Axley

761-034 - Grill Axley - Free user manual and instructions

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USER MANUAL 761-034 Axley

natural_image Exterior view of a modern black ASX 190 electric grill with visible brand logo (no text or symbols on main body)

EN User instructions for LPG grill

Axley 761-034 - 1

Värna om miljön!

Care for the environment!

Must not be discarded with household waste! This product contains electrical or electronic components that should be recycled. Leave the product for recycling at the designated station e.g. the local authority's recycling station.

SE - Bruksanvisning i original

EN - Operating instructions (Translation of the original instructions)

Jula reserves the right to make changes. In the event of problems, please contact our service department.

www.jula.com

Tillverkare/ Produsent / Produenci/ Manufacturer

Jula AB, Box 363, 532 24 SKARA

Importör/ Importør/ Importer/ Importer

Date of production: 2015-12-11

© Jula AB

SVENSKA....4

SÄKERHETSANVISNINGAR....4

TEKNISKA DATA 5

BESKRIVNING 6

MONTERING 8

MONTERING AV GASBEHÄLLARE 8

HANDHAVANDE 9

UNDERHÄLL 10

FELSÖKNING....11

NORSK 13

SIKKERHETSINSTRUKSER....13

TEKNISKE DATA 14

BESKRIVELSE....15

MONTERING AV GASSBEHOLDER 17

BRUK 18

VEDLIKEHOLD 19

FEILS∅KING....20

POLSKI 22

ZASADY BEZPIECZEŃSTWA 22

DANE TECHNICZNE 23

OPIS 24

MONTAŻ BUTLI GAZOWEJ 26

OBSŁUGA 27

KONSERWACJA 28

WYKRYWANIE USTEREK 29

ENGLISH 31

SAFETY INSTRUCTIONS 31

TECHNICAL DATA 32

DESCRIPTION 33

FITTING THE GAS CYLINDER....36

OPERATION....36

MAINTENANCE 38

TROUBLESHOOTING 39

MONTERING/MONTAZ/INSTALLATION 40

SÄKERHETSANVISNINGAR

Nr.Betegnelse Antall Nr.Betegnelse Antall
1 Håndtak, lokk 1 stk. 14 Dryppskål 1 stk.Axley 761-034 - SÄKERHETSANVISNINGAR - 1Axley 761-034 - SÄKERHETSANVISNINGAR - 2
2 Brikke 2 stk. 15 Ventilhus, side-Axley 761-034 - SÄKERHETSANVISNINGAR - 3brennerAxley 761-034 - SÄKERHETSANVISNINGAR - 41 stk.
3 LokkAxley 761-034 - SÄKERHETSANVISNINGAR - 51 stk. 16 Holder,innstil-lingsbryterAxley 761-034 - SÄKERHETSANVISNINGAR - 64 stk.
4 Varmholdingsrist[SDY3]1 stk. 17 Innstillingsbry-terAxley 761-034 - SÄKERHETSANVISNINGAR - 74 stk.
5 FlammebeskyttelseAxley 761-034 - SÄKERHETSANVISNINGAR - 83 stk. 18 Sidebrenner1 stk.Axley 761-034 - SÄKERHETSANVISNINGAR - 9
6HovedbrennerAxley 761-034 - SÄKERHETSANVISNINGAR - 103 stk. 19 Venstre panel,vognAxley 761-034 - SÄKERHETSANVISNINGAR - 111 stk.
7GrillristerAxley 761-034 - SÄKERHETSANVISNINGAR - 122 stk.20Frontpanel,vognAxley 761-034 - SÄKERHETSANVISNINGAR - 131 stk.
8Håndtak med krokAxley 761-034 - SÄKERHETSANVISNINGAR - 141 stk. 21 Høyre panel,vognAxley 761-034 - SÄKERHETSANVISNINGAR - 151 stk.
9Hylle, venstreAxley 761-034 - SÄKERHETSANVISNINGAR - 161 stk.22PlastfotAxley 761-034 - SÄKERHETSANVISNINGAR - 172 stk.
10GrillAxley 761-034 - SÄKERHETSANVISNINGAR - 181 stk. 23 Bunnpanel,vognAxley 761-034 - SÄKERHETSANVISNINGAR - 191 stk.
11Rist til sidebrenner[Z7SZ]1 stk.24HjuldekselAxley 761-034 - SÄKERHETSANVISNINGAR - 202 stk.

Read the operating instructions carefully before use!

Please retain for future reference.

  • The LPG grill is only intended for outdoor use.
  • Do not move the LPG grill during use.
  • Never try to modify the LPG grill, as it can be dangerous and cause personal injury and property damage.
  • Parts that are sealed from the factory may not be changed by the user.

DANGER!

If there is a smell of gas:

  • Shut off the gas supply to the LPG grill.
    – Extinguish all flames, do not use electrical equipment.
  • Open the cover and ventilate the area.
    – Leak-test the gas pipes with soapy solution.
    – Immediately contact the gas supplier or the fire brigade if the smell of gas remains.

IMPORTANT! If these instructions are not followed, there is a risk of fire and/or explosion. It is the user's responsibility to ensure that the LPG grill is correctly assembled, installed and maintained. If all of the instructions are not followed, there is a risk of personal injury and/or property damage. Modifications to the LPG grill, improper use or failure to follow the instructions invalidates the guarantee.

WARNING

  • The LPG grill's parts may be hot. Do not let children near the LPG grill.
  • Do not store or use petrol or other flammable substances in the proximity of the grill.

Safety instructions

  • Leak-test all connections according to the instructions after every change of gas cylinder, or if the LPG grill has not been used for a longer time.
  • The LPG grill is only intended for household use and is not suitable for commercial use.
  • Never use a gas cylinder that displays signs of damage.
  • Do not store a reserve gas cylinder under or near the product.
  • Never use the LPG grill when you are tired or under the influence of drugs, alcohol or medication.
  • Never use charcoal, lighter fluid, lava stones, petrol, paraffin oil or alcohol in the LPG grill.
  • Petrol and other flammable substances may not be stored or used closer than 8 metres from the LPG grill.
  • The minimum distance from the LPG grill to combustible materials is 1 metre from the sides and the back. Do not use the LPG grill when carrying out construction using flammable materials.
  • Do not use the LPG grill if it is not completely assembled or if all parts are not correctly installed and tightened.
  • Clean the LPG grill carefully and check it regularly. Clean and check the hose before each use. Replace the hose before use if it shows signs of wear, damage or leakage.
  • Only use original spare parts. Use of other parts can be dangerous and invalidate the guarantee.

  • A working fire extinguisher must always be available during use. Oil or fat that burns cannot be extinguished with water. Use a class B or C powder-extinguisher or suffocate the fire with earth, sand or bicarbonate.

  • The LPG grill must stand on a solid surface and may not be used on boats or in recreational vehicles.
  • Never leave the LPG grill unattended when it is lit. Keep children and pets at a safe distance from the LPG grill when it is being used.
  • Do not move the LPG grill during use.
  • Always open the cover carefully and slowly. The heat and the steam from under the cover can cause burns.
    • Always put the gas hose as far away from hot surfaces and dripping fat as possible.
  • Keep hoses away from the grill's hot parts.
  • Close the valve on the gas cylinder once you are finished using it.
  • The grill surfaces must never be completely covered over.
  • Do not block the ventilation openings in the cover.
  • Use protective gloves when handling hot parts.

Read these instructions carefully before assembly and use.

  • Assemble the LPG grill on a large, clean surface. Look at the list of parts and the assembly illustrations. Assembly requires two persons.
    • Always use protective gloves.
  • Carry out assembly on flat, hard surface without holes or chinks so that there is no risk of losing small parts and assembly parts.
  • Do not assemble or move the LPG grill on soft floors or carpets that can be damaged.
  • Go through the steps in the set order for correct assembly.
  • Remove all protective plastic before assembly.
  • Do not force pieces together as this can cause personal injury and/or damage to property.
  • First use your fingers to tighten all assembly parts. When an assembly step is complete, you can go back and tighten the parts with tools.

IMPORTANT! Handle all parts carefully in order to avoid cutting injuries.

TECHNICAL DATA

Injector size Main burner 0,91 mm
Injector size Side burner 0.90 mm
Gas categori I3B/P(30)
Power Main burner 10,5KW (750g/h)
Power Side burner 3,5kW(255g/h)
Total power 14KW (1005g/h)
Type of gas G30 Butan, G31 propan
Gas pressure 30 mbar

DESCRIPTION

Exploded view diagram of a portable stove with numbered parts for identification

No.Name Number No. Name Number
1Handle, cover 1 14 Drip pan 1Axley 761-034 - DESCRIPTION - 2Axley 761-034 - DESCRIPTION - 3
2Washer 2 15 Valve housing,Axley 761-034 - DESCRIPTION - 4side burnerAxley 761-034 - DESCRIPTION - 51
3Cover 1 16 Holder, gasAxley 761-034 - DESCRIPTION - 6control knobAxley 761-034 - DESCRIPTION - 74
4Warming rackAxley 761-034 - DESCRIPTION - 8 1 17 Gas control Axley 761-034 - DESCRIPTION - 9knobAxley 761-034 - DESCRIPTION - 104
5Flame guardAxley 761-034 - DESCRIPTION - 11 3 18 Side burner Axley 761-034 - DESCRIPTION - 12
6Main burnerAxley 761-034 - DESCRIPTION - 133 19 Left panel, trolley Axley 761-034 - DESCRIPTION - 141
7Grill grateAxley 761-034 - DESCRIPTION - 15220Front panel, trolley Axley 761-034 - DESCRIPTION - 161
8Handle with hooksAxley 761-034 - DESCRIPTION - 171 21 Right panel, trolley [GTY2]1
9Shelf, leftAxley 761-034 - DESCRIPTION - 18122Plastic foot Axley 761-034 - DESCRIPTION - 192
10GrillAxley 761-034 - DESCRIPTION - 201 23 Bottom panel, trolley Axley 761-034 - DESCRIPTION - 211
11Grate for side burnerAxley 761-034 - DESCRIPTION - 221 24 Wheel cover Axley 761-034 - DESCRIPTION - 23
12 Shelf, right 1 25 WheeAxley 761-034 - DESCRIPTION - 24Axley 761-034 - DESCRIPTION - 25
13 Holder for drip pan1

Assembly parts

Name Dimensionion Part Number
AA M5 x 12 8Axley 761-034 - DESCRIPTION - 26
BB M4 x 10 2Axley 761-034 - DESCRIPTION - 27
CC ST5 x 8 8Axley 761-034 - DESCRIPTION - 28
DDM10 x 75Axley 761-034 - DESCRIPTION - 292
EED10[WKAT]2
FFM10[H8ZV]2
  • Use a standard G30/G31 gas cylinder with an external thread valve.
  • Use a standard length hose, at most 1.5 metres. The entire hose must be well-visible so that it can be checked after fitting.

WARNING Only use regulators and gas cylinders recommended by the manufacturer. It is dangerous to use another regulator and invalidates the guarantee.

Connecting the gas cylinder

  • Before connecting, check that the gas cylinder's connection, regulator, burner and burner ports are free.
  • Connect the gas hose to the cylinder by screwing the knob clockwise as far as it goes. Check that the hose has not become twisted.

Disconnecting the gas cylinder

  • Before disconnecting, check that the gas cylinder's valve is closed.
  • Disconnect the gas hose from the gas cylinder by screwing the knob counter-clockwise until it loosens.
    • Always carry out a leak test after connecting.

DANGER! Do not replace the gas cylinder in the vicinity of a source of ignition.

Leak test (may only be carried out in a well-ventilated area)

  • Check that all the gas control knobs are closed.
  • Open the gas valve.
  • Check all the system's gas connections, including all valve connections, hose connections and regulator connections, by rubbing soapy solution on them.
  • Bubbles form where there are any leaks. Close the gas valve and tighten the leaking connection. Repeat the test. If bubbles form again, close the gas valve and contact the retailer. Do a leak test once a year and after each time the gas cylinder has been removed or replaced.

NOTE! NEVER carry out a leak test with the help of an open flame.

OPERATION

WARNING

  • Before each use, check that the LPG grill is correctly assembled.
  • Leave at least 1 metre of free space around the grill during use.
  • Never use the grill indoors or in an enclosed area.
  • Do not block the flow of ventilation air around the grill.

Before igniting

Check the gas hose before the gas valve is opened. Immediately replace the hose if it shows signs of wear or damage. Leak test before use. Do not use the grill if there is a smell of gas.

Preparation

If you want to prevent food from sticking to the grate, you can rub a small amount of cooking oil on it before each time you grill.

NOTE! The grill's colour might change somewhat the first time you use the grill. This is normal.

Ignition

  1. Read these instructions before igniting.
  2. Open the cover.
  3. Check that all knobs are in position •.
  4. Connect the regulator to the gas cylinder's valve and open the valve.
  5. Press in and turn the gas control knob counter-clockwise to about position 1/4 until a clicking sound is heard and the burners are ignited.
  6. Set the desired flame size between positions 1/4 and 1/2.

If the grill does not ignite after several attempts, it can be ignited manually as described below.

  1. Open the cover.
  2. Check that all gas control knobs are in position •
  3. Slowly open the gas valve or the regulator if it is not already open.
  4. Put a match in the match holder.
  5. Insert the holder with the lit match through the grate to the burner you wish to ignite.
  6. Press in and turn the gas control knob to position 1/2.
  7. If the burner does not ignite within 5 seconds, turn the gas control knob to position • . Wait 5 minutes for the gas to disperse and try again.
  8. When the burner is ignited, turn the gas control knob to the desired position.

After grilling

When finished grilling, turn all the burners to position HI and let them burn for 5 minutes. This burns off food residue left over from grilling and makes it easier to clean the grill. The cover must be open throughout this step. When you are finished, turn all the gas control knobs completely clockwise to off-position and shut off the gas supply at the cylinder. Wait until the grill has sufficiently cooled before you close the cover.

Tips

  1. On the upper grate (warming rack) you can keep cooked food warm, toast bread or cook food in aluminium foil.
  2. Use the side burner as a normal kitchen oven for cooking, browning or frying.
  3. For the side burner, a cooking pot with a bottom diameter of 160-240 mm is recommended.
  4. The risk of high flames is reduced if you use lean meat and avoid high temperatures.
  5. More delicate food, such as fish and greens, should be packed in aluminium foil and grilled indirectly or placed on the upper grate (warming rack).
  6. Use long grill thongs or a grill turner instead of a fork to turn the meat, so that the juices do not seep out.
  7. When you grill directly on the grate, you can set the burners to different levels so that food requiring different inner temperatures can be cooked at the same time.
  8. Use the liquid holder to reduce the risk of flames and to get a juicier meat. Before you begin grilling, remove the grate and put a robust, shallow cooking pan directly on the burners. Fill it halfway with water, fruit juice or another flavoured liquid. Put the grate back in place and put the food over the pan.
  9. Rotating skewers, grill baskets, vertical chicken holders and other accessories can vary grilling, reduce cooking times and simplify cleaning up afterward.
  10. Clean the grate with a grill brush after completed grilling. Use protective gloves and carefully remove deposits while the grates are still warm.
  11. Let the grill cool after each use. Grease the clean grates with a thin protective layer of cooking oil. Empty the drip pan, wipe the grill externally with a mild cleaning agent and cover the grill with suitable protection.

MAINTENANCE

Clean the grill after each use and if it has stood unused for a longer period.

NOTE!

  • The grill and all parts much have properly cooled down before cleaning.
  • Never throw water on the grill while the surfaces are still hot.
    • Always use protective gloves when handling hot parts.

Grill grate

Clean the grill grate with warm, soapy water. Remove food residue with a mild cleaning agent and a soft sponge. Rinse the grate and let it dry thoroughly.

Maintaining the burners

For normal use, it is enough to burn off deposits after grilling in order to keep the burner clean. The burner should be removed and cleaned once a year or more often if there is a lot of deposits. Check that there are no blockages (debris, insects) in the burner ports or the burner pipes. Clean the pipes with a pipe cleaner. Use a steel brush to remove corrosion. Make sure that the burner pipes are positioned correctly above the valve outlets when you put the burner back into place.

Grill

Regularly scrape off grease from the grill with a soft plastic or wooden scraper. All grease does not have to be removed from the grill. Clean as needed with warm water and washing-up liquid and a soft rag or nylon dish brush. Remove the grill surfaces and the burners before thoroughly cleaning. The gas control knobs and the manifold must not be immersed in water. Check that the burners work correctly after reassembly. Check all screw connections once a year and tighten as needed. Cover the grill if it is outdoors for long periods, especially in winter.

Storage

Store the grill in a dry, cool place. Cover the burners with aluminium foil so that insects and other debris do not collect in the burner ports. If the product is stored indoors, the gas cylinder must be disconnected. Do not store the gas cylinder indoors. The gas cylinder must always be stored outdoors, out of the reach of children, in a dry, well-ventilated area, isolated from heat or ignition sources.

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE SOLUTION
The burner cannot be ignited with the igniter. Thethe battery is flat. Replace the AA battery.
Cables or electrodes are covered by food residue.Clean the cables and/or electrodes with alcohol.
Electrode and burner are wet. Wipe them with a rag.
Electrode is damaged – sparks in the damaged area.Replace the electrode.
Cable loose or disconnected. Connect the cable orreplace the electrode/cable.
The cable short-circuits (sparks form between the igniter and the electrode).Replace the ignition cable/electrode.
Defective igniter. Replace the ignition cable/electrode.
The burner will not ignite with a match. No gas flow.Check if the gas cylinder is empty. If the gascylinder is empty, replace or refill it, or read more under "Sudden reduction of gas flow or flame height".
Connection nut and regulator incorrectly connected.Turn the connection nut one half to a three-quarter turn toward stop. Turn only by hand, do not use tools.
Blockage of gas flow. Clean the gas hose. Check that the hose is not bent or folded.
Cobwebs or insect nests in the burner pipe. Clean the burner pipe.
Burner ports are clogged or blocked. Clean the burner ports.
Sudden reduction of gas flow or flame height.Gas cylinder is empty.Replace or refill the gas cylinder.
Excessive flow, safety device may have been triggered.Turn the gas control knob to off-position, wait 30 seconds and ignite the grill. If the flames are still low, reset the safety device by turning the gas control knob to the off-position and close the gas valve. Disconnect the regulator. Turn the gas control knob to position HIGH and wait 1 minute. Turn the gas control knob to the off-position, connect the regulator and leak-test the connections. Open the gas valve slowly, wait 30 seconds and ignite the grill according to the ignition instructions.
Irregular flame, the flame does not run along the whole burner.Burner ports are clogged or blocked. Clean the burner ports.
The flame is yellow or orange.A new burner may have oil residue from manufacturing.Let the grill burn for 15 minutes with the cover closed.
Cobwebs or insect nests in the burner pipe. Clean the burner pipe.
Food residues, grease or salt on the burner.Clean the burner.
The valve is not directed toward the injector pipe.Check that the burner pipe is correctly connected to the injector.
The flame dies out. Strong or gusty wind.Do not use the grill in strong wind.
Low gas level.Replace or refill the gas cylinder.
The flow limiter valve has been triggered. Adjust (lower) the temperature.
Long-lasting grease fire.Grease has run down from the food and built up on the burner system.Turn the gas control knob to off-position and close the gas valve. Close the cover and let the flame burn out. When the grill has cooled, remove all parts and clean them.
Backfire (fire in burner pipe).Burner and/or burner pipe is blocked.Clean the burner and/or clean the burner pipe.
The inside of the cover is peeling.The cover is made of stainless steel and is not painted.Grease build-up has burned and peeled. Clean carefully.

1
19 26 22

2

DD x 2 M10 x 75
EE x 2 D10
FF x 2 M10

24 25 FF EE DD 21

3
21 23 CC 19

CC x 4 ST5 x 8

Axley 761-034 - Storage - 4
4

CC 20 8

CC x 4 ST5 x 8

Axley 761-034 - Storage - 6

5
10 3 10 19 AA 21 AA

M5 x 12

AA x 4
Axley 761-034 - Storage - 8
6

5mm 5mm

7
M5 x 12 AA AA

AA x 4
Axley 761-034 - Storage - 11

8
18 17 BB x 2 M4 x 10 16

Axley 761-034 - Storage - 13

Axley 761-034 - Storage - 14

11
3-5mm

12

M6 Ø6 Ø6 M6 8 Ø6 9

13

Technical diagram of a mechanical assembly with numbered components labeled 13 and 14

14

Technical diagram of a 11-pin electric grill with numbered parts labeled for identification.

15
Axley 761-034 - Storage - 19

16
Axley 761-034 - Storage - 20

natural_image Line drawing of a simple gas stove with handlebars and wheels (no text or symbols)

Axley 761-034 - Storage - 21

natural_image Line drawing of a simple gas stove with handlebars and wheels (no text or symbols)

CE

EC DECLARATION OF CONFORMITY

EG FÖRSÄKRAN OM ÖVERENSSTÄMMELSE

EF SAMSVARSERKLÆRING

DEKLARACJA ZGODNOŚCI WE

Axley 761-034 - DEKLARACJA ZGODNOŚCI WE - 1

Jula AB, Box 363, SE-532 24 SKARA, SWEDEN

Gas Appliance Directive (GAD) 2009/142/EC

EN 498:2012, EN 484:1998

Where applicable, name and address of the notified body involved: Där tillämpbart, namn och adress hos involverat kontrollorgan: Når det kreves, navn og adresse til det aktuelle meldte organet: Jeśli ma zastosowanie - nazwa i adres organu kontrolnego:

IMQ S.p.A.

This product was CE marked in year -12

Skara 2015-11-30

Axley 761-034 - DEKLARACJA ZGODNOŚCI WE - 2

Stefan Rundberg

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Product information

Brand : Axley

Model : 761-034

Category : Grill