BGM1001 - Orbital sander Ferm - Free user manual and instructions

Type de produit	Belt and disc sander
Modèle	BGM1001
Marque	Ferm
Pression acoustique	71 dB(A)
Dimensions de la bande	100 x 915 mm
Diamètre du disque	150 mm
Grain du papier abrasif	P60 (grossier), P100 (moyen), P150 (fin)
Matériau du châssis	Fonte et acier
Fonctions	Ponçage à bande et à disque, réglage vertical de la bande, table inclinable, guide à onglet
Sécurité	Lunettes de sécurité, masque anti-poussière, éviter les rallonges longues, maintenir le câble éloigné
Entretien	Nettoyer les fentes de ventilation, pas de lubrification nécessaire
Pièces détachées	Disponibles, références dans la notice (ex. roulement 6201ZZ, galet, etc.)
Réparabilité	Vue éclatée et liste de pièces fournies
Accessoires inclus	Bande abrasive, disque abrasif, guide, table, équerre à onglet

Frequently Asked Questions - BGM1001 Ferm

Comment remplacer la bande abrasive ?

Débranchez la machine, poussez la poignée de serrage complètement à droite pour détendre les rouleaux, retirez l'ancienne bande, placez la nouvelle en respectant le sens de rotation (flèche), puis repoussez la poignée à gauche pour tendre. Assurez-vous que la bande tourne parallèle à la plaque d'appui.

Comment ajuster le parallélisme de la bande ?

Tournez le rouleau transporteur avec l'écrou papillon du rouleau droit jusqu'à ce que la bande tourne parallèlement à la plaque d'appui.

Quels grains de papier utiliser pour le ponçage ?

Utilisez du grain P60 pour l'ébauche (enlèvement de matière), P100 pour le ponçage intermédiaire, et P150 pour la finition.

Comment utiliser le guide à onglet ?

Placez le guide à onglet sur la table de travail. Il permet de définir un angle de ponçage précis. Serrez la molette pour fixer l'angle.

Comment nettoyer la ponceuse ?

Débranchez la machine. Brossez-la avec une brosse pour enlever la poussière. N'utilisez jamais d'eau ou de liquides agressifs. Gardez les fentes de ventilation propres.

Quelles précautions de sécurité observer ?

Portez des lunettes de sécurité et un masque anti-poussière. Évitez les rallonges longues. Tenez le câble d'alimentation éloigné des pièces en mouvement. Ne touchez pas les surfaces abrasives en fonctionnement.

Comment poncer de longues pièces ?

Retirez le guide latéral pour permettre le passage de pièces plus longues que la machine. Tenez fermement la pièce et guidez-la le long de la bande.

Comment utiliser la bande en position verticale ?

Desserrez les deux écrous à l'avant autour de l'arbre du rouleau gauche avec une clé, remontez la bande à la position souhaitée, puis resserrez les écrous. La table peut être installée à gauche pour servir de support.

Comment changer le disque abrasif ?

Le disque est auto-adhésif ou à velcro. Décollez l'ancien disque et placez le nouveau en centrant bien. Le diamètre standard est de 150 mm.

Que faire si le moteur chauffe trop ?

Vérifiez si les fentes de ventilation ne sont pas obstruées par la poussière ; nettoyez-les. Si le problème persiste, le moteur est peut-être défectueux ; faites-le réparer par un revendeur Ferm agréé.

USER MANUAL BGM1001 Ferm

Product: Ferm Beltsander

Type BS-702, Article number 330702

Ferm, Genemuiden, The Netherlands

Sound pressure level L_pa

71 dB(A)

SERIAL NUMBER

The serial number on the machine consists of the following elements.

Serial nr.

ORDER NUMBER/YEAR OF CONSTRUCTION

READ THIS MANUAL CAREFULLY BEFORE USING THE BELTSANDER!

I. SPECIFIC SAFETY RULES

BEFORE USING THE MACHINE:

1. The following points need to be checked:
2. Do the connecting voltage of the machine correspond with the mains voltage;
3. Are the mains lead and the mains plug in a good condition; strong, without travels or damages.
4. For functional reasons the turning parts of this machine are not covered. Therefore it is of utmost importance to be careful. Hold the workpiece firmly, to prevent it from slipping from your hands. Never touch the sanding surfaces of a working machine with your hands.
5. Avoid the use of long extension cables.
6. If necessary, secure the sanding machine with screws.
7. Always keep the mains cable away from moving parts of the machine;
8. Usesafetygoggles;
9. Use a dust mask.

1. defective mains plug, mains line or damage to the mains line;

2. defective switch:

3. smoke or bad smell caused by scorched isolation.

2. INSTALLATION

Avoid the use of long extension cables. If necessary, secure the sanding machine on a working bench with help of screws through the holes in the feet of the machine frame. Do not forget to leave enough space around the machine for the workpieces to be sanded.

3. DESCRIPTION

This machine combines all the advantages of a horizontal and a vertical belt sander with chose of a disc sander. Its sturdy construction in cast iron and steel makes the machine suitable for every sanding job.

4. BEFORE PUTTING THE MACHINE INTO OPERATION

1. Machine frame;
2. Motor:
3. Roller stop and parallel stop:
4. Clamping handles:
5. Transportroller:
6. Sanding belt:
7. Fence:
8. Drive roller:
9. Aluminium disc
10. Sanding disc;
11. Work plate:
12. Mitrescale:
13. Supporting arm.

ASSEMBLY

• Put the machine frame on its head and press the four rubber stops into the foot of the frame.
• Machine frame, aluminium disc (10) and work plate (12) are supplied in separate packaging.
• Push the aluminium disc on the shaft and fasten the

AVAILABLE SPARE PARTS FOR BS-702

REF.NR.DESCRIPTION FERM NR.
4 BALL BEARING 6201 ZZ 806201
5 DRIVE ROLLER 402800
12 ADJUSTMENT BOLT 402801
14 IDLER ROLLER 402802
17 PLATE TABLE 402803
21 DRIVE PULLEY 402804
23 MOTOR 402805
27 BASE PLATE 402806
28 SWITCH 402807
30 BAR		402809
31 ADJUSTMENT BLOCK		402810
32MOTOR PULLEY		402811
33V-BELT M21		402812
36 ALUMINIUM DISC		402815
39 TABLE BRACKET		402816
40 TABLE TILT TRUNION		402817
41 MITRE BAR		402818
42 KNOB/BOLT FOR MITRE BAR		402819
46 TABLE		402820
47 MITRE GAUGE 402821
49 SHAFT FOR DRIVE ROLLER		402822
51 SHAFT FOR IDLER ROLLER		402823
52 BALL BEARING 6201 ZZ 806201
56 INDICATOR		402824
78 CAPACITOR (6 μF=450 VAC)		402825
77	RUBBER FOOT 402826

EXPLODED VIEW

disc with the socket bolt in the side of the disc.

• Place the work plate (12) with the shaft in the machine frame and secure the work plate with the bolt in the side of the machine frame. Check with a 90° sash angle on the work plate and against the sanding disc if the angle is exactly 90°.
• If necessary, adjust this angle with the calibration indicator.
• The mitre scale (13), which is also supplied separately, can be placed on the work plate (13). With the use of this mitre scale the angle of grinding can be determined precisely.
• The fence (8) for the belt sander can be placed behind the uppermost bolt of the V-belt guard. In this way the workpiece can be held firmly against the belt, without great hazards.

To prevent the workpiece or your fingers from getting caught between the work plate (12) and the sanding disc (11), the space between work plate (12) and sanding disc (11) must not exceed 1.6 mm.

THE CHOICE OF SANDING PAPER

With coarse sanding paper (P 60) generally most of the material can be removed, and fine sanding paper (P 150) is then used for finishing. An uneven surface is first treated with coarse sanding paper and sanded until it is even. Subsequently medium-coarse sanding paper (P 100) is used to remove the scratches caused by the first type of paper used. Fine sanding paper (P 150) is used for finishing. The sanding needs to be continued until the surface is smooth.

THE PLACING OF THE SANDING PAPER (SEE FIG. 2)

When the sanding machine is held with the sanding disc turned towards you, the sanding belt moves from right to left along the upper part of the machine. Because of this turning direction the workpiece will be pressed against the right side of the fence. An arrow on the inside indicates the right direction of running of the sanding belt (see drawing). If no direction is indicated, the sanding belt must be placed in such a way that the elevated part of the seam is placed into the turning direction of the belt. So it is very important that the sanding belt is placed in the correct way. The machine uses standard 100 x 915 mm sanding belts (nr 7):

• Remove the plug from the mains socket;
• Push the clamping handle completely to the right
  to take away the tension of the transport rollers;
• Push the sanding belt along both of the transport.
• Push the clamping handle completely to the left
• Push the clamping handle completely to the here. Now the sanding belt should be completely right.
• Turn the transport roller exactly in a right angle to
  the direction of the sanding belts with the use of the winged nut at the right roller. The direction of

running of the belt is adjusted correctly if the sides of the sanding belt are running parallel to the bearing plate.

THESANDINGDISC

Paper or "velcro" plates are used for the sanding disc. The standard diameter is 150 mm. The plates are self adhesive.

VERTICAL PLACING OF THE SANDING BELT (SEE FIG. 4)

For more flexibility of the sanding belt its bottom side can be used, because there is no bearing plate. For an easy reach of this bottom side the sanding belt can be placed in vertical position:

• Loosen the two nuts (1) at the front of the sanding machine, around the left transport roller shaft, with the use of an open-end spanner;
• Push the sanding belt up in the position desired;
• Fasten the two nuts (1) again;
• The workpiece can now rest on the worktop instead of on the sanding belt;
• The work plate which is used for the sanding disc can now be pushed with the shaft into the hole of the machine frame, at the left side of the sanding machine;
• Fasten the bolt at the back of the machine;
• The work plate can now be used as support for the sanding of the work piece against the sanding belt.

• Press the switch into position 'I' to put your sanding machine into operation.
• To switch off the machine the same switch needs to be pressed to position '0'.
• Always keep the mains cable away from moving parts.
• There is no need to apply any pressure with the workpiece, because this only slows down the speed of the sanding disc.

The sanding belt and disc supplied with this sanding machine are suitable for the sanding of metal, wood or synthetic surfaces. The workpiece should always be held firmly during sanding. No extra pressure is needed. Guide the work piece up and down over the sanding belt, in order to prevent the sanding belt and plate from wearing through in one place. Round objects can be sanded at the ends of the sanding belt (see Fig. 3). Work pieces which are longer than the sanding machine can be sanded by removing the fence.

NB: To prevent splintering, wood always needs to be sanded in the longitudinal direction of the grain.

To treat a very soft surface, there is a very handy method to 'bring the particles to the surface'. This is done as follows: wet the already sanded surface with a cloth or sponge and let it dry well. Some wood fibres will swell up more than others, which leads to a rougher surface than before. Now the higher particles are treated with fine sanding paper, the results a remarkably smooth surface. This method should not be applied with varnish wood, however, because the varnish may come loose because of the moisture.

7. MAINTENANCE

While maintaining and cleaning the machine pull the plug from the mainssocket. Never use water or other agressive liquids to clean the machine. Clean the machine by brushing it with a brush.

PERIODIC MAINTANCE OF THE BELT SANDER WILL PREVENT UNNECESSARY PROBLEMS!

I. Keep the ventilation slots of the machine clean to prevent overheating of the motor.

1. There is no need to lubricate the transport rollers of the machine.

8. MALFUNCTION

Below we have listed a number of possible causes and corresponding solutions in case the machine does not function as it should:

I. The electromotor getshot.

The cool ventilation slots in the motor are stopped up with dirt:

- clean the cool ventilation slots.

The motor is defective:

- Have your sanding machine repaired or checked at your local Ferm dealer.

2. The connected machine does not work.

Interruption in the mains connection

- Check mains connection for fracture;

- Have your sounding machine repaired! checked at your local Ferm dealer.

C DECLARATION OF CONFORMITY (GB)

We declare under our sole responsibility that this product is in conformity with the following standards or standardized documents

EN61029-1

EN55014, EN61000-3-2, EN61000-3-3, EN55104

in accordance with the regulations:

89/392/EEC

73/23/EEC

89/336/EEC

from 01-03-2003

GENEMUIDEN NL

W. Kamphof

Quality department

Simple line drawing of a cylindrical object with directional arrows indicating flow or movement (no text or symbols)

Technical line drawing of a mechanical device with labeled components, no readable text or symbols present

Technical line drawing of a mechanical component labeled Fig. 3 (no text or symbols on the diagram itself)

ÉCLARATION DE CONFORMITÉ (F)

CERKLÆRING AV ANSVARSFORHOLD (N)

fra 01-03-2003 GENEMUIDEN NL W. Kamphof Quality department

DK Dansk

a partir de 01-03-2003 GENEMUIDEN NL W. Kamphof Quality department

TILBEH∅R (SEFIGUR I)

1. Chassis

2. Motor

3. Førings- og parallelstiller

4. Spennhändtak

5. Føringsrulle

6. Slipebând

7. Sidestiller

8. Drivrulle

9. Aluminiumskive

10. Slipeskive

11. Arbeidsbord

12. Gradskala

13. Bærearm

MONTERING

4. INNAN MASKINEN TAS I DRIFT

DRIFT(SEFIG.1)

1. Maskinram;

2. Motor;

3. Styr- och parallell-änhallsplatta;

4. Spännhandtag

5. Spyrulle:

6. Stryn, 6. Sliphonds

7. Slipboard;

8. Langdstod

9. DVMFulie

10. Aluminiumskiva;

11. Slipskiva;

12. Arbetsblad:

13. Gerinelåda:

14. Bärarm.

MONTERING