YT-82196 - Polisher Yato - Free user manual and instructions

USER MANUAL YT-82196 Yato

Black and white photo of a power tool with mesh disc, no visible text or symbols

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Exploded view diagram of a cleaning or cleaning tool with numbered parts labeled 1 through 8

Close-up of a hand operating a power tool with a curved blade and metal bracket (no visible text or symbols)

Close-up of hands cleaning a black and white sneaker with visible texture and stitching (no text or symbols)

Close-up of a hand using a power tool to adjust or install a circular component (no visible text or symbols)

Close-up of a hand adjusting a mechanical device with a button and control panel (no visible text or symbols)

Close-up of hands using a power tool to clean or pollute a white plastic wheel (no text or symbols visible)

1. body with grip holder
2. auxiliary grip handle
3. electric switch
4. switch lock
5. rotation control
6. power cord with plug
7. polishing wheel
8. polishing pad

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Read the operating instruction

Wear protective goggles

Wear hearing protectors

Second class of insulation

Always work the grinder holding it with two hands

This symbol indicates that waste electrical and electronic equipment (including batteries and storage cells) cannot be disposed of with other types of waste. Waste equipment should be collected and handed over separately to a collection point for recycling and recovery, in order to reduce the amount of waste and the use of natural resources. Uncontrolled release of hazardous components contained in electrical and electronic equipment may pose a risk to human health and have adverse effects for the environment. The household plays an important role in contributing to reuse and recovery, including recycling of waste equipment. For more information about the appropriate recycling methods, contact your local authority or retailer.

Polisher is a power tool designed for polishing and maintenance of metal surfaces made of metal wood and mineral materials. It facilitates and accelerates the restoration work. In any case, the tool must not be used for other working materials than those mentioned above, eg. for grinding and cutting. Correct, reliable, and safe operation of polisher is dependent on the proper operation, so before using:

Prior to working with the tool, you should read all the instructions and keep it around.

Always use eye protection!

Do not use polishing discs and covers of a maximum allowable peripheral speed of less than 80 m/s!

Do not use polishing discs and covers a maximum authorized rotational speed less than the rotational speed of a tool.

For any damage or injuries caused by failure to comply with safety regulations and instructions of this manual, the supplier is not responsible.

EQUIPMENT

Polisher is supplied with the following accessories:

• auxiliary handle
• polishing wheel
• cover for polishing wheel

TECHNICAL PARAMETERS

Parameter Unit of measurement Value
Catalogue number YT-82196
Mains voltage [V] 220 - 240
Mains frequency [Hz] 50
Nominal power [W] 1400
Nominal rotation [min]	^-1 600 - 3500
Diameter of the grinding disk [mm] 180
Spindle end M14
Mass [kg]	3,15
Level of noise
- acoustic pressure L_pA ± K_pA	[dB (A)]	89,5 ± 3,0
- power L_wA ± K_wA	[dB (A)]	100,5 ± 3,0
Level of vibrations _ah:AG ± K (main / additional handle)	[m/s ^2 ]	1,489 ± 1,5 / 1,785 ± 1,5
Insulation class		II
Protection grade		IPX0

The declared noise emission value has been measured using the standard test method and can be used to compare one tool to another. The declared noise emission value can be used in the preliminary exposure assessment.

The declared total vibration value has been measured using the standard test method and can be used to compare one tool to another. The declared total vibration value can be used in the initial exposure assessment.

Note! The vibration emission during tool operation may differ from the declared value, depending on the manner the tool is used.

Note! Safety measures to protect the operator, which are based on an assessment of exposure under actual conditions of use (including all parts of the work cycle, such as the time when the tool is switched off or idle and the activation time), must be specified.

GENERAL WARNINGS FOR THE SAFETY OF POWER TOOLS

Warning! Read all safety warnings, illustrations and specifications provided with this power tool. Failure to do so may result in electric shock, fire or serious injury.

Keep all warnings and instructions for future reference.

The term "power tool" used in warnings applies to all tools driven by power both wired and wireless.

Workplace safety

Keep the workplace well-lit and clean. Disorder and poor lighting can be causes of accidents.

Do not work with power tools in an environment with an increased risk of explosion, containing flammable liquids, gases

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or vapors. Power tools generate sparks that can ignite dust or fumes.

Children and third persons should not be allowed to enter the workplace. Loss of concentration can result in loss of control.

Electrical safety

The plug of the electric cable must match the power socket. You must not modify the plug in any way. Do not use any plug adapters with earthed power tools. An unmodified plug that fits the outlet reduces the risk of electric shock.

Avoid contact with earthed surfaces such as pipes, radiators and coolers. Grounding the body increases the risk of electric shock.

Do not expose power tools to contact with atmospheric precipitation or moisture. Water and moisture that gets inside the power tool increases the risk of electric shock.

Do not overload the power cable. Do not use the power cord to carry, pull or unplug the power plug from the power outlet.

Avoid contact of the power cable with heat, oils, sharp edges and moving parts. Damage or entanglement of the power cord increases the risk of electric shock.

In the case of working outside closed rooms, use extension cords intended for work outside closed rooms. The use of an extension cord adapted for outdoor use reduces the risk of electric shock.

When using a power tool in a humid environment is unavoidable as a protection against supply voltage use a residual current device (RCD). The use of RCD reduces the risk of electric shock.

Personal safety

Stay alert, pay attention to what you do and keep common sense while working with the power tool. Do not use a power tool when you are tired or under the influence of alcohol or medication. Even a moment of inattention while working can lead to serious personal injury.

Use personal protective equipment. Always wear eye protection. The use of personal protective equipment such as dust masks, anti-slip safety shoes, helmets and hearing protection reduce the risk of serious personal injury.

Prevent accidental operation. Make sure that the electric switch is in the “off” position before connecting to the power supply and / or battery, lifting or moving the power tool. Moving the power tool with the finger on the switch or powering the power tool, when the switch is in the “on” position can lead to serious injuries.

Before turning on the power tool remove any keys and other tools that were used to adjust it. The key left on the rotating parts of the power tool can lead to serious injuries.

Do not reach and do not lean too far. Keep the right attitude and balance all the time. This will allow easier control over the power tool in case of unexpected work situations.

Dress accordingly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts of the power tool. Loose clothing, jewelry or long hair can be caught by moving parts.

If the devices are fitted for the connection of dust extraction or dust collection, make sure that they are connected and used properly. The use of dust extraction reduces the risk of dust hazards.

Do not let the experience acquired from frequent use of the tool resulted in carelessness and ignoring safety rules.

Carefree action can cause serious injuries in a fraction of a second.

Use and care of the power tool

Do not overload the power tool. Use the power tool appropriate for the selected application. The right power tool will provide a better and safer job if used according to the designed load.

Do not use the power tool, if the electric switch does not allow switching on and off. Power tool, which cannot be controlled by means of a power switch is dangerous and must be returned for repair.

Disconnect the plug from the power socket and / or remove the battery if it is detachable from the power tool before adjusting, changing accessories or storing the tool. Such preventive measures will allow you to avoid accidentally turning on the power tool.

Keep the tool out of the reach of children, do not let people who do not know how to operate the power tool or these instructions use a power tool. Power tools are dangerous in the hands of untrained users.

Maintain power tools and accessories. Check the tool for mismatches or jams of moving parts, damage to parts and any other conditions that may affect the operation of the power tool. Damage must be repaired before using the power tool. Many accidents are caused by incorrectly maintained tools.

Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp edges are less prone to jamming and are easier to control when working.

Use power tools, accessories and inserted tools etc. in accordance with these instructions, taking into account the type and conditions of work. The use of tools for work other than designed is likely to result in a dangerous situation.

Handles and gripping surfaces must be dry, clean and free from oil and grease. Slippery handles and gripping surfaces do not allow for safe operation and control of the tool in dangerous situations.

Repairs

Repair the power tool only in authorized facilities using only original spare parts. This ensures proper operation safety of the power tool

ADDITIONAL SAFETY INSTRUCTIONS

The tool has been designed exclusively for polishing. Get acquainted with all the warnings, instructions, illustrations and specifications supplied along with the electric tool. If the instructions below are not observed, there is a risk of electric shock, fire and / or serious injuries.

Do not convert this tool to make it fit for a job for which it has not been designed and specified by the manufacturer. Such conversion will result in loss of control and cause serious injuries.

It is prohibited to use the tool as a grinding, sanding and cut-off machine or in a way which does not comply with the manual. Using the tool for jobs it is not designed for implies a risk and may cause injuries.

Do not use accessories that have not been designed or intended for the work with the tool by the manufacturer. The fact that the accessories can be installed on the tool does not ensure safe operation.

The maximum rotational speed of the accessories must be equal to or greater than the maximum rotational speed of the tool. Accessories with a lower rotational speed than the tool speed can disintegrate into fragments during operation.

The outer diameter and thickness of accessories must be within the size range specified for the tool. It is not possible to properly guard or operate improperly sized accessories.

The size of the hole used for fixing wheels, discs, flanges, and other accessories must match the size of the tool spindle.

Accessories with a fixing hole size not suitable for the tool spindle size will start to vibrate during operation, which may result in the loss of control of the tool.

Do not use damaged accessories. Before each use, examine the condition of the accessories for possible splinters, cracks, abrasions and excessive wear. If any accessories are dropped, check them for damages or install new and undamaged accessories. After checking and installing the accessories, make sure you and all bystanders stand outside the rotation plane of the accessories, then run the tool for one minute at a maximum rotational speed. Damaged accessories will disintegrate during the test.

Wear personal protective equipment. Use face shields, goggles, or safety goggles, depending on the application. If required, use dust masks, hearing protection, safety gloves, and aprons to protect against small pieces of accessories or materials generated during work. The eye protection must allow for stopping any flying debris generated during work. The dust mask must be capable of filtering out dust generated during work. Exposure to noise for too long can result in hearing loss.

Ensure all bystanders keep a safe distance from the work area. Persons entering the work area must wear personal protective equipment. Debris or pieces of damaged accessories which are generated during work can be thrown out of the immediate vicinity of the work area.

When carrying out work during which the disc may come into contact with a live concealed electrical cable or power cord, hold the sander by the insulated handles only. When the disc is in contact with a live wire, it may cause the metal parts of the tool to become live, which may lead to electrocution of the tool operator.

Keep the power cord away from rotating tool parts. If you lose control of the tool, the cord can be cut or caught, and your hand or arm can be drawn into the rotating parts of the machine.

Never put down the tool until the rotating parts have come to a complete standstill. The rotating parts can “catch” the ground and pull the tool out of your control.

Do not turn on the tool while carrying it around. Inadvertent contact with rotating parts can cause your clothes to be caught and pulled in by the tool, which can result in contact with the operator's body.

Clean the tool's ventilation openings regularly. The motor fan draws dust generated during operation inside the tool. Excessive accumulation of metal particles contained in the dust increases the risk of electrocution.

Do not use the tool near flammable materials. Sparks generated during operation may cause a fire.

Do not use accessories that require liquid cooling. Water or coolant may lead to electrocution.

The thread size of the accessories must match the thread of the sander spindle. For flange-mounted accessories, the fixing hole for the accessories must match the size of the fixing flange. Accessories which do not fit into the power tool mount will cause imbalance, excessive vibration and may result in loss of control.

Warnings related to tool kickback towards the operator

The kickback of the tool towards the operator is a sudden reaction to a blocked or clamped: rotating disc, polishing belt, brush or other accessory. Blocking or jamming causes a rotating accessory to stop suddenly, which results in the power tool rotating in the opposite direction to the accessory rotation.

For example, if the grinding wheel is blocked or clamped by the workpiece, the edge of the disc that enters the clamping point may sink into the surface of the material causing the disc to come out or be ejected.

The disc can also be ejected towards or away from the operator, depending on the direction of the grinding wheel movement at the jamming point. Abrasive discs may also break in these conditions.

The tool kickback towards the operator is a result of misuse or failure to follow the guidelines in the manual. This phenomenon can be avoided by following the instructions below.

Use a firm grip on the tool and the correct body posture and hands position to withstand the forces generated by the kickback. Always use an additional handle, if supplied with the tool, to ensure maximum control during the kickback or any unexpected rotation during the tool start. The operator will be able to control the tool rotation or the kickback if appropriate precautions are taken.

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Keep your hands away from rotating tool parts. The rotating parts can come into contact with your hands during kickback.

Do not stand in the area where the tool may move during the kickback. The kickback will direct the tool in the opposite direction to the direction of the abrasive disc rotation at the jamming point.

Pay special attention when working near corners, sharp edges, etc. Prevent the abrasive disc from runout and being jammed. When machining corners or edges, there is an increased risk of the grinding wheel jam, leading to a loss of control or tool kickback.

Do not use discs with a cutting chain for wood processing, segmented diamond discs with circumferential spacing between segments greater than 10 mm or discs with teeth. Such discs cause frequent kickbacks and loss of control of the tool.

Warnings related to polising operations

Do not allow any loose portion of the polishing bonnet or its attachment strings to spin freely. Tuck away or trim any loose attachment strings. Loose and spinning attachment strings can entangle your fingers or snag on the workpiece.

ASSEMBLY OF EQUIPMENT

Installation of auxiliary handle

In the place where the handle is screwed, there are cavities that make it easier to attach the handle to the tool head, as well as to set it at the selected angle. Place the handle on the sockets in the housing, set it at the desired angle, and then attach the additional handle by firmly and firmly screwing it to the tool head (II). Work without an additional handle is forbidden.

Note! The polisher allows for installation of handles in both versions, for the right and left handed users.

NOTE! The polishing wheel maybe operated only with disconnected power supply. Pull the plug from the polisher socket!

Installation of polishing wheel

Disconnect the tool power supply by unplugging the power cord from the wall socket.

Turn on the polishing wheel onto the spindle.

Press the spindle lock and tighten the polishing wheel (IV).

Release the lock

Plug the electrical tool cord into the socket, turn the polisher on and watch its work without any load for approximately 1 minute.

Pull out the plug and check the wheel attachment.

Covers installation

Make sure that the installed cover is free of any defects. It is forbidden to use covers, which have visible cracks, tears, frayings, or any other damage or deformation.

Together with polisher there is provided the cover for polishing and it should not be used to apply on it pastes or other means for polishing. The wheel, which is attached to the polisher, is equipped with Velcro, which allows to attach the cover equipped with Velcro. In addition, there can be fixed other covers and the other discs equipped with a threaded fitting with the size specified in the table. When applying covers equipped with Velcro, they should be placed concentrically on the polishing wheel (III).

Non-concentric placement of the cover may lead to vibrations during operation, which in turn may result in uneven effects of work, damage to the polished surface, and in extreme cases, to the destruction of the cover, disc, and polished surface.

Note! When attaching covers equipped with a drawstring at the edge of the cover, it must be secured and tight tied, so that it would not untie during the operation.

Removing the grinding wheels

Turn the polisher off and unplug the electrical cord from the polisher wall socket.

Press the spindle lock and turn off the polishing wheel, then remove grinding wheel from the spindle.

USE OF POLISHER

Unplug the tool by removing its cord from the electrical grid socket!

Before starting the tool operation you should make sure that the housing body and a connection cable with its plug are not damaged. If there is a visible damage it is forbidden to connect the device to the mains!

Check whether the polishing wheel is not damaged. If there are any cracks, scratches, or other damages to the disc, it must be replaced with a new one, free of these disadvantages.

It is prohibited to work with a damaged disc!

You should choose the right kind of polishing wheel cover to the type of task.

Put on eye protection, hearing protection, and work gloves.

Check whether the switch is in the "off" position. Then insert the plug of electrical equipment to the mains socket.

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Adopt the right body position, which is needed to maintain balance, and run the polisher by its switch.

Proceed to work by gentle applying the disc by its whole side surface of the work piece (VI). During operation, do not exert too much pressure on the treated surface. Move the tool forward and back by smooth moves. Observe the effects of work and adapt the speed and pressure of the polishing wheel. In the case of polishing agents, before starting work, read the documentation that came with them.

Do not overload the polishing - the outer surface temperature may never exceed 60 °C.

After the operation switch off the tool, unplug the power cord from the wall socket and review.

Adjusting the speed (V)

Polisher speed is adjustable by a rotary control located over the switch. The speed can be adjusted within the range given in the technical data table. The rotational speed of each setting is indicated on the dial. Lower revs should be used for initial polishing paste spreading, after its spread onto a polished surface you should increase revs. During dry polishing use a high speed revs.

The declared total value of vibrations was measured with a standard method and may be used to compare different tools.

The declared total value of vibrations may be used at the preliminary evaluation of exposition.

Attention! Emission of vibrations during work with the tool may differ from the declared value, depending on how the tool is used.

Attention! It is required to determine the safety measures to protect the operator, which are based upon evaluation of exposition under real conditions of operation (including all the stages of the working cycle, e.g. when the tool is off or idling, as well as when the tool is on).

MAINTENANCE AND OVERHAUL

ATTENTION! Before any adjustment, technical service or maintenance operations unplug the tool. Once the operations have been finished, the technical conditions of the tool must be assessed by means of external evaluation and inspection of the following elements: body and handle, conductor with a plug and deflection, functioning of the electric switch, patency of ventilation slots, sparking of brushes, noise level of functioning of bearings and gears, start-up and smoothness of operation. During the guarantee period, the user cannot dismantle the electric tools or change any sub-assemblies or elements, since it will cancel any guarantee rights. All irregularities detected at overhaul or during functioning of the tools are a signal to have the tool repaired at a service shop. Once the functioning has been concluded, the casing, ventilation slots, switches, additional handle and protections must be cleansed with a stream of air (at a pressure not exceeding 0.3 MPa), with a brush or a cloth without any chemical substances or cleaning liquids. Tools and handles must be cleansed with a clean cloth.

CHARAKTERYSTIK DES WERKZEUGES

EN IEC 62841-2-3:2021 + A11:2021

EN IEC 55014-1:2021

EN IEC 55014-2:2021

EN IEC 61000-3-2:2019 + A1:2021

EN 61000-3-3:2013 + A1:2019 + A2:2021

DECLARATION OF CONFORMITY

0824/YT-82196/EC/2024

We declare and guarantee with full responsibility that the following products:

Car polisher; \~220 - 240 V; 50 Hz; 1400 W; 600 - 3500 min ^1 ; 180 mm; item no. YT-82196

meet requirements of the following European Standards / Technical Specifications:

EN 62841-1:2015 + A11:2022

EN IEC 62841-2-3:2021 + A11:2021

EN IEC 55014-1:2021

EN IEC 55014-2:2021

EN IEC 61000-3-2:2019 + A1:2021

EN 61000-3-3:2013 + A1:2019 + A2:2021

and fulfill requirements of the following European Directives:

2006/42/EC Machinery and safety elements

2014/30/EU Electromagnetic compatibility (EMC) Directive

2011/65/EU Restriction of the Use of Certain Hazardous Substances

Serial number: concern all serials numbers of item(s) mentioned in this declaration

The person authorized to compile the technical file:

Tomasz Zych

(Place and date of issue)

TOYA SPÓŁKA SPECTRA SPECIALISTA DS. TECHNICZNYCH TOMASZ ZYCH

(Name and signature of authorized person)

TOYA S.A.

EN IEC 62841-2-3:2021 + A11:2021

EN IEC 55014-1:2021

EN IEC 55014-2:2021

EN IEC 61000-3-2:2019 + A1:2021

EN 61000-3-3:2013 + A1:2019 + A2:2021