PCCGG001 - Glue gun Porter-Cable - Free user manual and instructions
Find the device manual for free PCCGG001 Porter-Cable in PDF.
| Product Type | Cordless Grease Gun |
| Brand | Porter-Cable |
| Model | PCCGG001 |
| Voltage | 20 V max* |
| Power Source | Lithium-ion battery pack (Porter-Cable compatible) |
| Maximum Output Pressure | 10,000 psi (690 bar) in speed 1 |
| Speeds | 2 speeds: speed 1 (10,000 psi), speed 2 (5,000 psi) |
| Flow Rate | 3 fl oz/min (speed 1), 9 fl oz/min (speed 2) |
| Grease Capacity | 16 oz bulk, 14.5 oz cartridge |
| Compatible Grease Type | Up to NLGI No. 2 |
| Hose Length | 40 in (101.6 cm) |
| Weight (without battery pack) | 7.6 lb (3.45 kg) |
| Trigger | Variable speed with lock-off button |
| Work Light | Built-in LED, auto-illuminates |
| Pressure Relief Valve | Factory set at 10,000 psi |
| Purge Valve | Yes, to purge air pockets |
| Fill Port | 1/8" NPT for low-pressure pump filling |
| Included Accessories | Hose clip, shoulder strap holder |
| Maintenance and Cleaning | Clean with a damp cloth and mild soap; do not immerse |
| Safety | Trigger lock, eye protection recommended, do not point at body |
| Warranty | 3-year limited (tool), 2-year (battery pack) |
Frequently Asked Questions - PCCGG001 Porter-Cable
User questions about PCCGG001 Porter-Cable
0 question about this device. Answer the ones you know or ask your own.
Ask a new question about this device
Download the instructions for your Glue gun in PDF format for free! Find your manual PCCGG001 - Porter-Cable and take your electronic device back in hand. On this page are published all the documents necessary for the use of your device. PCCGG001 by Porter-Cable.
USER MANUAL PCCGG001 Porter-Cable
Thank you for choosing PORTER-CABLE! To register your new product, go to: www.portercable.com/ServiceAndSupport/ProductRegistration.aspx
OPERATING INSTRUCTION, SERVICE CENTERS AND GUARANTEE POLICY.
WARNING: READ THIS INSTRUCTION BEFORE USING THE PRODUCT.
1 Variable speed trigger switch
2 Lock-off button
3 Handle
4 LED worklight
5 Motor housing
6 Flexible hose
7 Flexible hose safety spring guard
8 Flexible hose coupler
9 Grease tube
10 Grease tube cap
11 Grease tube handle
12 Grease tube rod
13 Grease tube assembly
14 Retaining slot
15 Battery
16 Battery release button
17 Rubber feet
18 Hose clip
19 Shoulder strap mount
20 Grease tube cavity
21 Speed selector
Fig. F
22 Pressure relief valve
23 Purge valve
24 Check valve
25 1/8" NPT fill port
26 1/8" NPT fill port plug
Composants
WARNING: Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
WARNING: To reduce the risk of injury, read the instruction manual.
Intended Use
Your PORTER-CABLE, PCCGG001 has been designed to dispense lubricant for household, consumer use only.
DO nOT use under wet conditions or in presence of flammable liquids or gases.
DO nOT let children come into contact with the tool. Supervision is required when inexperienced operators use this tool.
Definitions: Safety Alert Symbols and Words
This instruction manual uses the following safety alert symbols and words to alert you to hazardous situations and your risk of personal injury or property damage.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING: Indicates a potentially hazardous situation.
WRON, if not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation, if not avoided, may result in minor or moderate injury.
(Used without word) Indicates a safety related message.
NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage.
GENERAL POWER TOOL SAFETY WARNINGS
WARNING: Read all safety warnings, instructions, instructions and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
SAVE ALL WARNING AND INSTRUCTIONS FOR FUTURE REFERENCE.
The term "power tool" in the warnings refers to your mains-operated (cored) power tool or battery-operated (cordless) power tool.
1) Work Area Safety
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
2) Electrical Safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.
3) Personal Safety
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
EnGlish
h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
4) Power Tool Use and Care
a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/ or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
e) Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
h) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
5) Battery Tool Use and Care
a) Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
b) Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
c) When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
d) Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
e) Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.
f) Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 265^ (130^) may cause explosion.
g) Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions.
Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.
6) Service
a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
b) Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.
Additional Specific Safety Rules for Grease Guns
- Parts of the tool or the hose assembly can break or rupture due to high pressure. Risk of serious injury may occur. Before using, always inspect the tool and hose assembly for damage or wear. Never use if any part of the tool is damaged or worn.
- Use only PORTER-CABLE-approved flexible hoses. Hold the hose only by the flexible hose safety spring guard to avoid personal serious injury.
- If the hose kinks or is damaged, a rupture may occur which could cause serious injury. Replace the hose at the first sign of wear, kink or damage.
- Only use the grease recommended in this manual (refer to Specifications).
- To reduce the risk of serious personal injury, do not use the grease gun around or on moving parts, mechanisms or running equipment.
Air vents often cover moving parts and should be avoided. Loose clothes, jewelry or long hair can be caught in moving parts.
WARNING: Risk of injection or severe injury.
Rhe of components can inject grease into skin or eyes, causing serious injury or infection. Do not treat as a simple cut. Seek immediate medical attention.
WARNING: Output can be at high pressure. Do not direct discharge at yourself or others.
WARNING: The grease gun may generate high pressure—up to 10,000 PSI (690 bar). Always
wear gloves during operation. Keep hands clear of the exposed rubber portion of the hose.
WARNING: Grease and lubricants may be in a stable. Do not expose to flame or heat source.
Follow all warnings and instructions from grease and lubricant manufacturer.
Additional Safety Information
WARNING: Never modify the power tool or any part of it. Damage or personal injury could result.
WARNING: ALWAYS use safety glasses. Everyday glasses are NOT safety glasses. Also use face or dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT:
ANSI Z87.1 eye protection (CAN/CSA Z94.3)
ANSI S12.6 (S3.19) hearing protection,
- NIOSH/OSHA/MSHA respiratory protection.
WARNING: Some dust created by power sanding, grinding,drilling,and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
- lead from lead-based paints,
crystalline silica from bricks and cement and other masonry products, and
arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to grease tube cavity out microscopic particles.
- Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals. Direct particles away from face and body.
- Use the appropriate dust extractor vacuum to remove the vast majority of static and airborne dust. Failure to remove static and airborne dust could contaminate the working environment or pose an increased health risk to the operator and those in close proximity.
- Use clamps or other practical ways to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control and injury.
Air vents often cover moving parts and should be avoided. Loose clothes, jewelry or long hair can be caught in moving parts.
CAUTION: When not in use, place tool on its surface in a stable surface where it will not cause
a tripping or falling hazard. Some tools with large battery packs will stand upright on the battery pack but may be easily knocked over.
The label on your tool may include the following symbols. The symbols and their definitions are as follows:
V. voltst
Hz .........hertz
min.........minutes
- or DC......direct current
Class I Construction (grounded)
.../min..per minute
BPM... .beats per minute
IPM............impacts per minute
OPM............oscillationsper minute
RPM . revolutionsper minute
sfpm surface feet per minute
SPM.........strokes per minute
A. amperes
W..... .watts
Wh...watt hours
Ah.. amp hours
or AC....alternating current
or AC/DC....alternating or direct current
Class II Construction (double insulated)
n_0 . no load speed
n............rated speed
PSI............pounds per square inch
earthing terminal
A. .safety alert symbol
visibleradiation do not stare into the light
wearrespiratory protection
... wear eye protection
O............wearhearing protection
read all documentation
do not expose to rain
BATTERIES AND CHARGERS
The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety instructions below and then follow charging procedures outlined. When ordering replacement battery packs, be sure to include the catalog number and voltage.
READ ALL INSTRUCTIONS
Important Safety Instructions for All Battery Packs
WARNING: Read all safety warnings, instructions, and cautionary markings for the battery pack, charger and product. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
- Do not charge or use the battery pack in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Inserting or removing the battery pack from the charger may ignite the dust or fumes.
NEVER force the battery pack into the charger. DO NOT modify the battery pack in any way to fit into a non-compatible charger as battery pack may rupture causing serious personal injury. - Charge the battery packs only in PORTER-CABLE chargers.
DO NOT splash or immerse in water or other liquids.
DO NOT allow water or any liquid to enter battery pack. - Do not store or use the tool and battery pack in locations where the temperature may reach or exceed 104^ (40^) (such as outside sheds or metal buildings in summer). For best life store battery packs in a cool, dry location.
ENGLISH
NOTE: Do not store the battery packs in a tool with the trigger switch locked on. Never tape the trigger switch in the ON position.
- Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery pack can explode in a fire. Toxic fumes and materials are created when lithium-ion battery packs are burned.
- Do not expose a battery pack or appliance to fire or excessive temperature. Exposure to fire or temperature above 265^ (130^) may cause explosion.
- Follow all charging instructions and do not charge the battery pack or appliance outside of the temperature range specified in the instructions. Charging improperly or at temperatures outside of the specified range may damage the battery and increase the risk of fire.
- If battery contents come into contact with the skin, immediately wash area with mild soap and water. If battery liquid gets into the eye, rinse water over the open eye for 15 minutes or until irritation ceases. If medical attention is needed, the battery electrolyte is composed of a mixture of liquid organic carbonates and lithium salts.
- Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If symptoms persist, seek medical attention.
- Battery liquid may be flammable if exposed to spark or flame.
- Never attempt to open the battery pack for any reason. If the battery pack case is cracked or damaged, do not insert into the charger. Do not crush, drop or damage the battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over or damaged in any way (e.g., pierced with a nail, hit with a hammer, stepped on). Damaged battery packs should be returned to the service center for recycling.
Storage Recommendations
The best storage place is one that is cool and dry, away from direct sunlight and excess heat or cold. Store the fully charged battery pack out of the charger.
Battery Pack Cleaning Instructions
Dirt and grease may be removed from the exterior of the battery pack using a cloth or soft non-metallic brush. Do not use water or any cleaning solutions.
Fuel Gauge Battery Packs (Fig. B)
Some battery packs include a fuel gauge. When the fuel gauge button is pressed and held, the LED lights will indicate the approximate level of charge remaining. This does not indicate tool functionality and is subject to variation based on product components, temperature, and end-user application.
Transportation
WARNING: Fire hazard. Do not store, carry, or transport the battery pack so that metal objects can contact exposed battery terminals. For example, do not place the battery pack in aprons,
pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys, coins, hand tools, etc. When transporting individual battery packs, make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a short circuit. NOTE: Li-ion battery packs should not be put in checked baggage on airplanes and must be properly protected from short circuits if they are in carry-on baggage.
The RBRC Seal
Please take your spent battery packs to an authorized PORTER-CABLE service center or to your local retailer for recycling. In some areas, it is illegal to place spent battery packs in the trash. You may also contact you center for information on where to drop off battery pack. Do not place in curbside recycle information visit www.call2recycle.org. on number in the RBRC Seal.
RBRC® is a registered trademark of Call 2 Recycle, Inc.
Important Safety Instructions for All Battery Chargers
WARNING: Read all safety warnings, instructions, and cautionary markings for the battery pack, charger and product. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
DO NOT attempt to charge the battery pack with any chargers other than a PORTER-CABLE charger. PORTER-CABLE chargers and battery packs are specifically designed to work together.
- These chargers are not intended for any uses other than charging PORTER-CABLE rechargeable battery packs. Charging other types of battery packs may cause them to overheat and burst, resulting in personal injury, property damage, fire, electric shock or electrocution.
- Do not expose the charger to rain or snow.
- Do not allow water or any liquid to enter charger.
- Pull by the plug rather than the cord when disconnecting the charger. This will reduce the risk of damage to the electric plug and cord.
- Make sure that the cord is located so that it will not be stepped on, tripped over or otherwise subjected to damage or stress.
- Do not use an extension cord unless it is absolutely necessary. Use of improper extension cord could result in risk of fire, electric shock or electrocution.
- When operating a charger outdoors, always provide a dry location and use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
An extension cord must have adequate wire size (AWG or American Wire Gauge) for safety. The smaller the gauge number of the wire, the heavier the cord and thus the greater its capacity. An undersized cord will cause a drop in line voltage resulting in loss of power and
overheating. The following table shows the correct size to use depending on total length of all extension cords plugged together, and nameplate ampere rating. If in doubt, use the next heavier gauge.
Minimum Gauge for Cord Sets
| Volts | Total Length of Cord in Feet(meters) | ||||
| 120V 25 (7.6) | 50 (15.2) | 100 (30.5) | 150 (45.7) | ||
| Ampere Rating | American Wire Gauge | ||||
| More Than Not More Than | |||||
| 0 6 18 | 16 16 14 | ||||
| 6 10 | 18 16 14 12 | ||||
| 10 12 | 16 16 14 12 | ||||
| 12 16 | 14 12 | Not Recommended | |||
- Do not place any object on top of the charger or place the charger on a soft surface that might block the ventilation slots and result in excessive internal heat. Place the charger in a position away from any heat source. The charger is ventilated through slots in the top and the bottom of the housing.
- Do not operate the charger with a damaged cord or plug. Have them replaced immediately.
- Do not operate the charger if it has received a sharp blow, been dropped or otherwise damaged in any way. Take it to an authorized service center.
- Do not disassemble the charger; take it to an authorized service center when service or repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution or fire.
The charger is designed to operate on standard 120V household electrical power. Do not attempt to use it on any other voltage. This does not apply to the vehicular charger. - Foreign materials of a conductive nature, such as, but not limited to, grinding dust, metal chips, steel wool, aluminum foil or any buildup of metallic particles should be kept away from the charger cavities and ventilation slots.
Always unplug the charger from the power supply when there is no battery pack in the cavity.
Charging a Battery (Fig. C)
PORTER-CABLE chargers are designed to charge PORTER-CABLE battery packs. Charge times are: PCC690L in 40-80 mins., PCC691L in 70-140 mins., PCC692/PCC692L in 40-80 mins., and PCC695L/PCC699L in 180-360 mins. depending on the pack being charged.
- Plug the charger into an appropriate outlet.
- Insert and fully seat battery pack 15. The red charging light(s) will continuously blink while charging.
- Charging is complete when the red charging light(s) remain(s) continuously ON. Battery pack can be left in charger or removed.
WARNING:Only charge batteries in air temperature over 40^ + 4.5^) and below 104^(+40^)
- Charger will not charge a faulty battery pack, which may be indicated by the charging light(s) staying OFF. Take
charger and battery pack to an authorized service center if light(s) stay(s) OFF.
NOTE: Refer to label near charging light(s) on charger for blink patterns.
NOTE: To remove the battery pack, some chargers require the battery pack release button to be pressed.
Hot/Cold Pack Delay
When the charger detects a battery pack that is too hot or too cold, it automatically starts a Hot/Cold Pack Delay, suspending charging until the battery pack has reached an appropriate temperature. The charger then automatically switches to the pack charging mode. This feature ensures maximum battery pack life.
A cold battery pack may charge at a slower rate than a warm battery pack.
The hot/cold pack delay will be indicated by the red light(s) continuing to blink but with the yellow light continuously ON. Once the battery pack has reached an appropriate temperature, the yellow light will turn OFF and the charger will resume the charging procedure.
Electronic Protection System
Li-lon tools are designed with an Electronic Protection System that will protect the battery pack against overloading, overheating or deep discharge. The tool will automatically turn off and the battery pack will need to be recharged.
Important Charging Notes
- Longest life and best performance can be obtained if the battery pack is charged when the air temperature is between 65^ - 75^ (18^ - 24^) . DO NOT charge when the battery pack is below +40^ (+4.5^) , or above +104^ (+40^) . This is important and will prevent serious damage to the battery pack.
-
The charger and battery pack may become warm to the touch while charging. This is a normal condition, and does not indicate a problem. To facilitate the cooling of the battery pack after use, avoid placing the charger or battery pack in a warm environment such as in a metal shed or an uninsulated trailer.
-
If the battery pack does not charge properly:
a. Check operation of receptacle by plugging in a lamp or other appliance;
b. Check to see if receptacle is connected to a light switch which turns power off when you turn out the lights;
c. If charging problems persist, take the tool, battery pack and charger to your local service center.
- You may charge a partially used pack whenever you desire with no adverse effect on the battery pack.
Charger Cleaning Instructions
WARNING: Shock hazard. Disconnect the charger from the AC outlet before cleaning. Dirt and grease may be removed from the exterior of the charger using a cloth or soft non-metallic brush. Do not use water or any cleaning solutions.
SAVE THESE INSTRUCTIONS FOR FUTURE USE
EnGlish
Wall Mounting
Some PORTER-CABLE chargers are designed to be wall mountable or to sit upright on a table or work surface. If wall mounting, locate the charger within reach of an electrical outlet, and away from a corner or other obstructions which may impede air flow. Use the back of the charger as a template for the location of the mounting screws on the wall. Mount the charger securely using drywall screws (purchased separately) at least 1^ (25.4 mm) long, with a screw head diameter of 0.28-0.35" (7-9 mm), screwed into wood to an optimal depth leaving approximately 7/32" (5.5 mm) of the screw exposed. Align the slots on the back of the charger with the exposed screws and fully engage them in the slots.
Tool Specifications
| Voltage V 20 | |||
| Output pressure | psi | Speed 1 | 10,000 |
| Speed 2 | 5,000 | ||
| Flow rate | fl. oz./min | Speed 1 | 3 |
| Speed 2 | 9 | ||
| Grease type Up to NLGI #2 | |||
| Grease capacity | |||
| Bulk oz 16 | |||
| Cartridge oz 14.5 | |||
| Hose length in 40 | |||
| Weight (without battery pack) | Ibs | 7.6 | |
ASSEMBLY AND ADJUSTMENTS
WARNING:To reduce the risk of serious personal injury, turn unit off and remove the battery pack before making any adjustments or removing/ installing attachments, accessories or when filling with grease. An accidental start-up can cause injury.
LED Worklight (Fig. D)
CAUTION: Do not stare into the LED. Serious eye injury could result.
When the tool is activated by pressing the trigger switch 1, the LED worklight 4 will automatically turn on. The LED worklight will turn off 60 seconds after the trigger switch has been released.
Variable Speed Trigger Switch (Fig. A, E) Lock-Off Button and Trigger Switch
Your grease gun is equipped with a lock-off button 2. The lock-off button 2 has a locked for unlocked icon at either end to indicate if the trigger switch is locked or unlocked.
- To lock the trigger switch 1, press the lock-off button from the locked 品 icon end as shown in Fig.E. NOTE: Always lock the trigger switch 1 when carrying or storing the tool to eliminate unintentional starting.
- To unlock the trigger switch 1, press the lock-off button 2 from the unlocked icon end as shown in Fig. E.
-
Squeeze the trigger switch 1 to turn the motor ON.
-
Releasing the trigger switch turns the motor OFF.
NOTE: The variable speed trigger switch will give you added versatility. The further the trigger is depressed the higher the output of grease.
WARNING: This tool has no provision to lock the sensors in the ON position, and should never be locked ON by any other means.
Pressure Relief Valve (Fig. F)
The pressure relief valve 22 is set at the factory to relieve pressure above 10,000 PSI (690 bar). Grease coming out of the pressure relief valve indicates a clog in the fitting, line or bearing. Any of these conditions must be corrected before proceeding.
WARNING: The grease gun may generate high pressure. Do not remove or tamper with the pressure relief valve. Serious injury may occur.
Installing a Grease Cartridge (Fig. A, F, H)
- Pull the grease tube handle 11 out as far as it will go, then secure the grease tube rod 12 into the retaining slot 14 by moving the rod to the side. Ensure the rod is placed securely in the slot to prevent it from disengaging.
- Unscrew the grease tube assembly 13 from the grease gun.
- Remove the plastic cap from the grease cartridge, then insert the cartridge, open end first, into the grease tube 9.
- Remove the seal from the other end of the grease cartridge.
- Thread the grease tube assembly 13 back into the grease gun and screw it in securely.
- Release the grease tube rod 12 from the retaining slot 14 and slowly press it back into the tube.
- Use the purge valve (23, Fig. F) to bleed off any air that may be trapped in the cartridge. Refer to Purging Air Pockets.
iIMPORTAnT: The grease gun will lose its prime if there are air pockets in the lubricant.
Removing Empty Grease Cartridge (Fig. A, H)
- Pull the grease tube handle 11 out as far as it will go, then secure the grease tube rod 12 into the retaining slot 14 by moving the rod to the side. Ensure the rod is placed securely in the slot to prevent it from disengaging.
- Unscrew the grease tube assembly 13 from the grease gun and remove.
- Gently release the grease tube handle 11 to expel the empty cartridge from the grease tube.
Filling the Grease Gun from a Bulk Container (Fig. A, F, H-K)
Preparing the Grease Gun for Suction and Filler Pump Filling (Fig. A, H, I)
NOTE: Be sure the grease gun is empty of grease before beginning this process.
- Unscrew the grease tube 9 from the grease tube assembly 13.
- Unscrew the grease tube cap 10 from the grease tube 9 and pull out the grease tube rod 12.
- Using your thumb and forefinger, flip the rubber seal 36 from the rear to the front. Refer to Fig.1.
NOTE: The seal resembles a cup, which should open toward the motor housing (5, Fig. A) when prepared for suction and filler pump filling.
- Reinsert the grease tube rod 12 back into the grease tube 9.
Suction Filling from a Bulk Container (Fig. A, F, H-K)
- Put the open end of the grease tube assembly into the bulk lubricant.
- Slowly pull back the grease tube handle 11 to suction the lubricant into the grease gun.
NOTE: Be sure to keep the open end of the grease tube assembly far enough into the lubricant to prevent air pockets in the grease tube.
- When the grease tube rod 12 is fully extended, secure it into the retaining slot 14
- Remove the grease gun tube assembly from the bulk lubricant and wipe off excess grease.
- Screw the grease gun tube assembly 13 back into the grease gun.
- Release the grease tube rod 12 from the retaining slot 14 and slowly press it back into the tube.
- Use the purge valve (23, Fig. F) to bleed off any air that may be trapped in the cartridge. Refer to Purging Air Pockets.
Filler Pump Filling From a Bulk Container (Fig. A, F, H-K)
This tool comes with a 1/8" NPT fill port (25, Fig. F) for attaching a low pressure fill coupler onto the unit.
WARNING: Never thread a high-pressure coupler the grease gun's 1/8" NPT fill port. Serious injury may occur due to excessive pressure. Use low-pressure couplers only.
CAUTION: The fill pump loader must connect correctly to the grease gun's 1/8" NPT port. The filler pump may not operate if the components are not compatible.
Installing The Low Pressure Coupler (Not Supplied With The Tool)
- Thread the grease tube assembly 13 back into the grease gun and screw it in securely.
- Pull the grease tube handle 11 out as far as it will go, then secure the grease tube rod 12 into the retaining slot 14 by moving the rod to the side. Ensure the rod is placed securely in the slot to prevent it from disengaging.
- Remove the 1/8" NPT fill port plug 26 from the fill port.
-
Thread the appropriate low pressure coupler onto the 1/8" NPT fill port 25.
-
Release the grease tube rod 12 from the retaining slot 14 and slowly press it back into the tube.
- Use the purge valve 23 to bleed off any air that may be trapped in the cartridge. Refer to Purging Air Pockets.
Filling The Tool From The Low Pressure Filler Pump (Fig. A, F, H—K)
- Pull back on the grease tube handle slowly and rotate the rod until it is secure in place. NOTE: Do not lock the rod into the retaining slot 14.
- Connect the low pressure fitting on the grease gun to the appropriate low pressure fitting on the filler pump. These fittings DO NOT lock together. This prevents the grease gun cartridge from being over filled.
- Fill until the rod is pushed out of the grease tube approximately 8^ (20 cm). Do not overfill. If the rod fails to move during the filling process, stop. This indicates that the rod is not connected to the plunger and step one must be repeated before proceeding.
- Rotate rod to release and carefully push rod back into the grease tube.
- Use the purge valve 23 to bleed off any air that may be trapped in the cartridge. Refer to Purging Air Pockets.
Purging Air Pockets (Fig. A, F)
IMPORTANT: Air pockets in the grease can cause the grease gun to lose prime. Eliminate air pockets after each refill or if the grease gun fails to pump grease:
- Unscrew the purge valve 23 without removing it, until all air has escaped.
- Tighten the purge valve 23.
- Uncap the flexible hose 6 then depress the variable speed trigger switch 1 for 10-20 seconds.
- If grease fails to flow through the hose, repeat from step 1.
NOTE: This tool has been tested at the factory, which may result in a small amount of grease left in the grease tube and hose assembly. It is recommended to purge the tool with the brand of grease to be used before first use.
OPERATION
WARNING: To reduce the risk of serious personal injury, turn unit off and remove the battery pack before making any adjustments or removing/ installing attachments, accessories or when filling with grease. An accidental start-up can cause injury.
Proper Hand Position (Fig. L)
WARNING: To reduce the risk of serious personal injury, ACSYS use proper hand position as shown.
WARNING: To reduce the risk of serious personal injury, ALWAYS hold securely in anticipation of a sudden reaction.
Proper hand position requires one hand on the flexible hose safety spring guard 7 with the other hand on the handle 3 as shown.
Installing and Removing the Battery Pack (Fig. G)
WARNING: Ensure the tool/appliance is in the off position before inserting the battery pack.
NOTE: For best results, make sure your battery pack is fully charged.
- To install the battery pack 15 into the tool handle, align the battery pack with the rails inside the tool's handle and slide it into the handle until the battery pack is firmly seated in the tool and ensure that it does not disengage.
- To remove the battery pack from the tool, press the release button 16 and firmly pull the battery pack out of the tool handle. Insert it into the charger as described in the charger section of this manual.
Using the Grease Gun (Fig. A)
WARNING: To reduce the risk of serious personal injury, always maintain a grip on the handle when operating the grease gun or positioning the hose onto fittings.
- To operate the grease gun, hold the grease gun by the handle 3, or place it on a stable surface upright on its rubber feet 17 maintaining a grip on the handle.
- Holding the hose by the flexible hose safety spring guard 7, connect the flexible hose grease coupler 8 or other appropriate grease coupler, onto the grease fitting to be filled.
- Carefully depress the variable speed trigger switch to begin the filling process. Once the correct amount of grease has been dispensed, release the trigger and remove the coupler from the grease fitting.
- If the coupler does not release, there may still be residual pressure in the line. Moving the coupler from side to side can relieve the residual pressure so it can be removed from the coupling.
- If the coupler leaks excessively or does not hold on to the grease fitting, it should be replaced.
Speed Selection (Fig. A)
The PCCGG001 features two speed settings for greater versatility. Speed 1, low output/high PSI, is recommended for general lubrication applications. Speed 2, high output/low PSI, is recommended for general lubrication applications not requiring high PSI such as large bearings or filling areas where a lot of grease is required.
NOTE: Do not change speeds when the tool is running. Always allow the tool to come to a complete stop before changing speed.
- To select speed 1 (low output/high PSI), turn the tool off and permit it to stop. Slide the speed selector 21 up towards the motor housing 5.
- To select speed 2 (high output/low PSI), turn the tool off and permit it to stop. Slide the speed selector 21 down towards the handle 3. NOTE: If the tool does not change speeds, confirm that the speed selection switch is completely engaged in the speed 1 or speed 2 position.
MAINTENANCE
WARNING: To reduce the risk of serious personal injury, turn unit off and remove the battery pack before making any adjustments or removing/ installing attachments, accessories or when filling with grease. An accidental start-up can cause injury.
Your PORTER-CABLE power tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning.
Cleaning
WARNING: Blow dirt and dust out of all air vents with air, dry air at least once a week. To minimize the risk of eye injury, always wear ANSI Z87.1 approved eye protection when performing this procedure.
WARNING: Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.
AVAILABLE ACCESSORIES
| PCCGGA001 | Heavy Duty 1/8" NPT Grease Gun Coupler |
| PCCGGA002 | Heavy Duty, 3-Pack 1/8" NPT Grease Gun Coupler |
| PCCGGA003 Right | Angle Grease Gun Coupler |
| PCCGGA004 Shoulder | Strap |
Accessories
WARNING: Since accessories, other than those used by PORTER-CABLE, have not been tested with this product, use of such accessories with this product could be hazardous. To reduce the risk of injury, only PORTER-CABLE recommended accessories should be used with this product.
Recommended accessories for use with your product are available at extra cost from your local dealer or authorized service center. If you need assistance in locating any accessory, please contact PORTER-CABLE call 1-888-848-5175 or visit our website: www.portercable.com
Attaching and Adjusting the Shoulder Strap (Fig. M)
Optional Accessory, Sold Separately.
WARNING: The shoulder strap should only be slung over the shoulder and not across the body. See Fig M.
A shoulder strap is recommended for any tool with a total weight exceeding 13lbs. (6 kg). (Total weight includes the tool, attachment, and battery.) A shoulder strap is available at an additional cost from PORTER-CABLE at www.portercable.com or call 1-888-848-5175, part number N769443. Attach the strap to the tool as shown in Fig. M and adjust for proper balance and support
WARNING: The strap should only be slung over one shoulder and not across the body. See Fig M.
- Snap the shoulder strap latch 33 onto the shoulder strap mount 19 located on the unit, just in front of the ON/OFF trigger as shown in Fig. M.
- Adjust the strap so it fits over your shoulder and provides proper balance and support.
Repairs
The charger and batteries are not serviceable. There are no serviceable parts inside the charger or battery pack.
WARNING: To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (including brush inspection and replacement, when applicable) should be performed by a PORTER-CABLE factory service center or a PORTER-CABLE authorized service center. Always use identical replacement parts.
Register Online
Thank you for your purchase. Register your product now for:
- WARRANTY SERVICE: Registering your product will help you obtain more efficient warranty service in case there is a problem with your product.
- CONFIRMATION OF OWNERSHIP: In case of an insurance loss, such as fire, flood or theft, your registration of ownership will serve as your proof of purchase.
FOR YOUR SAFETY: Registering your product will allow us to contact you in the unlikely event a safety notification is required under the Federal Consumer Safety Act. - Register online at www.portercable.com
Troubleshooting
| Problem Possible Cause Possible Solution | ||
| Unable to pull back rod Vacuum build up Unscrew the purge valve to release vacuum. | ||
| Unable to push rod forward Pressure build up Unscrew the purge valve to release pressure. | ||
| Rod is still connected to plunger Rotate grease tube handle 90 degrees to disengage it. | ||
| No grease when trigger is pulled Grease tube is empty Add grease. | ||
| Air pockets in the grease tube Refer to Purging Air Pockets. | ||
| Grease appears in relief valve | Zerk fitting is blocked | Disconnect coupler from fitting, clean zerk fitting and grease path. |
| Motor does not run when trigger is pulled | Battery | Make sure the battery is fully charged. |
| Grease leaks out of the back of the grease tube | Rubber seal is flipped the wrong direction | Refer to Preparing the Grease Gun for Suction and Filler Pump Filling. |
Three Year Limited Warranty
PORTER-CABLE will repair or replace, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase (two years for batteries). This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit www.portercable.com or call 1-888-848-5175. This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others. THIS LIMITED WARRANTY IS GIVEN IN LIEU OF ALL OTHERS, INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, AND EXCLUDING ALL INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so these limitations may not apply to you. This warranty gives you specific legal rights and you may have other rights which vary in certain states or provinces. In addition to the warranty PORTER-CABLE tools are covered by our:
1 YEAR FREE SERVICE
PORTER-CABLE will maintain the tool and replace worn parts caused by normal use, for free, any time during the first year after purchase.
90 DAY MONEY BACK GUARANTEE
If you are not completely satisfied with the performance of your PORTER-CABLE Power Tool or Nailer for any reason, you can return it within 90 days from the date of purchase with a receipt for a full refund - no questions asked.
LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, see country specific warranty information contained in the packaging, call the local company or see website for warranty information.
FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-888-848-5175 for a free replacement.
PORTER CABLE
4825 Highway 45 North, Jackson, Tennessee 38305
(888) 848-5175 • www.portercable.com
ACCESSIONS DISPONIBLES
REEMPLACEMENT Gratisuit DES ETIQUETTES
Col. Santa Fe Alvaro Obregon,
Ciudad de Mexico, Mexico.
C.P.01210
TEL(52)553267100
R.F.C.BDE8106261W7
Registrar en Linea
825 Highway 45 North, Jackson, Tennessee 38305
(888) 848-5175 • www.portercable.com
WARNING: Use of any other battery packs may create a risk of injury and fire.
