XC302100 - Compressor Campbell Hausfeld - Free user manual and instructions

USER MANUAL XC302100 Campbell Hausfeld

CH CAMPBELL HAUSFELD

Electric Air Compressor

Operating Instructions and Parts Manual

Technical line drawing of a mechanical device with wheels and internal components (no text or symbols)

Models: CE1000 and XC302100

CAMPBELL HAUSFELD.

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.

Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

For parts, product & service information visit www.campbellhausfeld.com

Model #: ____

Serial #: ____

Purchase Date: ____

Campbell Hausfeld 350 Embry Drive

Leitchfield, KY, 42754

REGISTER YOUR PRODUCT ONLINE NOW! www.campbellhausfeld.com/reg READ AND FOLLOW ALL INSTRUCTIONS • SAVE THESE INSTRUCTIONS • DO NOT DISCARD

/CampbellHausfeld

@CHCompressors

CHcompressors

CHcompressors

CHcompressors

CampbellHausfeld

BEFORE YOU BEGIN

Description

Air compressor units are intended to provide compressed air to power pneumatic tools, operate spray guns and supply air for pneumatic valves and actuators. The pumps supplied with these units have oil lubricated bearings. A small amount of oil carryover is present in the compressed air stream. Applications requiring air free of oil vapor should have the appropriate filters installed. Any other use of these units will void the warranty and the manufacturer will not be responsible for problems or damages resulting from such misuse.

QUICK REFERENCE

Recommended Oil (2 Options)

Single viscosity SAE 30 ISO100 nondetergent compressor oil. Part number ST125303AV (0.5 qt) or ST126701AV (4 qt).

10W30 synthetic oil such as Mobil 1 ^ or CE0032 (1 qt).

Oil Capacity

Approximately 15.2 oz.

UNPACKING

CAUTION

Do not lift or move unit without appropriately rated equipment. Be sure the unit is securely attached to lifting device used. Do not lift unit by holding onto tubes or coolers. Do not use unit

to lift other attached equipment.

After unpacking the unit, inspect carefully for any damage that may have occurred during transit. Check for loose, missing or damaged parts. Check to be sure all supplied accessories are enclosed with the unit. In case of questions, damaged or missing parts, please visit www.campbellhausfeld.com for customer assistance.

POWARNING

it if damaged during shipping, handling or use. Damage may result in bursting and cause injury or property damage.

Required Items - Not Included

• Air hose
• Pipe thread sealant

GENERAL SAFETY INSTRUCTIONS

Safety Guidelines

This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.

imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Caution indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.

NOTICE

Notice indicates important information, that if not followed, may cause damage to equipment.

IMPORTANT or NOTE: Information that requires special attention.

Safety Symbols

The following Safety Symbols appear throughout this manual to alert you to important safety hazards and precautions.

Wear Eye and Mask Protection

Read Manual First

Top Heavy Risk of

Risk of Fire

Moving Parts

Risk of Hot Parts

Risk of Explosion

Risk of Fumes

Risk of Pressure

Risk of Shock

California Proposition 65

Choose you to chemicals including lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information things.ca.gov.

when you cut, sand, drill or grind materials such as wood, paint, metal, concrete, cement, or other masonry. This dust often contains chemicals known to cause cancer, or reproductive harm. Wear protective gear.

Illinois Lead Poisoning Prevention Act

AY BE HARMFUL IF EATEN OR CHEWED. COMPLIES WITH FEDERAL STANDARDS.

Important Safety Information

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

This manual contains important safety, operational and maintenance information. If you have any questions, please visit www.campbellhausfeld.com for customer assistance.

! DANGER

BREATHABLE AIR WARNING

This compressor/pump is not equipped and should not be used "as is" to supply breathing quality air. For any application of air for human consumption, the air compressor/pump will need to be fitted with suitable in-line safety and alarm equipment. This additional equipment is necessary to properly filter and purify the air to meet minimal specifications for Grade D breathing as described in Compressed Gas Association Commodity Specification G 7.1, OSHA 29 CFR 1910. 134, and/or Canadian Standards Associations (CSA).

DISCLAIMER OF WARRANTIES

In the event the compressor is used for the purpose of breathing air application and proper in-line safety and alarm equipment is not simultaneously used, existing warranties shall be voided, and Campbell Hausfeld disclaims any liability whatsoever for any loss, personal injury or damage.

General Safety

Since the air compressor and other components (material pump, spray guns, filters, lubricators, hoses, etc.) used make up a high pressure pumping system, the following safety precautions must be observed at all times:

• Read all manuals included with this product carefully. Be thoroughly familiar with the controls and the proper use of the equipment.
• Follow all local electrical and safety codes as well as the United States National Electrical Codes (NEC) and Occupational Safety and Health Act (OSHA).
• Only persons well acquainted with these rules of safe operation should be allowed to use the compressor.
• Keep visitors away and NEVER allow children in the work area.
• Wear safety glasses and use hearing protection when operating the unit.
• Do not stand on or use the unit as a handhold.
• Before each use, inspect compressed air system and electrical components for signs of damage, deterioration, weakness or leakage. Repair or replace defective items before using.
• Check all fasteners at frequent intervals for proper tightness.

This is extremely top heavy. Use care when moving the unit around and make sure the unit is placed on flat surface when operating.

WARNING

Never install a shut-off valve between the compressor pump and the tank.

NotWARNING equipment and controls can cause electrical arcs that will ignite a flammable gas or vapor. Never operate or repair in or near a flammable gas or vapor. Never store flammable liquids or gases in the vicinity of the compressor.

NEWWARNING pressor without a beltguard. This unit can start automatically without warning. Personal injury or property damage could occur from contact with moving parts.

- Do not wear loose clothing or jewelry that will get caught in the moving parts of the unit.

CAUTION

Compressor parts may be hot even if the unit is stopped.

- Keep fingers away from a running compressor; fast moving and hot parts will cause injury and/or burns.

GENERAL SAFETY INSTRUCTIONS (CONTINUED)

• If the equipment should start to vibrate abnormally, STOP the engine/motor and check immediately for the cause. Vibration is generally an indication of trouble.
• To reduce fire hazard, keep engine/motor exterior free of oil, solvent, or excessive grease.

At WARNING relief valve with a setting no higher than 200 PSI MUST be installed in the tank for this compressor. The ASME safety valve must have sufficient flow and pressure ratings to protect the pressurized components from bursting.

CAUTION

See compressor specifications for maximum operating pressure. Do not operate with pressure switch or pilot valves set higher than the maximum operating pressure.

WARNING

pressure is 175 PSI for single stage compressors. Do not operate with pressure switch or pilot valves set higher than 175 PSI (2-stage).

- Never attempt to adjust ASME safety valve. Keep safety valve free from paint and other accumulations.

New WARNING ^P

(C) pipe for compressed air. Serious injury or death could result.

MEWATERRE

pair or modify a tank! Welding, drilling or any other modification will weaken the tank resulting in damage from rupture or explosion. Always replace worn, cracked

or damaged tanks.

NOTICE

Drain liquid from tank daily.

• Tanks rust from moisture build-up, which weakens the tank. Make sure to drain tank regularly and inspect periodically for unsafe conditions such as rust formation and corrosion.
• Fast moving air will stir up dust and debris which may be harmful. Release air slowly when draining moisture or depressurizing the compressor system.

Spraying Precautions

Do WARNING

able materials in vicinity of open flame or near ignition sources including the compressor unit.

• Do not smoke when spraying paint, insecticides, or other flammable substances.
• Use a face mask/respirator when spraying and spray in a well ventilated area to prevent health and fire hazards.
• Do not direct paint or other sprayed material at the compressor. Locate compressor as far away from the spraying area as possible to minimize overspray accumulation on the compressor.
• When spraying or cleaning with solvents or toxic chemicals, follow the instructions provided by the chemical manufacturer.

The DANGER, WARNING, CAUTION, and NOTICE notifications and instructions in this manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that caution is a factor which cannot be built into this product, but must be supplied by the operator.

SAVE THESE INSTRUCTIONS DO NOT DISCARD

SPECIFICATIONS

	CE1000 XC302100
HP 22
Number of Cylinders 22
Number of Stages 22
Air Delivery @ 90 PSI 5.3 CFM 5.3 CFM
Voltage 120* Volts / 15 Amps	240 Volts / 7.5 Amps * Factory wiring	120* Volts / 15 Amps 240 Volts / 7.5 Amps * Factory wiring
Max Pressure 175 PSI 175 PSI
Oil Capacity 15.2 ounces 15.2 ounces
Tank Outlet Size 1/4 NPT 1/4 NPT
Weight 178 lbs. 178 lbs.

DIMENSIONS

		CE1000	XC302100
Length		23 inches	23 inches
Width		24 inches	24 inches
Height 46 inches	46 inches

GETTING TO KNOW YOUR UNIT

Tank Drain Valve Hose Pressure Gauge Regulator ASME Safety Valve Pressure Switch Tank Pressure Gauge Check Valve Discharge Tube Air Filter Belt Guard Oil Fill Port Pump Motor Breather

Figure 1 - Unit Identification

GETTING TO KNOW YOUR UNIT

Pressure Switch - Auto/Off Switch - In the auto position, the compressor shuts off automatically when tank pressure reaches the maximum preset pressure. After air is used from the tank and drops to a preset low level, the pressure switch automatically turns the motor back on. In the off position, the compressor will not operate. This switch should be in the off position when connecting or disconnecting the power from the unit.

When the pressure switch turns the motor off you will hear air leaking out of the pressure switch unloader valve for a short time. This releases the air pressure from the discharge tube and allows the compressor to restart easier.

ASME Safety Valve - This valve automatically releases air if the tank pressure exceeds the preset maximum.

Discharge Tube - This tube carries compressed air from the pump to the check valve. This tube becomes very hot during use. To avoid the risk of severe burns, never touch the discharge tube.

Check Valve - One-way valve that allows air to enter the tank, but prevents air in the tank from flowing back into the compressor pump.

Belt Guard - Covers the belt, motor pulley and flywheel.

Tank Drain Valve - This valve is located on the bottom of the tank. Use this valve to drain moisture from the tank daily to reduce the risk of corrosion.

Tank Pressure Gauge - Indicates amount of air pressure stored in tank.

Hose Pressure Gauge - Indicates amount of air pressure in hose used to operate tools. This pressure is increased or decreased by the regulator.

Regulator - The regulator controls the amount of air pressure released at the hose outlet.

Air Filter - Keeps large particulates out of the air flowing into the compressor.

Breather - Vent for crankcase.

Oil Fill Port - Port used to refill the oil in the pump after oil changes or when oil is low.

Pump - Cast Iron 2-Stage air compressor pump that generates compressed air.

Motor - Power source that drives the pump to create compressed air.

INSTALLATION INSTRUCTIONS

WARNING

Disconnect, tag and lock out power source then release all pressure from the system before attempting to install, service, relocate or perform any maintenance.

No CAUTIONe

Unit without appropriately rated equipment. Be sure the unit is securely attached to lifting device used. Do not lift unit by holding onto tubes or coolers. Do not use unit of equipment.

to lift other attached equipment.

CAUTION

Never use the wood shipping skids for mounting the compressor.

NOTICE

This compressor is not intended for outdoor installation.

Preparation

Before beginning installation and/or assembly of product, make sure all parts are present. Compare parts with package contents list. If any part is missing or damaged, do not attempt to assemble or use the product.

Do operate with WARNING

if damaged during shipping, handling or use. Damage may result in bursting and cause injury or property damage.

Estimated Installation and Assembly Time: 20 minutes

Tools Required for Installation and Assembly (not included): Safety Glasses; Work Gloves; 9/16 in. Socket and Ratchet; Adjustable Wrench

INSTALLATION INSTRUCTIONS (CONTINUED)

Picking the Location

Operate unit at least 18 inches from any obstructions in a clean, well ventilated area. The surrounding air temperature should not exceed 100^ F. This will ensure an unobstructed flow of air to cool compressor and allow adequate space for maintenance.

Do CAUTION compressor air inlet near steam, paint spray, sandblast areas or any other source of contamination.

NOTE: If compressor operates in a hot, moist environment, supply compressor pump with clean, dry outside air. Supply air should be piped in from external sources.

Assembly Instructions

1. Unbolt the unit from the shipping skid. Use a ratchet with a 9/16 in. socket. Remove the unit from the skid. Discard shipping hardware once removed. See Figure 3.

18 inches 18 inches 18 inches Figure 2

Shipping Bracket Shipping Bolt Shipping Bolt Figure 3

1. Install rubber feet with nuts and washers. See Figure 4.

Nut Rubber Foot Figure 4

1. Install air filter. See Figure 5.

Air Filter Figure 5

Lubrication

A Caution no oil. Before operating compressor, fill to the center of the sight gauge (see Figure 7).

Using the type of oil may shorten pump life and damage valves.

Recommended Oil (2 Options)

Single viscosity SAE 30 ISO100 nondetergent compressor oil. Part number ST125303AV (0.5 qt) or ST126701AV (4 qt).

10W30 synthetic oil such as Mobil 1* or CE0032 (1 qt).

Oil Capacity

Approximately 15.2 oz.

Remove oil fill plug on pump. Check oil level; some models are shipped with oil in the pump. Add oil if needed. Fill the pump with oil to the center of the sight gauge using oil fill opening (see Figure 7). Place oil fill plug back on pump. Do NOT fill the pump through the breather cap opening as this may cause oil to leak and spray out during operation.

Do not use regular automotive oil. Additives in regular motor oil can cause valve deposits and reduce pump life.

For maximum pump life, drain and replace oil after the first 50 hours of run time and then follow the regular maintenance schedule outlined later in the manual.

This pump has an oil sight glass as shown in Figure 6. Oil level can be monitored and maintained as shown in Figure 7.

NOTE: Some residual oil may still be in the pump from factory testing leaving a thin coat on the sight gauge; however, there is not enough oil to operate the unit.

Oil Fill Area Sight Glass Oil Drin Plug Figure 6

Full Low Sight Glass Figure 7

INSTALLATION INSTRUCTIONS (CONTINUED)

Electrical Information

! DANGER

ed motors are shock hazards. Make sure all the equipment is properly grounded.

Improvement warning

In the use of the grounding plug is able to result in a risk of electric shock. When the repair or replacement of the cord or plug is required, do not connect the grounding wire to

either flat blade terminal. The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire.

WARNING

Overheating, short circuiting and fire damage will result from inadequate wiring.

Disweight warning

lock out power source, then release all pressure from the system before attempting to install, service, relocate or perform any maintenance.

NOTICE

Damage to the motor from improper electrical voltage or connection will void the warranty.

DO NOT USE AN EXTENSION CORD, USE A LONGER AIR HOSE.

The 120 volt, 15 amp units can be operated on a 120 volt, 15 amp circuit under the following conditions:

1. No other electrical appliances or lights are connected to the same branch circuit.
2. Voltage is 120 Volts.
3. Circuit is equipped with a 15 amp circuit breaker or a 15 amp slow blow fuse type T (For Canada use Type D).
4. The length of copper wire between the outlet and circuit breaker is not longer than 40 ft. of 14 AWG or 70 ft. of 12 AWG.

Grounding

WARNING

d electrical components are shock hazards. Make sure all the components are properly grounded to prevent death or serious injury.

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances. Do not use grounding adapter.

Improperuse warning

funding plug can result in a risk of electrical shock. Plug must be plugged into an outlet that is properly installed and grounded in accordance with local codes and

ordinances by a qualified electrician.

This product comes from the factory ready for use on a nominal 120 volt circuit and has a grounding plug similar to the plug illustrated in Figure 8. If the listed conditions cannot be met or if nuisance tripping of the current protection device occurs, it may be possible to operate the compressor from a 120 volt 20 amp circuit. See Figure 8.

Check motor data plate for 240 volt compatibility. A 240 volt unit must be operated on a 240 volt circuit. The cord must only plug into a 240 volt grounded outlet and may require a new cord and plug. See Figure 9. This product may be modified to operate at 240V. To do so, a 240V power cord needs to be purchased and installed on the unit and wired into the pressure switch just like the 120V cord. The panel on the back of the motor needs to be opened and the flag terminals need to be moved so that the brown wire that is on terminal #1 is on terminal #7 and the white wire that is on terminal #3 needs to be moved to terminal #1 (where the brown wire was originally). See Figure 10.

Grounded Outlet Outlet - 120V/15A Outlet - 120V/20A Ground Pin Figure 8

Grounded Outlet Outlet - 240V Ground Pin Figure 9

[Brown] [Orange] [White] [Yellow] [Black] [Purple] Black Cord Lead L1 L2 H L3 L4 White Cord Lead

[Orange] [White] [Yellow] [Black] [Purple] [Brown] Black Cord Lead L1 L2 L3 L4 White Cord Lead

Figure 10

WARNING

All wiring and electrical sconnections should be performed by a qualified electrician. Installation must be in accordance with local codes and national electrical codes. If not properly grounded,

this tool can cause an electrical shock, particularly when used in damp locations, in proximity of plumbing, outdoors.

Installation of group WARNING

ing plug can result in electric shock. When repair or replacement of the cord or plug is required, do not connect the grounding wire to either flat blade terminal. The

wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire. Never connect green (or green and yellow) wire to a live terminal.

Check with a qualified electrician or serviceman when the grounding instructions are not completely understood, or when in doubt as to whether the product is properly grounded. Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a qualified electrician. Only connect the product to an outlet having the same configuration as the plug. Do not use an adapter with this product.

OPERATING INSTRUCTIONS

Start-up/Break-in Procedure

cols to open end of the hose until start-up is completed and the unit checks okay.

Never disconnect threaded joints with pressure in tank!

1. Check oil level per the Lubrication Section of this manual.
2. Open the bottom tank drain valve (see Figure 11). Turn outlet valve to open air flow.
3. Plug unit in.
4. Move pressure switch to the AUTO position to run the unit (see Figure 12).
5. Run the unit for thirty (30) minutes at zero (0) PSI (under no load) to break in pump parts.
6. Move the pressure switch lever or knob to OFF and turn tank drain valve to shut off air flow. The compressor is now ready for use.
7. Change oil after first fifty (50) hours of operation. Perform oil changes every three (3) months or two hundred (200) hours of run time, whichever comes first.

Top-down schematic of a vehicle chassis with two wheels and a car body, showing exhaust airflow (no text or symbols)

Figure 11 Figure 12

Line drawing of a handheld device with two rotary controls labeled 'OFF' and 'LAMP', no text or symbols present.

Compressor Use

It is extremely important to operate the compressor in a clean, well-ventilated area where the surrounding air temperature will not be more than 100^ F. Do not locate the compressor air inlet near steam, paint spray, sandblast areas or any other source of contamination.

On/Off Cycling of Compressor

to prevent corrosion and possible injury due to tank damage. Do not operate drain with more than 40 PSI in tank or drain valve may be damaged. Drain tank of the drain valve in the bottom of the tank.

NOTICE

Drain liquid from tank daily.

In the AUTO position, the compressor pumps air into the tank. When a shut-off (preset "cut-out") pressure is reached, the compressor automatically shuts off.

If the compressor is left in the AUTO position and air is depleted from the tank by use of a tire chuck, tool, etc., the compressor will restart automatically at its preset "cut-in" pressure. When a tool is being used continuously, the compressor will cycle on and off automatically.

In the OFF position, the compressor will not operate.

MOISTURE IN COMPRESSED AIR

Moisture in compressed air will form into droplets as it comes from an air compressor pump. When humidity is high or when a compressor is in continuous use for an extended period of time, this moisture will collect in the tank. When using a paint spray or sandblast gun, this water will be carried from the tank through the hose, and out of the gun as droplets mixed with the spray material.

IMPORTANT: This condensation will cause water spots in a paint job, especially when spraying other than water based paints. If sandblasting, it will cause the sand to cake and clog the gun, rendering it ineffective. A filter in the air line, located as near to the gun as possible, will help eliminate this moisture.

NOTES

TROUBLESHOOTING GUIDE

SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION

Low discharge pressure 1. Air demand exceeds pump capacity 1. Reduce air demand or use a compressor with more capacity.
	2. Air leaks (fittings, tubing on compressor, or plumbing outside of system).	2. Listen for escaping air. Apply soap solution to all fittings and connections. Bubbles will appear at points of leakage. Tighten or replace leaking fittings or connections. Use pipe thread sealant.
	3. Restricted air intake 3. Clean or replace the air filter element.
	4. Blown gaskets 4. Replace any gaskets proven faulty on inspection.
	5. Leaking or damaged valves 5. Remove head and inspect for valve breakage, misaligned valves, damaged valve seats, etc. Replace defective parts and reassemble.
		gasket each time the head is removed.
Excessive noise (knocking)	1. Loose motor pulley or flywheel.	1. Tighten pulley / flywheel clamp bolts and set-screws.
	2. Loose fasteners on pump or motor.	2. Tighten fasteners.
	3. Lack of oil in crankcase	3. Check for proper oil level; if low, check for possible damage to bearings. Dirty oil can cause excessive wear.
	4. Worn connecting rod	4. Replace connecting rod. Maintain oil level and change oil more frequently.
	5. Worn piston pin bores	5. Remove piston assemblies from the compressor and inspect for excess wear. Replace excessively worn piston pin or pistons, as required. Maintain oil level and change oil more frequently.
	6. Piston hitting the valve plate	6. Remove the compressor head and valve plate and inspect for carbon deposits or other foreign matter on top of piston. Replace head and valve plate using new gasket. See Lubrication section for recommended oil.
	7. Noisy check valve in compressor system	7. Replace check valve. check valve with air pressure in tank.
Large quantity of oil in the discharge airNOTE: In an oil lubricated compressor there will always be a small amount of oil in the air stream.	1. Worn piston rings	1. Replace with new rings. Maintain oil level and change oil more frequently.
	2. Compressor air intake restricted	2. Clean or replace filter. Check for other restrictions in the intake system.
	3. Excessive oil in compressor	3. Drain down to full level.
	4. Wrong oil viscosity 4. Use Mobil 1	^ 10W-30 or full synthetic.
Water in discharge air/tank	Normal operation. The amount of water increases with humid weather	1. Drain tank more often. At least daily.
		2. Add a filter to reduce the amount of water in the air line.

TROUBLESHOOTING GUIDE

SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION

Motor hums and runs slowly or not at all.	1. Low voltage. 1. Check incoming voltage. It should be approximately 120 volts. Low voltage could be due to wires (from breaker/fuse to outlet) being too small in diameter and / or too long. Have a qualified electrician check these conditions and make repairs as needed.
	2. Use of extension cord. 2. Do not use an extension cord. Use longer air hose with larger diameter.
	3. Too many devices on same circuit. 3. Limit the circuit to the use of compressor only.
	4. Loose electrical connections. 4. Check all electrical connections.
	5. Malfunctioning pressure switch - contacts will not close.	5. Replace pressure switch.
	6. Malfunctioning check valve. 6. Replace check valve.
	7. Defective unloader valve on pressure switch.	7. Replace unloader valve.
	8. Defective motor capacitor(s). 8. Replace capacitor(s).
	9. Defective motor.	9. Replace motor.
Reset mechanism cuts out repeatedly or circuit breaker trips repeatedly.	1. Lack of proper ventilation / room temperature too high.	1. Move compressor to well-ventilated area.
	2. Too many devices on same circuit. 2. Limit the circuit to the use of only the air compressor.
	3. Restricted air intake.	3. Clean or replace filter element.
	4. Loose electrical connection.	4. Check all electrical connections.
	5. Pressure switch shut-off pressure set too high.	5. Replace pressure switch.
	6. Low voltage. 6. Check incoming voltage. It should be approximately 120 volts. Low voltage could be due to wires (from breaker/fuse to outlet) being too small in diameter and / or too long. Have a qualified electrician check these conditions and make repairs as needed.
	7. Malfunctioning check valve. 7. Replace check valve.
	8. Defective unloader valve on pressure switch.	8. Replace unloader valve.
	9. Defective motor capacitor(s). 9. Replace capacitor(s).
	10. Malfunctioning motor.	10. Replace motor.
Tank does not hold pressure when compressor is off and the shut off valve is closed.	1. Air leaks (fittings, tubing on compressor, or plumbing outside system).	1. Check all connections with soap and water solution. Tighten; or remove and apply sealant to threads, then reassemble.
	2. Worn check valve.	2. Replace check valve.
	3. Check tank for cracks or pin holes.	3. Replace tank. Never repair a damaged tank.
Pressure switch continuously blows air out the unloader valve	Malfunctioning check valve	Replace the check valve if the unloader valve on the pressure switch bleeds off constantly when unit shuts off.
		check valve with air pressure in tank.
Pressure switch does not release air when the unit shuts off	Malfunctioning unloader valve on pressure switch	Replace the pressure switch if it does not release the pressure for a short period of time when the unit shuts off.
		pressure switch with air pressure in tank
Excessive vibration	1. Loose fasteners on pump or motor	1. Tighten fasteners.
	2. Belt needs replaced	2. Replace with correct size.
	3. Belt alignment	3. Align flywheel and pulley.

MAINTENANCE AND INSPECTION INSTRUCTIONS

WARNING

Disconnect, tag and lock out power source then release all pressure from the system before attempting to install, service, relocate or perform any maintenance.

All repairs should be performed by an authorized service representative.

Disconnect power cord plug from power source receptacle. Clean debris from motor, flywheel, tank, air lines and pump cooling fins.

In order to maintain efficient operation of the compressor system, check the air filter and oil level before each use. The ASME safety valve should also be checked daily (see Figure 13). Pull ring on safety valve and allow the ring to snap back to normal position. This valve automatically releases air if the tank pressure exceeds the preset maximum. If air leaks after the ring has been released, or the valve is stuck and cannot be actuated by the ring, the ASME safety valve must be replaced.

Line drawing of a hand holding a small mechanical component (no text or symbols)

Figure 13 - ASME Safety Valve

WARNING

Do not tamper with the ASME safety valve.

Tank

New WARNING

pair or modify a tank! Welding, drilling or any other modification will weaken the tank resulting in damage from rupture or explosion. Always replace worn, cracked

or damaged tanks.

NOTICE

Drain liquid from tank daily.

Drain Tank: Disconnect, tag and lock out power source; release pressure. Drain moisture from tank by opening drain valve underneath tank once tank pressure is less than 40 PSI (See Figure 11 on page 12).

The tank should be carefully inspected at a minimum of once a year. Look for cracks forming near the welds. If a crack is detected, remove pressure from tank immediately and replace.

Compressor Lubrication

See Installation. Add oil as required. The oil should be changed every three months or after every 200 hours of operation; whichever comes first.

If the compressor is run under humid conditions for short periods of time, the humidity will condense in the crankcase and cause the oil to look creamy. Oil contaminated by condensed water will not provide adequate lubrication and must be changed immediately. Using contaminated oil will damage bearings, pistons, cylinders and rings and is not covered under warranty. To avoid water condensation in the oil, periodically run the compressor with tank pressure near 120 PSI for 2-stage compressors by opening the drain cock or an air valve connected to the tank or hose. Run the pump for an hour at a time at least once a week or more often if the condensation reoccurs.

IMPORTANT: Change oil after first 50 hours of operation.

Air Filter

Never run the compressor pump without an intake air filter or with a clogged intake air filter. The air filter element should be checked monthly (see Figure 14). Operating compressor with a dirty filter can cause high oil consumption and increase oil contamination in the discharge air. If the air filter is dirty it must be replaced.

Technical line drawing of a mechanical assembly with gears and housing (no text or symbols)

Figure 14

Belts

A WARNING

Check belt tension every 3 months. Adjust belt tension to allow 3/8 inch to 1/2 inch deflection with normal thumb pressure. Also, align belts using a straight edge against the face of the flywheel and touching the rim on both sides of the face. The belts should be parallel to this straight edge (see Figure 15). Dimension A should be the same as B and C to ensure proper alignment of the belts.

Slots in the bed-plate allow for sliding the motor back and forth to adjust belt tension.

Air Compressor Flywheel Straight Edge A B Motor Motor Drive Pulley Setscrew C

Figure 15 - Top View

Removing Belt Guard

When a belt guard front to inspect or replace belts, inspect plastic retaining clips and replace if damaged or if clip can be removed without a tool.

Removing Retaining Clips

1. Using crescent wrench on pliers, rotate clip 90°.
2. Pull clip out and away from beltguard.
3. Reverse process to reinstall after inspecting the clip.

Diagram showing mechanical assembly with labeled parts ① and ②, likely illustrating a gear or rack mechanism.

Figure 16

Storage

If compressor is to be stored for a short period of time, make sure that it is stored in a normal position and in a cool protected area.

MAINTENANCE SCHEDULE
OPERATION DAILY WEEKLY MONTHLY 3 MONTHS
Check Oil Level	●
Drain Tank	●
Check Air Filter	●
Check Safety Valve	●
Clean Unit	●
Check Belt Tightness	●
Change Oil*	●

* Change oil after first fifty (50) hours of operation then perform oil changes every three (3) months or two hundred (200) hours of run time, whichever comes first.

REPAIR PARTS ILLUSTRATION FOR CE1000 AND XC302100

Technical diagram of a mechanical device with numbered components labeled 1 to 4

For Repair Parts, visit www.campbellhausfeld.com

24 hours a day - 365 days a year

Please provide following information:

• Model number
• Serial number (if any)
• Part description and number as shown in parts list

REPAIR PARTS LIST FOR CE1000 AND XC302100

Ref.
No. Description Part Number: Qty.

1	30 GALLON TANK AR068300CG 1
2	2HP 2-STAGE RECIPROCATING PUMP XC002200IP 1
3	2HP ELECTRIC MOTOR MC019800IP 1
4	PRESSURE SWITCH CW214300AV 1

UNIT SERVICE PARTS

tion Part Number: Qty.
DRAIN VALVE	SR060513SV	1
MOTOR PULLEY	PU019200AV	1
VEE BELT	BT021501AV	1
WHEEL KIT	WA900000SV	1
CHECK VALVE/EXHAUST TUBE KIT	XC000800SV	1
PRESSURE SWITCH KIT MY000900SV	1
HANDLE KIT	HL041900SV 1
BELT GUARD KIT	BG900000SV	1

PUMP SERVICE PARTS

tion Part Number: Qty.
Valve Replacement Kit	XC000200AV	1
Ring Replacement Kit	XC000300AV	1
Gasket Kit	XC000500AV	1
Flywheel	XC000600AV	1
Pump Accessories	XC000700AV	1
Air Filter Element	VH901800AV	1

Reminder: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

LIMITED WARRANTY

1. DURATION: From the date of purchase by the original purchaser as follows: Three Years.
2. WHO GIVES THIS WARRANTY: Campbell Hausfeld a Marmon/Berkshire Hathaway Company, 350 Embry Drive, Leitchfield, KY, 42754. Visit www.campbellhausfeld.com.

3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the compressor.

4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: This air compressor.

5. WHAT IS COVERED UNDER THIS WARRANTY: Parts and Labor to remedy substantial defects due to material and workmanship during the first year of ownership with the exceptions noted below. Parts only to remedy substantial defects due to material and workmanship during remaining term of coverage with exceptions noted below.

6. WHAT IS NOT COVERED UNDER THIS WARRANTY:

A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. Some States do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you

B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or limitations of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

C. Any failure that results from an accident, purchaser's abuse, neglect or failure to operate products in accordance with instructions provided in the owner's manual(s) supplied with compressor.

D. Pre-delivery service, e.g. assembly, oil or lubricants, and adjustment.

E. Items or service that is normally required to maintain the product, i.e. lubricants, filters and gaskets, etc.

F. Additional items not covered under this warranty:

1. Excluded items pertaining to All Compressors

a. Any component damaged in shipment or any failure caused by installing or operating unit under conditions not in accordance with installation and operation guidelines or damaged by contact with tools or surroundings.
b. Pump or valve failure caused by rain, excessive humidity, corrosive environments or other contaminants.
c. Cosmetic defects that do not interfere with compressor functionality.
d. Rusted tanks, including but not limited to rust due to improper drainage or corrosive environments.
e. The following components are considered normal wear items and are not covered after the first year of ownership. Electric motor, check valve, pressure switch, regulator, pressure gauges, hose, tubing, pipe, fittings and couplers, screws, nuts, hardware items, belts, pulleys, flywheel, air filter and housing, gaskets, seals, oil leaks, air leaks, oil consumption or usage, piston rings.
f. Tank drain valves.
g. Damage due to incorrect voltage or improper wiring.
h. Other items not listed but considered general wear parts.
i. Pressure switches, air governors, load/unload devices, throttle control devices and safety valves modified from factory settings.
j. Damage from inadequate filter maintenance.
k. Induction motors operated with electricity produced by a generator.

1. Excluded items specific to Lubricated Compressors:

a. Pump wear or valve damage caused by using oil not specified.
b. Pump wear or damage caused by any oil contamination.
c. Pump wear or damage caused by failure to follow proper oil maintenance guidelines, operation below proper oil level or operation without oil.

G. Labor, service call, or transportation charges after the first year of ownership of stationary compressors. Stationary compressors are defined as not including a handle or wheels.

1. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor's option, compressor or component which is defective, has malfunctioned and/or failed to conform within the duration of the specific warranty period.

2. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:

A. Provide dated proof of purchase and maintenance records.
B. Visit www.campbellhausfeld.com to obtain your warranty service options. Freight costs must be borne by the purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the owner's manual(s).
D. Repairs requiring overtime, weekend rates, or anything beyond the standard manufacturer warranty repair labor reimbursement rate.
E. Time required for any security checks, safety training, or similar for service personnel to gain access to facility.
F. Location of unit must have adequate clearance for service personnel to perform repairs and be easily accessible.

1. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of replacement parts.

This Limited Warranty applies in the U.S., Canada and Mexico only and gives you specific legal rights. You may also have other rights which vary from state to state or country to country.

CH CAMPBELL HAUSFELD

Technical line drawing of a mechanical device with wheels and internal components (no text or symbols)

Top-down schematic of a vehicle's rear suspension system with exhaust plume (no text or labels)

Figure 11 Figure 12

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Line drawing of a hand holding a small electronic component (no text or symbols)

AVERTISSEMENT

Technical line drawing of a mechanical assembly with gears and housing (no text or symbols)

Figure 14

Courroies

ME AVERFISSEMENT

Diagram showing mechanical assembly with labeled parts ① and ②, likely illustrating a gear or rack mechanism.

Figure 16

Entreposage

Technical diagram of a mechanical device with numbered components labeled 1 to 4

CH CAMPBELL HAUSFELD

Technical line drawing of a mechanical device with wheels and internal components (no text or symbols)

Leitchfield, KY, 42754

¡REGISTRE SU PRODUCTO EN LÍNEA AHORA MISMO! www.campbellhausfeld.com/reg LEA Y SIGA TODAS LAS INSTRUCCIONES • GUARDE ESTAS INSTRUCCIONES • NO LAS DESECHE

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Descripción

Top-down schematic of a vehicle chassis with two wheels and exhaust plume, labeled Figura 11 and Figura 12 (no text or symbols on diagram itself)

Line drawing of a handheld device with two rotary buttons labeled 'OFF' and 'Lasso', no text or symbols present.

Uso del compresor

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Technical line drawing of a mechanical assembly with gears and shafts (no text or symbols)

Figura 14

Correa

Apagve ADVERTENCIA

Diagram showing mechanical assembly with labeled parts ① and ②, likely illustrating a gear or rack mechanism.

Figura 16

Almacenamiento

Technical diagram of a mechanical device with numbered components labeled 1 to 4