HI 480 - Tour Cocraft - Free user manual and instructions

Product Type	Impact Wrench (Electric)
Brand	Cocraft
Model	HI 480
Supply Voltage	230 V ~ 50 Hz
Input Power	1020 W
No-Load Speed	2400 rpm
Max Torque	480 Nm
Socket Fitting	1/2" square drive
Included Sockets	17, 19, 21, 22 mm (6-point impact)
Power Cable Length	3 m rubber cable
Weight	3.5 kg
Sound Pressure Level (LpA)	100 dB(A), K=3 dB(A)
Sound Power Level (LwA)	111 dB(A), K=3 dB(A)
Vibration Level (ah)	18.9 m/s², K=1.5 m/s²
Safety Features	Forward/reverse trigger switch; safety goggles and ear defenders required
Maintenance	Clean with mild detergent; keep ventilation slots clear; store dry and cool
Recommended Use	Loosening and tightening wheel nuts/bolts (vehicle)
Torque Limitation	Use torque bar (sold separately) to prevent overtightening
Included Accessories	4 impact sockets (17, 19, 21, 22 mm)
Compliance	CE, Machinery Directive 2006/42/EC, EMC 2014/30/EU, Low Voltage 2014/35/EU

Frequently Asked Questions - HI 480 Cocraft

How do I loosen a wheel nut with the HI 480?

Select a suitable impact socket (included sizes: 17, 19, 21, 22 mm) and attach it to the 1/2" drive. Ensure the socket fully covers the nut. Grip the tool with both hands and pull the upper part of the trigger (forward/reverse switch) for anticlockwise rotation. Do not run for more than 15 seconds continuously. If the nut does not loosen, switch direction briefly then try again.

What safety precautions should I take?

Always wear safety glasses and ear defenders. Keep the work area clean and well-lit. Do not use near flammable materials. Ensure the vehicle is securely parked (handbrake engaged, gear in Park or first gear, wheels chocked). Never place body parts under a vehicle supported only by a jack.

Can I use regular chrome sockets?

No. Only use impact sockets designed for impact wrenches. Chrome-plated sockets can fracture and cause serious injury. The included sockets are 6-point impact sockets suitable for the tool.

How do I tighten wheel nuts to the correct torque?

Screw nuts by hand at least 3 full turns. Use the impact wrench in clockwise mode to snug them. Then, use a torque wrench (not included) to tighten to the vehicle manufacturer's specification. Always follow the specified tightening pattern (e.g., cross pattern for 4- or 5-bolt wheels).

What is the maximum torque of this impact wrench?

The maximum torque is 480 Nm. However, when tightening wheel nuts, a torque bar should be used to prevent overtightening. The tool alone can exceed safe torque values for vehicle wheels.

How do I change the direction of rotation?

The trigger switch has two positions: pull the upper part for anticlockwise (loosening), and the lower part for clockwise (tightening). The tool will not start if the trigger is not fully pressed.

What maintenance does the impact wrench require?

Unplug before cleaning. Wipe with a damp cloth using mild detergent. Keep ventilation slots free of debris. Store in a cool, dry place. Check sockets for damage and replace if worn.

Can I use an extension cord?

Yes, but only use an extension cord rated for outdoor use and suitable for the tool's power (1020 W). Ensure the cord is not damaged and does not create a trip hazard.

What should I do if the tool does not start?

Check that the plug is securely connected to a live wall socket. Inspect the power cord for damage. If the cord is damaged, it must be replaced by a qualified electrician. If the tool still does not work, contact customer service.

Is the HI 480 suitable for other tasks besides wheel nuts?

The tool is designed for automotive work such as loosening and tightening wheel nuts/bolts. It can be used for other bolting applications where impact torque is needed, but ensure the socket and application are appropriate. Always follow safety instructions.

USER MANUAL HI 480 Cocraft

Read the entire instruction manual carefully and make sure that you fully understand it before you use the equipment. Keep the manual for future reference.

Viktig information:

Original instructions

Bruksanvisning i original

Originalbruksanvisning

Please read the entire instruction manual before using the product and then save it for future reference. We reserve the right for any errors in text or images and any necessary changes made to technical data. If you have any questions concerning technical problems please contact our Customer Services.

Safety

General safety instructions for power tools

Warning: Read all the instructions. Failure to comply with the following instructions can lead to electric shocks, fires and/or serious injury. The term “power tool” in the warning text below refers to your handheld mains operated or battery operated tool.

SAVE THESE INSTRUCTIONS.

1) Work area

a) Keep the work area clean and well illuminated. Cluttered and poorly lit areas invite accidents.
b) Do not use power tools in explosive environments, e.g. near to flammable liquids, gases or dust. Power tools create sparks which may ignite dust or fumes.
c) Keep children and bystanders away from the area where you are using the power tool. Distractions can cause you to lose your concentration and control.

2) Electrical safety

a) The power tool's plug must fit correctly into the wall socket. Never modify the plug in any way. Never use an adaptor plug together with earthed power tools. Unmodified plugs and matching outlets will reduce the risk of electric shocks.
b) Avoid physical contact with earthed objects such as pipes, radiators, ovens and refrigerators. There is an increased risk of electric shock if your body is earthed.
c) Do not expose the power tool to rain or other wet conditions. Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the mains lead. Never use the lead for carrying, pulling or unplugging the power tool. Keep the lead away from heat, oil, sharp edges and moving parts. Damaged or tangled leads increase the risk of electric shock.

e) When using power tools outdoors, use an extension lead that is suitable for this purpose. The use of an extension lead designed for outdoor use decreases the risk of electric shocks.
f) If using the power tool in a wet environment is unavoidable, a wall socket equipped with a portable residual current device (RCD) should be used. Use of a RCD significantly reduces the risk of electric shock.

3) Personal safety

a) Pay attention to what you are doing and use common sense when using power tools. Never use power tools if you are tired or under the influence of drugs, alcohol or medication. One moment of inattention while using a power tool may result in serious injury.

b) Wear protective clothing. Always wear safety glasses. Using protective clothing such as dust masks, non-slip safety shoes, helmets and ear defenders decreases the risk of injury.

c) Avoid accidental starts. Make sure that the power switch is set to OFF before plugging the power tool into a wall socket, fitting the battery or picking up/carrying the power tool. Never carry a power tool with your finger on the trigger and never connect the power tool to a wall socket when the switch is set to ON, as this may result in bodily injury.

d) Remove all service tools/keys before switching on the power tool. A service tool left on a rotating part of the power tool may result in personal injury.

e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

f) Wear suitable clothing. Do not wear loose-fitting clothing or jewellery. Keep hair, clothes and gloves away from moving parts. Loose-fitting clothes, jewellery or long hair could become caught in moving parts.

g) If equipment for the extraction and collection of dust is available, make sure it is connected and properly used. Use of dust collection equipment can reduce dust related hazards.

4) Use and maintenance of the power tool

a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer if used at the rate for which it was designed.

b) Never use the power tool if the power switch does not switch the tool on and off. Any power tool that cannot be controlled by the power switch is dangerous and must be repaired.

c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories or storing the power tool. These precautions reduce the risk of the power tool starting unexpectedly.

d) Store power tools that are not being used out of children's reach. Do not allow people who are unfamiliar with the tool or its functions to operate it. Power tools are dangerous in the hands of untrained users.

e) Maintain power tools. Check for misalignment, binding of moving parts, broken parts or anything else which might affect the operation of the power tool. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

g) Use the power tool and any accessories in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for a purpose other than that for which it is intended could result in a dangerous situation.

5) Service

a) Repairs and service should only be performed by qualified tradesmen, and only with original spare parts. This guarantees that the safety of the power tool is maintained.

Specific safety instructions for impact wrenches

• Warning: Use only sockets and accessories designed to be used with the impact wrench. Chrome-plated sockets and accessories are only designed for hand tools and MUST NOT be used for impact wrenches. These can fracture and cause bodily harm.
• Always unplug the impact wrench before changing sockets. Unintended starts pose a risk for hand injury.
• The mains lead should be checked regularly. Never use the impact wrench if the mains lead or plug is damaged.
• If the mains lead is damaged in any way it must be replaced by a qualified electrician.
• Any extension leads used must be designed for outdoor use. Using a non-compliant extension lead poses a serious danger.
• Protect the impact wrench from rain or moisture.
• Unplug the impact wrench from the mains when not in use.

- Checklist for avoiding accidents:

• Ensure that the user and any bystanders wear safety glasses and ear defenders.
• Use only sockets and accessories designed to be used with the impact wrench.
• Check that all sockets are intact and undamaged before use.

Note: When tightening wheel nuts/bolts, a torque bar with the correct torque setting should be inserted between the impact wrench and the impact socket, otherwise the nut/bolt might be overtightened and the wheel could be damaged.

Product safety symbols

Icon of a person reading a book inside a circle (no text or symbols)

Read the entire instruction manual.

Simple line drawing of a person wearing glasses and a face mask, enclosed in a circle (no text or symbols)

Always use ear defenders and safety goggles or a visor.

Buttons and functions

1. 12 " square drive anvil
2. Ventilation ports
3. Motor housing
4. Ventilation ports
5. Handle
6. Forward/reverse trigger switch

Operating instructions

Preparations

- Warning: Park the vehicle in gear and engage the handbrake. Vehicles with automatic gear boxes should be put into P (Park) and the handbrake engaged before attempting to lift the car. Ensure that any wheels still in contact with the ground are securely blocked with wheel chocks to prevent them from moving.

- Read the car's owner's manual if you are at all unsure on how to position the jack under the car.

Things to consider

• Park the vehicle on a firm and stable surface.
• Use a floor jack which can support the weight of the vehicle by a good margin.
  • Support the vehicle on axle stands if you need to go under the vehicle for any reason.
• Never place any body part under a vehicle that is only being supported by floor jacks.
• Some vehicles may have different threads on the wheel nuts on the right- and left-hand sides of the vehicle respectively. Check this before loosening the nuts in order to avoid accidentally tightening them.
• Screw on the wheel nuts/bolts by hand, using at least 3 complete rotations in order to prevent possible thread damage when tightening with the impact wrench.

Loosening the wheel nuts/bolts

1. Use a socket which exactly fits the nut/bolt you wish to loosen and push it firmly onto the impact wrench's drive (1). Use 6-point impact sockets.

2. Ensure that the socket fully covers the wheel nut/bolt you wish to loosen.

3. Grip the impact wrench securely, using one hand to grip the front of the machine and the other hand holding the handle (5).

4. Pull the upper part of the power trigger for anticlockwise rotation (loosening the nut).

Note: Do not drive the impact wrench for more than 15 sec at time in the same rotational direction if the wheel nut/bolt does not loosen. If the wheel nut/bolt does not loosen:

- Use the trigger to switch the rotational direction (6) and drive the impact wrench in the opposite direction for a few seconds.

- Switch the rotational direction again to its original loosening direction.

Technical line drawings of a tire, a drill bit, and a hand operating a power tool (no text or symbols)

Tightening the wheel nuts/bolts

Note: When tightening wheel nuts/bolts, a torque bar (sold separately) with the correct torque setting should be inserted between the impact wrench and the impact socket, otherwise the nut/bolt might be overtightened and the wheel could be damaged.

1. Use a 6-point impact socket that fits exactly onto the nut/bolt you wish to tighten.
2. Screw on the wheel nuts/bolts by hand using at least 3 complete rotations in order to prevent possible thread damage when tightening with the impact wrench.
3. Fit the socket fully onto the nut/bolt you wish to tighten. Begin always with the bottom wheel nut/bolt (see illustration below).
4. Grip the impact wrench securely, using one hand to grip the front of the machine and the other hand holding the handle (5).
5. Pull the lower part of the power trigger (6) for clockwise rotation (tightening).
6. Lower the jack so that all wheels are touching the ground.

Warning: Use a torque wrench to check that the wheels are fastened to the recommended torque setting before using the car after changing its wheels.

Note: Tighten the wheel nuts/bolts in the correct order. Below is an example of both a 4- and 5-bolt wheel setup.

Care and maintenance

• Unplug the mains lead before carrying out any cleaning or maintenance.
• Clean the product using a lightly moistened cloth. Use only mild cleaning agents, never solvents or corrosive chemicals.
• Always keep the motor's ventilation openings free from foreign objects.
• Clean the sockets when necessary, replace and discard damaged sockets.
• Store the impact wrench in a cool and dry location and out of children's reach.

Troubleshooting guide

The impact wrench will not start.

• Is the plug securely connected to the wall socket?
  • Is the wall socket live?

Responsible disposal

This symbol indicates that this product should not be disposed of with general household waste. This applies throughout the entire EU. In order to prevent any harm to the environment or health hazards caused by incorrect waste disposal, the product must be handed in for recycling so that the material can be disposed of in a responsible manner. When recycling your product, take it to your local collection facility or contact the place of purchase. They will ensure that the product is disposed of in an environmentally sound manner.

Symbol of a trash bin crossed with no text or labels, accompanied by a solid black rectangle below (no text or symbols present)

Specifications

Supply voltage 230 V, 50 Hz

Input power 1020 W

No-load speed 2400 rpm

Max torque 480 Nm

Socket fitting 12 "

Included sockets 17, 19, 21 and 22 mm.

Power cable 3 m rubber cable

Weight 3.5 kg

Sound pressure level LpA = 100 dB(A), KpA = 3 dB(A)

Sound power LwA = 111 dB(A), KwA = 3 dB(A)

Vibration a _h = 18.9 m/s^2, K = 1.5 m/s^2

Mutterdragare

Art.nr 41-1171 Modell JD2173

Icon of a person reading a book inside a circle (no text or symbols)

Simple line drawing of a person wearing glasses and a phone receiver, enclosed in a circle (no text or symbols)

Technical line drawings of a tire, a drill bit, and a hand operating a power tool (no text or symbols)

Symbol of a trash bin crossed with a diagonal line, no text or numbers present

Specifikationer

Icon of a person reading a book inside a circle (no text or symbols)

Les hele bruksanvisningen.

Simple line drawing of a person wearing glasses and a face mask, enclosed in a circle (no text or symbols)

Technical line drawing of a drill bit with threaded end and cylindrical head (no text or symbols)

Line drawing of a hand using a power tool to lift a tire (no text or symbols)

Symbol of a trash bin crossed with no text or labels, accompanied by a solid black rectangle below (no text or symbols present)

Spesifikasjoner

Spenning 230 V, 50 Hz

Effekt 1020 W

Maks turtall ubelastet 2400 o/min

Maks dreiemoment 480 Nm

Hylsefeste 12 "

Icon of a person reading a book inside a black circle (no text or symbols)

Simple line icon of a person wearing glasses and a mask, enclosed in a circle (no text or symbols)

Technical line drawing of a mechanical component with no visible text or symbols

Line drawing of a hand using a power tool to lift a tire (no text or symbols)

Huolto ja ylläpito

Symbol of a trash bin crossed with no text or numbers, representing waste sorting or disposal (no text present)

Tekniset tiedot

Äänenpaine LpA = 100 dB(A), KpA = 3 dB(A)

Melutaso LwA = 111 dB(A), KwA = 3 dB(A)

Tärinäarvo a

$$ _ {h} = 1 8, 9 \mathrm{m} / \mathrm{s} ^ {2}, K = 1, 5 \mathrm{m} / \mathrm{s} ^ {2} $$

Schlagschrauber

Icon of a person reading a book inside a circle (no text or symbols)

Simple line drawing of a person wearing glasses and a phone receiver, enclosed in a circle (no text or symbols)

Technical line drawing of a mechanical component with threaded end and cylindrical shaft (no text or symbols)

Line drawing of a hand using a power tool to lift a tire (no text or symbols)

Pflege und Wartung

Symbol of a trash bin crossed with no text or numbers, representing waste sorting or disposal (no text present)

Technische Daten

Declaration of Conformity

Declares that this product complies with the requirements of the following directives and standards

Machinery directive 2006/42/EC

EN 62841-1: 2015

EN 62841-2-2: 2014

EMC directive 2014/30/EU

EN 55014-1:2006+A1+A2

EN 55014-1:2017

EN 55014-2: 2015

EN 61000-3-2: 2014

EN 61000-3-3: 2013

Low Voltage Directive 2014/35/EU

Elinor Widushim

Ellinor Wickström

Product Compliance Manager

Insjön, Sweden, 2019-05-21

CLAS OHLSON AB, SE-793 85 INSJÖN, SWEDEN

Sverige

Postal 10 - 13 Market Place

Kingston Upon Thames

Surrey

KT1 1JZ

Deutschland

Kundenservice Hotline: [phone]

E-Mail: [e-mail]

Homepage

www.clasohlson.de