DS 150 - Drill HUSQVARNA - Free user manual and instructions
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USER MANUAL DS 150 HUSQVARNA
Symbols on the machine: WARNING!The machine can be a dangerous tool if used incorrectly or carelessly, which can cause serious or fatal injury to the operator or others. Please read the operators manual carefully and make sure you understand the instructions before using the machine. Always wear: *__Approved protective helmet *__ Approved hearing protection *__ Protective goggles or a visor + Breathing mask Ensure that water cannotleak into the machine when drilling in the ceiling. Use an appropriate water collector and cover the machine in plastic, but do not cover the air intakes and air ( K outlets. Other symbols/decals on the machine refer to special certification requirements for certain markets.
Symbols in the operator's manual:
HBe Inspection and/or maintenance should be carried out with the motor switched off and the plug disconnected. Always wear approved protective gloves. Regular cleaning is required. Visual check. Protective goggles or a visor must be worn
WHAT IS WHAT? What is what on the stand? Jacking screw Drill column Depth and tilt scale Vertical and horizontal level indicator Feeder housing Carrying handle Quick mounting Feeder housing lock © ® où PR Ww ND # Gear box 10 Rack 11 Wheel set (removable) 12 Leveling adjustment screws
13 Base plate with integrated vacuum function 14 Quick coupling for vacuum pressure 15 Vacuum cover 16 Gasket, vacuum cover 17 Gasket, base vacuum suction 18 Back support 19 Feed lever 20 Locking screw, column tilt 21 Drill motor support (with eye) 22 Allen key (3 mm, 4 mm) 23 Operator's manual
SAFETY INSTRUCTIONS Steps before using a new stand + Please read the operators manual carefully and make sure you understand the instructions before using the machine. + This machine is designed for and intended for drilling concrete, brick and different stone materials. All other use is improper. + The machine is intended for use in industrial applications by experienced operators + _ Keep the workplace tidy. Disorder leads to accident risks *__ Also read the operating manual enclosed with the drill motor and check that its performance is compatible with the stand. Always use common sense Itis not possible to cover every conceivable situation you can face. Always exercise care and use your common sense. Avoid all situations which you consider to be beyond your capability. If you still feel uncertain about operating procedures after reading these instructions, you should consult an expert before continuing. Do not hesitate to contact your dealer if you have any more questions aboutthe use ofthe machine. We will willingly be of service and provide you with advice as well as help you to use your machine both efficiently and safely. Let your Husqvarna dealer regularly check the machine and make essential adjustments and repairs. All information and all data in the Operator's Manual were applicable atthe time the Operator's Manual was sentto print. Personal protective equipment WARNING! You must use approved personal AN protective equipment whenever you use the machine. Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen. Ask your dealer for help in choosing the right equipment. WARNING! Under no circumstances should AN you modify the original design of the machine without approval from the manufacturer. Always use original spare parts. Unauthorised modifications and/or accessories may lead to serious injury or death to the user or others. *__Protective helmet + Hearing protection *__ Protective goggles or a visor + Heavy-duty, firm grip gloves. + Tight-fitting, heavy-duty and comfortable clothing that permits full freedom of movement. + Always have a first aid kit nearby. Eau English - 5
SAFETY INSTRUCTIONS General safety precautions WARNING! Read all safety warnings and all VAN instructions. Failure to follow the warnings and instructions may result in electrtic shock, fire and/or serious injury. Work area safety *__ Keep work area clean and well lit. Cluttered or dark areas invite accidents. *__ People and animals can distract you causing you to lose control of the machine. For this reason, always remain concentrated and focused on the task. + Do notuse the machine in bad weather, such as dense fog, heavy rain, strong wind, intense cold, etc. Working in bad weather is tiring and can lead to dangerous conditions, e.g. slippery surfaces. + __ Never start to work with the machine before the working area is clear and you have a firm foothold. Look out for any obstacles with unexpected movement. Ensure that no material can become loose and fall, causing injury when operating the machine. *__ Always check the rear side of the surface where the drill bit will emerge when drilling right through. Secure and cordon off the area and make sure that no one can be injured or material damaged. Personal safety WARNING !There is always a risk of crush VAN s when working with products con! ing moving parts. Wear protective gloves to avoid body injuries. *__ Wear personal protective equipment. See instructions under the heading Personal protective equipment. *__ Never use the machine if you are tired, if you have drunk alcohol, or if you are taking medication that could affect your vision, your judgement or your co-ordination + Never allow anyone else to use the machine without first ensuring that they have understood the contents of the operators manual. + Be careful as clothing, long hair, and jewellery can get caught in moving parts. + __ Never work alone, always ensure there is another person close at hand. Apart from being able to receive help to assemble the machine, you can also get help ifan accident should occur.
Use and care + _ Never use a machine that is faulty. Carry outthe checks, maintenance and service instructions described in this manual. Some maintenance and service measures must be carried out by trained and qualified specialists. See instructions under the heading Maintenance. + Never use a machine that has been modified in any way from its original specification. *__Keep all parts in good working order and ensure that all fixtures are properly tightened Transport and storage + Store the equipmentin a lockable area so thatitis outof reach of children and unauthorised persons. + Store the drilling machine and stand in dry and frost free conditions.
PRESENTATION Stand DS 150 and DS 250 Itis our wish that you will be satisfied with your product and that it will be your companion for a long time. Think of this operator's manual as a valuable document. By following its’ content (using, service, maintenance etc) the life span and the second-hand value of the machine can be extended. If you will sell this machine, make sure thatthe buyer will getthe operator's manual. À purchase of one of our products gives you access to professional help with repairs and services. If the retailer who sells your machine is not one of our authorised dealers, ask him for the address of your nearest service workshop. Husqvarna Construction Products has a policy of continuous product development. Husqvarna reserves the right to modify the design and appearance of products without prior notice and without further obligation introduce design modifications. DS 150 + The stand is for drilling in roofs, walls and floors. *__ The base plate is made of aluminium and is therefore very light weight. It has a integrated vacuum plate. *__The column can be tilted 0-60°. + The stand is fitted with a drill motor support. + Feed lever can be used to loosen/tighten drill motor clamping, to adjust base plate leveling screws and set desired column tilt. Accessories
- Gearbox + _ Wheel set (removable) +. VP 200 Vacuum pump DS 250 + _ The standis for drilling in roofs, walls and floors. + The base plate is made of aluminium and is therefore very light weight. It has a integrated vacuum plate. *__ The column can be tilted 0-60°. + The drill stand is equipped with a quick connection plate for the drillmotor. *__ The wheel kitis dismountable + _ The feeder housing's transmission is adjustable. The higher gives 2.25:1 and the lower, 1:1. + Feed lever can be used to adjust base plate leveling screws and set desired column tilt. Accessories +. VP 200 Vacuum pump English — 7
ASSEMBLY Fit the wheel kit *__Fitthe wheel set in the mount on the backside ofthe bottom plate and tighten the screws. Secure the stand There are three methods for fixing the stand. + Securing with vacuum plate + Fixing with expander or anchor + Fixing with threaded rod, washer and lock nut Securing with vacuum plate Fixing with expander or anchor IMPORTANT! When drilling roofs, only expander or anchor suitable for surfaces exposed to tensile forces should be used. Use only expander or anchor which is approved for current application. WARNING !The vacuum plate must never be AN used for ceiling or wall ing. Careless or incorrect use can result in serious, even fatal injury. the vacuum plate is used, make sure the support surface is not porous and can loosen from the floor or the wall. Make sure that the vacuum pump has sufficient power to secure the vacuum plate. + Connectthe vacuum pump to the quick coupling for vacuum pressure on the base plate. + Place the bottom plate in the desired position. + Switch on the vacuum pump. À minimum pressure of 635 mm Hg (25 inch Hg) must be reached so that the base plate seals tightly against the surface.
DS 150 + Drill a hole for the expander/anchor at a distance of 293 mm (11.5”) from the center of the hole. + __ Bolt down the base plate. Check carefully that the expander is secured correctly. + The bottom plate can be adjusted to the surface by using the leveling adjustment screws. Use the feed lever.
ASSEMBLY DS 250 + Drill a hole for the expander/anchor at a distance of 335 mm (13.2) from the centre of the hole. + __ Bolt down the base plate. Check carefully thatthe expander is secured correctly. + The bottom plate can be adjusted to the surface by using the leveling adjustment screws. Use the feed lever. Fixing with threaded rod, washer and lock nut Ifthe mounting surface is inadequate for drilling in roofs or walls, the base plate can be fixed using a threaded rod, which is mounted on the backside with a washer and lock nut. Assembly of drill motor *__ Always remove the drill bit before the motor is mounted or dismounted. + Lock the feed housing lock. DS 150 + Fasten the drill spindle on the drill motor support. Use the feed lever. DS 250 + Fitthe drill motor on the quick mount (A). + Mountthe quick mounting and drilling machine in the track on the locking clamp. Make sure that the quick-mount is pushed all the way to the bottom (B) of the rail on the locking clip. *__ Secure with the locking screws (C). Loosen the locking screws for column tilt and setthe desired drill angle. Tighten the locking screws. Use the feed lever. The column can be tilted 0-60° The angle indicator can be used for approximate adjustment. If higher precision is required, alternative measuring methods should be used. Drilling in the ceiling WARNING! Use a water collector to avoid VAN water penetrating into the machine.The machine must be covered with plastic or the like in order to prevent water penetrating into the machine, but do not cover the air intakes and air outlets. English - 9
WARNING! Inspection and/or maintenance should be carried out with the motor switched off and the plug disconnected. The lifetime of your machine can be extended considerably if itis used, cared for and maintained in the proper manner. Cleaning and lubrication
[ IMPORTANT! Remove the drill motor. ] + _Itis important that the drill stand is kept clean for functionality to be maintained. + Clean the stand using a high pressure washer and then wipe dry. *__ Lubricate the moving parts on the stand. Apply grease to counteract corrosion on the contact surfaces. Adjusting the feed housing Ifthere is play between the column and the feed housing, the play must be adjusted. *__ Remove top and bottom plastic carriage covers + __ Loosen set screws holding guide roller shafts.
+ Start with the top guide roller. Use a flat screwdriver and turn clockwise to guide the roller closer to the column. + Tighten set screw to lock the guide roller shaft. *__ Adjustthe lower roller by screwing anti-clockwise to guide the roller nearer to the column. + Tighten set screw to lock the guide roller shaft.
- Use the feed lever to see ifthe feed housing moves smoothly on the column. If not, adjust the rollers again. +__Fitthe top and bottom plastic carraiage covers. Repairs IMPORTANT! Alltypes of repairs may only be carried out by authorised repairmen. This is so that the operators are not exposed to great risks. Daily maintenance 1 Check that nuts and screws are tight. 2 Clean the outside ofthe machine. 3 Check thatthe feed crank can be moved without resistance. 4 Check thatthe gearing moves easily and does not cause any noise. 5 Check for any wear or damage on the column. 6 Check thatthe feed housing can be moved easily and does not backlash against the stand column
TECHNICAL DATA DS 150 Dimensions Height, mm/inches 862/33,9 Width, mm/inches 266/10,5 Depth, mm/inches 522/20,6 Weight, kg/lbs 14/30,9 Travel length, mm/inch 495/19,5 Max. drill diameter, mm/inches 150/6 The column's angling 0-60° EC-declaration of conformity (Applies to Europe only) DS 250 1052/41,4 266/10,5 545/21,5 14,5/32 686/27 250/10 0-60° Husqvarna Construction Products, SE-433 81 Gôteborg, Sweden, tel: +46-31-949000, declares under sole responsibility that the stands Husqvarna DS 150 and DS 250 from 2008's serial numbers and onwards (the year is clearly stated in plain text on the type plate with subsequent serial number) are in conformity with the requirements of the COUNCILS DIRECTIVES: - ofJune 22, 1998 "relating to machinery” 98/37/EC, annex IIA. The following standards have been applied: SE-EN12348 The supplied stand conforms to the example that underwent EC type examination. The stand must conform to applicable regulations, EU-requirements as well as national requirements. Gôteborg 3 April 2008 PUS UIf Petersson, Development manager English - 11
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