999 - Moto DUCATI - Free user manual and instructions
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USER MANUAL 999 DUCATI
Note Ducati Motor Holding S.p.A. declines any liability Hearty welcome among Ducati fans! Please accept our best compliments for choosing à Ducati motorcycle. We think you will ride your Ducati motorcycle for long whatsoever for any mistakes incurred in drawing up this journeys as well as short daily trips. Ducati Motor Holding manuel. The information contained herein is valid at the $.p.a wishes you smooth and enjoyable riding. time of going to print. Ducati Motor Holding S.p.A We are steadily doing our best to improve our “Technical … reserves the right to make any changes required by the Assistance” service. For this reason, we recommend you … future development of the above-mentioned products. to strictly follow the indications given in this manual, especially for motorcycle running-in. In this way, your Ducati motorbike will surely give you unforgettable emotions. For any Servicing or suggestions you might need, please contact our authorized service centres. Enjoy your ride! For your safety, as well as to preserve the warranty, reliability and worth of your motorcycle, use original Ducati spare parts only.
EN is manual forms an integral par of the motorcycle and - if à transfer of title occurs - must always be handed over to the new owner.
General 6 Werranty 6 Symbols 6 Useful information for safe riding 7 Carrying the max load allowed 8 Identification data 9 Controls 10 Position of motorcycle controls 10 Instrument panel 11 LCD - main functions 12 LCD - how to set/display parameters 14 the immobilizer system 19 Keys 19 Code card 20 Procedure to disable immobilizer engine block through throttle twistgrip 21 Duplicate keys 22 Ignition switch and steering lock 23 Left switch 24 Clutch lever 25 Cold start lever 26 Right switch 27
Throttle twistgrip 27 Front brake lever 28 Rear brake pedal_ 29 Gear change pedal 29 Adjusting the gear change and rear brake pegs 30 Gear change pedal adjustment 31 Rear brake pedal adjustment 32 Main components and devices 33 Location 33 Tank filler plug 34 Seat/fuel tank adjustment 35 Seat catch and helmet hook 36 Side stand _ 38 Steering demper 39 Front fork adjusters 39 Shock absorber adjusters 41 Changing motorcycle track alignment 42 Directions for use 43 Running-in recommendations 43 Pre-tide checks 45 Starting the engine 46 Moving off. 48 Braking 48 Stopping the motorcycle 49 Parking 49 Refueling 50 Too! kit and accessories 51
Main maintenance operations 52 Removing the fairing 52 Checking and topping up the coolant level 55 Checking brake and clutch fluid level 57 Checking brake pads for wear _ 58 Lubricating cables and joints 59 Throttle cable tension adjustment 60 Charging the battery 61 Adjusting steering head angle 62 Chain tension inspection 64 Chain lubrication 64 Changing the high and low beam bulbs 65 Changing the parking light bulb_ 66 Front turn indicators 67 Rear turn indicators 67 Stop light _68 Number plate light 68 Beam setting 69 Rear view mirror adjustment 70 Tubeless tyres 71 Checking engine oil level 73 Cleaning and replacing the spark plugs 74 Cleaning the motorcycle 75 Storing the bike away 76 Important notes 76 Technical data 77 Overall dimensions 77 Weights 77 Top-ups 78 Engine 79 Timing system 79 Performance data 80 Spark plugs 80 Brakes 80 Transmission 81 Frame _ 82 Wheels 82 Tyres 82 Suspensions 83 Exhaust system 83 Available colours 83 Electric system 84 For United States of America version only 88 Routine maintenance record 97
Warranty In your own interest, and in order to guarantee product reliability, you are strongly advised to refer to a Ducati Dealer or Authorized Workshop for any servicing requiring particular technical expertise. Our highly skilled staff have access to the implements required to perform any servicing job at best, using Ducati original spare parts only as the best guarantee for full interchangeability, smooth running and long life All Ducati motorcycles come with a “Warranty Card”. However, warranty does not apply to the motorcycles used in competitions. No motorcycle part may be tampered with, altered, or replaced with parts other than original Ducati spare parts during the warranty period, or the warranty will be automatically invalidated. Symbols Ducati Motor Holding S.p.A. advises you to read this manual carefuly so as to become familiar with your motorcycle. In case of any doubts, please call a Ducati Dealer or Authorized Workshop. The information contained herein will prove useful on your trips - and Ducati Motor Holding S.p.A. wishes you smooth, enjoyable riding - and will help you keep the performance of your motorcycle unchanged for a long time Warning Failure to comply with these instructions may put you at risk and lead to severe injury or death Important Possibility of dameging the motorcycle and/or its components. Note Additional information concerning the job being carried out. The terms right and left are referred to the motorcycle viewed from the riding position.
Useful information for safe riding Warning Read this section before riding your motorcycle. Accidents are frequently due to inexperience. Always make sure you have your licence with you when riding: you need a valid licence to be entitled to ride your motorcycle. Do not lend your motorcycle to inexperienced riders or who do not hold a valid licence Both rider and pillion passenger must always wear à safety helmet. Wear proper clothing, with no loose items or accessories that may become tangled in the controls or limit your zone of vision: Never start or run the engine indoors. Exhaust gases are poisonous and may lead to loss of consciousness or even death within a short time. Both rider and pillion passenger should keep their feet on the footpegs when the motorcycle is in motion: Always hold the handlebars firmly with both hands so you will be ready for sudden changes of direction or in the road surface. The pillion passenger should always hold on to the suitable belt on the rear seat with both hands. Ride within the law and observe national and local rules. Always respect speed limits where these are posted. However, always adjust your speed to the visibility, road and traffic conditions you are riding in Always signal your intention to turn or pull to the next lane in good time using the suitable turn indicators. Be sure you are clearly visible and do not ride within the blind spot of vehicles ahead. Be very careful when tackling road junctions, or when riding in the areas near exits from private grounds, car parks or on slip roads to access motorways. Always turn off the engine when refueling. Be extremely careful not to spill fuel on the engine or on the exhaust pipe when refueling: Do not smoke when refueling. While refueling, you may inhale noxious fuel vapors Should any fuel drops be spilled on your skin or clothing, immediately wash with soap and water and change your clothing. Always remove the key when you leave your motorcycle unattended. The engine, exhaust pipes, and mufflers stay hot for a long time: Warning The exhaust system might be hot, even after engine is switched off; pay particular attention not to touch exhaust system with any body part and do not park the vehicle next to inflammable material (wood, leaves etc.} Park your motorcycle where no one is likely to hit it and use the side stand. Never park on uneven or soft ground or your motorcycle may fall over.
Carrying the maximum load allowed Your motorcycle is designed for long-distance riding, carrying the maximum load allowed in full safety. Even weight distribution is critical to preserving safety features and avoiding trouble when performing sudden manoeuvres or riding on bumpy roads. Information about carrying capacity The total weight of the motorcycle in running order including rider, pillion passenger, luggage and additional accessories should not exceed 375 Kg. Arrange your luggage or heavy accessories in the lowest possible position and close to motorcycle centre. Be sure to secure the luggage to the supports provided on the motorcycle as firmiy as possible. Improperly secured luggage may affect stability. Never fix bulky or heavy objects to the handlebar or to the front mud guard as this would affect stability and cause danger. Do not insert any objects you may need to carry into the geps of the frame as these may foul moving parts. Make sure the tyres are inflated to the proper pressure indicated at page 71 and that they are in good condition
Identification data All Ducati motorcycles have two identification numbers, for frame (fig. 1) and engine (fig. 2). Frame number Engine number pa Note WA These numbers identify the motorcycle model and are required when ordering spare parts
CONTROLS A Warning This section details the position and function of all the controls you need to drive your motorcycle. Be sure to read this information carefully before you use the controls. Position of motorcycle controls (fig. 3) 1} Instrument panel.
2) Key-operated ignition switch and steering lock.
Instrument panel (fo. 4)
1) LCD (see page 12)
2) Engine revolution meter (rpm)
Indicates engine rom
3) Neutral light N (green).
Comes on when gearbox is in neutral.
4) Low fuel light À (yellow)
Comes on when there are about 3 liters fuel left in the tank.
5) Turn indicator light (green)
Comes on and flashes when a turn indicator is on.
6) Engine oil pressure light #7 (red).
Comes on when engine oil pressure is too low. It comes on when the ignition is switched to ON and normally goes out a few seconds after engine starts. It may shortiy come on when the engine is hot, however, it should go out as the engine revs up. Important I this light (6) stays on, stop the engine or it may suffer severe damage.
7) High beam light 50 (blue)
Comes on when high beam is on.
The engine control unit turns on this light permanently to indicate an error leading to engine block The light doubles as an indicator for the immobilizer override procedure using the throttle twistgrip. When no errors are present, the light should come on when the ignition switch is set to ON and should go out after a few seconds (normally after 1.8- 2 sec).
9) Gear change threshold light (red)
Indicates that control unit has activated the injection limiter. The lower portion of the light comes on 200 rpm below injection limiter switch-on rpm; the top portion of the light comes on 100 rpm below injection limiter switch-on rom.
These buttons are used to display and set instrument panel parameters. LCD - Main functions Warning Stop the motorcycle before using the instrument panel controls. Never operate the instrument panel controls while riding.
Gives total distance covered.
Gives distance covered since last resetting.
6) Lap top speed recording.
9) Consumption indicator.
10) Coolant temperature indicator.
Gives engine coolant temperature. Important Stop riding if the temperature reaches the max. value, otherwise the engine might damage:
11) Maintenance counter. =
This light comes on upon reaching the mileage specified en for preventive maintenance. The light will keep flashing n Hi 5 until the motoroycle covers the next 50 km and then will (BE © DUCATI ® } [Q) stay on permanently until the counter is reset at an DUCATI Authorized Workshop within the preventive or Dar 1 Ft 1 [1 1— maintenance procedure jé mo)
12) Immobilizer indicator. Es) DURE von
The ndicatorstays on when key code is wrong oris not … | à TE Li { Li ( Li acknowledged, and wil flash after the immoblizer has = been overridden using the throttle twistgrip (see page 21) Important The instrument panel is part of the on-board electronic injection/ignition system diagnostics. The relevant menus are for use by trained personnel only. f you accidentally access this function, turn the key to OFF and have the motorcycle inspected at an authorized Ducati Service Center.
LCD - How to set/display parameters When the key is turned from OFF to ON, the instrument en || panel runs à check-up routine of all instruments ce) (pointers, display, lights) (See fig. 7)
Calling up the left display functions (A). Press the button {1} (fig. 6) with the key turned to ON to cycle through trip meter, odometer and lap time indication Calling up the right display functions (B) Press the button {2} (fig. 6) with the key turned to ON to cycle through battery voltage, air temperature and consumption indication. CHECK 1
Clock setting Hold down the button (1) for at least 2 seconds. Press the button (2) to select AM/PM. Press the button (1) to confirm selection and enter hours setting mode. Set hours using the button (2). Press the button (1) to confirm and enter minutes setting mode. Set minutes using the button (2). Press the button (1) to confirm and exit the clock setting mode. Resetting the trip meter Select TRIP indication in the display (3). Hold down the button (2) for at least 2 seconds to reset displayed trip meter indication.
Setting special function (vehicle model and units of measurement) The engine control unit transmits the correct vehicle model and unit measurement information automatically for the instrument panel to display. To force à change of these parameters, turn the key from OFF to ON while holding down both buttons (1) and (2) Press the button (1) to scroll through available configurations. To store your selection, hold down the button (2) for 5 seconds, until the display will read OFF. Set the key to OFF. Note The dotted boxes in the figure are the display areas for vehicle version (normal, R or S), OFF
Lap time recording (fig. 10 and 11) This function lets you record lap time and displays top speed and engine rpm during that lap. Select the LAP mode in the display (4){see page 14) Press the engine start button (5) while riding to start the on-board chronometer. Pressing the button (5) again will stop the chronometer. fig. 9
ps Note bé /nthe LAP mode, the engine may not be started using the starter button (5). After measuring lap times, up to 19 times may be retrieved and displayed on the LCD. Pressing the button (1) will scroll through recorded times. The instrument panel provides the following information = Lap number (6) — Top engine rpm (7) during selected lap - Lap time (4) -_ Top speed (8) during that lap. ps Note The tachometer reads a speed higher than the actual one, on average there is 8% difference. Maximum speed stored on the LCD is the actual speed of the vehicle during the lap concerned. To wipe off recorded lap times, hold down the button (2) for over 5 seconds.
Coolant temperature function (fig. 12 and 13) When coolant temperature drops below -40 °C/-40 some flashing dots appear on the display and the amber EOBD light comes on (8, fig. 4) When coolant temperature is between -39 °C /-38.2 °F and +45 °C/+113 %F or between +120 °C/+248 °F and +124 °C/+255.2 F the display provides a flashing temperature indication. When coolant temperature is between +46° C/+114.8 F and +119 °C/+246.2 F temperature indication stays on permanently. When coolant temperature exceeds +125 °C/+257 *E à flashing 125 °C/257 °F temperature indication appears on the display, and the amber EOBD light comes on (8, fig:
Backlighting function A light sensor detects light intensity and adjusts LCD and warning lights intensity accordingly. When the parking light is on, the instrument panel lights up. + 119°C + 120°C 124°C + 125°C P————> (id) DUCATI JUCATI Ÿ mph MAX
The immobilier system For improved anti-theft protection, the motorcycle is equipped with an IMMOBILIZER, an electronic system that inhibits engine operation whenever the ignition switch is turned off. Accommodated in the handgrip of each ignition key is an electronic device that modulates an output signal. This signal is generated by à special antenna incorporated in the switch when the ignition is turned on and changes every time. The modulated signal acts as à “password” and tells the CPU that an ‘authorised" ignition key is being used to start up the engine. When the CPÜ recognises the signal, it enables engine start-up. Keys (fig. 14) The Owner receives a set of keys comprising: - 1 RED key À - 2 BLACK keys B [A Eee Red key À has a rubber cover for preserving it in perfect conditions and avoiding contact with other keys. Never remove this protection unless really needed. The keys B are regular ignition keys and are used to: - start Up the engine - open the lock of the fuel tank filler plug - open the seat lock (Biposto). The key À performs the same functions as the keys B, and is also used to wipe off and re-program other black Keys, if needed. ©) Note The three keys have a small plate (1) attached that reports their identification number. A Es Keep the keys in different places. Store the plate
1) and the key À in à safe place.
It is also recommended to use always the same black Key to use the bike.
Code card The keys come with a CODE CARD (fig. 15) that reports: Al (fig. 16) the electronic code to be used in case of engine block, ie. bike did not start after key-ON. B) (fig. 16) the mechanical code for the keys to be reported to the DUCATI Service network when you are ordering any duplicate keys. Important Keep the CODE CARD in à safe place. However, it is advisable to keep the electronic code printed on the CODE CARD handy when you ride your motorcycle, in case it is necessary to override engine block through the procedure that uses the throttle twistgrip. In case of faulty immobilizer system, the following procedure gives the chance to disable ‘engine block” function -signalled by the orange EOBD warning light that comes on (8, fig. 4). But this operation can be carried out only if the electronic code indicated on the code card is known.
Procedure to disable immobilizer engine block through throttle twistgrip
1) Turn the key to ON and fully open throttle. Keep it
open. The EOBD warning light turns off after 8 seconds
2) Release the throttle as soon as the EOBD warning
3) EOBD pilot light will flash. Count a number of flashes
corresponding to the first figure of the code, open full throttle and Keep the position for 2 seconds, then release. In this way the input of one figure is acknowledged, EOBD pilot light comes on and stays on for 4 seconds. Carry out the same procedure for the following figures of the code. Failure to do so will cause the EOBD pilot light to flash 20 times, then it will stay on. This means that the procedure has been aborted. It will be necessary to turn the key to OFF and restart from point (1).
4) Repeat operations described in point (3) up to the last
5) Release the throttle twistgrip, if the code is correct,
the EOBD warning light shall flash signalling that engine block has been disabled. The warning light turns off after 4 seconds IFthe code is NOT correct, the EOBD warning light stays on and it is then possible to turn the key to OFF and repeat the procedure, Starting from point (1), as many times as necessary (infinite). Note set time, the warning light turns on again. It is then necessary to bring the key to OFF and restart the procedure from point (1). Should the throttle twistgrip be released before the
Operation When the ignition key is turned to OFF, the immobilizer inhibits engine operation When the ignition key is turned back to ON to start the engine, the following happens:
1) ifthe CPU recognised the code, the CODE light on the
instrument panel will flash briefly. This means that the immobilizer system has recognised the key code and enabled engine ignition. When you press the START button, the engine will start up.
2) f the CODE light stays on, it means that the code has
not been recognised. When this is the case, turn the ignition key back to OFF and then to ON again. lf the engine still does not start, try with another black key. If the other key does not work out either, contact the DUCATI Service network.
3) Should the CODE pilot light still be flashing, it means
that an immobilizer system fault was reset (e.g. with the overriding procedure through throttle gripl. Turn the key to OFF and back to ON, the immobilizer pilot light should go back to its normal operation (see point 1) [A Warning The keys accommodäte electronic components inside. If dropped or hit, they might damage. Use only one key during the procedure. Failure to do so might prevent the system from recognizing the code of the key in use.
Duplicate keys If you need any duplicate keys, contact the DUCATI Service network with all the keys you have left and your CODE CARD. DUCATI Service will program new keys and re-program your original keys, up to 8 keys in total. You may be asked to identify yourself as the legitimate owner of the motorcycle. Be sure you have any documents you might need to this end ready. The codes of any keys not submitted will be wiped off from the memory to make those keys unserviceable in case they have been lost Note WA / you sell your motorcycle, do not forget to give all keys and the CODE CARD to the new owner.
Ignition switch and steering lock (fig. 17) Itis located in front of the fuel tank and has four positions: A) ON: lights and engine on;
8) OFF: lights and engine off:
CJ LOCK: steering locked: D) P: parking light on and steering lock. CG" bé 7o move the key to the last two positions, press it down before turning it. Switching to (B), (C) and (D), you will be able to take the key out. Important This vehicle is equipped with an energy-saving CPU. f the key stays ON for a long period but the ignition button is not pressed within 15 seconds, the CPU will stop operating to avoid current absorption Move the key to OFF and then to ON again.
1) Dip switch, light dip switch, two positions:
position #2 rw beam on; position 2D = high beam on
2) Switch & = 3-position turn indicator:
4) Button 2D = passing.
Clutch lever (fig. 19) Lever (1) disengages the clutch. It features a dial adjuster (2) for lever distance from the twistgrip on handlebar. Lever distance from twistgrip is set via knob (2) (10 click positions). Turn clockwise to push lever far from twistgrip, or counterclockwise to take it closer. When you pull in the lever (1), you will disengage the engine from the gearbox and therefore from the driving wheel. Using the clutch properly is essential to smooth riding, especially when moving off. Warning Set clutch and brake lever when motorcycle is stopped. Important Using the clutch properly will avoid damage to transmission parts and spare the engine. Le Es bé !tis possible to start the engine with side stand down and the gearbox in neutral. When starting the bike with a gear engaged, pull the clutch lever (in this case the side stand must be Up).
Cold start lever (fig. 20) Use this device to start the engine from cold. It will increase the engine idling speed after starting. Lever positions. AI = closed
The lever can be opened and closed gradually to adjust speed until engine is fully warm (see page 46). Important Never use the cold start device when the engine is warm or leave it open when riding.
Right switch (fig. 21) Throttle twistgrip (fo. 21)
1) Switch, light switch, three positions: The twistgrip (4) on the right handlebar opens the
right position © = light off: throtties. When released, it will spring back to the initial centre positio front and rear parking lights, position lidling speed). number plate and instrument panel lights on; left position %#* = headlight, front and rear parking lights, number plate and instrument panel lights on pa Note bé This device is not fitted on the Australia and Japan versions.
2) Switch for ENGINE STOP. two positions:
position Q (RUN) = run position #3 (OFF) = stop. Warning This switch is mainly intended for use in emergency cases when you need to stop the engine quickly. After Stopping the engine, return the switch to the Q position to enable starting. Important Riding with the lights on, stopping the engine using switch (2) and leaving the ignition key in the ON position, may run the battery flat as the lights will remain on.
3) Button ® = engine start.
Front brake lever (fig. 22) Pull in the lever (1) towards the twistgrip to operate the front brake. The system is hydraulically operated and you just need to pull the lever gently. The brake lever is provided with an adjuster (2) for lever distance adjustment from twistgrip on handlebar. Lever distance from twistgrip is set via knob (2) (10 click positions). Tum clockwise to push lever far from twistgrip, or counterclockwise to take it closer.
Rear brake pedal (fig. 23) Push down on the pedal (1) with your foot to operate the rear brake The system is hydraulically operated. Gear change pedal (fig. 24) The gear change pedal is at rest when in the central position N, and automatically returns to the central position. When in this position, light N (3, fig. 4) on istrument panel is on. The pedial can be moved: down = push down on the pedal to engage 1‘ gear and to shift down. The N light will go out. up = lift the pedal to engage the 2“ gear and then the 3°, 4", 5° and 6° gear. Each time you move the pedal you will engage the next gear.
Adjusting the gear change and rear brake pegs Note The position of the gear change and rear brake pedals may be changed by using different combinations of the upper (A and B) and lower (C, D, E, F and G) mounting holes to secure the footpeg brackets. The figure shows gear change footpeg adjustment. The rear e brake footpeg is adjusted by the same procedure
EN Gr change and rear brake footpegs are critical safety components. Have them adjusted at an Authorized DUCATI Workshop.
Gear change pedal adjustment (fig. 26) Gear change pedal position relative to the footpeg may be adjusted to suit rider preferences. There are three different adjustments available: Approximate adjustment of pedal position Fit a wrench into the socket (1) to lock out removable linkage rotation and slacken the locknut (3). Release and remove the screw (2) and adjust the linkage axially so as to set the gear change pedil in the desired position. The linkage has four positions determined by the axis of the screw (2). When finished, tighten the screw (2) and the locknut (3). Fine adjustment Fit a wrench into the socket (1) to lock out removable linkage rotation and slacken the locknut (3). Rotate the linkage working the socket (1) so as to set pedal in the desired position. When finished, tighten the locknut (3). Combined adjustment Both adjustment techniques may be used together. Make sure to tighten locknut (3) and screw (2) when finished fig. 26
Rear brake pedal adjustment (fig. 27) To set the rear brake pedial, loosen check nut (1). Turn pedal travel adjusting screw (2) until pedal is in the desired position. Tighten check nut (1). Work pedal by hand to make sure it has 1.5 -2 mm free play before brake begins to bite. If not so, set the length of cylinder linkage as follows. Loosen the check nut (3) on cylinder linkage Tighten linkage into fork (4) to increase play, or unscrew linkage to reduce it. Tighten check nut (3) and check pedal free play again: For a fine adjustment of rear brake pedel position, slacken the retaining screw of the brake pedal (5) and slide the pedal inside the bracket slot (6) until setting it in the desired position. Tighten the retaining screw.
6) Rear view mirrors
7) Front fork adjusters
8) Rear shock absorber adjusters.
9 Motorcycle track alignment linkage.
Tank filler plug (fig. 29) Opening Lift the protection lid (1) and fit the ignition key into the lock. Turn the key clockwise 1/4 turn to unlock. Lift the plug Closing Refit the plug with the key in it and push it down into its seat. Turn the key anticlockwise to its initial position and take it out. Close the lock protection lid (1). Note The plug can only be closed with the key in FN arnino Always make sure you have properly refitted (see page 50) and closed the plug after each refueling.
Seat/fuel tank adjustment (Monoposto) On the single-seater version, the complete seat-fuel tank- tail guard assembly can be adjusted by sliding forward and rearward along rear subtrame (1) axis. This provides à 20-mm adjustment range for the seat (2) to meet rider's preferences. Adjust as follows. Release and remove the side screws (3) and remove the side grab handles (4) Slacken the screws (5) and move the seat-fuel tank assembly forward or rearward. The three holes (6) in the subframe (1) allow three different positions. A stud (7) fixed in the centre of the tail guard slides in a slot (8) fitted with an “H” rubber (9). Match the seat hole with the subframe hole that determines the desired seat position. Tighten the screws (3) to the specified torque. Position the side grab handles and tighten the side screws {1} to the specified torque. fig. 30.1 fig. 30.2]
Seat catch and helmet hook (Biposto) Opening (fig. 31.1 and 31.2) Fit the ignition key into the lock (1) and turn the key clockwise until you hear the seat catch click. Pull the rear end of the seat (2) gently upwards and lift until clear. On the front end of the compartment underneath the seat, there is the helmet fastening cable. Insert the cable {A) into the helmet and insert the ends of the cable into the hook. Leave the helmet hanging outside (fig. 31) and refit the seat. This system is intended to lock your helmet safely when you park your motorcycle. Never leave the helmet hanging from the hook when riding or it may get in the way and make you lose control of the motorcycle. Inserting the cable under the frame from the left side will enable to lock the seat.
Closing (fig. 32) Slide the hooks at the front bottom end of the seat underneath the frame cross tube. Press on the passenger seat until you hear the catch click. Pull the passenger seat gently up to make sure it is correctly engaged.
Side stand (fig. 33) le Important Belore lowering the side stand, make sure that the bearing surface is hard and flat. Do not park on soft or pebbled ground or on asphalt melt by the Sun heat and similar or the motorcycle may fall over. When parking in downhill road tracts, always park the motorcycle with its rear wheel facing downhill To pull down the side stand, hold the motorcycle handiebars with both hands and push down on the thrust arm (1) with your foot until it is fully extended. Tilt the motorcycle until the side stand is resting on the ground. A Warning Do not sit on the motorcycle when it is supported on the side stand. To move the side stand to its rest position (horizontal position), tilt the motorcycle to the right and, at the same time, lift the thrust arm (1) with your foot. Note Check for proper operation of the stand mechanism {two springs, one into the other) and the safety sensor (2) at regular intervals.
© Note bé /tis possible to start the engine with side stand down and the gearbox in neutral. When starting the bike with a gear engaged, pull the clutch lever (in this case the side stand must be up).
Steering damper (fig. 34) The steering damper is before the tank and is secured to the frame and the steering head. It gives improved steering accuracy and stability, thus also improving motorcycle road behavior under any riding conditions. Important In case the steering angle is changed, the steering damper must be repositioned (see page 62) Front fork adjusters The front fork has rebound, compression damping adjusters and spring preload adjuster. This adjustment is done using the outer adjusters
Put and secure the motorcycle on side stand. Turn the adjuster (1) on fork leg top with a flat screwdriver to adjust rebound damping. To reach the adjuster (3), insert a screwdhiver into the passing hole on the wheel shaït at fork leg axis. As you turn the adjusting screws (1 and 3), you will hear them click. Each click identifies a setting. Turn the screw all the way in to set the hardest damping (position O). This will be your starting point. Now turn the screw anticlockwise and listen for the clicks that identify setting positions no. “1”, "2" and so on
STANDARD factory setting is as follows compression. 8 clicks: rebound: 8 clicks. To change the preload of the spring inside each fork leg, tu the hex. adjusting nut (2) with a 22-mm hexagon wrench Preload setting range (A, fig. 35) is from 25 to 10 mm Factory setting is 20 mm. Important Ù 2 born tort legs t0 same settings
Shock absorber adjusters (fig. 37) The rear shock absorber has outer adjusters that enable you to adjust your motorcycle to the load. The adjuster (1) located on the left side, on the connection holding the shock absorber to the swingarm, controls rebound damping. The adjuster (2) on the shock absorber expansion reservoir controls compression damping: Turn the adjusters (1 and 2) clockwise to increase damping, anticlockwise to reduce it. Rebound adjuster (1) STANDARD setting: turn the adjuster all the way in (clockwise) then slacken it 1 turn and à half. Compression adjuster (2) STANDARD setting: turn the adjuster all the way in (clockwise) then slacken it T'turn. Two ring nuts (3), located on the top section of the shock absorber are used to adjust the outer spring preload. To change spring preload, slacken the upper ring nut. Then tighten or slacken the lower ring nut to increase or decrease spring preload as required. Once spring preload has been set, tighten upper ring nut Warning Use a specific pin wrench to turn the preload adjusting nut. Be caretul when tuning the nut to avoid hurting your hand hitting motorcycle parts. The pin may slip out of the nut recess while carrying out such operation. A. Warning The shock absorber is filled with gas under pressure and may cause severe damage if taken apart by unskilled persons. When carrying a passenger and a load, set the rear shock absorber spring to maximum preload to improve motorcycle handling and keep safe clearance from the ground. You may find that rebound damping needs readjusting.
ing motorcycle track alignment (fig. 38) Motorcycle track alignment is the result of tests carried out under different riding conditions by our technical staff Modifying factory setting is a very delicate operation, which may lead to serious damages if carried out by unskilled people. Before changing standard setting, measure the reference value (H, fig. 38). The rider can modify track alignment according to his/her needs by changing working position of the shock absorber, increasing/decreasing the distance between the centers of linkage (2), loosening the nuts (3) of the ball joints (1) by turning socket (4) When finished, tighten the nuts (3) to 25 Nm. Note Please note that the lower nut (3) has a left-hand thread. [A rent Length of linkage (2), included between the two joint center lines (1), should not exceed 285 mm.
Running-in recommendations Max. rotation speed (fig. 40) Rotation speed for running-in period and during standard use (rpm):
2) from 1000 to 2500 km;
Up to 1000 km During the first 1000 km, keep an eye on the revolution meter. The indicator must not exceed: 5500-6000 rpm During the first hours of riding, it is advisable to run the engine at varying load and rpm, though still within recommended limit. To this end, roads with plenty of bends and even slightly hilly areas are ideal for à most efficient running-in of engine, brakes and suspensions For the first 100 km, use the brakes gently. Do not brake violently or keep brake applied for too long. This will enable à correct break-in of friction material on brake pads against brake discs. For all mechanical moving parts of the motorcycle to adapt to one another and above all not to adversely affect the life of basic engine parts, it is advisable to avoid harsh accelerations and not to run the engine at high rpm for t00 long, especially uphill Furthermore, the drive chain should be inspected frequently. Lubricate it as required. From 1000 to 2500 km At this point, you can squeeze some more power out of your engine, being careful, however, to never exceed: 7000 rpm: Important During the whole running-in period, the maintenance and service rules recommended in the warranty card should be observed carefull. Failure to comply with these rules will release Ducati Motor Holding $.p.A. from any liability whatsoever for any engine damage or shorter engine life.
After 2500 km After running-in, never exceed the following values during the motorcycle standard use: 10000 rpm. Strict observance of running-in recommendations will ensure longer engine life and reduce the likelihood of overhauls and tune-ups.
Pre-ride checks Warning Failure to carry out these checks before riding, may lead to motorcycle damage and injury to rider and passenger. Before riding, perform à thorough check-up on your bike as follows Fuel level in the tank Check fuel level in the tank Fill tank if needed (page 50) Engine oil level Check oil level in the sump through the sight glass. Top up with recommended oil if needed (page 73) Brake and clutch fluid Check fluid level in the relevant reservoirs (page 57). Coolant level Check coolant level in the expansion reservoir. Top up if necessary (page 55). Tyre condition Check tyre pressure and condition (page 71). Controls Work the brake, clutch, throttle and gear change controls llevers, pedals and twistgrips) and check for proper operation. Lights and indicators Make sure lights, indicators and horn work properly. Replace any burnt-out bulbs (page 65). Key-operated locks Check that fuel filer plug (page 34) and seat catch locks (Biposto version) (page 36) are closed firmly. Stand Make sure side stand operates smoothly and is in the correct position (page 381. A. Warning In case of malfunctioning, do not start the motorcycle and call à DUCATI Dealer or Authorized Workshop.
Starting the engine Le] Note A Follow the “High ambient temperature” procedure to start the engine when it is warm. A Warning Before Starting the engine, become familiar with the controls you will need to use when riding (page 10). Regular ambient temperature (10 °C/50 °F to 35 °C/95 ‘F.
1) Move the ignition key to ON (fig. 41). Make sure both
the green light N and the red light #7 on the instrument panel come on Important The oil pressure light should go out a few seconds after the engine has started (page 11). Warning The side stand must be fully up (horizontal position) as its safety sensor prevents engine start when down. Note It is possible to start the engine with side stand down and the gearbox in neutral. When starting the bike with a gear engaged, pull the clutch lever (in this case the side stand must be up).
3) Check that the stop switch (2, fig. 41) is positioned to
O (RUN), then press the starter button (3). Let the engine start without using the throttle control. Important Never operate the electric start button more than 5 seconds at a time. If needed, allow 10 seconds before attempting to restart the engine.
4) Slowly move the cold start lever (1) to its vertical
position (A) (fig. 42). Important Do not rev up the engine when it is cold. Allow Some time for oil to reach all points that need lubricating. High ambient temperature lover 35 °C/95 *F) Follow the same procedure for “Regular ambient temperature”, however, do not use the device (1, fig. 42) Cold ambient temperature (below 10 °C/50 °F) Follow the procedure for “Regular ambient temperature”, however allow 5 minutes for the engine to warm up.
2) Push down on gear change lever sharply with the tip
of your foot to engage the first gear. Once released, the lever will spring back to its original position:
3) Speed up engine, by turning the throttle twistgrip and
slightiy releasing the clutch lever at the same time. The motorcycle will start moving off.
4) Let go of clutch lever and speed up.
5) To shift to second gear, close the throttle to slow
down engine, disengage the clutch right away, lift the gear change lever and let go of clutch lever. To shift down, release the twistgrip, pull the clutch control lever, shortly speed up to help gears synchronize, shift down and release the clutch The controls should be used correctly and timely: when riding uphill do not hesitate to shift down as soon as the motorcycle tends to slow down, so you will avoid lugging the engine and stressing the motorcycle abnormally. Important Avoid harsh accelerations, as this may lead to misfiring and transmission snatching. The clutch lever should not be pulled longer than necessary after gear is engaged, or friction parts may overheat and wear out.
Braking Slow down in time, shift down to engine-brake first and then brake applying both brakes. Pull the clutch lever before stopping the motorcycle, to avoid sudden engine stop. Warnin, Use both brake lever and pedal for effective braking. Using only one of the brakes will give you less braking power. Never use brake controls harshly or violently or you may lock the wheels and lose control of the motorcycle. When riding in the rain or on slippery surfaces, braking will become less effective. Always use the brakes very gentiy and carefully when riding under these conditions. Any sudden manoeuvres may lead to loss of control. When tackling long, high-gradient downhill road tracts, shift down gears to use engine braking. Apply one brake at à time and use brakes sparingly. Keeping the brakes applied all the time would cause the friction material to overheat and reduce braking power dangerousiy. Underinflated or overinflated tyres reduce braking efficiency and may affect safe riding and motorcycle good handling while tuning.
Stopping the motorcycle If you let go of the throttle twistgrip, the motorcycle will slow down gradually and smoothly. Then, shift down releasing the clutch, and finally change from first to neutral. Apply brakes and you will bring the motorcycle to a complete stop. To switch the engine off, simply turn the key to OFF (page 231. Important The engine control unit incorporates a power save feature. When the key is left accidentally in the ON position and the starter button is not operated within 15 Seconds, the engine control unit shuts down automatically. When this is the case, turn the key to OFF and back to ON again. However, never leave the key turned to ON with the engine stopped. Parking Stop and park the motorcycle on the side stand (see page 38) To avoid theft, turn the handiebar fully left and block it by pushing in the ignition key and turning it to the LOCK position. If you park in a garage or other facilities, make sure that there is proper ventilation and that the motorcycle is not near a source of heat. You may leave the parking lights on by turning the key to position P. Important Do not leave the key turned to P for long periods or the battery will run down. Never leave the ignition key in the switch when you are leaving your bike unattended. Warning The exhaust system might be hot, even after engine is switched off; pay particular attention not to touch exhaust system with any body part and do not park the vehicle next to inflammable material (wood, leaves etc.) Warning Using padlocks or other locks designed to prevent motorcycle motion, such as brake disc locks, rear sprocket locks, and so on is dangerous and may impair motorcycle operation and affect the safety of rider and passenger.
Refueling (#9. 44) Never overfill the tank when refueling. Fuel should never Max level be touching the rim of filler recess. Warning Use fuel with low lead content and an original octane number of 95 minimum (see table “Top-ups” on page 78) Make sure there is no fuel trapped in the filler plug recess.
Tool kit and accessories (fig. 45 and 46) Stored in a compartment inside the right fairing panel are. An Owner's manual: A helmet fastening cable: À tool kit including: -_ Box wrench for spark plugs; at the opposite end, combined wrench (inner diam. 10 + outer diam. 14); = Tommy bar for box wrench; Double-bit screwdriver: - Allen key for fairings (Monoposto version}; = Screwdriver for rear shock absorber adjustment. The twin-seater version comes with à helmet fastening cable, which is stored underneath the passenger seat.
Removing the fairing Some servicing operations need the motorcycle fairing to be removed. Warning Firmly and properly secure all removed parts when refitting them, otherwise some of them might suddenly come off when riding and you may lose control of your motorcycle. Ir, É D * reassembly always fit nylon washers when tightening fastening screws, not to damage painted parts and Plexiglas headlamp fairing. Side body panels - biposto Remove the body panels as follows. Using the Allen key accommodated under the seat unscrew what follows the two quick fasteners (1) securing the body panels to the brackets. the two quick fasteners (2) securing the body panels to the headlamp fairing. the four frame quick fasteners (8)
the screw (4) joining the right and left body panels at the bottom end. Side body panels - monoposto Remove the body panels as follows. Remove the four quick fasteners (3) with their ring securing the body panels to the frame. On the right-hand side, gain access to the tool kit take the Allen key for the fairing and remove the following: the two quick fasteners (1) securing the body panels to the brackets. the two quick fasteners (2) securing the body panels to the headlamp fairing. the screw (4) joining the right and left body panels at the bottom end.
CG" bé When refitting the fairings, make sure that the front locating lug (5) becomes correctly seated into the hole in the headlamp fairing. Lo) Note A To refit the left body panel, unfold the side stand and insert it into the opening in the body panel. Rear-view mirrors Unscrew the retaining screw (6) of the rear-view mirror. Release the retaining pins (7) from the clips secured to the headlamp support (8). Slip off the rubber gaiter (9) and disconnect the turn indicator connectors (10). Repeat the process for the other rear-view mirror. Important On refitting, smear the threads of the screws (6) with “medium-strength threadlocker”
Headlamp fairing Note The rear-view mirrors and side body panels must first be removed as described above to allow removal of the headlamp fairing. Pull the instrument panel (1) until clear of the rubber grommets (2) and disconnect the connector (3) at the main wiring haress end. Disconnect the connectors of the parking light bulb. Unscrew the two screws (4) that secure the headlamp fairing to the headlamp support at either side. Note After refitting the headlamp fairing, refit the side body panels and the rear-view mirrors.
Checking and topping up the coolant level (fig. 52) Check the coolant level in the expansion reservoir, on the RH side of the motorcycle. The coolant level must be between the marks (1) and (21. The longest mark (2) indicates MAX level, whereas the shortest mark (1) indicates MIN level. Top up if the level is below the MINIMUM level ps Note bé For a good view of the coolant level, look at the tank from the left side of the motorcycle. Look down between front wheel and right fairing.
Remove right fairing (page 52) Unscrew the filler (3, fig. 53) and add a mixture consisting of water and antifreeze SHELL Advance Coolant or Glycoshell (35-40% of the volume) up to MAX mark Refit the filler (3) and reassemble all removed parts. This mixture improves operating conditions (coolant will start freezing at -20 °C/4 °F) Coolant circuit capacity: 2.8 cu dm llters). Warning Place the motorcycle on à flat surface (vertical) and make sure the engine is cold before proceeding.
Checking brake and clutch fluid level Fluid level should never fall below the MIN mark on each reservoir (fig. 54) (figure shows front and rear brake reservoirs) If level drops below the limit, air might get into the circuit and affect the operation of the system involved. Brake and clutch fluid must be topped up and changed at the intervals specified in the routine maintenance chart {see Warranty Card) by à Ducati Dealer or Authorized Workshop. Important It is recommended all brake and clutch lines be changed every four years. Clutch system Ifthe control lever has exceeding play and the transmission snatches or jams as you try to engage a gear, it means that there is air in the circuit. Contact a Ducati Dealer or Authorized Workshop to have the system inspected and air drained out. Warning Clutch fluid level in the reservoir tends to increase es the clutch plates friction material wears out. Do not exceed specified level (3 mm above minimum level). Brake system If you find exceeding play on brake lever or pedal and brake pads are still in good condition, contact a Ducati Dealer or Authorized Workshop to have the system inspected and any air drained out of the circuit [A Eve Do not spill any brake and clutch fluid on the paintwork or on plastic parts or they will damage Hydraulic oil is corrosive; it may cause damages and lead to severe injuries. Never mix different quality os. Check for joint proper sealing.
Checking brake pads for wear (fig. 55) To facilitate inspection without removing the pads from the calipers, brake pads have à wear mark. If the grooves in the friction material are still visible, the pad is stil in good condition Important Have the brake pads replaced at a Ducati Dealer or Authorized Workshop.
Lubricating cables and joints The condition of the outer sheath of the throttle/cold start cables should be checked at regular intervals. The sheath should show no signs of squeezing or cracking. Work the controls to make sure the inner cables slide smoothly inside the sheath: if you feel any friction or hard spots, have the cable replaced by a Ducati Dealer or Authorized Workshop. To prevent these failures, for the throttle cable, it is best to open the thottle control by unscrewing the two fastening screws (1, fig. 56) and then grease the cable ends and the pulley with SHELL Advance Grease or Retinax LX2. Warning When refitting the cover, be sure to slide the cables onto the suitable pulley. Refit the cover and tighten the screws (1). To ensure smooth operation of the side stand joint. clean off any dirt and apply SHELL Alvania R3 at all points exposed to friction.
Throttle cable tension adjustment The throttle twistgrip must have a free play of 1.5-2.0 mm measured at the edge of the twistgrip, at all positions of the handlebars. If needed, adjust using the adjusters (1 and 2, fig. 58) located on the steering tube on the left side of the motorcycle The adjuster (1) is for throttle opening, whereas adjuster (2) is for throttle closing. Slip off the dust covers of the adjusters and slacken the locknuts. Work the adjusters as follows: turn clockwise to increase play, anti-clockwise to decrease play. When finished, tighten the locknuts and refit the dust covers.
Charging the battery (fo. 59) Before charging the battery, it is best to remove it from the motorcycle. Remove the L.h. body panel (page 52), undo the screw (1) and remove the upper bracket. Always disconnect the black negative terminal (-) first, and then the red positive terminal (+) Warning Batteries develop explosive gases: keep it away from heat sources and flames. Charge the battery in a ventilated room. Connect the battery charger leads to the battery terminals - red to positive terminal (+), black to negative terminal (-) Important Make sure the charger is off when you connect the battery to it, or you might get sparks at the battery terminals that could ignite the gases inside the cells. Always connect the red positive terminal (+) first. Reinstall the battery on its mount and secure the upper bracket with the screw (1). Connect the terminals. Use some grease on the fastening screws to improve conductive capacity. Warnis [A Keep the battery out of the reach of children: Charge the battery at 0.9 À for 5-10 hours
Adjusting steering head angle Before changing steering head angle, you must first remove the steering damper. Unscrew the retaining screws (1 and 2) to release the steering damper. The steering lock peg (3) is retained with a screw (2) and must be re-positioned farther back on refitting when steering head angle is modified. Slacken the steering head retaining screw (4). To change steering head angle, remove the circlips (6) and the washers (7) and loosen the two screws (5) on the frame right side. Fully unscrew the sorew (8) and tum the steering tube eccentric (9) by 180° with a pin wrench Check that the hole on the eccentric is centred with the through hole in the steering tube. Look at the arrow etched in the top area of the eccentric to centre both holes accurately. Fully screw the screw (8). Grease the threads of the screws (5) with SHELL Retinax HDX2 and tighten to 22 Nm. Refit the washer (7) and the circlip (6). Note While performing the above, the handiebars should not be fully tuned
If you wish to set steering head angle at 23° 30’, match the last hole at the front end of the steering lock peg (3) with the mounting hole in the steering head. Apply medium-strength threadlocker to the screw (2) and use the screw to secure the steering damper, after installing the steering lock peg (3). Rotate the ball joint (A) of the steering damper rod through 180°. Apply medium-strength threadlocker to the screw (1) you have removed previously and secure the steering damper with the screw. Grease the screw (4) you have slackened previously and tighten.
Chain tension inspection (fig. 63) Important Have the drive chain tensioned up at à Ducati Dealer or Authorized Workshop. When tension is correct, the slack of the lower portion of the chain should be 25 mm. A Warning Correct tightening of the tensioner lock nuts (1) is essential to rider and pillon passenger's safety. Important Improper chain tension will lead to early wear of transmission parts. Chain lubrication The chain fitted on your motorcycle has O-rings that keep dirt out of and lubricant inside the sliding parts. The seals might be irreparably damaged if the chain is cleaned using any solvent other than those specific for O-ring chains or washed using steam or water jets. After cleaning, blow the chain dry or dry it using absorbent material and lubricate with SHELL Advance Chain or Advance Teflon Chain on each link
Important Using non-specific lubricants may lead to severe damage to chain, front and rear sprocket. fig. 63
Changing the high and low beam bulbs Before replacing à burnt-out bulb, make sure that the new one complies with voltage and wattage as specified on page 84, “Electric System”, for that lighting device. Always check for new bulb proper operation before refitting removed parts. Figure 64 shows the position of the low beam (LO}, high beam (HI) and parking light (1) bulbs. Important In the USA version, the position of the high and low beam bulbs is reversed. Headlamp Remove the instrument panel (see page 54) to give access to the upper bulb. Disconnect the instrument panel connector (2) at the main wiring harness end. Rotate the locking ring nut (3) of the upper bulb body anti-clockwise and extract the burnt-out bulb. Replace with a bulb of equal rating. On refitting, rotate the locking ring nut (3) clockwise to secure the bulb in place To gain access to the lower bulb, remove the headlamp fairing as described in paragraph "Removing the fairings" on page 52 and unscrew the screws (5) to release the bottom cover (4) of the headlamp support. Change the bulb as described for upper bulb removal.
Note Main wiring harness cable does not need to be disconnected to replace the headlamp bulbs. Note Be careful to hold the new bulb at the base only. Never touch the transparent body with your fingers or it will blacken resulting in reduced bulb brilliancy. Refitting After changing the burnt-out bulb, connect the instrument panel connector to the main wiring harness, locate the instrument panel to the rubber grommets and refit panel Refit the bottom cover and the headlamp fairing and secure them using the retaining screws. Make sure the turn indicator wires are correctly routed in the grooves inside headlamp supports. Changing the parking light bulb Remove headlight fairing (see page 54), detach instrument panel connector (2, fig. 65) from wiring and put your hand into the headlamp support to grasp the parking light bulb (1) Extract the bulb holder from its seat and change the bulb. Then reconnect intrument panel wiring and properly position it on its buffers.
Front turn indicators (fig. 68) = Mote OA The rearview mirror and incorporated turn indicator are shown detached from the headlamp fairing to Simplify ilustration Remove the screws (1) and detach the glass (2) from the indicator/mirror support The bulb is of the bayonet-type: press and rotate anti- clockwise to remove; fit the spare bulb by pressing and turning clockwise until it clicks. Refit the glass into the suitable slot in the indicator body and tighten the screws (1). Rear turn indicators To change the rear turn indicator bulbs, rotate indicator body (3) by one fourth of à turn so that glass is upward and extract it from indicator mount. The bulb is of the bayonet-type: press and rotate anti- clockwise to remove; fit the spare bulb by pressing and turning clockwise until it clicks. Refit indicator body (3) to its mount and rotate by one fourth of a turn.
Stop light (fig. 70) To replace the stop and parking light bulbs, unscrew the two screws (1) that secure the cover (2). The cover (2) has two retaining pins on the inner face that hold the tail light lens (3) in place. The bulb is of the bayonet-type: press and twist anti-clockwise to remove. Fit the spare bulb by pressing and turning clockwise until it locates into its seat with an audible click. Refit any parts you have removed. Number plate light (fo. 71) To expose the number plate light bulb, unscrew the two retaining screws (4) securing the cover (5). Extract the bulb and replace
Beam setting (fig. 72) When checking the beam setting, put the motorcycle upright. Tyres should be inflated at the correct pressure and one person should be sitting astride the motorcycle, Keeping it at right angles to its longitudinal axis. Place the motorcycle opposite à wall or a screen, 10 meters apart from it, then draw a horizontal line dictated by headlamp center and a vertical one in line with the longitudinal axis of motorcycle If possible, perform this check in dim light. Switch on the low beam. The height of the light spot {measured at the upper limit between dark and lighted-up area) should not exceed 9/10th of the height from ground of headiamp center. ps Note The procedure described here is in compliance with the “Italian Standard” establishing the maximum height of the light beam. Owners in other countries will adapt said procedure to the provisions in force in their countries. fig. 72
The vertical position of the headlamp is set by means of the adjusting knobs (1, fig. 73) on the left side of the headiamp. Rotate the knobs clockwise to lower the beam or anti-clockwise to raise it. Note To gain access to the lower knob, you must first remove the headlamp fairing as described on page 54 Rear view mirror adjustment (fig. 74) The rear view mirror is adjusted manually by pressing at position (A).
As tyre pressure is affected by temperature and altitude variations, you are advised to check and adjust it whenever you are riding in areas where ample variations in temperature or altitude occur. Important Check and adjust tyre pressure when tyres are cold. To avoid front wheel rim distortion, when riding on bumpy roads, increase tyre pressure by 0.2 - 0.3 bar. Tyre repair or replacement (Tubeless) In the event of à tiny puncture, tubeless tyres will take a long time to deflate, as they tend to keep air inside. If you find low pressure on one tyre, check the tyre for punctures. Warning A tyre must be replaced when punctured. Replace tyres with recommended standard tyres only. Be sure to tighten the valve caps securely to avoid leaks when riding. Never use tube type tyres. Failure to heed this warning may lead to sudden tyre bursting and to serious danger to rider and passenger. After replacing a tyre, the wheel must be balanced. Important Do not remove or shift the wheel balancing weights. Note A /#tyres need replacing, contact a Ducati Dealer or Authorized Workshop to make sure wheels are removed and refitted correctiy
Minimum tread depth Measure tread depth (S, fig. 75) at the point where tread is most worn down. lt should not be less than 2 mm and anyway not below the legal limit. Important Visually inspect the tyres at regular intervals for detecting cracks and cuts, especially on the side walls, bulges or large spots that are indicative of internal damage. Replace them if badly damaged. Remove any Stones or other foreign bodies caught in the tread.
Checking engine oil level (fig. 76) Engine oil level can be checked through the sight glass (1) provided on the clutch cover. When checking oil level, the motorcycle should be upright and the engine cola. Allow a few minutes for oil to settle to a steady level after stopping the engine. Oil level should be between the marks near the sight glass. Top up oil level with SHELL Advance Ultra 4, if low. Undo the filler plug (2) and top up to correct level. Refit the plug. Important Engine oil and oil filters must be changed by à Ducati Dealer or Authorized Workshop at regular intervals, as specified in the routine maintenance chart {see Warranty Card) Viscosity SAE 10W-40 The other viscosity degrees indicated in the table can be used if the local average temperature is within the limits specified for that oil viscosity. Multigrade | Unigrade
Cleaning and replacing the spark plugs (fig. 77) Spark plugs are essential to smooth engine running and should be checked at regular intervals. Spark plugs condition provides a good measure of engine condition. Have the Spark plugs inspected or replaced at à Ducati Dealer or Authorized Workshop. Firstly, they will check the color of the ceramic insulator of the central electrode & light brown, even color is a sign of good engine condition. Secondly, they will check the central electrode for wear and measure electrode gap. Electrode gap should be: 0.6-0.7 mm Important An electrode gap outside the specified limit will adversely affect engine performance and may lead to difficult starting or erratic idling.
Cleaning the motorcycle To preserve the finish of metal parts and paintwork, wash and clean your motorcycle at regular intervals, anyway according to the road conditions you ride in. Use specific products only. Prefer biodegradable products. Avoid aggressive detergents or solvents. Important Do not wash your motorcycle right after use. When the motorcycle is still hot, water drops will evaporate faster and spot hot surfaces. Never clean the motorcycle using hot or high-pressure water jets. Cleaning the motorcycle with water cleaners may lead to seizure or severe failure of front fork, wheel hub assembly, electric system, front fork seals, air inlets or exhaust silencers and adversely affect the operation of motorcycle safety features: If needed, clean off stubborn dirt or exceeding grease from engine parts using a degreasing agent. Be sure to avoid contact with drive parts (chain, sprockets, etc.) Rinse with warm water and dry all surfaces with chamois leather. A. Warning Loss of braking may occur immediately after washing the motorcycle. Never grease or lubricate the brake discs. Loss of braking and further accidents may occur. Clean the discs with an oilfree solvent.
Storing the bike away If the motorcycie is to be left unridden over long periods, it is advisable to carry out the following operations before Storing it away: clean the motorcycle: drain the fuel from fuel tank: pour a few drops of engine oil into the cylnders through the spark plug seats, then crank the engine by hand a few times so à protective film of oil will spread on cylinder inner wall: place the motorcycle on the paddock stand disconnect and remove the battery. Battery should be checked and charged or replaced whenever the motorcycle has been left unridden for over à month: protect the motorcycle with a suitable canvas that will protect paintwork and let condensate breathe out. The canvas is available from Ducati Performance
Important notes Some countries, such as France, Germany, Great Britain, Switzerland and so on, have compulsory emission and noise standards that include mandatory inspections at regular intervals. Carry out any required inspection and replace any parts using Ducati original spare parts complying with local law.
TECHNICAL DATA Weights Dry weight: 197 Kg Carrying full load: 375 Ko: [A | Warning Failure to observe weight limits could result in poor Overall dimensions (mm) (fig. 78) handling and impair the performance of your motorcycle, and you may lose control of the motorcycle
Top-ups Type of fluid cu dm (liters) Fuel tank, including a reserve Unleaded fuel 15.5 of 3 cu dm (liters) 95 fuel octane rating (at least) Oil sump and oil filter SHELL - Advance Ultra 4 3.7 Front/Rear brake and clutch circuits Special fluid for hydraullc systems SHELL - Advance Brake DOT 4 Protectant for electric contacts Spray for electric systems SHELL - Advance Contact Cleaner Front fork SHELL - Advance Fork 7.5 or Donax TA
Important Additives to fuel or lubricants are not allowed.
Total displacement: 998 cu.cm Compression ratio: 1:11.440.5 Mex. power at crankshaft (95/1/EC) 91 KW- 124 HP at 9500 rpm Mex torque at crankshaft (98/1/EC): 102 Nm at 8000 rpm Max. rotation speed: 11500 rpm Important Do not exceed specified rotation speed limits under any running condition Timing system Desmodromic (type) with four valves per cylnder. operated by eight rocker arms (4 opening rockers and 4 closing rockers) and two overhead camshafts. lt is operated by the crankshaft through spur gears, belt rollers and toothed belts. Desmodromic timing system (fig. 79)
1) Opening (or upper) rocker.
2) Opening rocker shim.
3) Closing (or lower] rocker shim.
4) Return spring for lower rocker.
5) Closing (or lower] rocker.
Performance data Maximum speed in any gear should be reached only after à correct running-in period with the motorcycle properly serviced at the recommended intervals. Max. speed (rider alone): 270 Km/h Spark plugs Make: CHAMPION Type: RG 4 HC Brakes Front brake With double semi-floating drilled disc. Material steel Disc diameter: 320 mm Hydreulically operated by à control lever on right handiebar. Braking surface: 79 sq cm Make brake calipers BREMBO
Master cylinder type: PS 11. Warning Brake fluid can dissolve paintwork and cause severe eye and skin injures in the event of accidental spilling. Wash the affected area with abundant running water.
Transmission Dry clutch operated by a control lever on left handlebar. Drive is transmitted from engine to gearbox main shaft via spur gears. Front sprocketclutch sprocket ratio. 32/59 6-speed gearbox with constant mesh gears, gear change pedal on left side of motorcycle. Gearbox/rear sprocket ratio: 15/36 Total gear ratios: 1“ gear 15/37 2“ gear 17/30 “gear 20/28 4" gear 22/26 5" gear 23/24 6" gear 24/23 Drive chain from gearbox to rear wheel. Make. DID Type. 525 HV Size: 5/8x1/16" Links
Important The above gear ratios are the homologated ones and under no circumstances must they be modified. However, if you wish to tune up your motorcycle for competitive trials, you may refer to Ducati Motor Holding S.p.A. who will be glad to provide information about the special ratios available. Contact à Ducati Dealer or Authorized Workshop:
[A | For the replacement of the rear sprocket, contact a Ducati Dealer or Authorized Workshop. The incorrect replacement of this component could seriously endanger your safety and that of your passenger and cause irreparable damage to the motorcycle.
Frame Tubular trestle frame with upper section made of high- strength steel. Steering angle (on each side): 28° 30° For improved performance on track the headstock angle can be changed (see page 62) STANDARD steering setting for road riding is as follows. Steering head angle 24°30° Trail 97 mm. For track riding, setting can be modified to the following values. Steering head angle 23° 30° Trail 91 mm.
Wheels Five-Yspoke, light-alloy rims. Front wheel Dimensions. 3.50x17" Rear wheel Dimensions. 5.50x17" The wheel shaft can be removed. Tyres Front tyre Tubeless, radial tyre. Size: 120/70-ZR17 Rear tyre Tubeless, radial tyre. Size: 190/50-ZR17
Suspensions Front Hydraulic upside-down fork provided with outer adjuster for rebound, compression, and preload (for inner springs of fork legs) Stanchion diameter: 43 mm Travel along leg axis: 125 mm Rear Of the progressive type, thanks to a rocker arm connecting frame and upper pivot point of the shock absorber. The shock absorber enables the adjustment of rebound and compression damping and spring preloaa. At the bottom pivot point it is connected to a light-alloy swingarm. The swingarm hinges on à pivot pin passing through the frame and engine. The whole system gives the bike excellent stability. Travel 71 mm Exhaust system Catalyzed in compliance with emission regulations. Available colours Available in. Ducati anniversary red 473.101 (PPG); metal-color frame and wheel rims.
Electric system Basic electric items are. front headlamp featuring two halogen lamps, consisting of the following: HB3 12V-60W low beam unit: HB3 12V-60W high beam unit: 12V-5W parking light. Electrical controls on handlebars. Turn indicators, 12V-10W bulbs. Horn. Stop light switches. Sealed battery 12V-10 Ah. Generator 12V-520W. Electronic voltage regulator (rectifier), protected by a 40 À fuse near the battery. DENSO starter motor, 12V-0.7 kW. Tail light, 12V-5/21W double-filament bulb for stop light and parking light: 12V-5W bulb for number plate light. Note See "Replacing bulbs” on page 65 for relevant instructions.
Fuses The main fuse box (1, fig. 80) is located betwen headlight mount and headlight fairing. To expose the fuses, take off the box protective cover. Mounting position and ampere capacity are marked on it. Two fuses (2, fig. 81) located at the side of the battery protect the relay of the injection system and engine control unit. The fuse (3) protects the electronic regulator. Remove the protective cap to expose the fuses. À blown fuse is identified by the interrupted inner filament (3, fig. 82). Important Switch the ignition key to OFF before replacing the fuse to avoid possible short circuits Warning Never use à fuse with a rating other than specified. Failure to observe this rule may damage the electric system or even lead to fire.
Wire color coding B Blue W White V Violet Bk Black Y elow R Red Lb Light blue Gr Grey G Green Bn Brown O Orange P Pink Legend of fuse boxes (fig. 80 and 81) Pos Description Ring. 1A High and low beams 15A 18 Stop light — horn — flasher 20A TC Key on 75 A TD Instrument panel power Supply 3A ZE Engine control unit 3A 2F Injection relay 20A Note The system wiring diagram is at the end of this manual.
ONLY Reporting of safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Ducati North America. 1f NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Ducati North America. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424- 9393 (or 366-0123 in Washington, D.C. area) or write to. NHTSA, U.S. Department of Transportation, Washington, D.C. 20590. You can also obtain other information about motor vehicle safety from the Hotline. Safety warnings Traffic Rules vary from jurisdiction to jurisdiction. Know the regulations in your jurisdiction before riding this motorcycle.
Warning This motorcycle is designed and intended for use on streets and other smooth, paved areas only. Do not use this motorcycle on unpaved surfaces. Such use could lead to upset or other accident. Noise emission warranty Ducati Motor S.p.A. warrants that this exhaust system, at the time of sale, meets all applicable U.S. EPA Federal noise standards. This warranty extends to the first person who buys this exhaust system for purposes other than resale, and to all subsequent buyers. Warranty claims should be directed to: Ducati North America, Inc., 237 West Parkway, Pompton Plains, New Jersey, 07444- 1028 Tel: 001.973.839-2600 e Fax: 001.973.839-2331 Noise and exhaust emission control system information Source of Emissions The combustion process produces carbon monoxide and hydrocarbons. Control of hydrocarbons is very important because under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the same way, but is toxic. Ducati utilizes lean carburetor settings and other systems to reduce carbon monoxide and hydrocarbons Exhaust Emission Control System The Exhaust Emission Control System is composed of lean carburetor settings, and no adjustments should be
made except idle speed adjustments with the throttle Stop screw. The Exhaust Emission Control System is separate from the crankcase emission control system. Crankcase Emission Control System The engine is equipped with a closed crankcase system to prevent discharging crankcase emissions into the atmosphere. Blow-by gas is retumed to the combustion chamber through the air cleaner and the throttle body. Evaporative Emission Control System California motorcycles are equipped with an evaporative emission control system which consists of à charcoal canister and associated piping. This system prevents the escape of fuel vapors from the throttle body and fuel tank. Tampering warning Tampering with Noise Control System Prohibited. Federal Law prohibits the following acts or causing thereof. (1) the removal or rendering inoperative by any person, other than for purposes of maintenance, repair, or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use: or 2] the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person Among those acts presumed to constitute tampering are the acts listed below: (1) Removal of, or puncturing the muffler, baffles, header pipes or any other component which conducts exhaust gases
2) Removal or puncturing of any part of the intake
system. (8) Lack of proper maintenance (4) Replacing any moving part of the vehicle, or parts of the exhaust or intake system, with parts other than those specified by the manufacturer. This product should be checked for repair or replacement ifthe motorcycle noise has increased significantly through use. Otherwise, the owner may become subject to penalties under state and local ordinances Problems that may affect motorcycle emissions If you are aware of any of the following symptoms, have the vehicle inspected and repaired by your local Ducati dealer. Symptoms. Hard starting or stalling after starting. Rough idle. Misfiring or backfiring during acceleration After-burning (backfiring). Poor performance (driveability) and poor economy.
Riding safety The points given below are applicable for every day motorcycle use and shoud be carefully observed for sate and effective vehicle operation. A motorcycle does not provide the impact protection of an automobile, so defensive riding in addition to wearing protective apparel is extremely important. Do not let protective apparel give you a false sense of security. Before changing lanes, look over your shoulder to make sure the way is clear. Do not rely solely on the rear view mirror; you may misjudge a vehicles distance and speed, or you may not see it at all. When going up steep slopes, shift to a lower gear so that there is plenty of power to spare rather than overloading the engine. When applying the brakes, use both the front and rear brakes. Applying only one brake for sudden braking may cause the motorcycle to skid and lose control When going down long slopes, control vehicle speed by closing the throttle. Use the front and rear brakes for auxiliary braking: Riding at the proper rate of speed and avoiding unnecessarily fast acceleration are important not only for safety and low fuel consumption but also for long vehicle life and quieter operation When riding in wet conditions or on loose roadway surfaces, the ability to maneuver will be reduced. All of your actions should be smooth under these conditions. Sudden acceleration, braking or turning may cause loss of control.
When the roadway is wet, rely more on the throttle to control vehicle speed and less on the front and rear brakes The throttle should also be used judiciously to avoid Skidding the rear wheel from too rapid acceleration or deceleration. On rough roads, exercise caution, slow down, and grip the fuel tank with your knees for better stability. When quick acceleration is necessary as in passing, shift to a lower gear to obtain the necessary power. Do not down shift at too high an rp.m. to avoid damage to the engine from overreving. Avoiding unnecessary weaving is important to the safety of both the rider and other motorists. Do not exceed the legal speed limit or drive too fast for existing conditions. High speed increases the influence of any condition affecting stability and the loss of control. Operate motorcycle only at moderate speed and out of traffic until you have become thoroughly familiar with its operation and handling characteristics under all conditions. This is a very high performance motorcycle, designed and intended for use by experienced careful riders only! A new motorcycle must be operated according to à special break-in procedure (see Running in recommendations). Warning Before starting engine, check for proper operation of brake, clutch, shifter, throttle controls, correct fuel and oil supply.
Gasoline is extremely flammable and is explosive under certain conditions. Refuell in a well ventilated area with the engine stopped. Do not smoke or allow open flames or sparks when refuelling or servicing the fuel system. Always close the fuel petcock when the engine is not running to prevent flooding of the throttle body. Do not overfill fuel tank (see instructions page 49). Motorcycle exhaust contains poisonous carbon monoxide gas. Do not inhale exhaust gases and never run the engine in à closed garage or confined area Use only Ducati approved parts and accessories. This motorcycle was not intended to be equipped with a sidecar or to be used to tow any trailer or other vehicle Ducati does not manufacture sidecars or trailers and cannot predict the effects of such accessories on handling or stability, but can only warn that the effects will be adverse and any damage to motorcycle components caused by the use of such accessories will not be remedied under warranty. Warning Do not ride the motorcycle with helmets attached to the hook; the helmets could cause an accident by distracting the operator or interfering with normal vehicle operation. Protective apparel Always wear a helmet. Most motorcycle accident fatalities are due to head injuries. For safety eye protection, gloves, and high top, sturdy boots should also be worn. The exhaust system becomes very hot during operation, never touch the exhaust system. Wear clothing that fully covers your legs. Do not wear loose clothing which could catch on the control levers, footrests, wheels, or chain Any amount of alcohol will significantly interfere with your ability to safely operate your motorcycle. Don't drink and ride Vehicle identification number (VIN); Every Ducati motorcycle is identified by two identification numbers (see page 9). Figure À specifically shows the frame identification numbers.
Label location (fig. B) © only for California
STARNG AND ENGINE HESTATION,
MOTORCYCLE NOISE EMISSION CONTROL INFORMATION ETS
SEE OWNER S MANUAL. =
California evaporation emission system This system consists of (fig. Ci):
4) Intake manifolds;
Important In the event of fuel system malfunction, contact Ë Ducati authorized Service Centres.
Ducati limited warranty on emission control system Ducati North America, Inc. 237 West Parkway, Pompton Plains, New Jersey 07444-1028 warrants that each new 1998 and later Ducati motorcycle, that includes as standard equipment a headlight, tailight and stoplight, and is street legal: A) is designed, built and equipped so as to conform at the time of initial retail purchase with all applicable regulations of the United States Environmental Protection Agency, and the California Air Resources Board; and B) is free from defects in material and workmanship which cause such motorcycle to fail to conform with applicable regulations of the United States Environmental Protection Agency or the California Air Resources Board for à period of use, depending on the engine displacement.of 12,000 kilometers (7,456 miles), if the motorcycle's engine displacement is less than 170 cubic centimeters; of 18,000 kilometers (11,185 miles), if the motorcycle's engine displacement is equal to or greater than 170 cubic centimeters but less than 280 cubic centimeters; or of 30,000 kilometers (18,641 miles), if the motorcycle’s engine displacement is 280 cubic centimeters or greater; or 5 (five) years from the date of initial retail delivery, whichever first occurs
Warranty defects shall be remedied during customary business hours at any authorized Ducati motorcycle dealer located within the United States of America in
compliance with the Clean Air Act and applicable regulations of the United States Environmental Protection Agency and the California Air Resources Board. Any part or parts replaced under this warranty shall become the property of Ducati. In the state of California only, emissions related warranted parts are specifically defined by that state's Emissions Warranty Parts List. These warranted parts are: carburetor and internal parts; intake manifold; fuel tank, fuel injection system; spark advance mechanism; crankcase breather: air cutoff valves; fuel tank cap for evaporative emission controlled vehicles: oil filler cap; pressure control valve; fuel/vapor separator: canister;: igniters; breaker governors; ignition coils; ignition wires: ignition points, condensers, and spark plugs if failure occors prior to the first scheduled replacement, and hoses, clamps, fittings and tubing used directly in these parts. Since emission related parts may vary from model to model, certain models may not contain all of these parts and certain models may contain functionally equivalent parts. In the state of California only, Emission Control System emergency repars, as provided for in the California Administrative Code, may be performed by other than an authorized Ducati dealer. An emergency situation occurs when an authorized Ducati dealer is not reasonably available, a part is not available within 30 days, or a repair is not complete within 30 days. Any replacement part can be used in an emergency repair. Ducati will reimburse the owner for the expenses, including diagnosis, not to exceed Ducati's suggested retail price for all warranted parts replaced and labor charges based on Ducati's recommended time allowance for the warranty repair and the geographically appropriate hourly labor rate. The owner mey be required to keep receipts and failed parts in order to receive compensation. Il. Limitations This Emission Control System Warranty shall not cover any of the following. A. Repair or replacement required as à result of (1) accident, (2) misuse, (3) repairs improperly performed or replacements improperly installed, (4) use of replacement parts or accessories not conforming to Ducati specifications which adversely affect performance and/or (5) use in competitive racing or related events. B. inspections, replacement of parts and other services and adjustments required for routine maintenance. C. Any motorcycle on which odometer mileage has been changed so that actual mileage cannot be readily determined. Il. Limited liability A. The liability of Ducati under this Emission Control Systems Warranty is limited solely to the remedying of defects in material or workmanship by an authorized Ducati motorcycle dealer at its place of business during customary business hours. This warranty does not cover inconvenience or loss of use of the motorcycle or
transportation of the motorcycle to or from the Ducati dealer. Ducati shall not be liable for any other expenses, loss or damage, whether direct, incidental, consequential or exemplery arising in connection with the sale or use of or inability to use the Ducati motorcycle for any purpose. Some states do not allow the exclusion or limitation of any incidental or consequential damages, so the above limitations may not apply to you. B. No express emission control system warranty is given by Ducati except as specifically set forth herein. Any emission control system warranty implied by law, including any warranty of merchantability or fitness for a particular purpose, is limited to the express emission control systems warranty terms stated in this warranty. The foregoing statements of warranty are exclusive and in lieu of all other remedies. Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you. C. No dealer is authorized to modify this Ducati Limited Emission Control Systems Warranty.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
V. This warranty is in addition to the Ducati limited
motorcycle warranty.
VI. Additional information
Any replacement part that is equivalent in performance and durability may be used in the performance of any
maintenance or repairs. However, Ducati is not liable for these parts. The owner is responsible for the performance of all required maintenance. Such maintenance may be performed at a service establishment or by any individual. The warranty period begins on the date the motorcycle is delivered to an ultimate purchaser. Ducati North America, Inc. 237 West Parkway Pompton Plains, New Jersey, 07444-1028
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