SG5100D - Generator SCHEPPACH - Free user manual and instructions

USER MANUAL SG5100D SCHEPPACH

Only for EU countries. Do not dispose of electric tools together with household waste material! In observance of European directive 2012/19/EU on wasted electrical and electronic equipment and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.

Scope of delivery 18

Disposal and recycling 24

Declaration of conformity

Guarantee certicate www.scheppach.com / service@scheppach.com / +(49)-08223-4002-99 / +(49)-08223-4002-58 Erklärung der Symbole auf dem Gerät 17 / 40 Explanation of the symbols on the equipment The use of symbols in this manual is intended to draw your attention to possible risks. The safety symbols and the explanations that accompany them must be perfectly understood. The warnings in themselves do not remove the risks and cannot replace correct actions for preventing accidents. Read operator manual. Before any use, refer to the corresponding section in this user manual. Important. Hot parts. Keep your distance. Important. Switch off the engine before refueling. Not refuel when operating. Important. Exhaust gas is poisonous, do not operate in an unventilated area. Wear hearing protection. Wear protective gloves. Only for EU countries. Do not dispose of power tools with your domestic waste! In accordance with European Directive 2012/19/EU about electrical appliances and old electrical appliances and implementation in national law, old power tools have to be collected separately and recycled in an environmentally friendly manner. Take care when handling fuel and lubricants! Remove the batterie cable before all maintenance work, and read the instructions for use. Don’t expose to rain. Starting engine creates sparking. Sparking can ignite nearby ammable gases. Strictly no naked ames or smoking near the appliance! www.scheppach.com / service@scheppach.com / +(49)-08223-4002-99 / +(49)-08223-4002-58 18 / 40

8. Warning light for oil temperature

20. Battery mounting kit

3. Scope of delivery

• Open the packaging and remove the device care- fully.

• Remove the packaging material as well as the packaging and transport bracing (if available)

• Check that the delivery is complete.

• Check the device and its spare parts for possible damage caused by transportation. In the event of complaints, you must contact the distributor with- out delay. Claims at a later stage will not be ac- cepted.

• If possible, store the packaging until the warranty period has expired

• Before handling the device, make yourself familiar with it by reading the operating instructions.

• For accessories, consumables and spare parts, only use original parts. Spare parts are available from your stockist.

• Include our item number, the device model and year of manufacture in your order. m Attention! The device and packaging materials are not toys! Children must not be allowed to play with plastic bags, lm and small parts! m DANGER There is a risk of swallowing and suffocation!

The device is designed for applications operated with a 230 V alternating current source. Be sure to observe the restrictions in the safety in- structions.

Manufacturer: scheppach Fabrikation von Holzbearbeitungsmaschinen GmbH Günzburger Straße 69 D-89335 Ichenhausen Dear customer, We hope you have a lot of fun and success using your new machine. Note: According to the applicable product liability laws, the manufacturer of the device does not assume liability for damages to the product or damages caused by the product that occurs due to:

• noncompliance of the operating instructions,

• repairs by third parties, not by authorized service technicians,

• installation and replacement of non-original spare parts,

• non-intended use, We recommend: that you read through the entire operating instruc- tions before putting the machine into operation. These operating instructions are to assist you in get- ting to know your machine and utilize its proper ap- plications. The operating instructions contain impor- tant notes on how you work with the machine safely, expertly, and economically, and how you can avoid hazards, save repair costs, reduce downtime and in- crease the reliability and service life of the machine. In addition to the safety requirements contained in these operating instructions, you must be careful to observe your country’s applicable regulations. The operating instructions must always be near the machine. Put them in a plastic folder to protect them from dirt and humidity. They must be read by every operator before beginning work and observed con- scientiously. Only persons who have been trained in the use of the machine and have been informed of the various dangers may work with the machine. The required minimum age must be observed. In addition to the safety requirements in these operating instruc- tions and your country’s applicable regulations, you should observe the generally recognized technical rules concerning the operation of identically con- structed devices. www.scheppach.com / service@scheppach.com / +(49)-08223-4002-99 / +(49)-08223-4002-58 19 / 40

1. Keep your work area tidy

• Disorder in the work area can lead to accidents.

2. Take environmental inuences into account

• Never work with the machine in enclosed rooms or in rooms with poor ventilation. If the motor runs toxic gases are generated. These gases can be odourless and invisible.

• Do not expose the device to rain.

• Do not use electric tools in a damp or wet en- vironment.

• Take care on your secure footing on uneven ground

• Make sure that the work area is well illuminated.

• Never use the machine in highly ammable vegetation or where re and explosion hazards exist.

• Provide a re extinguisher in drought conditions (re hazard).

3. Keep other persons away

• Do not allow other persons to work with the de- vice especially children and young people.

4. Securely store unused electric tools

• Unused tools should be stored in a dry, elevated or closed location out of the reach of children.

5. Do not overload your device

• They work better and more safely in the speci- ed output range.

6. Work in full consciousness

• Do not work with the device when you are under the inuence of alcohol, drugs, medication or other substances which might compromise the vision, dexterity and judgment.

7. Use the device for its prescribed purpose

• Any other use than intended is deemed to be a case of misuse. Fuel safety

1. WARNING!: Dieselis highly ammable:

2. Store fuel in containers specically designed for

3. Rell the Diesel tank only outdoors and do not

4. Add fuel before starting the engine. Never remove

the cap of fuel tank or add Diesel while the engine is running or when the engine is hot.

5. If petrol is spilled, do not attempt to start the engine

but move the machine away from the area of spill- age and avoid creating any source of ignition until petrol vapours have dissipated. Replace all fuel tank and container caps securely. Adding fuel

• Always switch off the engine before refuelling. m Attention! Always open the fuel ller cap carefully to decompose slowly the excess pressure.

• Whilst working with the machine high tempera- tures can attain on the case. Allow the engine to cool before refuelling. m Attention! In case of insufcient cooling of the machine the fuel may ignite and lead to serious burns during refueling.

• Make sure not to ll the tank with too much fuel. Im- mediately remove the fuel and clean the machine when spilling fuel.

• Always close the screw plug on the fuel tank in or- der to avoid loosening which may occure by vibra- tions when using the machine. The generator is intended to provide electric power tools and light sources with electricity. When using the device with household appliances, please check their suitability in accordance with the relevant manu- facturer’s instructions. In case of doubt, ask an authorized dealer of the re- spective equipment. This generator is only intended for the operation of electrical devices which maximum power lies within the performance indications of the generator. A high- er inrush current of inductive consumers must be considered. The machine is to be used only for its prescribed purpose. Any other use is deemed to be a case of misuse. The user / operator and not the manufacturer will be liable for any damage or injuries of any kind caused as a result of this. Please note that our equipment has not been de- signed for use in commercial, trade or industrial appli- cations. Our warranty will be voided if the equipment is used in commercial, trade or industrial businesses or for equivalent purposes.

5. Safety information

These operating instructions provide places concerning your safety which are marked with this indication:

Furthermore this manual contains other important sections which are marked with the word " ATTEN- TION!". m Attention! While using the machine some safety precautions must be observed to prevent injuries and damage. Read the directions with due care. If you give the equipment to any other person, give them these op- erating instructions as well. We assume no liability for injuries or damages which are a results of non- compliance of this manual and its safety notes. m DANGER Failure to follow these instructions may cause serious danger to life of danger or fatal injuries. m WARNING Failure to follow these instructions may cause danger to life or danger of serious injuries. m CAUTION Failure to follow these instructions may cause light to medium risk of injury. m NOTE Failure to follow these instructions may cause danger of damage of the engine or other property values. General safety informations www.scheppach.com / service@scheppach.com / +(49)-08223-4002-99 / +(49)-08223-4002-58 20 / 40 for the user to be able to make a better assess- ment of the dangers and risks involved.

16. Never use a faulty or damaged electrical equip-

ment (this also applies to extension cables and plug connections).

17. Never put any items into the ventilation open-

ings. This applies even when the generator is switched off. Non-observance may lead to injury, or damage to the generator.

18. Generating sets may only be loaded up to their

rated power under the rated ambient condition. If generating set use is under conditions which do not conform to the reference conditions as stipulated in ISO 8528-8 and if cooling of the engine or alternator is impaired, e.g. as a result of operation in restricted areas, a reduction in power is necessary.

19. It is necessary reduction in power due to use in

higher temperatures, altitudes and humidity as below conditions. Max. Working temperature: 40 °C Max. Altitudes: 1000 m Max. Humidity: 90 %

20. Keep the generator free of oil, dirt and other

21. Ensure the sound absorber and air lter work

properly. These parts serve as ame protection in case of misre.

22. Before connecting electric leads, the appliance

must reach its full speed. Disconnect leads be- fore switching off the motor.

23. To prevent injury by electric shock, ensure the

fuel tank is not completely empty while electric leads are connected.

24. The load must not exceed the power marked on

the rating label of the generator. Overloading may result in damage to, or a shorter life of the appliance.

25. Do not connect the appliance to household out-

lets. The generating set must not be connect- ed to other power sources, such as the power company supply mains. In special cases where stand-by connection to existing electrical sys- tems is intended, it shall only be performed by a qualied electrician who has to consider the differences between operating equipment using the public electrical supply network and operat- ing the generating set.

26. Stop the engine:

- whenever you leave the machine - before refueling Safety informations service/ mainte- nance

2. Replace faulty silencers.

3. Before using, always visually inspect to see that

the tools are not worn or damaged. Replace worn or damaged elements and bolts. Keep all nuts, bolts and screws tight to be sure the equip- ment is in safe working condition.

4. Regularly check for leakage or traces of abrasion

in the fuel system, such as porous pipes, loose or missing clamps and damage to the tank or tank cap. Before use all defects must be repaired. m DANGER Never refuel the engine nearby open ames. Additional safety instructions while hand- ling with combustion engines m DANGER Combustion engines constitute a special danger dur- ing operation and refuelling. Always read and note the warnings. Failure to do so can lead to serious or even deadly injuries.

1. No changes may be made to the generator.

Danger of poisoning, Emissions, fuels and lubri- cants are toxic. Emissions shall not be inhalated.

Risk of burns. Do not touch the exhaust system or drive unit.

4. Never operate the machine in non ventilated

rooms or in a highly inammable environment. If you intend to operate the machine in rooms with good ventilation, the exhaust gases must be chan- nelled directly outdoors through an exhaust hose. m Attention! Toxic exhaust gases can escape despite the ext hose. Due to the re hazard, nev- er direct the exhaust hose towards inammable materials.

5. m Risk of explosion!

Never operate the machine in rooms with com- bustible materials.

6. The speed preset by the manufacturer is not al-

lowed to be changed. The machine or connected equipment may be damaged.

7. Place the generator at least 1m away from walls

and equipment connected to them.

8. Place the generator in a secure, level position.

Do not turn, tip or change the generator’s posi- tion while it is working.

9. Never touch the generator with wet hands.

10. Guard against electric danger.

11. When working outdoors, use only extension

cables that are approved for outdoor use and which are marked accordingly (H07RN).

12. The overall length of the extension cables used

is not allowed to exceed 1,5 mm

13. Repairs and adjustment work may only be car-

ried out by authorized trained personnel.

14. Do not touch any mechanically driven or hot

parts. Do not remove the safety guards.

15. The values quoted in the technical data under

sound power level (L

) are emission values and not necessarily reliable workplace values. As there is a correla- tion between emission and immission levels, the values cannot be taken to reliably determine the possible need for additional precautions. Fac- tors inuencing the current immission level of the user/operator include the properties of the work area, other sound sources etc., e.g. the number of machines and other neighboring processes, and the time span over which the user/operator is subjected to the noise. Also, the permitted im- mission level can vary from country to country. Nevertheless, this information makes it possible www.scheppach.com / service@scheppach.com / +(49)-08223-4002-99 / +(49)-08223-4002-58 21 / 40 Fire, explosion m Fuel is ammable. – During work and refuelling smoking and open ames are prohibited. In case of emergency In case of a possibly occuring accident take the nec- essary rst aid steps as appropriate and obtain quali- ed medical aid as quickly as possible. If you obtain aid please give the following infor- mations:

1. Where did it happen

5. Who is reporting!

C 40 Max. altitude 1000 Subject to technical modications! Operating mode S1 (continuous operation) The machine can be continuously operated with the quoted power output. Operating mode S2 (temporary operation) The machine may be temporarily operated with the quoted power o utput. Afterwards the machine must be stopped for a while to prevent it from overheating. Information concerning noise emission measured ac- cording to relevant standards: sound pressure L

= 78 dB(A) sound power L

= 3,0 dB Wear ear-muffs. The impact of noise can cause damage to hearing.

5. Before checking or adjusting the generator or

the motor, battery wire respectively must be re- moved to prevent accidental starting. m WARNING! Improper maintenance or ignoring/ not rectifying a problem during the operation may become a source of danger. Operate your machine only if regular- ly maintained. Only in this way you can assume that your device is operating safe, economical and with- out malfunctions. Do not clean, maintain, setup or repair the ma- chine whilst running. Moving parts may cause serious injuries. Do not use fuel or other ammable solvents to clean the equipment. m WARNING! Vapours of fuels and solvents may ex- plode. Reafx the security and safety equipment after repa- ration and maintenance work. Keep the machine in safe work condition. Especially check the fuel system for tightness. Always remove any dirt from the cooling ns of the engine. Residual risks and accident prevention standards Neglect of ergonomic principles Negligent handling of personal protective equip- ment (PPE) Negligent handling or ommission of the personal pro- tective equipment may cause serious injuries. – Wear prescribed personal protection equipment. Human behaviour, misbehaviour For any work be fully concentrated. m Residual risks - Cannot be entirely excluded. Electrical residual risks Electrical contact Touching the spark plug may cause an electrical shock. – Never touch the spark plug while the engine is running. Thermal residual risks burns, chilblains Touching of the exhaust/ case may cause burns. – allow motor driven machines to cool. Danger from noise hearing damage Prelonged unprotected work with the device may cause hearing damage. – Always wear ear-muffs . Danger caused by materials and other substanc-

Contact, inhalation The emissions of the machine may cause damages to health. – Only use the motor driven machine outdoors. www.scheppach.com / service@scheppach.com / +(49)-08223-4002-99 / +(49)-08223-4002-58 22 / 40 Diesel is highly ammable and explosiv. You can get burns or other serious injuries when handling fuel.

• Switch off the engine and keep it away from heat, sparks and ames.

• Refuelling only outdoors.

• Immediately clean up spilled petrol. Electrical safety Electric supply cables and connected equipment must be in perfect condition. The generator is to be operated only with equipment whose voltage specications conform with the gen- erator’s output voltage. Never connect the generator to the power supply (socket-outlet). Keep the cable length to the consumer as short as possible. Environmental protection Dispose of soiled maintenance material and operat- ing materials at the appropriate collection point. Recycle packaging material, metal and plastics. Connecting to earth The housing is allowed to be connected to earth in order to discharge static electricity. To do this, con- nect one end of a cable to the earth connection on the generator (Fig. 2/Item 14) and the other end to an external earth (for example an earthing rod).

8.1 Starting the engine

• Check whether the mechanical switch (Fig. 4/Item

23) is set to “RUN”. n

• Set the ON/OFF switch (Fig. 2/Item 18) to the “ON” position using the key.

• Pull the decompression cable

• Turn the key to the “Start” position and release the key as soon as the engine is started. Note: Some electrical appliances (power jigsaws, drills, etc.) may have a higher level of power con- sumption when used in difcult conditions Some electrical appliances (for example televisions, computers, etc.) should not be powered by a genera- tor. If in doubt, consult the manufacturer of your ap- pliance. Overload cut-out The generator is tted with an overload cut-out. This isolates the relevant sockets if an overload occurs. Important. If this happens, reduce the electric power you are taking from the generator or remove any de- fective connected appliances. Important. Defective overload cut-outs must be re- placed only by overload cut-outs of identical design and with the same performance data. If repairs are necessary, please contact your customer service center. 12V DC connector If an overload occurs, the 12V DC connector (Fig. 2/ Item 15) will be isolated from the supply. The 12V DC connector can be reconnected by pressing the over- load switch Fig. 2/Item 13). 230V~ sockets

7. Before starting up

m ATTENTION! Fitting the guide rollers Caution! The equipment must stand securely on the pallet. Make sure that the pallet was not damaged during transport.

1. Fasten the rollers (Fig. 1/Item 6) by tting the rollers

on the roller holders.

2. Use suitable handling equipment to lift the genera-

tor from the pallet and place it on a rm and level surface. Connect the Battery Prepare and connect the battery (Important. The bat- tery is not included.) Secure the battery (Fig. 4/Item

23) in the unit using the battery mounting kit (Fig. 4/

Item 20). First connect the red cable (+) and then the black cable (-) to the battery. Always check before starting the engine:

• Check the fuel level and top it up if necessary - the tank should be at least half lled

• Make sure that the generator has sufcient ven- tilation

• Disconnect possibly connected electronical de- vice from the generator

• Condition of the air lter

• Condition of the fuel lines

• The external bolt connections for tightness

Attention! Fill the oil before rst use. Before each use, check the oil level with the engine switched off and on a level surface. Use the highest quality four-stroke oil or an HD oil with the same level of quality. SAE 10W-30 is recommended for general use at all temperatures. Checking the oil level, g. 6 Remove the Servicing cover(Fig. 1) Remove the oil ller cap (22) and wipe the dipstick clean. Check the oil level by inserting the dipstick into the lling nozzle without screwing the cap on. If the oil level is too low, rell with the recommended oil up to the lower rim of the oil lling nozzle. Filling with fuel

• To refuel - cap (2) open counter clockwise.

• Closing tank - tank cap (2) clockwise. Recommended fuel Diesel is required for this engine. Use only fresh and clean fuel. m Water or impurities in the fuel damage the fuel sys- tem. Tank volume: 13,5 litre m Refuel in a well-ventilated area with the stopped engine. If the engine has been running, allow it to cool rst. Never refuel the engine in- side a building where Diesel fumes may reach ames or sparks. www.scheppach.com / service@scheppach.com / +(49)-08223-4002-99 / +(49)-08223-4002-58 23 / 40 Note Never run the engine without or with a damaged air lter. Dirt gets so into the engine, causing serious engine damage can occur. In this case, seller, and manufacturer disassociate from any warranty. Change the diesel lter (Fig. 7) The diesel lter (Fig. 7/Item I) must be changed if im- purities can be seen in the inspection window (Fig. 7/ Item I). To clean the diesel lter you will need a funnel connected to a petrol/diesel-resistant fuel hose, pet- rol/diesel-resistant gloves and an empty diesel fuel canister (IMPORTANT: never mix petrol and diesel). Cleaning

• Keep all safety devices, air vents and the motor housing free of dirt and dust. Wipe the equipment with a clean cloth or clean it with compressed air at low pressure.

• We recommend that you clean your device after each use.

• Clean the unit regularly with a damp cloth and some soft soap. Do not use cleaning agents or solvents; they may damage the plastic parts of the appliance. Make sure that no water can get inside the unit.

10. Winter operation

Since the generator is powered by a diesel engine, special precautions must be taken for using it in the winter. Use “winter diesel” to operate the diesel generator in outdoor temperatures between -3°C to -10°C. The change to winter diesel takes place at dif- ferent times depending on the country concerned, it is general around the end of October. You can ask at your lling station when this change should be made.

• If you use the diesel generator regularly, you do not need to take any precautions since the change to winter diesel takes place automatically.

• If you do not use the generator for a lengthy period during autumn, but then wish to use it again in win- ter, we recommend that you keep the tank almost empty

• Ask at your lling station when you should change to winter diesel and ll the tank with winter diesel before the onset of outdoor temperatures of be- tween -3°C and -10°C.

• If the diesel fuel still freezes, you must move the diesel generator to a place where the temperature is approximately +10°C for a period of approximate- ly 12 hours.

• If the tank is between halfway and full with normal diesel fuel, this should then be drain as described in point 8.4.

• Then ll the tank with winter diesel.

• If the tank is between empty and half-full, simply ll it up with winter diesel.

m WARNING Let the engine cool down before transporting the ma- chine or storing indoors to avoid burns or re hazards. If you want to transport the unit empty the fuel tank before. Clean the unit with a brush or a broom of coarse dirt. If an overload occurs, the 230V~ sockets (Fig. 2/Item

16) will be isolated from the supply. You can restart

the 230V~ sockets by pressing the overload switch (Fig. 2/Item 12).

8.2 Switching off the engine

• Before you switch off the generator, allow it to run briey with no consumers so that it can “cool down”.

• Move the ON/OFF switch (Fig. 2/Item 18) to posi- tion “OFF” using the key. Note: The engine can also be stopped by pressing the mechanical switch (Fig. 4/Item 23). Before it is restarted in this case, the lever (Fig. 4/Item 23) must be moved back to the right until it engages.

8.3 Oil warning light (10)

The display activates when the oil level is too low and switches off the engine. As soon as the oil level is sufcient, the engine can be restarted.

• Carry out maintenance work only with the stopped engine.

• Pull the spark plug cap from the spark plug Oil change The engine oil change should take place when the engine is at operating temperature.

• When changing the oil, have a non-leaking con- tainer available.

• Undo the oil drain screw (Fig. 6/Item 21) and drain the warm engine oil through the drain channel into a container.

• After all the oil has drained out, tighten the oil drain screw

• Fill the engine oil to the upper mark of the dipstick using the oil-lling container.

• Dispose of the oil in accordance with stipulations. Take the old oil to a collection point. Most petrol stations, garages or recycling centres take back old oil free of charge. Air lter Frequently cleaning of the air lter prevents carbure- tor malfunction. Clean the air lter and change air lter inserts

• The air lter should be cleaned every 30 hours.

• Clean the lter elements with soapy water. After rinse the lter elements with clear water and allow to dry thoroughly before retting.

• Reassemble in reverse order m WARNING NEVER use gasoline or cleaning solvents with a low ash point to clean the air lter element. A re or ex- plosion could result. www.scheppach.com / service@scheppach.com / +(49)-08223-4002-99 / +(49)-08223-4002-58 24 / 40 Parts of packages (e.g. foils, styropor®) can be dan- gerous to children.Risk of suffocation! Keep parts of packages away from children and dispose them as soon as possible.

12. Disposal and recycling

The disposal instructions are based on icons placed on the appliance or its package. A description of the individual meanings, is shown in chapter “Explanation of symbols on the device”. Transport package disposal The package protects the appliance against damage during transport. Packing materials are usually cho- sen depending on their environmental friendliness and disposal method and can therefore be recycled. Returning the package to material circulation saves raw materials and reduces waste disposal costs.

Fault Possible cause Remedy Engine does not start Oil pressure switch tripped (red LED (Fig. 2/Item 10)) No diesel fuel Mechanical switch (Fig. 4/Item 23) set to “STOP” Diesel lter blocked Air lter dirty Diesel lter frozen due to low out door temperature The fuse is defective Check oil level, top up with engine oil Top up with diesel fuel Set mechanical switch to “RUN” Clean or replace the diesel lter Clean or replace the air lter Proceed as described in the point entitled “Winter operation” Change the defective fuse Generator has too little or no voltage Controller or capacitor defective Overcurrent circuit-breaker has tripped Air lter dirty Contact your dealer Reduce consumption Clean or replace the lter The battery does not charge up The fuse is defective Change the defective fuse www.scheppach.com / service@scheppach.com / +(49)-08223-4002-99 / +(49)-08223-4002-58 25 / 40 Table des matières: Page:

hereby declares the following conformity under the EU Directive and standards for the following article