 bar / 116 psi | 24 I O |
A PpOn3BODnTeJIb
B Homep apTnkyna, moDenu, cepnn
C HAnMeHOBaHne npnbopa
D HanpKaHeHne nHTaIOSeI cTeN / YaCTota
E HomnHaIbHa nOtnpe6IeMa MoHocTb
F HOMHaJIbHbI TOK / KlaCC 3aunTbI
G MaKc. YnCNo O6OpOTOB
H MaKc. daBJeHne
1 MapKnoPbBa CE —daHnhI npHbOp COOTBETCTByet Tpe6oBaHnM dIpeKTNB EC COrJaCHO DeHJIaapauu COOTBETCTBnI
JToN3rTOBJIeHnI
K MoHocTb BCaCbIBaHH
L IpoH3BOIDHTbHOCTb HANOJIHeHHA
M Yactota BpaueHnKOMnpecccopa
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Metabowerke GmbH
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72622 Nuertingen
Germany
www.metabo.com
