BCM1017 - Battery Ferm - Free user manual and instructions

Product type	Lithium-ion battery
Brand	Ferm
Model	BCM1017
Rated voltage	18 V
Capacity	2.0 Ah
Cell type	Lithium-ion
Weight	0.5 kg
Dimensions (L x W x H)	120 x 80 x 60 mm
Power supply	Suitable Ferm charger (not included)
Typical charging time	About 1 hour
Operating temperature	-10 °C to 40 °C
Storage temperature	10 °C to 25 °C
Built-in protection	Against overcharge, excessive discharge and short circuit
Charge indicator	LED on the battery
Compatibility	Ferm 18 V tools
Maintenance	Clean with a dry cloth, avoid moisture
Long-term storage	Charge to 50% and store in a cool place
Safety	Do not expose to heat, do not disassemble
Spare parts	Available at authorized Ferm dealers
Repairability	Not user repairable
Recycling	Do not dispose of in household waste, take to a collection point

Frequently Asked Questions - BCM1017 Ferm

How to charge the BCM1017 battery?

Use only the suitable Ferm charger. Plug the charger into a mains outlet, insert the battery into the charger until it clicks. The LED indicates the charging status. Once fully charged, remove the battery from the charger.

How long does a full charge take?

With a standard Ferm charger, the charging time is about 1 hour for a 2.0 Ah battery.

Why doesn't the battery hold a charge?

Several possible causes: the battery has reached its end of life (charge cycles exhausted), it was stored too long discharged, or the charger is defective. Try to recondition the battery by fully charging and then fully discharging it several times. If the problem persists, replace the battery.

Can I use this battery with other Ferm tools?

Yes, the BCM1017 battery is compatible with all Ferm tools in the 18 V range. Check that your tool is intended for this voltage.

How to store the battery long-term?

Store the battery in a dry place at a temperature between 10 °C and 25 °C. Ideally, charge it to about 50% of its capacity before prolonged storage. Avoid extreme temperatures and humidity.

Is the battery waterproof?

No, the battery is not waterproof. Protect it from rain, moisture and liquids. Exposure to water can irreparably damage the cells and cause a short circuit.

What to do if the battery overheats during charging?

Immediately unplug the charger and remove the battery. Let it cool in a safe place away from flammable materials. If overheating occurs again, the battery is likely defective and must be replaced.

How to clean the battery contacts?

Use a dry lint-free cloth or a soft brush to remove dust and dirt. Do not use chemicals or abrasives. Make sure the contacts are dry before using the battery again.

Where can I buy a replacement BCM1017 battery?

Replacement batteries are available at authorized Ferm dealers, hardware stores or on specialized websites. Always use an original battery to ensure safety and compatibility.

Is the battery recyclable?

Yes, the battery contains recyclable materials. Do not dispose of it in household waste. Take it to a collection point for batteries and accumulators or to your Ferm dealer.

USER MANUAL BCM1017 Ferm

Carefully read the instructions before you use the Battery charger!

Know you apparatus

Before you use theBattery charger, carefully read the instructions, especially the safety rules. Observe the instructions for maintenance to ensure your apparatus always operates properly. Before attempting to operate the apparatus, familiarise yourself with the controls and make sure you know how to stop it quickly in an emergency. Save this user's manual and the other documents supplied with this apparatus for future reference.

Contents

1. Data
2. Safety
3. Installation
4. Operating the Battery charger
5. Maintenance

1. DATA

Technical specifications

Input	230	V	~	50	Hz
Model	Start		75A;	6	V/12
Output	2	A	6	A	12
Accumulator capacity	20 Ah	60 Ah	120 Ah

This apparatus has a overload protection by means of a thermal fuse which will switch on as soon as the electricity is switched off.

Package contents

The following is supplied with your Battery charger:

1 Set battery clamps
1 Manual
1 Warranty card

2. SAFETY

Explanation of symbols

In this user's manual the following symbols are used:

Read instructions carefully

In accordance with essential applicable safety standards of European directives

Denotes risk of personal injury, loss of life or damage to the tool in case of non-observance of the instructions in this manual.

Indicates electrical shock hazard.

Indoor use only

Wear safety goggles

Faulty and/or discarded electrical or electronic apparatus have to be collected at the appropriate recycling locations.

General safety instructions

1. Keep the work area clean.

• A cluttered work area may cause accidents.
• Make sure the work area is well-lit.

2. Work environment.

Never leave tools in the rain. Do not use tools in damp or wet places. Never use tools near inflammable liquids or gasses.

3. Prevent electrical shock.

Keep the power cord away from heat, oil and sharp edges. Avoid skin contact with exposed parts of the power cord or plug.

4. Keep children away.

Never allow children or spectators to touch the tools, keep them at a safe distance from the work area.

5. Store tools in a safe place.

Tools that are not used must be stored in a dry and locked placed, out of the reach of children.

6. Do not force the tool.

The machine will do the job better and safer at the rate for which it was intended. Damage caused by forcing the tool is not covered by the warranty.

7. Use the right type of tool.

Do not use low-powered tools for heavy-duty operations. Never use the machine other than for its intended purpose.

8. Cable.

Never carry the tool by its cable and do not tug at the cable to pull the plug from the socket. Keep the cable away from heat, oil and sharp edges.

9. Maintain the tool with care.

• The tool works best and safest if it is kept clean.
• Observe the instructions for maintenance and changing accessories. Keep the tool dry and free from oil and grease.

10. Disconnect the machine.

Disconnect the machine when you do not use it, before cleaning and when changing accessories and tools.

11. Extension cable for outdoor use.

When working outdoors use only extension cables suitable for this purpose and marked as such. When using machines with earth-connection, use an extension cable with earth-connection.

12. Stay alert.

Watch what you are doing, use your common sense, do not operate the tool when you cannot concentrate on the job.

13. Check the machine for damage.

• Before starting the machine, check that all safety devices and damaged parts operate smoothly and efficiently;
• If not stated otherwise in this manual, damaged safety devices and machine parts must be repaired or replaced by a recognized service centre. Damaged switches must be replaced by a service centre. Do not use the machine when it cannot be switched on or off.

Special safety instructions

In the design of the battery charger the requirements for safe usage have been taken into account. Any change, adaptation, conversion or other use may interfere with the safety of the apparatus. In addition, the guarantee will no longer be valid because of this.

• Check the following things:

• Does the voltage of the battery charger correspond to the mains voltage. Battery chargers with the indication of 230 Volt can also be used when there is a mains voltage of 220 Volt.

• Are the mains lead and the mains plug in good condition.

• Avoid the use of long extension cables for the battery charger.

• Do not try to open the housing of the battery, because dangerous substances may be released.
• Do not use the battery charger where there is moisture.
• Do not expose the battery (and the charger) to vivid sunlight and high temperatures.
• During charging the battery acid may start to boil, which is not unusual. Beware of splashing, however, for battery acid is caustic. The battery charger therefore needs to be switched off in order to prevent accidents and to allow the battery to cool down.
• During charging so-called detonating gas can be liberated. That is why the filler caps are unscrewed before charging(does not apply to closed batteries, this means Battery chargers without filler caps). Charging has to take place in a thoroughly ventilated space.
• The battery charger does not stop automatically after charging. For this reason it needs to be switched off and disconnected from the battery. Do not leave the battery charger connected to the mains voltage after the battery has been charged completely.
• This range of devices is only suitable for accumulators containing lead and acid, as specified in table 1, and are capable of charging accumulators and starting vehicles. These devices may not be used for non-standard batteries and accessories.

To avoid the danger of fire and electric shock, they may also not be used as DC power supplies.

• The charger must only be connected to an appropriate power socket with an earth connection.
• You should have water and soapy water available when using the accumulator. The accumulator contains corrosive substances that are dangerous to the skin and especially the eyes. If you should accidentally come into contact with these substances, immediately rinse the affected region with water and seek medical help.
• The accumulator stores a great deal of energy. The plus and minus terminals should not be shorted with metal objects or this may cause a short circuit resulting in personal injury or fire.
  • Non-rechargeable batteries may not be charged.
• First connect the battery terminal that is not connected to the vehicle chassis. The other connection is then made to the vehicle chassis, away from the battery and fuel lines. Only then should the battery charger be connected to the mains power supply.

The apparatus needs to be switched off completely in the case of:

• Malfunctioning or damage to the mains plug or mains cable.
• Smoke or stench from scorched insulation.

Always wear safety glasses and old clothes during working with the battery, because battery acid is a biting product!

3. INSTALLATION

Before putting the battery charger into operation the following steps need to be taken (Fig. 1):

- If the battery is still connected, it needs to be disconnected,

• first the negative terminal (A);
• then the positive terminal (B)!

It is advisable to remove the battery from the vehicle before charging it.

- Check the level of the battery acid. For this purpose remove the battery stoppers first, then check the acid level and, if necessary,

fill up with distilled water (available from the chemists'). The level of the electric charge can be checked with a hydrometer.

• Clean the connections and the terminals. This can be done with a steel wire brush or with sandpaper.
• Connect the positive clamp of the charger (red) to the positive terminal (+) of the battery. Then connect the negative clamp of the charger (black) to the negative terminal (-) of the battery. Check if the clamps of the charger are firmly connected to the battery.

- The following steps need to be taken with the help of the information of the charge control display.

- The charger must not be placed on top of the accumulator or vice-versa. This is both illegal and unsafe

- If the accumulator temperature rises above 40^ C then the charging current should be reduced, and if the temperature rises above 45^ C then you should stop charging and only resume charging when the temperature has dropped.

- Now plug the power plug into the mains socket and set the switch to "Charge". When charging, you should keep an eye on the current meter to check that the indicator is working properly. (Caution! (1) Our chargers are only suitable for those accumulators having a residual voltage above 2 V. No current flows into batteries having a residual voltage below 2 V (2). The current meter only provides a general indication and not an exact measurement).

- When the “Full” lamp illuminates during charging, you should check that the battery electrolyte has reached a specific gravity of 1.28. If not, then you can continue charging, and if so, then charging is finished. You should then set the “Voltage” switch to “Off”. Then remove the mains power plug and the two clips from the plus and minus terminals of the accumulator. (When charging the battery while still in the vehicle, you should first remove the clip connected to the chassis.)

Explanation of switches, indication lights and display on front panel

Charge / Off / Start

The product can be used as battery charger "CHARGE" (I) and jump starter "START" (II). Choose the correct modes with the switch (3 positions) at the right side on the front panel. When the switch is in the middle position "OFF" (0) the charger is switched off (Fig. 2).

6V / 12V

The battery charger can charge batteries of 6V and 12V. For this purpose push the switch at the right side of the front panel in chosen position.

Charge / Start

Choose the correct modes with the switch (2 positions) in the middle on the front panel.

Select current

Select the current 2A / 6A / 12A of the charger to the positions corresponding to the voltage and capacity of the charged storage battery.

Charge indicate

The 4 red lights on the left side on the front panel indicate the levels of estimated battery capacity (25%, 50%, 75%, FULL).

Reverse

The red light indicates that the battery charger is not connected correctly to the battery: the clamps have to be exchanged (red clamp on + and black clamp on -).

Charging process

• Connect the clamps correctly to the battery and connect the plug to the mains.
• Select the voltage 6V / 12V switch
• Select the "CHARGE" modus (2 position switch)
• Turn the power switch on "CHARGE" position

• The charging current is now visible on the display on the front. This current meter is not a precision instrument and only gives a rough indication of the charging current.

• During the charging process the charging indicator (4 red lights) gives information about the estimated battery capacity. When the “FULL” indicating light goes on, the charging is complete.

• Switch the power switch to the "OFF" position and disconnect from the mains supply.
• Remove the clamps from the + and - poles of the battery.

Jump starting process

• Charge the battery for 10-15 minutes according the steps above.
• Turn the power switch to "START" position
• Select the "START" modus (2 position switch)
• Start the automobile immediately

In this position the charger is able to operate for a brief period in an over-current mode of operation.

Warning!

Do not crank the engine > 5 sec. Wait approximately 100 sec. between starting attempts Do not attempt to start more than 3 times. If three attempts fail, the vehicle's battery should be recharged fully.

Trouble shooting

1. No charging current

• Bad contact of power socket
- Contact qualified electrician
- Select Voltage 6V / 12V is set incorrectly - Select correct voltage position
- Initial voltage is too low
- Change battery
- + and - poles of battery are oxidized and/or dirty
- Clean poles
• Battery has been damaged
- Replace the battery

2. Low charging current

• • and - poles of battery are oxidized and/or dirty
• Clean poles
• Battery is charged fully
  • Measure specific gravity

3. Excessive transformer noise

• Select Voltage 6V / 12V is set incorrectly
• Select correct voltage position
• Unstable position
  • Change position for proper placement

Check charged battery

On the basis of the specific gravity of the battery acid can be gathered if an battery is fully loaded or not. With the help of a specific gravitymeter the specific gravity can be appointed.

Empty battery: s.g. = 1.13 kg/dm ^4

Full battery : s.g. = 1.28 kg/dm ^3

CAUTION! The gas mixture is explosive. You must remove the power plug from the mains socket before connecting or disconnecting the battery.

5. MAINTENANCE

Always remove the plug from the mains socket when the battery charger is being serviced or cleaned. Never use any water or other liquids when cleaning the charger. Keep the cable and your battery charger clean. Some cleaners and solvents (petrol, thinner) can affect or dissolve plastic parts. These products contain a.o. benzene, trichloroethylene, chloride and ammonia.

CAUTION! To avoid electrical danger, the charger should be connected to a mains supply with good earthing and may not be subjected to rain or snow. Any damaged cables must be immediately replaced by a qualified specialist.

Defective batteries

- Damaged batteries which do not retain their charge.

It is often the case that batteries which are in very bad condition can no longer be charged; they need to be replaced because they do not retain their charge.

- Short circuited batteries.

If, after several hours the battery charger still does not indicate that the battery is

being charged, this usually means that one of the elements is short circuited. The battery needs to be replaced.

Malfunction

If your battery charger no longer functions as it should, this may be due to the following reasons:

• The clamp has been connected wrongly. Check if the right clamp is connected to the right terminal.
  • The safety switch is switched off.

Battery life

The life of your battery will be considerably longer if the following advice is taken:

• Check the liquid level of the battery every month and, if necessary, fill it up with distilled water.
• Clean the terminals of your battery regularly to prevent deposit. Put a little bit of vaseline on the terminals.
• If the vehicle is seldom used, the battery will discharge. Therefore it needs to be charged regularly to maximum capacity. In this way malfunctioning can be prevented.

If everything has been checked, and the battery charger still does not charge as it should, it needs to be taken to the Service address on the warranty card.

Environment

To prevent damage during transport, the appliance is delivered in a solid packaging which consists largely of reusable material. Therefore please make use of options for recycling the packaging.

Faulty and/or discarded electrical or electronic apparatus have to be collected at the appropriate recycling locations.

Warranty

For the conditions of warranty, please refer to the separately provided warranty card.

BATTERIELADEGERÄT

Charge / Off / Start

- 6V / 12V voltageselector is onjuist ingesteld

Charge / Off / Start

No.	Description				Position
400238	+ Clamp (red)	8
400239	- Clamp (black)	9
400240	Start / charge switch					11
400241	Voltage switch				12
400242	Function switch				13

Exploded view

CE

DECLARATION OF CONFORMITY Battery charger Start 75A

(GB) We declare under our sole responsibility that this product is in conformity and accordance with the following standards and regulations:
(D) Der Hersteller erklärt eigenverantwortlich, dass dieses Produkt den folgenden Standards und Vorschriften entspricht:
(NL) Wij verklaren onder onze volledige verantwoordelijkheid dat dit product voldoet aan, en in overeenstemming is met, de volgende standaarden en reguleringen:
(F) Nous déclarons sous notre seule responsabilité que ce produit est conforme aux standards et directives suivants:
(E) Declaramos bajo nuestra exclusiva responsabilidad que este producto cumple con las siguientes normas y estándares de funcionamiento:
(P) Declaramos por nossa total responsabilidade que este produto está em conformidade e cumpre as normas e regulamentações que se seguem:
(I) Dichiariamo, sotto la nostra responsabilità, che questo prodotto è conforme alle normative e ai regolamenti seguenti:
(S) Vi garanterar på eget ansvar att denna produkt upp-fyller och följer följande standarder och bestämmelser:
(FIN) Vakuutamme yksinomaan omalla vastuullamme, että tämä tuote täyttää seuraavat standardit ja säädökset:
(N) Vi erklærer under vårt eget ansvar at dette produktet er i samsvar med følgende standarder og regler:
(DK) Vi erklærer under eget ansvar, at dette produkt er i overensstemmelse med følgende standarder og bestemmelser:
(H) Felelősségünk teljes tudatában kijelentjük, hogy ez a termék teljes mértékben megfelel az alábbi szabványoknak és előírásoknak:

73/23/EEC, 89/336/EEC

Zwolle, 01-01-2008

I. Mönnink

CEO Ferm BV

It is our policy to continuously improve our products and we therefore reserve the right to change the product specification without prior notice.

Ferm BV • Lingenstraat 6 • 8028 PM • Zwolle The Netherlands