ASP 5-520 - Log splitter ATIKA - Free user manual and instructions

USER MANUAL ASP 5-520 ATIKA

Do not operate machine before having read the operating instructions, understood all the notes and assembly the machine as described here. Caution! Always note when the log ram is in motion. Caution! Never remove a log jammed against the wedge by hand. Keep the instructions in a safe place for future use. Contents Extent of delivery Symbols machine / operating manual Proper use Residual risks Safe working Description of device Positioning Start-up Working with the log splitter Maintenance and care Guarantee Possible problems Technical data Declaration of Conformity Spare parts Caution! Before starting any repair, maintenance or cleaning work, always switch off the motor and remove the plug from the socket.

Stop! Follow the operating instructions. Open the bleed screw Î Bleeding Page 15 Symbol machine / packaging Electrical devices do not go into the domestic rubbish. Give devices, accessories and packaging to an ecofriendly recycling. Symbols machine Read the operating and safety instructions thoroughly before commissioning the machine. Proper use Wear safety shoes when working with the machine to protect the feet from falling logs. ƒ The log splitter must only be used for splitting logs. ƒ The log splitter is only applicable for the private utilization in the field of house and hobby. ƒ Only straight-cut logs are suitable for use with the log splitter. ƒ Metal parts (nails, wire etc.) must be removed from logs before splitting. ƒ Every other form of use is considered improper use. The manufacturer accepts no liability for any damages resulting from improper use, and any risk is in this case borne solely by the user. Wear safety gloves when working with the machine to protect the hands from chips and splinters. Wear safety goggles when working with the machine to protect the eyes from chips and splinters. Do not remove or modify any protection or safety devices. Residual risks Nobody else should be in the working area of the machine other than the operator. Keep other persons or animals out of the danger area (minimum distance 5 m). Even if used properly, residual risks can exist even if the relevant safety regulations are complied with due to the design determined by the intended purpose. Danger of being cut or trapped; never touch any dangerous parts when the splitting wedge is in motion. Residual risks can be minimised if the “Safety information” and the “Intended usage” as well as the whole of the operating instructions are observed. Observing these instructions, and taking proper care, will reduce the risk of personal injury or damage to the equipment.

ƒ Only operate the machine with complete and correctly attached safety equipment and do not alter anything on the machine that could impair the safety. ƒ Faulty or damaged parts in the device must be replaced immediately. ƒ Do not spray machine with water (this is hazardous due to live components). ƒ Do not leave the machine standing in the rain or use when raining. ƒ Store the unused machine in a dry locked place away from the reach of children. ƒ Switch the machine off and remove the mains plug from the socket when − carrying out repair works − carrying out servicing and repair works, removal of faults − Transporting − leaving unattended (even during short interruptions) ƒ Check the machine for possible damage − Before continuing to use the machine, the protective devices must be inspected to ensure that they work perfectly and with their intended function − Check whether the parts are damaged. All parts must be correctly installed and fulfil all conditions to ensure perfect operation of the saw − Damaged guards and parts must be properly repaired or exchanged by a recognized, specialist workshop; insofar as nothing else is stated in the instructions for use. − Damaged or illegible safety warning labels should be replaced immediately. ƒ Failure to observe the safety precautions can lead to injury to the operator or damage to property. ƒ Risk from electricity, by using non-standard electrical connections. ƒ Touching live parts of opened electrical components. ƒ Risk of fire and slipping by leaking hydraulic fluid. In addition, in spite of all the precautionary measures taken, non-obvious residual risks can still exist. Safe working Before commissioning this product, read and keep to the following advice. Also observe the preventive regulations of your professional association and the safety provisions applicable in the respective country, in order to protect yourself and others from possible injury.

Pass the safety instructions on to all persons who work with the machine. Keep these safety instructions in a safe place. ƒ Make yourself familiar with the equipment before using it, by reading and understanding the operating instructions. ƒ Do not use the machine for unsuitable purposes (see “Normal intended use” and “Working with the log splitter”). ƒ Ensure that you have stand in a secure standing position and maintain your balance at all times. ƒ Take a working position, which is behind the slide of the area of the operating lever. Never stand in the splitting wedge’s zone. ƒ Never stand on top of the machine. ƒ Pay attention at all times. Take care with what you are doing, and approach the work sensibly. Do not use the machine: − when you are tired. − under the influence of drugs, alcohol or medications that may impair your powers of judgement. ƒ When working with the machine, always wear − protective goggles or face mask − safety gloves − ear protection, if necessary − safety shoes with steel toe-caps ƒ Wear suitable work clothing: − do not wear any loose-fitting clothing or jewellery, since these may be caught or trapped by moving parts ƒ Within his area of work the operator is responsible for third parties. ƒ The machine may not be operated by children or young people under the age of 18. ƒ Keep children away form machine. ƒ Never operate the machine if other persons are in the immediate vicinity. ƒ Never leave the saw unattended. ƒ Keep your workplace in an orderly condition! Untidiness can result in accidents. ƒ Do not overload the machine! You work better and safer in the given performance range. Electrical safety ƒ Electrical connections must conform to IEC 60245 (H 07 RN-F) with a cable cross-section of at least ⇒ 2.5 mm² for a maximum cable length of up to 10 m ƒ Never use the machine with a power supply cable of over 10 m in length. Longer power supply cables will cause a drop in voltage. The motor will not be able to provide its maximum performance and the operation of the machine will be impaired. ƒ When laying the connecting attachments, be sure that they do get crushed or bent, and that the plug-and-socket connection does not get wet. ƒ Do not use the cable for purposes for which it is not meant. Protect the cable against heat, oil and sharp edges. Do not use the cable to pull the plug from the socket. ƒ Regularly check the extension cables and replace them if they are damaged. ƒ Do not use any defective connection cables. ƒ When working outdoors, only use extension cables especially approved and appropriately labelled for outdoor use. ƒ Do not set up any provisional electrical connections. ƒ Never bypass protective devices or deactivate them. The electrical connection or repairs to electrical parts of the machine must be carried out by a certified electrician or one of our customer service points. Local

regulations – especially regarding protective measures – must be observed. Repairs to other parts of the machine must be carried out by the manufacturer or one of his customer service points. Use only original spare parts, accessories and special accessory parts. Accidents can arise for the user through the use of other spare parts. The manufacturer is not liable for any damage or injury resulting from such action. Fig. 3 Description of device Fig. 1 Fig. 4 Fig. 2

Log ram Bleed screw Piston rod Dipstick Cylinder cover

Electric motor Operating pushbutton Splitting wedge Log guide plates Operating lever Positioning Position the log splitter on a work surface at a height of about 60 – 75 cm, this will create an comfortable working position. Place chocks under the wheels to prevent the machine rolling during operation. Ensure that the working area meets the following conditions: − no danger of slipping − level − free of obstacles − sufficiently well lit Do not operate the machine in the direct vicinity of gas or petrol pipes or containers, or any other easily inflammable materials.

Start-up Working with the log splitter additional SAFETY INSTRUCTIONS ƒ Check that the machine is completely and correctly assembled. ƒ Before using the shredder, make sure each time that − there are no faulty connections (tears, cuts, etc.) − there are no damage at the machine − all screws are tight − check the hydraulic system for any possible leaks ƒ The log splitter may only be operated by a single person. ƒ The machine may only be operated by persons over the age of 18 years, and who have read and understood these operating instructions. ƒ Wear protective equipment (safety goggles/mask, gloves, safety shoes) to protect yourself from possible injury. ƒ Never try to split logs containing nails, wire or other similar objects. ƒ Already split wood and wood chips create a dangerous working area. The operator may stumble, slip or fall. Always keep the working area neat and tidy. ƒ Never place the hands on or near any moving parts of the machine when it is switched on. Maintain a safe distance from the log, the ram and the wedge in order to protect your hands from injury. ƒ Split only timber which corresponds to the maximal length to be worked with. L Mains connection ƒ Compare the voltage given on the machine model plate e.g. 230 V with the mains voltage and connect the machine to the relevant and properly earthed plug. ƒ Only use connection cables with sufficient diameters. ƒ Connect the machine via a 30 mA fault current safety switch.

Fuse protection: 16 A

Operating pushbutton

Fig. 5 What type of logs can I split? Size of logs Length Diameter Operating pushbutton ASP 4-370 max. 370 mm ASP 5-520 max. 520 mm 50 – 250 mm The log diameter is a recommended guideline figure, because: − thin logs can be difficult to split if they contain knots or if the fibres are too strong. − logs with a diameter of over 250 mm can be split if the fibres are smooth and open. Switching on Do not try to split green logs. Dry logs are much easier to split, and do not cause jams as often as green (damp) wood. Push the green button. The motor is running as long as the green button remains pushed. Switching off Operation Stop pushing the green button. Two-hand operation Do not use any device where the operating pushbutton does not work properly. Repair or replace damaged pushbuttons immediately.

1. Press the operating pushbutton on the electric motor. Wait

a few moments until the motor has reached its operating revolutions and the required pressure has been built up in the hydraulic pump – Fig. 5.

2. Press the operating lever down simultaneously – Fig. 6.

Î The log ram pushes the log against the splitting wedge, and the log will be split.

3. Release the operating lever as well as the operating

pushbutton. The log ram will now return to its original starting position – Fig. 7. L Hydraulics ƒ Never operate the machine in the event of any possible danger from hydraulic fluid. ƒ Ensure that the machine and working area are clean and free of oil. Danger of slippage or fire! ƒ Check the hydraulic reservoir regularly to ensure that it contains enough hydraulic oil (see “Care and maintenance”) Capacity:

ASP 4-370 3,2 litres ASP 5-52

Bleed screw Fig. 6 Fig. 8 open tighten ƒ Splitting logs: ¾ Always place the logs lengthwise and flat on the main frame of the log splitter. The log must be enclosed by the log guide plates. Fig. 9 Fig. 7 Fig. 9 ¾ Never place the log on the frame at an angle. Fig. 10

Special instructions for splitting logs: Fig. 10 ƒ Preparations: The logs to be split should be cut to the maximum dimensions (370 or 520 mm long, ∅ 50 – 250 mm). Ensure also that the logs are cut straight and square. Place the log properly on the log splitter, so as not to cause any risk of stumbling or falling to the operator. Bleeding Open the bleed screw 3 – 4 complete turns – Fig. 8. Close the bleed screw again when you are finished splitting logs. ¾ Always ensure that the splitting wedge and the log ram contact the ends of the log at right-angles. ¾ Never try to split two logs at once. ¾ Never try to remove or replace the log during the splitting process.

Never try to force the splitting of the log by maintaining the pressure for several seconds. This can lead to damage to the machine. Reposition the log on the main frame and repeat the splitting process, or put the log to one side. Sharpen wedge How to release a jammed log?

1. Loose the operating lever as well as the operating

pushbutton that the log ram can go back.

1. Place a triangular wooden chock under the log, then move

the log ram forward so that it pushes the chock under the jammed log.

2. If the log is not released, keep repeating this procedure,

using larger chocks, until the log is released. Never use a hammer to release a jammed log, and keep your hands away from the log. Do not enlist the aid of a second person - this is a one-man job. Do not try to release the log by using a hammer, since this may break the motor block.

1. The log ram must be in its starting position.

2. Stand the log splitter on end, with the filler opening at the

top. Fig 12 ƒ Finishing work:

How do I check the oil level? ¾ Attend to that the log ram has gone back to its basic position. ¾ Then remove the plug from the power socket. ¾ Close the bleed screw. Fig. 5 ¾ Follow the care and maintenance instructions.

Care and maintenance A second person will be required to up-end and hold the log splitter. Unscrew the dipstick – Fig. 13. Do not drop or lose the oil seal when removing the dipstick. Clean the dipstick and the oil seal. Replace the dipstick fully into the oil reservoir. Now remove the dipstick again, and read off the oil level. If the oil level is between the two marking on the dipstick, there is sufficient oil in the reservoir. If the oil level is below the lower marking, more oil should be added with the aid of a clean funnel. lower marking upper marking Remove the plug from the power socket before starting any maintenance or cleaning work. Wear protective gloves in order to avoid injury to the hands.

7. Check the oil seal and replace it if it is damaged in any

way. Observe the following in order to keep the log splitter in good working order: ƒ Clean the machine thoroughly after you have finished using it. ƒ Remove any resin remains on the machine. ƒ Oil the piston rod (Fig. 1 / 3) regularly with an environmentally friendly spray oil. ƒ Check the oil level and change the oil as necessary. Oil seal

8. Replace the dipstick and screw it firmly into place.

Caution! Do not tighten the screw too tightly, since this may damage the oil seal or the thread in the cylinder cover. Fig. 12 Sharpening the splitting wedge After extended periods of use, or if the splitting performance is reduced, sharpen the splitting wedge with a file (and remove any burrs). Fig. 11

Hydraulic oil We recommend the following hydraulic oils for the hydraulic cylinder:

Dipstick Shell Tellus T 22 Aral Vitam Gf 22 BP Energol HLP 22 Î order no. 400142 (1 litre) Mobil DTE 11 or equivalent Do not use any other types of oil. The use of any other type of oil will adversely affect the operation of the hydraulic cylinder. Guarantee Please observe the enclosed terms of guarantee. When should I change the oil? The first oil change should be carried out after 50 operating hours, and then every 250 operating hours. Changing the oil:

1. The log ram must be in its starting position.

2. Place a container under the log splitter to catch the old oil.

The container should have a capacity of at least 4 litres.

3. Unscrew the dipstick. Do not drop or lose the oil seal when

removing the dipstick.

4. Now tip the machine to empty the oil into the container.

5. Stand the log splitter on end, with the filler opening at the

A second person will be required to up-end and hold the log splitter. Pour in the new hydraulic oil (2.7 or 3.2 litres) using a clean funnel. Clean the dipstick and the oil seal. Check the oil seal and replace it if it is damaged in any way. Replace the dipstick and screw it firmly into place. Caution! Do not tighten the screw too tightly, since this may damage the oil seal or the thread in the cylinder cover. Dispose of the old oil properly (local oil disposal point). The old oil must not be poured into the ground or drainage system, or mixed with other waste.

Possible problems Problem possible cause remedy Logs are not being split properly (insufficient splitting performance) ⇒ The log is not positioned correctly ⇒ The log exceeds the maximum dimensions or the wood is too hard for the performance of the machine ⇒ The splitting wedge is not working properly ⇒ Oil leak ⇒ Reposition the log correctly ⇒ Cut the log to the required dimensions ⇒ Sharpen the splitting wedge, and check for any burrs or notches ⇒ Place a sheet of cardboard under the log splitter in order to locate the leak. To correct the problem, refer to the manufacturer. ⇒ Hydraulic pressure too low ⇒ Check the oil level and add more oil if necessary. If the problem cannot be rectified, refer to the manufacturer. ⇒ Incorrect connecting lead (longer than ⇒ Use the correct connecting lead 10 m or too small cable cross-section) Log ram travels out jerkily or under heavy ⇒ Air in the circuit ⇒ Open the bleed screw vibration ⇒ Check the oil level and add more oil if necessary. If the problem cannot be rectified, refer to the manufacturer. Log ram will not move out ⇒ Hydraulic pump defective ⇒ To correct the problem, refer to the manufacturer. Motor will not start ⇒ No electrical power ⇒ Check the fuse (16 A). ⇒ Connection cable defective ⇒ Replace the connection cable or have it checked by an electrician. ⇒ Electric motor defective ⇒ To correct the problem, refer to the manufacturer. Oil leak at the dipstick ⇒ Oil seal at the dipstick not sealing ⇒ Replace the oil seal. Technical data Model Name Splitting force Log length Log diameter Stroke Piston rod diameter Hydraulic oil (max.) Electric motor performance Power supply Revolutions Dimensions (Length x Width x Height) Weight ASP 4-370 ASP 4 40 kN (4 t) ± 10 % 370 mm ASP 5-520 ASP 5-520 50 kN (5 t) ± 10 % 520 mm 50 – 250 mm 302 mm