CSM1039 - Saw Ferm - Free user manual and instructions

USER MANUAL CSM1039 Ferm

Thank you for buying this Ferm product. By doing so you now have an excellent product, delivered by one of Europe’s leading suppliers. All products delivered to you by Ferm are manufactured according to the highest standards of performance and safety. As part of our philosophy we also provide an excellent customer service, backed by our comprehensive warranty. We hope you will enjoy using this product for many years to come. The numbers in the following text refer to the pictures on page 2-3 Read the operating instructions carefully before using this device. Familiarise yourself with its functions and basic operation. Service the device as per the instructions to ensure that it always func tions properly. The operating instructions and the accompanying documentation must be kept in the vicinity of the device. Intended use The electro tool is intended as a stationary machine for making straight lengthways and crossways cuts in wood. Horizontal mitre angles of -45° to +45° as well as vertical bevel angles of -45° are possible. Contents

3. Mounting accessories

(sound pressure) 97+3 dB(A)

Vibration level The vibration emission level stated in this instruction manual has been measured in accordance with a standardised test given in EN 61029-1; it may be used to compare one tool with another and as a preliminary assessment of exposure to vibration when using the tool for the applications mentioned - using the tool for different applications, or with different or poorly maintainted accessories, may significantly increase the exposure level - the times when the tool is switched off or when it is running but not actually doing the job, may significantly reduce the exposure level Protect yourself against the effects of vibration by maintaining the tool and its accessories, keeping your hands warm, and organizing your work patterns Package contents 1 Dust adapter 1 Pair of safety glasses 1 Carbon brush set 1 Pair of earplugs 2 Side bars 1 Anti-tip over support Check the machine, loose parts and accessories for transport damage. Features Figs. 1, 2, 3, 4 and 5

2. On/off switch for laser

3. Unlock button (Blade protective cover)

4. Cover carbon brush

6. Blade protective cover

9. Knob adjusting saw angle

12. Knob over sliding support

21. Extension pieces (left and right)

22. Lock-button saw blade

By using electric tools basic safety precautions should always be followed to reduce the risk of fire. Electrical shock and personal injury. Always read the specific product instruction manual and the safety instructions before attempting to operate the power tool and store these instructions. Install of a stationary machine. Fig. 5 This machine is a stationary machine and for safety reasons must always be firmly installed and not used for mobile applications. You can install the machine in two ways: a) As a stationary machine on a workbench. In case the machine must be secured to the workbench with 4 bolts b) As a stationary machine on a sub frame. In this case the machine must be secured to the sub frame with 4 bolts and the sub frame anchored with 4 bolts to the floor plate with dimensions of at least 1 square meter Symbols The following symbols are important for the operations of your power tool. The correct interpretations of the symbols helps you operate the power tool more save Denotes risk of personal injury, loss of life or damage to the tool in case of nonobservance of the instruction in this manual Caution, risk of electric shock Keep bystanders away Wear eye protection Wear ear protectors. Exposure to noise can cause hearing loss. Wear a dust mask Danger Area! Keep hands far away (10cm) from the cutting area while the machine is running. Danger of injury when coming in conatct with the saw blade Do not direct the laser beam at persons or animals and do not stare into the laser beam yourself, not even from a distance. This power tool produced laser class 2 laser radiation according to EN 60825-

1. This lead can lead to person being

blinded Disc dimensions. Observe the dimensions of the saw blade. The hole diameter must match the tool spindle without play. *Use only a fill ring which is specified by supplier, filling ring may not have any play Tranport the machine only when the machine is in inward transport position

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes c) Keep children and bystanders far away while operation a power tool. Distractions can cause you to lose control, or material can shut away d) Never leave the machine unattended without first disconnecting it from the mains voltage

a) If you are not familiar with using such machine. You would be better to be informed first by a professional, an instructor or by aEN

technician b) Store idle power tools out of the reach of children. Power tools are dangerous in the hands of untrained users c) Keep power tools dry, clean and free from oil and grease. Properly maintained power tools are safer and easier to control. Grease oil handles are slippery causing loss of control d) Make sure you always have a clean and tidy working environment. You could slip or trip e) Stay alert, watch what you are doing and use common sense when operating a power tool f) Do not overreach. Keep proper footing and balanced at all the time. This enables better control of the power tool in unexpected situations g) Do not work with a machine while you under the influence of alcohol, drugs or medication. Inattention while operating power tools may result in very dangerous injury h) Use always protective equipment. Always wear eye protection, dust mask, hearing protectors and safety shoes. By service on machine or raw materials use gloves. Keep your hair back. Reduce changes on personal injury

i) Be careful when sawing double miter joints.

Saw blade, Work piece and your hands must be always visible during sawing j) Never saw more than one piece of work at the same time k) Make sure that the piece of work not have any nails/ staples or other foreign objects in it l) Never process metal or stone with this machine m) Do not work with material containing asbestos

3. Power tool safety

The first time that the machine is used and then every subsequent time that it is used: Before carrying out any work on the machine, disconnect the mains plug from the power supply. General: Check the entire saw machine. If any part of the machine is missing, bent, damaged or is dysfunctional in any other way, or if any mechanical and/or electrical faults occur or are visible, or if the machine makes any extremely loud noises, refer to the user manual. If any defects are detected on the machine, they must all be rectified before the machine is used. Only original parts should be used! If you have any outstanding concerns which could affect your own safety or the safety of the machine, please consult the machine supplier. Electrical a) Always use an Original power plug which matches the outlet, do not use an adapter plug with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electrical shock b) Do not use the machine with a damaged power cable. Do not touch the damaged cable and pull the mains plug when the cable is damaged while working. Damaged cables increase the risk of an electrical shock c) Check the cable regularly and have a damaged cable repaired. Replacing cables or plugs. Immediately throw away old cables or plugs when they have been replaced by new ones. It is dangerous to insert the plug of a loose cable in the wall outlet. Use original power cord and plugs, repairing only through an authorized person, this will ensure that the safety of the power tool is maintained! d) To prevent electrical shocks. When plugging the plug into the socket the metal pins must not be touched in any way whatsoever e) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electrical shock f) Never use the cord to pull the plug out of the socket. Keep the cord and plug away from oil, heat and sharp objects g) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use a cord for outdoor use reduces the risk of electric shock h) When machine is equipped with laser. Do not direct the laser beam at persons or animals and do not stare into the laser beam yourself. Not even in distance. Laser must be according to EN 60825-1 Class 2.

i) Repairs of a laser may only be carried out by

the laser manufacture or a specialist j) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock Mechanical a) Before you start the machine, check if theEN

saw blade is allowed to rotate freely. Check in every different position of the saw machine if the saw blade revolves freely, if the saw blade touches anything the machine must be adjusted or repaired. b) Do not use the power tool if the switch does not turn on and off. A power tool that cannot be controlled with the switch is dangerous and must be repaired. c) Always use saw blades with the correct size and shape. Use saw blades recommended by the manufacture (EN-847-1). Saw blades that do not match the mounting hardware of the saw will run eccentrically, causing loss of control. Only buy saw blades with a suitable number of revolutions of at least 4500 RPM d) Never use too small or too big saw blades. This is very dangerous e) Never remove marking on saw blade. Technical information must always visible to make the right choices by exchanging the saw blade f) Secure the work piece. Always clamp work piece with clamping devices, this is much safer than by hand g) Never leave the machine before the complete stopped h) Do not use High speed steel saw blades (HSS). Saw blade can easily break

i) Do never use dull, cracked, bent or damaged

saw blades. Before use pull the mains plug and check the saw blade. Damaged or unsharpened saw blades produce narrow kerf, excessive friction, blade binding and kickback. Exchange damaged saw blades immediately, always use original flenses, nut and/ or bolts. j) Remove any adjusting key or wrench before turning the power tool. A wrench or a key left attached to a rotating part of the power tool may result in a personal injury and very dangerous situation k) The arrow marked on the saw blade, which indicates the direction of rotation. Must point in the same direction as the arrow marked on the machine, the saw blade teeth must point downwards on the front of the saw l) Do not touch the saw blade after work before it has cooled. The saw blade becomes very hot while working m) Protect the saw blade from strikes and shocks. Do not apply side pressure to the saw blade n) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate which it was signed o) Never stand on the power tool. Serious injury can occur when the power tool tips over. Always use extra support for more stability of the machine p) Machine is provided with devices for the connection of dust extraction, ensure these are connected and properly used. Dust collection reduce dust- related hazard’s q) Maintain the air outlets at the machine. Dust must be removed. r) Make sure that the guard operates properly and that it can move freely. Never lock the guard in place when opened s) Never remove cutting remainders from the sawing area while the machine is running. Always guide the tool arm back to the neutral position first and then switch the machine off t) Guide the saw blade against the work piece only when the machine is switched on. Otherwise there is a risk of a kickback, when the saw blade becomes wedged in the work piece u) If the saw blade should become jammed. Switch the machine off and hold the work piece until the saw blade comes to a complete stop

v) To prevent a kick back. The work piece may

not be moved until after the machine has complete stopped. Correct the cause for the jamming of the saw blade before restarting the machine w) When sawing profile sections, round pieces or other pieces, always press the piece of work against the stop and can’t move, so it cannot till or turn or move while sawing.

x) Never use the machine to saw pieces of work

that are to small that they cannot be secured safely. Small pieces of wood or other objects that come in contact with the rotating saw blade can strike the operator or out standers with high speed y) When sawing always use the additional supports z) For sawing of large piece work that not supported. Use extra supports aa) Never make warning signs on the machine unrecognizable. Technical information or machine type information must be always visible on machine.EN

At the end of the sawing process, keep the saw head downstairs, switch off the machine and wait until the all moving parts has come to a stop before you take your hands off the machine.

3. Assembly and accessories

Installation of the mitre saw

• Place one sidebar (21) on the right-hand side of the machine and the other sidebar on the left-hand side of the machine.

• Place the work piece clamp (7) on the left or right side of the machine.

• Hold the handgrip and move the saw slightly downwards and then pull the pin (5) out slightly so that saw moves upwards. Note: Never use the mitre saw without the extension pieces supplied. Make sure that they are correctly mounted. Mounting the anti-tip over support.

• Mount the support bracket (24) into the slot in the rear of the base.

• Tighten the screws to secure the support bracket. Sliding fence Fig.2 For safety reasons, this machine is equipped with a moveable guide fence to used in normal and bevel cutting.

• For normal straight cross-cuts and mitre cuts, always adjust the sliding fence (8) to the end and fix well to provide safety support for work piece.

• For bevel cuts, adjust the sliding fence (8) to a suitable position as close as to the saw blade surface but avoid interfere the saw blade movement and ensure to fix well. Changing the saw blades Fig. 4 and 5 Only use saw blades that are sharp and undamaged. You must immediately replace chipped or bent saw blades.

DANGER: Do not use any blade larger than

the stated capacity of the saw. It may come into contact with the blade guard and cause harm. Do not use a blade too thick to allow the outer blade washer to engage with the flats on the spindle. This will prevent the blade screw from securing the blade on the spindle. Do not use this saw to cut metal or masonry

• Disconnect the machine from the power supply.

• Remove the screw (20) that holds the retraction arm to the blade cover.

• Remove the screw (19) in order to remove the bolt-cover by lifting the blade cover (6) upwards.

• Both saw blade bolt (17) and Flange (18) should be visible now like shown in fig. 5.

• Press the saw blade lock button (22) Rotate the saw blade carefully by hand until the blade locks.

• Use hex key to remove the saw blade bolt (17) by loosening in a clockwise direction.

• Remove the Flange (18) and the saw blade

• Replace the saw blade making sure that the arrow marked on the saw blade must point in the same direction as the arrow shown marked on the machine. The saw blade teeth must point downwards.

• Fix the saw blade bolt (17) use the saw blade lock button (22) in order to secure tightly

• Lower the blade cover (6) in order for the bolt- cover to fall back into place and tighten the screw (19)

• Attach the retraction arm back onto the blade cover (6) by tightening the screw (20)

the baseplate, release the paddle before reaching the requested degrees and the plate with “click” into the pre-setting itself. Adjusting Bevel Angles Fig. 1 and 3 The bevel angle can be set between 0° and 45°. - Loosen the adjusting knob (9) - Tilt the saw by using the handle until the angle indicator (14) indicates the required angle. - Tighten the adjusting knob (9) Changing the carbon brushes Fig. 2 - Disconnect the machine from the power supply - Unscrew the two covers (4) on the front and backside of the motor housing. - Replace the carbon brushes with the exact type of brushes - Tighten the covers (4) again. Note: Always replace both carbon brushes at the same time, never use a mixture of old and new brushes. Mounting the dust bag Fig. 1 Press in the clamp of the dust bag (13) and slide it onto the opening on the back of the machine. The dust bag stays in place when you release the clamp.

Using the mitre saw Fig. 1 Before use, always check for faults or defects!

• Set the desired sawing angle of the machine.

• Put the plug into the socket.

• Fix the piece of work in place using the clamp (7): make sure that the material is well clamped in place!

• Hold the material tightly on the left side while making sure that you keep a safe distance from the blade of the saw.

• Turn on the machine using the switch (1).

• Make sure that the saw blade has reached full speed before allowing it to touch the piece of work to be sawn.

• Use knob (3) to raise the protective cover lock.

• Now bring the saw slowly downwards so that the saw blade saws through the piece of work and passes through the slot in the table. Do not put any pressure on the saw. Give the machine time to saw through the piece of work.

• Bring the machine gently up again and switch it off by letting go of the switch (1). Using the slide-function Fig. 1 The machine must be firmly bolted to a workbench. Use the slide-function for sawing wide workpieces:

• Fix the piece of work in place using the clamp

• Loosen the knob (12)

• Slide the machine completely towards yourself

• Turn on the machine using the switch

• Bring the saw slowly downwards so the saw blade saws through the piece of work

• Push the machine slowly backwards

• Bring the machine gently up again and switch it off by letting go of the switch Using the laser Fig. 2

• To switch off the laser , release the on/off switch 2.

5. Service and maintenance

Always make sure that the machine is not connected to the mains electricity when you carry out any maintenance of the mechanism. Slide rails Dirt can damage the slide rails and thereupon the operating of the machine.

• Clean the slide rails regularly with a soft cloth.

• Drip some lubricating oil on the slide rails

• Move the mitre saw forwards and backwardsEN

so the oil spreads over the complete rails These machines are designed to function for a long time without any problems with a minimum of maintenance. By cleaning the machine regularly and using it in the correct way you can contribute to a long life of your machine. Cleaning Clean the machine housing regularly with a soft cloth, preferably after each time you use the machine. Make sure that the ventilation slots are free of dust and dirt. For stubborn dirt use a soft cloth dampened with soapy water. Never use solvents such as benzene, alcohol, ammonia, etc. These types of solvents can damage the plastic parts. Problem solving

1. The motor does not start

• The plug is not in the socket

• The power cord is broken

• The switch is defective. Take the machine to your dealer for repair.

2. The saw cut is not even (jagged)

• The saw blade must be sharpened

• The saw blade is mounted back to front

• The saw blade is clogged with resin or sawdust

• The saw blade is not suitable for the piece of work being used

3. The height and/or mitre lever is obstructed

• Chips and/or dust must be removed

4. The motor has difficulty in reaching full

• The extension cord is too thin and/or too long

• The mains voltage is less than 230 V

5. The machine vibrates excessively

• The saw blade is damaged

6. The machine becomes excessively hot

• The ventilation slots are blocked. Clean them out with a dry cloth.

7. The electromotor runs unevenly

• The carbon brushes are worn out. Replace the carbon brushes or consult your dealer. Lubrication The machine does not need any extra lubrication. Faults Should a fault occur, e.g. after wear of a part, please contact the service address on the warranty card. In the back of this manual you find an exploded view showing the parts that can be ordered. Environment To prevent damage during transport the machine is delivered in sturdy packaging. The packaging is made of recyclable material wherever possible, so make use of the possibility of recycling the packaging. When you replace a machine, take the old one to your local dealer. Here it will be dealt with in an environmentally friendly way. Damaged and/or disposed of electrical or electronic devices must be dropped off at recycling stations intended for that purpose. Warranty Read the warranty conditions on the separately supplied warranty card. The product and the user manual are subject to change. Specifications can be changed without further notice.DE

KAP- OCH GERINGSSÅG MED

DECLARATION OF CONFORMITY

MSM1036 - MITRE SAW WITH LASER

(EN) We declare under our sole responsibility that this product is in conformity with directive 2011/65/EU of the European parliament and of the council of 9 June on the restriction of the use of certain hazardous substances in electrical and electronic equipment is in conformity and accordance with the following standards and regulations: (DE)