IFM PG1408 - Manometer

PG1408 - Manometer IFM - Free user manual and instructions

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USER MANUAL PG1408 IFM

Operating instructions

Electronic manometer

PG14xx

Contents

1 Preliminary note.... 4

1.1 Symbols used.... 4
1.2 Warnings.... 4

2 Safety instructions 5

2.1 Cybersecurity 5

3 Transport, handling and storage 6

4 Intended use 7

4.1 Application area 7

5 Function 8

5.1 IO-Link 9
5.2 Zero point behaviour of the device display and outputs.... 9

6 Installation.... 11

6.1 Installation position.... 11
6.2 Process connection.... 12
6.3 Mounting with mounting bracket.... 13
6.4 Rotate display 13
6.5 Ventilation diaphragm.... 14

7 Electrical connection 17
8 Operating and display elements.... 18
9 Menu.... 20

9.1 Main menu and submenus 20

10 Commissioning.... 27
11 Parameter setting 28

11.1 Parameter setting via the unit keys 28
11.2 Parameter setting via IO-Link 29
11.3 Output configuration 29

11.3.1 Digital switching signal 29
11.3.2 Analogue signal.... 33
11.3.3 Output off.... 35

11.4 Application configuration 36

11.4.1 Standard unit of measurement 36
11.4.2 Error behaviour of the outputs 36
11.4.3 Damping 36
11.4.4 Output polarity of the switching output 37
11.4.5 Zero calibration.... 37
11.4.6 Calibration of the measurement characteristic.... 38
11.4.7 Switch-point logic 39
11.4.8 Switching delay 39
11.4.9 Energy-saving mode 40
11.4.10 Lock / unlock 40
11.4.11 Reset the device 41

11.5 Display settings 42

11.5.1 Display layout.... 42
11.5.2 Colour scheme of LED ring.... 43
11.5.3 Display brightness 44
11.5.4 Display update rate 45
11.5.5 Status LED 45
11.5.6 Dynamic LED pointer 45

11.6 Diagnostic functions 46

11.6.1 Memory 46
11.6.2 Operating hours counter 47

11.6.3 Switching cycles counter 47
11.6.4 Counter overpressure events 47
11.6.5 Internal temperature.... 48
11.6.6 Device status 48

11.7 Service functions.... 48

11.7.1 Device information 48
11.7.2 Optical localisation 48
11.7.3 Simulation 49
11.7.4 Binary data transmission (BLOB).... 50

12 Operation.... 51
13 Troubleshooting.... 52

13.1 Warning messages.... 52
13.2 Error messages.... 53

14 Maintenance, repair and disposal 54
15 Factory setting.... 55

1 Preliminary note

You will find instructions, technical data, approvals and further information using the QR code on the unit / packaging or at documentation.ifm.com.

1.1 Symbols used

Requirement
Instruction
Reaction, result

bold Designation of keys, buttons or indications

→ Cross-reference without link

→ Cross-reference with link

IFM PG1408 - Symbols used - 1

IFM PG1408 - Symbols used - 2

Important note

Non-compliance may result in malfunction or interference

Information

Supplementary note

1.2 Warnings

Warnings indicate the possibility of personal injury and damage to property. This enables safe product handling. Warnings are graded as follows:

IFM PG1408 - Warnings - 1

WARNING

Warning of serious personal injury

▷ If the warning is not observed, fatal and serious injuries are possible.

IFM PG1408 - Warnings - 2

CAUTION

Warning of minor to moderate personal injury

▷ If the warning is not observed, minor to moderate injuries are possible.

IFM PG1408 - Warnings - 3

ATTENTION

Warning of damage to property

▷ If the warning is not observed, damage to property is possible.

2 Safety instructions

  • The unit described is a subcomponent for integration into a system.
  • The system architect is responsible for the safety of the system.
  • The system architect undertakes to perform a risk assessment and to create documentation in accordance with legal and normative requirements to be provided to the operator and user of the system. This documentation must contain all necessary information and safety instructions for the operator, the user and, if applicable, for any service personnel authorised by the architect of the system.
  • Read this document before setting up the product and keep it during the entire service life.
  • The product must be suitable for the corresponding applications and environmental conditions without any restrictions.
  • Only use the product for its intended purpose (→ Intended use).
  • Only use the product for permissible media (→ Technical data).
  • If the operating instructions or the technical data are not adhered to, personal injury and/or damage to property may occur.
  • The manufacturer assumes no liability or warranty for any consequences caused by tampering with the product or incorrect use by the operator.
  • Installation, electrical connection, set-up, operation and maintenance of the product must be carried out by qualified personnel authorised by the machine operator.
  • Protect units and cables against damage.

IFM PG1408 - Safety instructions - 1

CAUTION

With high medium temperatures, parts of the device may heat up.

▷ Risk of burns
▶ Do not touch the device.
▶ Protect the housing against contact with flammable substances and unintentional contact.

2.1 Cybersecurity

Installation

The device is suitable for operation in a secure environment according to IEC 62443-1-1.

The device was designed for operation behind a firewall.

▶ Carry out a risk assessment of the system according to IEC 62443-1-1.
▶ Take measures to ensure physical security.

Operation

▶ Observe the security functions described in the product documentation and the recommendations for their use.

Maintenance

- ▶ Back up system configuration and system data in accordance with your company’s change management processes.

Decommissioning

▶ Ensure that no sensitive information can fall into unauthorised hands.
▶ Always reset the system settings to the factory settings before decommissioning the device.

3 Transport, handling and storage

▶ Store the device in its original packaging.
▶ When the device is to be stored again, use the original packaging.
▶ Otherwise, provide unused connections with either a mating connector or a protective cap and pack the device in suitable packaging.
▶ Observe the permissible ambient conditions for the device during storage (→ Technical data).

4 Intended use

The unit measures and monitors the system pressure of machines and installations.

4.1 Application area

  • Liquids
  • Gaseous media

IFM PG1408 - Application area - 1

Use in gases with pressures >2,5 MPa (>25 bar) only on request.

Type of pressure: relative pressure

IFM PG1408 - Application area - 2

CAUTION

Static and dynamic overpressure

▷ Destruction of the device even if the indicated bursting pressure is exceeded only for a short time. Risk of injury!
▶ Make sure that the pressure rating and bursting pressure specified in the data sheet are not exceeded.

IFM PG1408 - Application area - 3

The device is vacuum resistant. Adhere to the specifications in the data sheet!

IFM PG1408 - Application area - 4

If the cable length exceeds 30 m or if used outside buildings, there is a risk of overvoltage pulses from external sources. We recommend to use the unit in protected operating environments and to limit overvoltage pulses to max. 500 V.

IFM PG1408 - Application area - 5

Not suitable for systems that have to meet the criteria of E9.2 / 63-04 of the 3-A standard.

5 Function

  • The device monitors the system pressure through a ceramic capacitive measuring system.
  • The device can be operated in SIO mode (standard input-output) or in IO-Link mode. The basic operation mode is SIO. When connected to an IO-Link master, the device automatically switches to IO-Link mode. Additional manual switching is not required.
  • The current pressure is indicated on the analogue display of the device by a pointer in the LED ring.
  • The LED ring can be configured: for each of up to 5 working ranges, 3 colour ranges can be set, enabling rapid visual assessment of process states ➕ 43.
  • An alphanumeric display indicates the process value as a digital value.
  • The unit generates two output signals according to the parameter setting.

Output functions:

Output OUT1:

• Switching signal pressure ➞ 29
• IO-Link → 9

Output OUT2:

• Analogue signal pressure ➕ 33

Further functions:

  • Memory → 46
  • Simulation → 49
  • Lock / unlock → 40
  • Reset the device → 41
    • Display settings ➞ 42
    • Device status ➞ 48

- Application configuration ➕ 36: standard unit of measurement, error behaviour of the outputs, damping, output polarity, zero point calibration, calibration of the measurement characteristic, switch-point logic, switching delay, energy-saving mode.

Functions available only via IO-Link:

• Operating hours counter → 47
• Switching cycles counter → 47
• Counter overpressure events ➕ 47
• Internal temperature → 48
• Device information ➞ 48
• Optical localisation ➞ 48
• Binary data transmission (BLOB) ➞ 50

IO-Link is a communication system for connecting intelligent sensors and actuators to automation systems. IO-Link is standardised in the IEC 61131-9 standard.

IFM PG1408 - IO-Link - 1

General information on IO-Link at io-link.ifm

IFM PG1408 - IO-Link - 2

Input Output Device Description (IODD) with all parameters, process data and detailed descriptions of the device at documentation.ifm.com

IO-Link offers the following advantages:

• Interference-free transmission of all data and process values
• Parameter setting in the running process or presetting outside the application
- Parameters for identifying the connected devices in the system
• Additional parameters and diagnostic functions
• Automatic backup and restore of parameter sets in case of device replacement (data storage)
- Logging of parameter sets, process values and events
• Device description file (IODD - Input Output Device Description) for easy project planning
• Standardised electrical connection
- Remote maintenance

5.2 Zero point behaviour of the device display and outputs

IFM PG1408 - Zero point behaviour of the device display and outputs - 1

Due to permissible device tolerances and temperature changes, the sensor can show a deviation from the zero point when no pressure is applied. To prevent this, the device is equipped with functions that keep the measured signal more stable at the process value 0.

Zero point behaviour of the device display and switching output:

IFM PG1408 - Zero point behaviour of the device display and outputs - 2

Fig. 1: Device display and switching output

1: Process value
2: Sensor output signal with hysteresis (green)
3: Ideal measurement signal (red)
4: System pressure
5: Zero point stabilisation ➕ Data sheet

The first process value that is shown on the device display and can be evaluated via the switching output is determined by the zero point stabilisation.

IFM PG1408 - Zero point behaviour of the device display and outputs - 3

The zero point stabilisation is specified in % of the span ➕ Data sheet.

Zero point behaviour of the analogue output and communication via IO-Link:

IFM PG1408 - Zero point behaviour of the device display and outputs - 4

Fig. 2: Analogue output and communication via IO-Link

1: Process value
2: Sensor output signal (green)
3: Ideal measurement signal (red)
4: System pressure
5: Zero point stabilisation → Data sheet
6: 0.5 x zero point stabilisation → data sheet

The first process value that can be evaluated via the analogue output and the IO-Link communication is indicated by the half zero point stabilisation (6).

In the further range of the zero point stabilisation (5), the output signal of the sensor runs at a larger gradient angle.

IFM PG1408 - Zero point behaviour of the device display and outputs - 5

The zero point stabilisation is specified in \% of the span ➞ Data sheet.

6 Installation

IFM PG1408 - Installation - 1

CAUTION

Escaping compressed air or hot media.

▷ Risk of injury caused by pressure or burns.
▶ Before installing or removing the device, ensure that no pressure is applied to the system and that there is no medium in the pipe or tank.
▶ Note dangers related to machine / medium temperatures.

IFM PG1408 - Installation - 2

If “0” is displayed and no pointer is visible, this does not mean that no pressure is applied to the system.

6.1 Installation position

IFM PG1408 - Installation position - 1

Fig. 3: Installation position

1...4: Recommended installation positions
3: Recommended installation position for high medium temperatures
5: Non recommended installation position

IFM PG1408 - Installation position - 2

After installation, the display can be rotated to a vertical position ➞ 13.

6.2 Process connection

The device has a G1/2 process connection with external thread.

▶ Slightly grease the thread using a lubricating paste which is suitable and approved for the application.
▶ Insert the device into the process connection, either using a process adapter, or directly.
▶ Seal the device to the process side using one of the following options:

1. Installation with seals to DIN EN 837-1:

▶ Insert the device and the flush mount seal into the process connection with cylindrical pipe thread G½ and tighten.

IFM PG1408 - Process connection - 1

All seals to DIN EN 837-1 can be used if they are suitable for process connections with cylindrical pipe thread, for example flat seals or double-edge sealing rings.

2. Installation with sealing tape:

▶ Insert the device and the sealing tape into the process connection with G½ internal thread (for example welding adapter) and tighten.

6.3 Mounting with mounting bracket

ifm offers a mounting bracket that allows the device to be installed on a vertical or horizontal surface:

IFM PG1408 - Mounting with mounting bracket - 1

Fig. 4: Installation with E30584 mounting bracket

IFM PG1408 - Mounting with mounting bracket - 2

Information about available accessories at www.ifm.com

6.4 Rotate display

The display can be rotated for better readability.

As the display housing is very tight, increased force is required.

▶ Manually turn the display housing to the required position. Use a work glove if necessary.

IFM PG1408 - Rotate display - 1

Fig. 5: Rotate display: 1: Display on delivery; 2: Display rotated by 90°.

6.5 Ventilation diaphragm

6.5.1 Function of ventilation diaphragm

The ventilation diaphragm enables the relative pressure measurement since barometric and temperature-dependent pressure fluctuations between the measuring cell and the environment are compensated for.

The ventilation diaphragm is protected against damage by a screwed filter cover with circumferential ports.

IFM PG1408 - Ventilation diaphragm - 1

For a correct functioning of the diaphragm please take the following into account:

▶ Remove soiling or cleaning agents on the filter cover immediately using plenty of lime-deficient splash water.

IFM PG1408 - Ventilation diaphragm - 2

ATTENTION

Contact of the diaphragm with liquid during a cooling phase

▷ Negative pressure in the device.
▷ Slight distortion of the measured value.
▷ Additional strain on the diaphragm.
▶ Make sure that there is no liquid in the filter cover while the sensor is in a cooling phase.

6.5.2 Replace filter cover

The ventilation diaphragm is protected by a filter cover applied at the factory.

The filter cover can be replaced with accessories 2...5 (→ figure).

IFM PG1408 - Ventilation diaphragm - 3

Information about available accessories at www.ifm.com

IFM PG1408 - Ventilation diaphragm - 4

Fig. 6: Replacing the filter cover of the ventilation diaphragm

1: Filter cover (as supplied)
2: Filter cover with integrated ventilation diaphragm
3: Closed filter cover
4: Filter cover with integrated ventilation diaphragm and tube fitting with vent tube that ends in a protected and dry area.
5: Set of accessories for high degree of soiling and high climate pollution:
Angle adapter with integrated ventilation diaphragm. Attachable:
- vent tube – or –
- plug-in element with integrated ventilation diaphragm – or –
- plug-in element with integrated ventilation diaphragm and vent tube

IFM PG1408 - Ventilation diaphragm - 5

When using the closed filter cover (3), there is no pressure compensation of the measuring cell any more. Potential measurement deviations caused by:

- fluctuations of the atmospheric pressure.

- pressure fluctuations inside the device in case of temperature fluctuations ( Δ 10 K ≤ 30 mbar ).

How to proceed:

▶ Avoid soiling and moisture during the replacement.

▶ Clean the thread carefully and without residues.
▶ Do not damage the adhesive area of the sensor.
▶ Observe the orientation of the filter cover.

6.5.3 Orientation filter cover

▶ Install the device so that the filter cover is vertical and the condensate can drain off due to gravity.

IFM PG1408 - Ventilation diaphragm - 6

Fig. 7: Orientation of the filter cover

1: Ideal orientation. The filter cover is in a vertical position.
2: Maximum inclination of the filter cover: 30° .
3: Impermissible installation position.

7 Electrical connection

IFM PG1408 - Electrical connection - 1

The unit must be connected by a qualified electrician.

Observe the national and international regulations for the installation of electrical equipment.

Voltage supply according to SELV, PELV.

▶ Disconnect power.
▶ Connect the unit as follows:

IFM PG1408 - Electrical connection - 2

IFM PG1408 - Electrical connection - 3

Fig. 8: Wiring diagram

PinAssignment
1L+
3L-
4 (MP1)MP = MultifunctionalSwitching signal pressureIO-LinkOFF (output switched to high impedance)Deactivated (switching channel permanently high or low depending on the switch-point logic)
2 (OUT2)Analogue signal pressureOFF (output switched to high impedance)

Circuit examples:

IFM PG1408 - Electrical connection - 4

IFM PG1408 - Electrical connection - 5

IFM PG1408 - Electrical connection - 6

8 Operating and display elements

IFM PG1408 - Operating and display elements - 1

Fig. 9: Operating and display elements (example device type with a measuring range of -1...10 bar; display layout L1)

1: Analogue display of the current system pressure in bar (outer scale) and psi (inner scale)
2: LED ring for colour visualisation of the analogue display.

  • The range between 0 and the final value of the measuring range is divided into 72 LED segments.
  • A white LED segment extending the pointer indicates the current process value.
  • 3 colour ranges can be configured ➞ 43. Example:

– Upper colour range: 3.6...6 bar, green
– Middle colour range: 2.6...7 bar, yellow
- Lower colour range: -1...8.8 bar, red
- The display layout of the LED ring can be adjusted ➕ 42. Depending on the setting: Lag indicator function for minimum and maximum pressure values.

3: LED pointer: white LED, not visible when the device is not powered. Indicates the current pressure value between 0 and the final value of the measuring range in 72 LED steps. The LED segment next to the pointer (pointer extension) is white.

4: Switching status LED for OUT1: is yellow if output 1 is active.
5: Digital display (4-digit alphanumeric display):

  • Indication of the current process value
  • Indication of the parameters and parameter values.

6: Unit LED: indicates the unit of the process value in the digital display. The TEMP LED has no function.

7: Status LED: the LED is on depending on the device status:

  • green in normal operation
  • red in the event of a warning → 52 or error → 53

8: Optical operating keys (device keys) for changing the display and for parameter setting ➕ 28. The device keys can be locked ➕ 40.

IFM PG1408 - Operating and display elements - 2

The term “device keys” refers to the touch buttons Enter, ▲ and ▼.

The touch button Enter is indicated by the ● icon below.

The sensor fields of these optical keys are operated simply by touching the viewing glass. The touch button must be completely covered to be activated. Slow covering (e.g. liquid flows over the display) does not activate the touch button.

IFM PG1408 - Operating and display elements - 3

If the device measures a high internal temperature, the display brightness is automatically adjusted:

▷ Internal temperature > 80 °C: the brightness is reduced to 25 %.
▷ Internal temperature > 90 °C: the display is switched off. Only the status LED remains active. Display activation by briefly pressing the button for 30 seconds.

9 Menu

The figures in which the menus are displayed show the parameters that can be set on the unit by key input. These parameters and other functions are also available via the IO-Link interface.

IFM PG1408 - Menu - 1

Fig. 10: Menu overview

9.1 Main menu and submenus

IFM PG1408 - Main menu and submenus - 1

The displayed parameters change when the factory setting is changed. The following menu displays show the maximum available parameters.

IFM PG1408 - Main menu and submenus - 2

The designation of the parameters in the parameter setting software may differ from the designations in the device display.

The main menu displays the set limits for pressure monitoring, which can be changed either here or in the submenu OUx.

Selecting the following parameters leads to the corresponding submenu: Wr.1, EF, CFG, OU1, OU2, DIS, DIA, SIM, RES. This is indicated by an open triangle, example EF.

Main menu, working range menu Wr.1, extended functions menu EF:

IFM PG1408 - Main menu and submenus - 3

ParameterExplanation
SP1Switch point 1
SP2Switch point 2
HYStHysteresis
ASP2Analogue start point for OUT2 = process value at which the output signal is 4 mA (for ou2 = Ineg: 20 mA).
AEP2Analogue end point for OUT2 = process value at which the output signal is 20 mA (for ou2 = Ineg: 4 mA).
Wr.1Change to submenu Wr.1 (colour scheme for working range 1)
x. CoLColour scheme for working range 1:b. CoL = setting of colour range 3 (base layer)m. CoL = setting of colour range 2 (middle layer)t. CoL = setting for colour range 1 (top layer)
x. StAStarting point of the colour ranges:b. StA = lower pressure limit of colour range 3 (base layer)m. StA = lower pressure limit of colour range 2 (middle layer)t. StA = lower pressure limit of colour range 1 (top layer)
x. EndEnd point of the colour ranges:b. End = upper pressure limit of colour range 3 (base layer)m. End = upper pressure limit of colour range 2 (middle layer)t. End = upper pressure limit of colour range 1 (top layer)
EFChange to the EF (extended functions) submenu
BACkBack to the next higher level (menu or last process value display)

Basic settings menu CFG:

IFM PG1408 - Main menu and submenus - 4

* The pressure unit depends on the device type ➕ Data sheet at ifm.com.

ParameterExplanation
uni. PStandard unit of measurement for pressure
dAP. PDamping constant in seconds for pressure (63 % rise time τ)
P-nOutput polarity for the switching outputs
tcoFParameter for teaching the correction factor for zero point calibration
coF. PCorrection factor for zero point calibration, pressure
CGA. PCalibration factor in % for adapting the curve of measured values to the application
ECO.mEnergy-saving mode ECO or energy-saving mode OFF.

Output configuration OU1menu:

IFM PG1408 - Main menu and submenus - 5

ParameterExplanation
ou1Output function for output OUT1: SSC1 = switching signal with parameter settings for SSC1.1; OFF.
LoGcSwitch-point logic: H. Act = high active or L. Act = low active
ModESwitch point mode: 1-P = single point mode; 2-P = two point mode; WInd = window mode; Deac = deactivated.
tSP1Teach switch point SP1
SP1Switch point 1
tSP2Teach switch point SP2
SP2Switch point 2
HYStHysteresis
dSSwitching delay for change into active state (in seconds)
drSwitch-off delay for change into inactive state (in seconds)
FOU1Behaviour of output OUT1 in case of an error

Output configuration OU2menu:

IFM PG1408 - Main menu and submenus - 6

ParameterExplanation
ou2Output function for OUT2 (analogue signal)
tASPTeach analogue start point ASP2
ASP2Analogue start point for OUT2 = process value at which the output signal is 4 mA (for ou2 = Ineg: 20 mA).
tAEPTeach analogue end point AEP2
AEP2Analogue end point for OUT2 = process value at which the output signal is 20 mA (for ou2 = Ineg: 4 mA).
dAADamping time in seconds for the analogue signal
FOU2Behaviour of output OUT2 in case of error

Display DIS and diagnostics DIA menu:

IFM PG1408 - Main menu and submenus - 7

ParameterExplanation
diS. LStandard process value of the display
diS. BBrightness of the display
diS. UUpdate rate of the display
LED.mStatus LED setting
P. VELPointer velocity
Hi. PMaximum pressure value measured
Lo. PLowest pressure value measured

Simulation menu SIM and 'reset device' menu rES:

IFM PG1408 - Main menu and submenus - 8

Fig. 11: *UL is only available for the PGxxx6 devices; PGxxx7, PGxxx8.

ParameterExplanation
S. PRSSimulated pressure value in simulation mode
S.diANo diagnostic case simulated (= n. DIA); error (= Err); Component error (= COMP); short circuit (= SC); internal temperature exceeded (= OL. T); internal temperature not reached (= UL. T).
S. TimDuration of the simulation in minutes
S. OnStarts the simulation mode
APPLApplication reset (reset of application-specific parameter settings)
BtBBack-to-Box reset (reset to factory settings)

10 Commissioning

After power on and expiry of the power-on delay time, the unit is in the normal operating mode. It carries out its measurement and evaluation functions and generates output signals according to the set parameters.

During the power-on delay time, the outputs are in the following status according to the set parameters:

Switching output:

• Active (“high” with normally open function; “low” with normally closed function)

Analogue output:

• 0 mA with current output (I or Ineg )

IFM PG1408 - Commissioning - 1

When an IO-Link master is connected, the device automatically goes from SIO mode (standard input-output) into IO-Link mode if the port of the master is set to IO-Link mode.

11 Parameter setting

Parameter setting can be carried out via the IO-Link interface or via the operating elements on the unit.

Parameters can be set before installation or during operation.

IFM PG1408 - Parameter setting - 1

If you change parameters during operation, this will influence the function of the plant.

▶ Ensure that there will be no malfunctions in your plant.

During parameter setting the unit remains in the operating mode. It continues to monitor with the existing parameter until the parameter setting has been completed.

IFM PG1408 - Parameter setting - 2

Depending on the parameter setting, the parameters available in the menu may change.

11.1 Parameter setting via the unit keys

IFM PG1408 - Parameter setting via the unit keys - 1

The term “device keys” refers to the touch buttons Enter, ▲ and ▼.

The touch button Enter is indicated by the ● icon below.

The sensor fields of these optical keys are operated simply by touching the viewing glass. The touch button must be completely covered to be activated. Slow covering (e.g. liquid flows over the display) does not activate the touch button.

IFM PG1408 - Parameter setting via the unit keys - 2

CAUTION

If the medium temperature is above 50\ °C ( 122\ °F ), parts of the housing can increase in temperature to over 65\ °C ( 149\ °F ).

▷ Risk of burns
▶ Do not touch the device with your hands.
▶ If necessary, use a blunt object to make settings on the device.

Parameter setting process in general:

IntentionAction
Change from the process value display to the main menu
Change to the submenuUse ▼ to navigate to the submenu, e.g. EF, then ●
Select the required parameter▲ or ▼
Change to the setting mode
Modify the parameter value▲ or ▼ > 1 s
Apply the set parameter
Exit parameter setting without saving▲ + ▼
Return to the next higher menu level (repeat several times to reach process value display)▲ + ▼- or -Use ▲ or ▼ to navigate to Back, then ●
Return to the process value display>30 seconds (timeout)

IFM PG1408 - Parameter setting via the unit keys - 3

The device keys can be locked ➞ 40.

IFM PG1408 - Parameter setting via the unit keys - 4

If C. Loc is displayed when trying to change a parameter value, a parameter setting process via IO-Link communication or a simulation is active (temporary blocking).

IFM PG1408 - Parameter setting via the unit keys - 5

If S. Loc is displayed, the sensor is permanently locked via software. This locking can only be removed with a parameter setting software.

The device parameters can be set via the IO-Link interface in the following ways, for example:

  • Parameter setting via a suitable parameter setting software, e.g. ifm moneo|configure
    • Parameter setting via a PLC
    • Parameter setting via an IIoT application

Requirements for parameter setting via the IO-Link interface:

√ The Input Output Device Description (IODD) for the device in case of parameter setting via a parameter setting software, see documentation.ifm.com
√ The IO-Link interface description (PDF) for the device in case of parameter setting via a PLC or IIoT application, see documentation.ifm.com
√ An IO-Link master
▶ Connect the IO-Link master to the parameter setting software, the PLC or the IIoT application.
▶ Connect the device to a suitable free port of the IO-Link master.
▶ Set the port of the IO-Link master to the IO-Link operating mode.
▷ The device changes to the IO-Link mode.
▶ Change the parameter settings in the software.
▶ Write the parameter settings to the device.

IFM PG1408 - Parameter setting via IO-Link - 1

Support for system integration and parameter setting via IO-Link:

→ Manual of the parameter setting software (e.g. moneo)
Explanations and startup packages at ifm.com/cnt/io-link-system-integration.

11.3 Output configuration

11.3.1 Digital switching signal

The device provides digital switching signals via switching signal channels (SSC = Switching Signal Channel).

The device has two digital switching signal channels SSC1.1 and SSC1.2 which can be used to output the process value.

IFM PG1408 - Digital switching signal - 1

Explanation of the numbering of the switching signal channels SSCx.y: x = process value; y = switching signal channel

The switching channels can be analysed via the IO-Link interface and the hardware output.

The switching signal channel SSC1.1 is permanently assigned to the physical hardware output OUT1.

The switching signal channel SSC1.2 can only be read via the IO-Link interface.

The parameters for each switching signal channel can be set individually.

During parameter setting, the switch points, mode and logic of the switching signal channels are set.

Mode

You can choose between the following modes according to the IO-Link smart sensor profile – Function Class “Quantity Detection”:

  • Deactivated
  • Single Point Mode
  • Two Point Mode
  • Window Mode

The switching signal channel changes to the active state depending on the process data value (PDV).

IFM PG1408 - Digital switching signal - 2

The active state is above the switch point in Single Point Mode and Two Point Mode and within the window section in Window Mode.

Logic

By setting the logic High active or Low active, you can specify which value the switching signal channel has in the active state:

  • High active: The switching signal channel is "high" in the active state (= ON = normally open = 1)
  • Low active: The switching signal channel is "low" in the active state (= OFF = normally closed = 0)

The following figures show the status of the switching signal channels depending on the mode, logic and process data value (PDV).

Deactivated

If the Deactivated mode is set for a switching signal channel, the switching signal channel will permanently have the following value regardless of the process value:

  • For logic High active: permanently "low".
  • For logic Low active: permanently "high".

IFM PG1408 - Digital switching signal - 3

Fig. 12: Deactivated / High active

IFM PG1408 - Digital switching signal - 4

Fig. 13: Deactivated / Low active

Single-point mode

Only one switch point SP1 is manually set or taught.

The reset point SP1-H results from the switch point and the set hysteresis.

When teaching, the switch point is set below the taught process value TP1 by the hysteresis.

IFM PG1408 - Digital switching signal - 5

Fig. 14: Single Point Mode / High active

H: Hysteresis

SP1: Switch point

TP1: Teach point

TP1-H: Switch point during teach (= SP1)

SP1-H Reset point

IFM PG1408 - Digital switching signal - 6

Fig. 15: Single Point Mode / Low active

H: Hysteresis

SP1: Switch point

TP1: Teach point

TP1-H: Switch point during teach (= SP1)

SP1-H Reset point

Two-point mode

A switch point SP1 and a switch point SP2 are manually set or taught.

When setting the parameters via IO-Link, the position of the switch points can be freely selected: SP1 can be below or above SP2. The lower switch point is the reset point. In the example shown, SP1 is the set-point and SP2 is the reset point.

When setting the parameters via the device keys, SP1 must be greater than SP2. If the order of the switch points is subsequently reversed via IO-Link, then SP1 must be smaller than SP2 in the future when setting parameters via the device keys.

When teaching, the switch point is set directly to the respective taught process value TPx.

The hysteresis will be ignored in Two Point Mode.

IFM PG1408 - Digital switching signal - 7

Fig. 16: Two Point Mode / High active

SP1: Switch point 1

SP2: Switch point 2

TP1: Teach point 1 (= SP1)

TP2: Teach point 2 (= SP2)

IFM PG1408 - Digital switching signal - 8

Fig. 17: Two Point Mode / Low active

SP1: Switch point 1

SP2: Switch point 2

TP1: Teach point 1 (= SP1)

TP2: Teach point 2 (= SP2)

Window mode

Two switch points SP1 and SP2 are manually set or taught.

The two switch points define a window area.

When setting the parameters via IO-Link, the position of the switch points can be freely selected: SP1 can be below or above SP2. The lower switch point is the lower limit value, the higher switch point is the upper limit value of the window area.

When setting the parameters via the device keys, SP1 must be greater than SP2. If the order of the switch points is subsequently reversed via IO-Link, then SP1 must be smaller than SP2 in the future when setting parameters via the device keys.

When teaching, the switch point is set directly to the respective taught process value TPx.

When the process data value enters the window area, the status of the switching signal channel changes when the switch points are exceeded/not reached.

When the process data value leaves the window area, the status of the switching signal channel changes when the switch point plus/minus the hysteresis is exceeded/not reached.

IFM PG1408 - Digital switching signal - 9

Fig. 18: Window Mode / High active

H: Hysteresis

SP1: Switch point 1

SP2: Switch point 2

TP1: Teach point 1 (= SP1)

TP2: Teach point 2 (= SP2)

IFM PG1408 - Digital switching signal - 10

Fig. 19: Window Mode / Low active

H: Hysteresis

SP1: Switch point 1

SP2: Switch point 2

TP1: Teach point 1 (= SP1)

TP2: Teach point 2 (= SP2)

Note on the hysteresis

If the setting Auto is selected for the hysteresis, a value of 0.25 % of the final value of the measuring range (MEW) is set for the hysteresis.

11.3.1.1 Parameter setting via device keys: Switching signal

IFM PG1408 - Digital switching signal - 11

You can only set switching signal channel SSC1.1 via the device keys.

√ The standard unit of measurement is selected: EF > CFG > uni. P.
√ Switching channel SSC1.1 is selected for output 1: EF > OU1 > ou1 = SSC1.
▶ Go to EF > OU1 to configure output OUT1.

Single point mode:

▶ Select ModE and set the switch-point mode: 1-P.
▶ Select SP1 and set switch point 1.
▶ Select HYSt and set the hysteresis.

Two-point mode:

▶ Select ModE and set the switch-point mode: 2-P.
▶ Select SP1 and set switch point 1.
▶ Select SP2 and set switch point 2.

Window mode:

▶ Select ModE and set the switch-point mode: Wind.
▶ Select SP1 and set switch point 1.
▶ Select SP2 and set switch point 2.
▶ Select HYSt and set the hysteresis.

11.3.1.2 Teach via device keys: Switching signal

IFM PG1408 - Digital switching signal - 12

You can only set switching signal channel SSC1.1 via the device keys.

√ The standard unit of measurement is selected: EF > CFG > uni. P.

√ Switching channel SSC1.1 is selected for output 1: EF > OU1 > ou1 = SSC1.
▶ Go to EF > OU1 to configure output OUT1.

Single point mode:

▶ Select ModE and set the switch-point mode: 1-P.
▶ Approach the system pressure at which the output is to switch and keep it constant.
▶ Select tSP1 and set Yes.
▷ The current value minus the hysteresis is adopted as switch point SP1.
▶ Select HYSt and set the hysteresis.

Two-point mode:

▶ Select ModE and set the switch-point mode: 2-P.
▶ Approach the system pressure at which the output is to switch and keep it constant.
▶ Select tSP1 and set Yes.
▷ The current value is adopted as switch point SP1.
▶ Approach the system pressure at which the output is to reset and keep it constant.
▶ Select tSP2 and set Yes.
▷ The current value is adopted as switch point SP2.

Window mode:

▶ Select ModE and set the switch-point mode: Wind.
▶ Select HYSt and set the hysteresis.
▶ Approach the system pressure for the upper limit of the window section and keep it constant.
▶ Select tSP1 and set Yes.
▷ The current value is adopted as switch point SP1.
▶ Approach the system pressure for the lower limit of the window section and keep it constant.
▶ Select tSP2 and set Yes.
▷ The current value is adopted as switch point SP2.

IFM PG1408 - Digital switching signal - 13

If an invalid measured value outside the measuring range is using for teaching, UL or OL and FAIL are displayed alternately. The value is not adopted.

11.3.2 Analogue signal

The device provides an analogue signal proportional to the process value.

Within the measuring range the analogue signal is between 4...20 mA.

The analogue signal is invertible:

• 4...20 mA for setting ou2 = I
• 20...4 mA for setting ou2 = InEG

The measuring range is scalable: The measuring range can be limited using the ASP2 and AEP2 parameters.

IFM PG1408 - Analogue signal - 1

Minimum distance between ASP2 and AEP2 = 20 % of the final value of the measuring range.

If measured values are outside the display range or in case of an error, messages are displayed (UL, OL, Err) and the analogue signal goes to a lower or upper limit value (→ figure).

The [FOU2] parameter can be used to set the behaviour of the analogue output in the event of an error ➕ Chapter: Error behaviour of the outputs.

Analogue signal with setting ou2 = 1:
IFM PG1408 - Analogue signal - 2

Analogue signal with setting ou2 = Ineg:

IFM PG1408 - Analogue signal - 3

1: Analogue signal

2: Measured value for pressure (= P; in configured unit)

3: Scaled measuring range

4: Measuring range

5: Display range

MAW: Initial value of the measuring range with non-scaled measuring range

MEW: Final value of the measuring range with non-scaled measuring range

ASP2: Analogue start point with scaled measuring range

AEP2: Analogue end point with scaled measuring range

UL: Below the display range

OL: Above the display range

FOU2: Output behaviour in case of an error

11.3.2.1 Parameter setting via the device keys: Analogue signal

√ The standard unit of measurement is selected: EF > CFG > uni. P.
▶ Go to EF > OU2 to configure output OUT2.
▶ Select ou2 and set the function: I or InEG.
▶ Select ASP2 and set the measured value for the analogue start point.
▶ Select AEP2 and set the measured value for the analogue end value.

11.3.2.2 Teach via device keys: Analogue signal

√ The standard unit of measurement is selected: EF > CFG > uni. P.
▶ Go to EF > OU2 to configure output OUT2.
▶ Select ou2 and set the function: I or InEG.
▶ Approach the minimum system pressure and keep it constant.
▶ Select tASP and set Yes.
▷ The current value is adopted as the analogue start point.
▶ Approach the maximum system pressure and keep it constant.
▶ Select tAEP and set Yes.
▷ donE is displayed and the current value is adopted as the analogue end point.

IFM PG1408 - Analogue signal - 4

If an invalid measured value outside the measuring range is using for teaching, UL or OL and FAIL are displayed alternately. The value is not adopted.

11.3.3 Output off

The output signals can be switched off as follows:

Output OUT1:

  • ou1 = OFF: The physical output OUT1 becomes highly resistive so that no signal can be output. The setting has no effect when using the IO-Link interface.
  • ModE = Deactivated: The selected switching signal channel is deactivated ➞ 30. The setting has no effect when using the hardware output.
    Only switching signal channel SSC1.1 can be deactivated via the device keys.

Output OUT2:

- ou2 = OFF: The physical output OUT2 becomes highly resistive so that no signal can be output.

11.3.3.1 Parameter setting via device keys: Output off

▶ Go to the EF > OUTx menu.
▶ Select oux and set OFF.
- or -
▶ Select EF > OU1 > ModE and set DEac.

11.4 Application configuration

11.4.1 Standard unit of measurement

A standard unit of measurement to be displayed with the process value can be selected. All further parameter settings are based on this unit.

Changing the unit has no effect on the IO-Link process value, which is always transmitted in the SI unit.

Selectable values:

- Pressure uni. P: bar or mbar (→ Technical data at ifm.com), psi

IFM PG1408 - Standard unit of measurement - 1

The set unit of measurement is indicated by an LED below the digital display.

▶ Select the unit of measurement before configuring further parameters for OUTx.

11.4.1.1 ▶ Parameter setting via unit keys: Standard unit of measurement

▶ Call up the menu EF > CFG.
▶ Select uni. P and set the unit of measurement.

11.4.2 Error behaviour of the outputs

The response of the OUTx output in case of a fault can be set via the parameter FOUx. The following signals are output in case of a fault:

- Switching signal:

  • On: the output switches ON in case of a fault.
    – OFF: the output switches OFF in case of a fault.

- Analogue signal:

  • On: The analogue signal goes to 21.5 mA.
    – OFF: The analogue signal goes to 3.5 mA.

11.4.2.1 Parameter setting via unit keys: Error behaviour of the outputs

▶ Go to EF > OUx.
▶ Select FOUx and set the error behaviour for OUTx.

11.4.3 Damping

The set damping constant stabilises the output signals. Abrupt changes in the physical process values are smoothed out.

This concerns the outputs, the display and the process value transmission via the IO-Link interface.

The damping constant is added to the response time of the sensor (→ Technical data).

The UL and OL signals are defined under consideration of the damping time.

dAP influences the maximum switching frequency: fmax = 1/2 × dAP .

Selectable values:

  • dAP = damping time for switching signal, display and IO-Link signal (63 % rise time)
  • dAA = damping time for the analogue signal (63 % rise time).

11.4.3.1 Parameter setting via the device keys: Damping

Switching output:

▶ Call up the menu EF > CFG.
▶ Select dAP. P and set a damping time between 0...99.99 seconds.

Analogue output:

▶ Go to the EF > OUT2 menu.
▶ Select dAA and set a damping time between 0...99.99 seconds.

11.4.4 Output polarity of the switching output

The output polarity is set via the parameter P-n.

  • PnP: The switching output is positive switching.
  • nPn: The switching output is negative switching.

11.4.4.1 Parameter setting via unit keys: Output polarity

▶ Call up the menu EF > CFG.
▶ Select P-n and set PnP or nPn.

11.4.5 Zero calibration

If there is a systematic deviation between the measured value and the actual process value during pressure measurement, this measurement inaccuracy can be corrected using the correction factor coF. P.

• coF. P: parameter for manual setting of the correction factor
• tcoF: parameter for teaching the correction factor

▷ The internal zero point is shifted by the set value.

IFM PG1408 - Zero calibration - 1

Changing coF. P or tcoF affects the output signal.

▶ Readjust ASP and AEP if necessary.

IFM PG1408 - Zero calibration - 2

Fig. 20: Zero-point calibration (calibration offset)

1: Output signal
2: Process value

MEW: Final value of the measuring range

V0: Measurement characteristic at factory setting
V1: Measurement characteristic after offset by +5 % of measuring range end value
V2: Measurement characteristic after offset by -5 % of measuring range end value

Setting range:

-5%...+5% of the measuring range end value (MEW)

For PG1x09: -5%...+5% of the measuring span (-1000 mbar...+1000 mbar)

IFM PG1408 - Zero calibration - 3

The parameter is reset to the factory setting both via an application reset and a back-to-box reset.

11.4.5.1 Parameter setting via unit keys: Zero calibration

▶ Call up the menu EF > CFG.
▶ Select coF. P and set the value.
The internal zero point is shifted by the set value.

11.4.5.2 Teach via device keys: Zero-point calibration

▶ Maintain the plant pressure constantly at 0.
▶ Call up the menu EF > CFG.
▶ Select tcoF and set Yes.
▷ The current measured value is taken as internal zero point if the deviation lies within a range of ±5% of the final value of the measuring range.

11.4.6 Calibration of the measurement characteristic

The calibration factor CGA influences the gradient of the measurement characteristic of the measuring element.

IFM PG1408 - Calibration of the measurement characteristic - 1

The zero-point calibration coF. P setting is retained when the CGA parameter is changed.

IFM PG1408 - Calibration of the measurement characteristic - 2

The slope modification of the measurement characteristic is indicated in percent. The factory setting is CGA = 100%. After a change the calibration can be reset to factory setting.

IFM PG1408 - Calibration of the measurement characteristic - 3

Changing the CGA parameter has an effect on the output signal.

▶ Readjust AEP if necessary.

IFM PG1408 - Calibration of the measurement characteristic - 4

Fig. 21: Calibration of the measurement characteristic

1: Output signal

2: Process value

MEW: Final value of the measuring range

V0: Measurement characteristic at factory setting

V1: Measurement characteristic after offset by +5 %

V2: Measurement characteristic after offset by -5 %

Setting range:

-5%...+5% of the measuring range end value (MEW)

For PG1x09: -5%...+5% of the measuring span (-1000 mbar...+1000 mbar)

IFM PG1408 - Calibration of the measurement characteristic - 5

The parameter is reset to the factory setting both via an application reset and a back-to-box reset.

11.4.6.1 Parameter setting via unit keys: Calibration

▶ Call up the menu EF > CFG.
▶ Select CGA. P and set the gradient of the measuring characteristic in per cent.

11.4.7 Switch-point logic

The switch-point logic of the switching output can be set.

Selectable values:

• H. Act = High active = normally open
• L. Act = Low active = normally closed

11.4.7.1 Parameter setting via the device keys: Switch point logic

IFM PG1408 - Switch-point logic - 1

You can only set switching signal channel SSC1.1 via the device keys.

▶ Go to EF > OU1.
▶ Select LoGc and set the switch-point logic.

11.4.8 Switching delay

The switching output can be set to switch and reset with a delay time.

Selectable values:

  • dS: switch-on delay for switching output OUT1 in seconds.
  • dr: switch-off delay for switching output OUT1 in seconds.

Setting range:

0...50 seconds

11.4.8.1 Parameter setting via the device keys: Switching delay

IFM PG1408 - Switching delay - 1

You can only set switching signal channel SSC1.1 via the device keys.

▶ Go to EF > OU1.
▶ Select dS and set the delay for switching OUT1 in seconds.
▶ Select dr and set the delay for resetting OUT1 in seconds.

11.4.9 Energy-saving mode

The device can be operated in energy-saving mode.

The energy-saving mode is activated using parameter ECO.m.

The following applies in energy-saving mode:

• The brightness of the display is reduced to 25 %.
- The status LED has the setting NoTI, i. e. it only lights in case of a warning or an error.

IFM PG1408 - Energy-saving mode - 1

The default settings for the display brightness in energy-saving mode and the status LED in energy-saving mode can be changed via IO-Link.

IFM PG1408 - Energy-saving mode - 2

The switch to energy-saving mode may only take effect after a delay of 30 seconds.

IFM PG1408 - Energy-saving mode - 3

For the setting ECO.m = OFF, the general Display brightness ➕ 44 and Status LED ➕ 45 settings apply.

11.4.9.1 Parameter setting via the device keys: Energy-saving mode

▶ Go to EF > CFG > ECO.m.
▶ Set ECO to activate the energy-saving mode.
▶ Set OFF to deactivate the energy-saving mode.

11.4.10 Lock / unlock

The unit can be locked electronically to prevent unauthorised setting.

This lock prevents the settings from being changed via the keys on the unit.

Factory setting: not locked.

IFM PG1408 - Lock / unlock - 1

If the device is locked via the IO-Link interface, it can only be unlocked via IO-Link.

11.4.10.1 Parameter setting via unit keys: lock / unlock

Locking:

▶ Make sure that the unit is in the normal operating mode.
▶ Press ▲ + ▼ simultaneously for 10 s until Loc is displayed.
▷ The device is locked for parameter setting via the device keys. When trying to change a parameter value, the symbol Loc appears in the digital display.

IFM PG1408 - Lock / unlock - 2

The locking can only be removed via the device keys. Changing the parameter setting is still possible via the IO-Link interface.

Unlocking:

▶ Make sure that the unit is in the normal operating mode.
▶ Press ▲ + ▼ simultaneously for 10 s until uLoc is displayed.
▷ The locking of the device keys is removed.

11.4.11 Reset the device

The device can be reset in two ways.

IFM PG1408 - Reset the device - 1

With both reset applications, the operating hours since the first set-up are not reset.

APPL = application reset

The following is reset to the factory setting:

• All changed application-specific parameters

IFM PG1408 - Reset the device - 2

If IO-Link data storage is activated, this triggers a parameter update in the master. This writes the parameters configured in the master to the device again. An application reset may therefore be ineffective.

BtB = Back to Box

The following is reset to the factory setting:

• All changed application-specific parameters
- All writeable unit identification parameters such as Application Specific Tag, Function Tag or Location Tag.
• Diagnostic parameters, status parameters, events.
• Number of switching cycles
• Minimum and maximum memory values

IFM PG1408 - Reset the device - 3

After the Back to Box reset, the sensor suspends communication and measurement operation until the voltage is interrupted. The IO-Link data storage is not triggered.

11.4.11.1 Parameter setting via unit keys: reset the unit

▶ Go to EF > RES.
▶ Select APPL or BtB and set Yes.

Only if BtB is selected:

▶ Disconnect and reconnect the voltage supply.
▷ The device carries out a reboot.

11.5 Display settings

11.5.1 Display layout

The layout of the display can be set via parameter diS. L.

  • 6 display layouts are available to set which LED segments on the LED ring are to be illuminated.
  • The LED pointer and the adjacent segment in the LED ring indicating the current process value are illuminated in all display layouts.
  • The digital display is not affected by the setting.

Setting options:

IFM PG1408 - Display layout - 1

IFM PG1408 - Display layout - 2

IFM PG1408 - Display layout - 3

IFM PG1408 - Display layout - 4

IFM PG1408 - Display layout - 5

IFM PG1408 - Display layout - 6

Fig. 22: Display layout

diS. LIlluminated segments in the LED ring (in addition to the current process value)
L1Colour ranges according to the setting under Wr.1.
L2Colour ranges according to the setting under Wr.1. Lag indicator function: The LED segments at the minimum and maximum measured pressure light white.
L3Lag indicator function: The LED segments at the minimum and maximum measured pressure light white.
L4The LED segments at switch points SP1 and SP2 light yellow.
L5The LED segments at switch points SP1 and SP2 light yellow. Lag indicator function: The LED segments at the minimum and maximum measured pressure light white.
L6----

11.5.1.1 Parameter setting via the device keys: Display layout

▶ Call up the menu EF > DIS.
▶ Select diS. L and set layout.

11.5.1.1.1 Reset lag indicator

▶ Make sure that the unit is in the normal operating mode.
▶ Press and hold ▲ for at least 3 seconds.
▷ The two white lag indicator LEDs move to the current position of the pointer.

IFM PG1408 - Display layout - 7

▶ If the lag indicator LEDs are reset, the Lo. P and Hi. P values are retained: Memory → 46. If Lo. P and Hi. P are deleted, the lag indicator LEDs are also reset.

11.5.2 Colour scheme of LED ring

The colour scheme of the LED ring for pressure value indication can be configured.

Working range 1 is set in the Wr.1 menu using the device keys.

IFM PG1408 - Colour scheme of LED ring - 1

4 additional working ranges can be configured and retrieved via IO-Link. This allows different process sequences to be displayed (e.g. operating mode of a pump, operating mode of a system, change of a medium).

Three colour ranges can be set for each working range, which are superimposed as layers.

IFM PG1408 - Colour scheme of LED ring - 2

Fig. 23: Colour scheme of working range 1 at factory setting

1: Top layer (= upper colour range). Adjustable parameters: start value t. StA, end value t. End, colour t. CoL.

2: Middle layer (= middle colour range). Adjustable parameters: start value m. StA, end value m. End, colour m. CoL.
3: Base layer (= lower colour range). Adjustable parameters: start value b. StA, end value b. End, colour b. CoL.
For each colour range, you can set a start value with x. StA and an end value with x. End.

IFM PG1408 - Colour scheme of LED ring - 3

The limits of the colour ranges can be freely selected within the measuring range and are independent of the set switch points.

Minimum distance between x. StA and x. End = 5 % of the measuring span (e.g: For a sensor with -1...10 bar measuring range: 0.55 bar

For each colour range, the colour of the segments in the LED ring can be set using x. CoL:

  • rEd = red
  • GrEn = green
  • YELL = yellow
  • bLuE = blue
    • cYAn = cyan
  • Ambr = orange
  • PurP = purple
  • whit = white
  • OFF = no colour

11.5.2.1 Parameter setting via the device keys: Colour ranges (for working range 1)

√ The standard unit of measurement is selected: EF > CFG > uni. P.
▶ Go to Main menu > Wr.1.
▶ Select b. CoL and set the colour for the lower colour range 3.
▶ Select b. StA and set the minimum pressure value for the lower colour range 3.
▶ Select b. End and set the maximum pressure value for the lower colour range 3.
▶ Select m. CoL and set the colour for the middle colour range 2.
▶ Select m. StA and set the minimum pressure value for the middle colour range 2.
▶ Select m. End and set the maximum pressure value for the middle colour range 2.
▶ Select t. CoL and set the colour for the top colour range 1.
▶ Select t. StA and set the minimum pressure value for the top colour range 1.
▶ Select t. End and set the maximum pressure value for the top colour range 1.

11.5.3 Display brightness

The display brightness can be set via the parameter diS. B.

Selectable values:

• 25%
- 50%
• 75%
• 100 %

- OFF: the display is switched off in the operating mode. Display activation by pressing any key. After 30 s of inactivity, the display is switched off again.

IFM PG1408 - Display brightness - 1

In case of warnings or error messages and in case of optical localisation, the display will come back on even with the setting OFF.

IFM PG1408 - Display brightness - 2

If the device measures a high internal temperature, the display brightness is automatically adjusted:

▷ Internal temperature > 80 °C: the brightness is reduced to 25 %.
▷ Internal temperature > 90 °C: the display is switched off. Only the status LED remains active. Display activation by briefly pressing the button for 30 seconds.

11.5.3.1 Parameter setting via unit keys: display brightness

▶ Call up the menu EF > DIS.
▶ Select diS. B and set the brightness of the display.

11.5.4 Display update rate

The update rate of the display can be set via the parameter diS. U.

Selectable values:

  • d1: fast
  • d2: medium
  • d3: slow

11.5.4.1 Parameter setting via unit keys: display update rate

▶ Call up the menu EF > DIS.
▶ Select diS. U and set the update rate.

11.5.5 Status LED

The status LED can be set via LED.m.

Selectable values:

  • On: The status LED is permanently on. Green in normal operation, red in the event of a warning or fault (flashing or static light).
    • OFF: The status LED is permanently off.
  • NoTI: The status LED only lights or flashes red in the event of a warning or error.

11.5.5.1 Parameter setting via the device keys: Status LED

▶ Call up the menu EF > DIS.
▶ Select LED.m and set status LED.

11.5.6 Dynamic LED pointer

If the pressure changes rapidly, the LED pointer will fan out between the minimum and maximum values in the current process value display. The main pointer will show the average value.

IFM PG1408 - Dynamic LED pointer - 1

The dynamic LED pointer is independent of the lag indicator LEDs which indicate minimum and maximum pressure values in the LED ring ➞ 42.

The parameter P. VEL is used to set the velocity the main pointer must have during dynamic process fluctuations for the dynamic LED pointers to become visible.

IFM PG1408 - Dynamic LED pointer - 2

IFM PG1408 - Dynamic LED pointer - 3

Fig. 24: Dynamic LED pointer (example: display layout L6)

1: P. VEL = HIGH: The dynamic LED pointers are only activated when the main pointer is moving at high speed.
2: P. VEL = OFF: No dynamic LED pointers despite high process fluctuations. The main pointer indicates the current process value with the highest possible accuracy.

Selectable values:

• HIGH: The dynamic LED pointer is only activated when the main pointer is moving at high speed.
- MEd: The dynamic LED pointer is activated at medium pointer speed.
- LOW: The dynamic LED pointer is activated at low pointer speed.
• OFF: The dynamic LED pointer is disabled.

11.5.6.1 Parameter setting via the device keys: Dynamic LED pointer

▶ Call up the menu EF > DIS.
▶ Select P. VEL and set the dynamic LED pointer.

11.6 Diagnostic functions

11.6.1 Memory

The device stores the highest and lowest process value measured.

The current value can be read from the unit's display or via the IO-Link interface.

Selectable values:

• Lo. P: minimum value memory for pressure
• Hi. P: maximum value memory for pressure

IFM PG1408 - Memory - 1

It makes sense to delete the memories as soon as the unit operates under normal operating conditions for the first time.

IFM PG1408 - Memory - 2

The memory is independent of the lag indicator LEDs which indicate minimum and maximum pressure values in the LED ring ➞ 42.

▶ If Lo. P or Hi. P is deleted, the lag indicator LEDs are also reset.
▶ If the lag indicator LEDs are reset, Lo. P and Hi. P are retained.

Show memory:

▶ Go to the menu EF > DIA.
▶ Select Lo. P or Hi. P and read the minimum or maximum stored process value.

Clear memory:

▶ Go to the menu EF > DIA.
▶ Select Lo. P or Hi. P.
▶ Press ▲ > 2 s to change to the setting mode, select YES and confirm with ●.
▷ “donE” appears in the digital display. The memory is deleted.

11.6.2 Operating hours counter

The operating hours since the first set-up are stored by the unit.

The counter cannot be reset.

The current value can be read via the IO-Link interface.

IFM PG1408 - Operating hours counter - 1

In case of a voltage interruption, no more than the count of the last hour will be lost.

IFM PG1408 - Operating hours counter - 2

This function is only available via the IO-Link interface.

11.6.3 Switching cycles counter

The device stores the number of switching cycles for each switching channel.

The current value can be read via the IO-Link interface.

The counter can be reset via IO-Link.

IFM PG1408 - Switching cycles counter - 1

In case of a voltage interruption, the events of the last 10 minutes can be lost.

IFM PG1408 - Switching cycles counter - 2

This function is only available via the IO-Link interface.

11.6.4 Counter overpressure events

The device has a counter for overpressure events.

The current value can be read via the IO-Link interface.

The value above which a pressure is considered to be overpressure (pressure limit) can be set via the IO-Link interface. The limit must be exceeded for at least 0.5 ms.

The counter can be reset via IO-Link.

IFM PG1408 - Counter overpressure events - 1

In case of a voltage interruption, the events of the last 10 minutes can be lost.

IFM PG1408 - Counter overpressure events - 2

This function is only available via the IO-Link interface.

11.6.5 Internal temperature

The sensor measures the internal temperature.

The current value can be read via the IO-Link interface.

IFM PG1408 - Internal temperature - 1

This function is only available via the IO-Link interface.

11.6.6 Device status

The device continuously monitors itself during operation and provides the results of its self-diagnosis in the following ways:

• Via the status LED and the text in the digital display ➕ 52.
- The current device status and a list of past events are displayed via the IO-Link interface.

11.7 Service functions

11.7.1 Device information

Unalterable device information is stored on the unit. This includes:

  • Product name
  • Product family
  • Manufacturer
  • Manufacturer ID
  • Device ID
  • Serial number
    • Hardware / firmware revision
  • Description

In addition, further freely definable tags with a maximum length of 32 characters can be assigned to the unit via the IO-Link interface using suitable parameter setting software. This includes:

  • application-specific tag
  • function tag
  • location tag

11.7.2 Optical localisation

The sensor can be located remotely in the system via the IO-Link interface.

If the command is used, the following appears in the device display:

• The digital display shows "IO-L".
- The switching status LED, the unit LEDs below the digital display and the LED ring flash green simultaneously.
▶ Call up the function via the IO-Link interface with the command Locator Start.

IFM PG1408 - Optical localisation - 1

If the function is not cancelled via IO-Link command, the LEDs stop flashing either after any button is pressed on the device or automatically after 10 minutes (Timeout).

11.7.3 Simulation

This function is used to simulate process values or error states and check the sensor behaviour.

The following values can be simulated:

  • Process values for pressure within the measuring range.
  • process values outside the measuring range (UL, OL).
    • diagnostic states (e.g. device fault, short circuit).
    The simulation time is adjustable: 1, 2, 3, 4, 5, 10, 15, 20, 30, 45, 60 minutes.

During the simulation:

  • The simulated value or the simulated event (e.g. UL) appears in the digital display, alternating with “SIM”.
  • The LED pointer points to the simulated value in the LED ring or behaves according to the simulated event (e.g. LED pointer off in case of an error).
  • The switching status LED lights according to the simulated values.
  • The status LED continues to signal warning and error states of the current application.
  • The digital display does not show warning or error messages of the current application.
  • The calibration values coF. P and CGA. P are set to zero. After the simulation, the device reverts to the set values.
  • The configured damping values dAP. P and dAA are used for the simulation.

IFM PG1408 - Simulation - 1

If the simulation is started via IO-Link, it can also only be finished via IO-Link. If you try to stop the simulation using the device keys, C. Loc will be displayed.

11.7.3.1 Parameterisation via unit keys: Simulation

▶ Go to the EF > SIM menu.
▶ Select S. PRS and set the pressure value to be simulated or a diagnostic case (e.g. OL).
▶ Select S.diA and set the diagnostic case to be simulated.
- Diagnostic cases that can be set: Main menu and submenus → 26.
▶ Select S. Tim and set the time of the simulation in minutes.
▶ Select S. On and set the desired function:
- On: The simulation starts. The values are simulated for the time set under S. Tim. Cancel the simulation using the ● key.
• OFF: The simulation is not active.

11.7.4 Binary data transmission (BLOB)

The device offers a function for reading binary data from the device as one large file (BLOB = Binary Large Object).

The data is exported as a BIN file.

This requires a software tool (e.g. ifm moneo) that supports the IO-Link BLOB interface.

The BIN file contains the following logbook information:

• device information for identification
• number of operating hours
- event logging:

– event history with time stamp
- event code
– event description
- event frequency
- device restarts

Only the last 200 events are saved.

IFM PG1408 - Binary data transmission (BLOB) - 1

In case of a voltage interruption, the events of the last 10 minutes can be lost.

12 Operation

After power on and expiry of the power-on delay time, the unit is in the normal operating mode. It carries out its measurement and evaluation functions and generates output signals according to the set parameters.

13 Troubleshooting

The device has many self-diagnostic options. It monitors itself automatically during operation.

Warnings and error states are displayed even if the display is switched off.

IFM PG1408 - Troubleshooting - 1

Additional diagnostic functions are available via IO-Link ➕ IO-Link interface description at documentation.ifm.com.

13.1 Warning messages

Status LEDDigital display / LEDsProblem / remedy
OffAll displays off.The displays are off due to the parameter settings.► ▶ Check whether the following parameter values are set and change if necessary:EF > CFG > ECO.m = ECO (Default: NoTI = Status LED only for event)EF > DIS > diS. B = OFF (all displays off) AND EF > DIS > LED.m = OFF (status LEDs off) or NoTI (status LED only for event)
*All displays off.The display brightness has been switched off:► ▶ Check whether the setting EF > DIS > diS. B = OFF is selected and change setting if necessary. The internal device temperature is above 90°C but below 125°C:► ▶ Allow the device to cool down.
*The LED ring is off.The LED ring is off due to the parameter settings:► ▶ Check whether the setting EF > DIS > diS. L = L3 , L4, L5 or L6 is selected and change setting if necessary.► ▶ Check whether the setting for the parameters b. CoL, m. CoL and t. CoL = OFF is selected under Main menu > Wr.1 and change the setting if necessary.
*IO-LThe switching status LED and LED ring flash green.Optical identification function active.► Terminate function via IO-Link or by pressing any button.
*LocThe setting keys on the device have been locked.► ▶ Press ▲ + ▼ simultaneously for 10 s until uLoc is displayed.
*S. LocThe setting keys have been locked via the parameter setting software.► ▶ Unlock the device via IO-Link interface using the parameter setting software.
*C. LocSetting buttons on the device temporarily locked, parameter setting via IO-Link communication active.► ▶ Finish parameter setting via IO-Link communication.
*SIM alternating with process value displaySimulation function active.► ▶ End simulation via IO-Link.► End simulation via IO-Link or - if the simulation was started on the device - with the Ⓞ button.
IFM PG1408 - Warning messages - 1ULBelow the display range► ▶ Check the measuring range.
[cc3w]OLAbove the display range► ▶ Check the measuring range. Admissible device temperature not reached.► Insulate device.
All displays off.Admissible device temperature exceeded.► ▶ Eliminate heat sources.

Tab. 1: Warning messages; LED display according to device status

13.2 Error messages

Status LEDDigital display / LEDsProblem / remedy
OffAll displays off.Supply voltage too low:▶ Check the supply voltage.
IFM PG1408 - Error messages - 1SCSwitching status LED flashes yellow.Short circuit OUT1. ▶ Check switching output OUT1 for short circuit or excessive current.
IFM PG1408 - Error messages - 2PArAParameter setting fault. ▶ Check parameter settings. ▶ Parameter setting via unit keys: reset the unit.
[7275]ErrDevice faulty. ▶ Replace the device.

Tab. 2: Error messages

IFM PG1408 - Error messages - 3

In the event of an error, the outputs react according to the setting under FOU.

14 Maintenance, repair and disposal

Maintenance:

▶ Define regular calibration intervals according to the process requirements.

IFM PG1408 - Maintenance, repair and disposal - 1

ifm calibration service → Calibration certificates at www.ifm.com.

▶ Clean the display when heavily soiled.
▶ Clean the filter cover of the ventilation diaphragm when heavily soiled.
▶ Regularly check the seals between the device and the process adapter for deposits and damage.
▶ In case of soiling, clean the seals with a suitable cleaning liquid (e.g. alcoholic solution).
▶ Replace the seals if necessary.

IFM PG1408 - Maintenance, repair and disposal - 2

The frequency of the seal replacement depends on the frequency of the cleaning cycles, the media temperature and the cleaning temperature.

▶ Define regular cleaning cycles according to the process requirements.

Maintenance:

Only the manufacturer is allowed to repair the unit.

▶ Contact ifm in case of malfunction.

Disposal:

▶ After use, dispose of the unit in an environmentally friendly way in accordance with the applicable national regulations.

15 Factory setting

MenuParameterFactory settingUser settings
Wr.1b. CoLRD
b. StA...b. End0...100 % display range
m. CoLYE
m. StA...m. End20...80 % display range
t. CoLGN
t. StA...t. End35...65 % display range
CFGuni. Pbar
dAP. P0.06
P-npnp
tcoF0 %
coF. P0 %
CGA. P0 %
ECO.mOFF
OU1ou1SSC1
LoGcH. Act
ModE2-P
SP125 % MEW(PGxx09: -500 mbar)
SP223 % MEW(PGxx09: -540 mbar)
HYStAuto
dS0
dr0
FOU1On
OU2ou2I
ASP20 % MEW(PGxx09: -1000 mbar)
AEP2100 % MEW
dAA0.06
FOU2On
DISdiS. LL4
diS. B75 %
dis. Ud2
LED.mOn
P. VELMEd
SIMS. PRS50 % MEW(PGxx09: 500 mbar)
S.diAn. DIA
S. TIM3

MEW = final value of the measuring range

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Product information

Brand : IFM

Model : PG1408

Category : Manometer