LES-500 - Hoist Vevor - Free user manual and instructions

USER MANUAL LES-500 Vevor

Technical Support and E-Warranty Certificate

www.vevor.com/support

Portable Power Electric Hoist User Manual

MODEL:LES-500

We continue to be committed to provide you tools with competitive price. "Save Half", "Half Price" or any other similar expressions used by us only represent estimate of savings you might benefit from buying certain tools with us compared top brands and does not necessarily mean to cover all categories of tools offered are kindly reminded to verify carefully when you are placing an order with us actually saving half in comparison with the top major brands.

MODEL:LES-500

Industrial crane lifting a motor with a hook attachment (no visible text or symbols)

NEED HELP? CONTACT US!

Have product questions? Need technical support? Please feel fr contact us:

Technical Support and E-Warranty Certificate www.vevor.com/support

This is the original instruction, please read all manual instruction carefully before operating. VEVOR reserves a clear interpretation user manual. The appearance of the product shall be subject to product you received. Please forgive us that we won't inform you there are any technology or software updates on our product.

	Warning-To reduce the risk of injury, user must read instruction manual carefully.
	This symbol, placed before a safety comment, indicates a kind precaution, warning, or danger. Ignoring this warning may lead accident. To reduce the risk of injury, fire, or electrocution, ple always follow the recommendations shown below.
	Warning- Be sure to wear gloves when using this product.
	Wear head protection
	CORRECT DISPOSALThis product is subject to the provision of european Directive 2012/19/EU. The symbol showing a wheelie bin crossed through indicates that the product requires separate refuse collection in European Union. This applies to the product and all accessories marked with this symbol. Products marked as such may not be discarded with normal domestic waste, but must be taken to acollection point for recycling electrical and electronic devices.

WARNING: Read all safety warnings, instructions, illustrations and

specifications provided with this machine. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Basic Safety Information

1. Please read the operation manual carefully before using the electric hoist.

2. To Reduce the Risk of Electric Shock or Injury, Use Indoors Only.

3. The installation position of the electric hoist must be selected at a place that meets the needs and is convenient for operation.

4. Regularly check whether the hoist is firmly installed.
5. Please do not overload and do not use the hoist when the weight of the object is not clear.
6. Do not operate hoist with twisted, kinked, or damaged wire rope. Inspect w rope carefully before every use.
7. During lifting, it is not allowed to pull or lift heavy objects at an angle to danger.
8. Do not operate a damaged or malfunctioning hoist. Inspect hoist carefully test operation before every use.
9. Do not lift people or lift loads over people. Falling loads can injure or kil
10. No one is allowed to stand under the lifting object when lifting the heavy with the hoist.
11. When operating the wire rope, please wear thickened gloves, and do not wire rope slip through your hand, so as to avoid slipping or stabbing.
12. This electric hoist shall not carry people in any way or be used as an e-lifting tool.
13. The operator should not operate the electric hoist under the condition of drinking, taking medicine or being ill.
14. Do not modify or weld the parts of the electric hoist at will.
15. When lifting the hoist, ensure that at least 3 coils of wire rope are retain the rope barrel to prevent the wire rope from falling off the rope barrel due excessive stress.
16. Before starting the work, make sure that the steel cable is correctly winde around the reel and that the pitch is equal to the cable diameter.
17. The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It be understood by the operator that common sense and caution are factors w cannot be built into this product, but must be supplied by the operator.

SAVE THESE INSTRUCTIONS

1.PRODUCT PARAMETERS

Model: LES-500

Rating(s): 120V\~, 60Hz ,1800W OR 220-240V\~, 50Hz, 1800W

Lifting Capacity: 1100Lbs(500kg) Max.

Lifting Speed: 36Ft/min (11m/min)

Lifting Height: 98Ft(30m)

Control Methods: Wired/Wireless

265 125 140 680

230 Ø50

• Lightweight & compact desing allow mounting convenient.
- When rope touches the limit arm, hoisting is automatically stopped.
- A sensor arm stops the motor when the rope is reverse winding.
• Dynamic brake designs for both static and dynamic loading.
- It operates on household power source.
- Plug-in cords allow portability with easy.
- 360° universal joint saddle hook with safety latch.

Mini winch with built-in safety

devices feature easy control of lifting for a wide range of applicability for warehouse, storage areas, factories, house areas, construction sites, job sites and plumbing.

2. INSTALLMENT PRECAUTION

2.1 ENVIRONMENT PRECAUTION:

WARNING
	• The following environmental conditions may result in the possible causes of winch trouble.

Simple line drawing of a mechanical device with a hook and starburst symbols, no text or labels present.

• In a organic chemistry of explosive power conditions

※Cause explosion

Simple line drawing of a pulley system with a hanging hook (no text or symbols)

• Low temperature below-10°C high temperature above 40°C or humidly above 90% conditions.
  • In heavy acid or salty conditions

※Cause malfunction of spare part

• In the rain or snow

※Cause rust or short circuit

Simple line drawing of a crane lifting a hook with raindrops falling (no text or symbols)

• In a heavy general powder conditions

※Cause malfunction of performances

Illustration of a mechanical device with motion lines and a hook, no text or symbols present

2.2 CONTINUOUS RATING:

PRECAUTION
	• Never hois over the rated percentage duty cycle

The life of the winch is depending on the conditions of the load and working frequency.

In the long time operation, make sure to use the machine within its continuous ratings.

Continuous ratings means the working duty cycle(%ED)is subject to the gated voltage rated frequency and a 63% of rated load.

Percentage duty cycle (\%ED) = +Ts × 100(%)

Tb: total sum of overall loading operating hours

Ts: total sum of stopping hours

Tb+Ts = approximately 1 to 10 min

The maximum of starts of the machine means the ummber of starts of motor per 1 working hour including the pause hours of winch which is value of number working times added with the number of inching.

2.3 MOUNTING:

The winch designed to be hanged or mounted on a firm or stable bar or a bracket. When hanging, do not allow the body or load to be caught by any construction of frame, or other obstruction.

Be sure to lock the hanger for extra safety.

Hook Hanger

Hanger

Hook

Bracket

2.4 PLUG INSERTION:

2.4(a) Power core insertion:

Insert the power plug into the power receptacle of the winch, and tighten it by turning the locking ring, clockwise.

Be sure to lock the cord by a holder, Bo not allow the cords to be caught by wire rope and drum.

The length of power cord is subject to the distance of 20 meter, for any other case, please use a power cable by 3.5mm2 to prevent a considerable voltage drop to be happened.

Pipe Pixing ring Plug Holder

The selection of power cord section

Section	Cord Length
2.0mm^2	20m
3.5mm^2	35m

Simple line drawing of a pulley system with a hanging weight and connected electrical socket (no text or symbols)

2.4(b) Grounding:

To prevent the risk of electric shock, the power plug must be plugged into a matching outlet and grounded in good condition.

2.4(c) Switch cord connection:

SWITCH EXTENSION CORD

(1) Insert the switch plug into the switch receptacle of the winch and tighten it by turning the locking ring clockwise. Be sure to hook the cord by a holder.

(2) To extend the length of to switch cord, please adopt a switch extension cord (10M).

3. WORKING METHODS

3.1 PREPARATION BEFORE WORKING:

• Be sure to carefully check all safety and environmental conditions.
• A minimum of five (5) wraps of wire rope wound around the drum is necessary. A wire rope should be discarded and not be used again if rope shows sign of excessive wear too many broken wires. Corrosion or other defects.
• Make sure to connect the main power source and grounding.
• It's not safe to lift loads exceeding the rated load.
• Connect power source at rated voltage.
  (It will cause maladjusted working if input voltage falls out of rated voltage by ±10%)

3.2 UP AND DOWN SWITCHING:

To lift a load, press ↑ button and drum will rotate as shown below operation. To lower a load, press ↓ button and drum will rotate as shown below.

Up button

Down button

When the button is released, the drum will stop moving

4. HANDING PRECAUTION

4.1 ENVIRONMENT PRECAUTION:

WARNING
	• Pay best attention to the following instruction. Obvious mistakes in operation may result in personal inquiry or equipment damage.

- Never try to lift a load more than the rated cap.

Illustration showing a person using a pulley system to lift a weight, with a crossed-out black X symbol indicating the weight loss.

- Never hitch a ride on the hook, sling or load being moving.

※Winches are not to be used for lifting or lowering people.

Diagram showing a person sitting on a chair with a large 'X' symbol and a hanging weight, possibly indicating a safety or hazard.

- Don't work, walk or stand under an operating winch.

- While working, never stand under a lifting load or within the conveying area.

Safety warning illustration showing a child being lifted by a crane with a cross symbol, accompanied by a worker holding a tool.

• Always remain in control, Never neglect the winch while actually hoisting a load.

Illustration showing a crane lifting a box with a 'X' symbol, and two figures carrying a smokestack with steam above them.

• Always look up when working around winch, there is potential danger overhead.

※Be sure to lift a load vertically. Slack may allow wires to be caught in the drum.

Illustration showing a helicopter lifting a box with a cross symbol, accompanied by a person and a cargo bag.

- Never gravitate a load freely.

Cartoon illustration showing a distressed building with a 'X' symbol above it, likely indicating a warning or failure.

• A minimum of five (5) wraps of rope around the drum is necessary to support the load rated.

- Prior to staring of use, carry out the daily checking without fall, and after confirming the safety of function.

Illustration of a worker using a pulley system to lift a hanging weight (no text or symbols present)

- If having a counter rotation incurred, make sure to correct its turning direction.

- Prior to lifting. Make sure to have a precise performance of brake. If any malfunction of brake happened, stop the operation immediately.

- When load suspended in air, it will not allow to be weiding. 5Never weld a load while actually lifting a load.

Illustration of a person in protective gear working on a large box under a crane, with no visible text or symbols.

- Wire rope with one or more of the following defects shall be removed or replaced immediately.

(1)kink
(2)distortion
(3) corrosion
(4)showing sings of excessive wear or of having broken wies not less than 10 pcs.

Kink

Broken wires

• Stop the operation if there is any queer noise or vibration in the gear box to be happened.
• Do not connect the wire rope with the grounding of welding machine.

• While welding, do not have any contact with the welding objects because of having spark.

• Do not pull the switch cord to move a load.

• Do not over continuous ratings.

Illustration showing a person pulling a rope labeled 'X' from a suspended box, with a crane lifting the load above.

- Never plugging (istant reverse-wind) and inching.

Diagram showing a crane lifting a load with a worker observing, labeled in Chinese.

• In order to prevent the layer down due to over loosening of rope, irregular winding, etc., operate according to the suitable operating method.
• Use a winch by fixing so securely that the rope around the drum is uneven.
• Be sure to fix a rope in the center of swivel hook.
• Be sure to stop operation immediately when the wire rope become fully slackened.
• Avoid catching the hook or lifting a load on a fixed obstruction.
  • Always leave the push button switch positioned immediately after use.
• Make sure that the load being lilfting are well balanced and secured before starting.
• Avoid water splashes on the push button switch.
• Never wrap the load with the wire rope.

Diagram showing six different types of hanging weights with symbols for circle, cross, and ring, likely illustrating a mechanical or electrical setup.

Two illustrations of a person lifting a rope with a pulley system, no text or symbols present

Simple line drawing of a box with a cross mark and a vertical rod, no text or symbols present.

5.1 OIL LUBRICATION:

Winch are prefabricated at the factory and do not require initial lubrication. Relubrication interval depends upon service.

Recommended oil replenishment quantity & intervals are as follows.

Oll hole

5.2 CARBON BRUSH REPLACEMENT:

WARNING
	• Clean the accumulated powder of corbon bbrush periodicakky to ascertain the insulation resistance up to 1MΩ.

• It is essential to check the carbon brush periodically. It is length is left less than 7.5mm resulting from wearing, it is absolute necessary to replace carbon brush immediately.
• While replacing, smoothly insert carbon brush into crbon holder in the first place, then put brush cap into the hole.
• Before tightening the carbon brush holder, make sure to position 0 ring.
• A set of carbon brush consists 2 piece of carbon brush. Ascertain to replace 2 pcs of carbon brush on opposite sides of winch body at the same time.

Carbon brush holder

7.5 15

Carbon brush length

5.3 BRAKING:

• Braking device are composed of a mechanic brake and a electronic generated brake. The brake distance from the time of braking until stopping completely should be within 1.5% of rope length to the wound in during 1 minute.
• Owing to the rope speed on no load is faster than that on rated load, the brake distance on no load will be longer, but still within 1.5% of rope length.
• The rope speed on no load is 1.5-1.8 times of rated speed on rated load.

5.4 OVER-WINDING LIFT PREVENTION DEVICE:

- A special mechanism prevents a over-winding when lifting.

- When the swivel hook touces the limit lever. Lifting is automatically stopped.

• However, if the limit lever is set too close to the winch body, it will cause serious damage to the limit lever and the winch body.

S Over-winding Limit lever

5.5 REVERSE WINDING PREVENTION DEVICE:

- A special mechanizing provonts a over reverse-winding when lowering.

- Whan lawsning, a wire rope is fully extended, the wire rope will be shifted its position form to X.

- When a wire rope thouches the limit lever of over-winding prevention device. Lowing will be automatically stopped.

- When the wire rope is shifted to the position of X. Pull it and press the ↑ button to return its position to 0.

Simple line drawing of a cartoon character with a rectangular head and circular eyes, standing on a stick with 'O' and 'X' symbols (no text or labels)

Exploded view diagram of a mechanical assembly with numbered parts for identification

NO.	DESCRIPION	Q'TY	NO.	DESCRIPION	Q'TY	NO.	DESCRIPION	Q'TY
1	HEX BOLT	3	24	BUST	1	47	DRUM	1
2	MOTORCOVER	1	25	1/2CIRCLE-KEY	1	48	SCREW	4
3	WASHER	1	26	2ND GEAR	1	49	CONTROL ASS'Y	1
4	BEARING	1	27	SET BOLT	1	50	PLASTIC PACKING	1
5	ROTOR+1ST PIONIN	1	28	SPRING	1	51	ELECTRIC COVER	1
6	FAN COVER	1	29	PAWL	1	52	RING	1
7	HEX-BOLT	2	30	RATCHET	1	53	HEX BOLT	4
8	FIELD COIL ASSY	1	31	BRAKE-DISK	1	54	CONNECTORS CAP	2
9	C RING	1	32	3RD SHAFT	1	55	DOWN LIMIT ARM ASSY	1
10	BEARING	1	33	BEARING	1	56	SUPSPENSION HOOK ASSY	1
11	OIL RING	1	34	BEARING	1	57	UP LIMIT ARM ASSY	1
12	KNOB PIN	2	35	3RD GEAR	1	58	WIRE ROPE ASSY	1
13	GEAR CASE	1	36	4TH SHAFT	1	59	SWIVEL HOOK	2
14	PACKING	1	37	BEARING	1	60	CARBON HOLDER	2
15	BEARING	1	38	BEARING	1	61	CARBON BRUSH	2
16	1ST GEAR	1	39	C RING	1	62	BRUSH CAP	2
17	2ND SHAFT	1	40	4TH GEAR	1	63	O RING	2
18	BEARING	1	41	C RING	1	64	BRUSH COVER	2
19	GEAR CASE COVER	1	42	BEARING	1	65	SCREW	4
20	HEX BOLT	7	43	OIL RING	1	66	POWER CORD ASSY	1
21	HEX BOLT	1	44	OUTPUTSHAFT	1	67	BUTTON CORD ASSY	1
22	O RING	1	45	P.T.SCREW	1	68	ROPE STOPPER	1
23	BEARING	1	46	HEX BOLT	6

Exploded view diagram of a mechanical assembly with numbered parts for identification

NO.	DESCRIPION	Q'TY	NO.	DESCRIPION	Q'TY	NO.	DESCRIPION	Q'TY
1	HEX BOLT	3	24	BUST	1	47	DRUM	1
2	MOTORCOVER	1	25	1/2CIRCLE-KEY	1	48	SCREW	4
3	WASHER	1	26	2ND GEAR	1	49	CONTROL ASS'Y	1
4	BEARING	1	27	SET BOLT	1	50	PLASTIC PACKING	1
5	ROTOR+1ST PIONIN	1	28	SPRING	1	51	ELECTRIC COVER	1
6	FAN COVER	1	29	PAWL	1	52	RING	1
7	HEX-BOLT	2	30	RATCHET	1	53	HEX BOLT	4
8	FIELD COIL ASSY	1	31	BRAKE-DISK	1	54	CONNECTORS CAP	2
9	C RING	1	32	3RD SHAFT	1	55	DOWN LIMIT ARM ASSY	1
10	BEARING	1	33	BEARING	1	56	SUPSPENSION HOOK ASSY	1
11	OIL RING	1	34	BEARING	1	57	UP LIMIT ARM ASSY	1
12	KNOB PIN	2	35	3RD GEAR	1	58	WIRE ROPE ASSY	1
13	GEAR CASE	1	36	4TH SHAFT	1	59	SWIVEL HOOK	2
14	PACKING	1	37	BEARING	1	60	CARBON HOLDER	2
15	BEARING	1	38	BEARING	1	61	CARBON BRUSH	2
16	1ST GEAR	1	39	C RING	1	62	BRUSH CAP	2
17	2ND SHAFT	1	40	4TH GEAR	1	63	O RING	2
18	BEARING	1	41	C RING	1	64	BRUSH COVER	2
19	GEAR CASE COVER	1	42	BEARING	1	65	SCREW	4
20	HEX BOLT	7	43	OIL RING	1	66	POWER CORD ASSY	1
21	HEX BOLT	1	44	OUTPUTSHAFT	1	67	BUTTON CORD ASSY	1
22	O RING	1	45	P.T.SCREW	1	68	ROPE STOPPER	1
23	BEARING	1	46	HEX BOLT	6

FCC Information (FCC ID:2BCH8-YTK):

CAUTION: Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment!

This device complies with Part 15 of the FCC Rules. Operation is subject to following two conditions:

1) This product may cause harmful interference.
2) This product must accept any interference received, including interference that may cause undesired operation.

WARNING: Changes or modifications to this product not expressly approved by the party responsible for compliance could void the user's authority to operate product.

Note: This product has been tested and found to comply with the limits for B digital device pursuant to Part 15 of the FCC Rules. These limits are des provide reasonable protection against harmful interference in a residential installation.

This product generates, uses and can radiate radio frequency energy, and if installed and used in accordance with the instructions, it may cause harmful interference in radiocommunications. However, there is no guarantee that interference will not occur in a particular installation. If this product does cause harmful interference to radio or television reception, which can be determined turning the product off and on, the user is encouraged to try to correct the interference by one or more of the following measures.

• Reorient or relocate the receiving antenna.
• Increase the distance between the product and the receiver.
• Connect the product to an outlet on a circuit different from that to which receiver is connected.
• Consult the dealer or an experienced radio/TV technician for assistance.

Manufacturer: Shanghaimuxinmuyeyouxiangongsi

Address: Shuangchenglu 803nong11hao1602A-1609shi, baoshanqu, shanghai 200000 CN.

Imported to AUS: SIHAO PTY LTD. 1 ROKEVA STREETEASTWOOD NS 2122 Australia

Imported to USA: Sanven Technology Ltd. Suite 250, 9166 Anaheim Place Rancho Cucamonga, CA 91730

EC

REP

E-CrossStu GmbH

Mainzer Landstr.69, 60329 Frankfurt am Ma

UK

REP

YH CONSULTING LIMITED.

C/O YH Consulting Limited Office 147, Centurion H

London Road, Staines-upon-Thames, Surrey, TW18 4

VEVOR®

TOUGH TOOLS, HALF PRICE

Technical Support and E-Warranty Certificate

www.vevor.com/support

VEVOR®

TOUGH TOOLS, HALF PRICE

Industrial crane lifting a motor with hook and rope (no visible text or symbols)

BESOIN D'AIDE? CONTACTEZ-NOUS!

• Lightweight & compact desing allow mounting convenient.
- When rope touches the limit arm, hoisting is automatically stopped.
- A sensor arm stops the motor when the rope is reverse winding.
• Dynamic brake designs for both static and dynamic loading.
- It operates on household power source.
- Plug-in cords allow portability with easy.
- 360^ universal joint saddle hook with safety latch.

Mini winch with built-in safety

devices feature easy control of lifting for a wide range of applicability for warehouse, storage areas, factories, house areas, construction sites, job sites and plumbing.

2. INSTALLMENT PRECAUTION

2.1 ENVIRONMENT PRECAUTION:

WARNING
	• The following environmental conditions may result in the possible causes of winch trouble.

Simple line drawing of a mechanical device with a hook and starburst symbols (no text or labels)

• In a organic chemistry of explosive power conditions

※Cause explosion

Simple line drawing of a hanging crane hook with wings and legs (no text or symbols)

• Low temperature below-10°C high temperature above 40°C or humidly above 90% conditions.
  • In heavy acid or salty conditions

※Cause malfunction of spare part

• In the rain or snow

※Cause rust or short circuit

Simple line drawing of a pulley system with a hook and rope, no text or symbols present

• In a heavy general powder conditions

※Cause malfunction of performances

Illustration of a mechanical device with motion lines and a hook, no text or symbols present

2.2 CONTINUOUS RATING:

PRECAUTION
	· Never hois over the rated percentage duty cycle

The life of the winch is depending on the conditions of the load and working frequency.

In the long time operation, make sure to use the machine within its continuous ratings.

Continuous ratings means the working duty cycle(%ED) is subject to the eated voltage rated frequency and a 63% of rated load.

Percentage duty cycle (\%ED) = +Ts × 100(%)

Tb: total sum of overall loading operating hours

Ts: total sum of stopping hours

Tb+Ts = approximately 1 to 10 min

The maximum of starts of the machine means the ummber of starts of motor per 1 working hour including the pause hours of winch which is value of number working times added with the number of inching.

2.3 MOUNTING:

The winch designed to be hanged or mounted on a firm or stable bar or a bracket. When hanging, do not allow the body or load to be caught by any construction of frame, or other obstruction.

Be sure to lock the hanger for extra safety.

Hook Hanger

Hanger

Hook

Bracket

2.4 PLUG INSERTION:

2.4(a) Power core insertion:

Insert the power plug into the power receptacle of the winch, and tighten it by turning the locking ring, clockwise.

Be sure to lock the cord by a holder, Bo not allow the cords to be caught by wire rope and drum.

The length of power cord is subject to the distance of 20 meter, for any other case, please use a power cable by 3.5mm2 to prevent a considerable voltage drop to be happened.

Pipe Pixing ring Plug Holder

The selection of power cord section

Section	Cord Length
2.0mm^2	20m
3.5mm^2	35m

Simple line drawing of a pulley system with a hanging weight and connected electrical socket (no text or symbols)

2.4(b) Grounding:

To prevent the risk of electric shock, the power plug must be plugged into a matching outlet and grounded in good condition.

2.4(c) Switch cord connection:

SWITCH EXTENSION CORD

(1) Insert the switch plug into the switch receptacle of the winch and tighten it by turning the locking ring clockwise. Be sure to hook the cord by a holder.

(2) To extend the length of to switch cord, please adopt a switch extension cord (10M).

3. WORKING METHODS

3.1 PREPARATION BEFORE WORKING:

• Be sure to carefully check all safety and environmental conditions.
• A minimum of five (5) wraps of wire rope wound around the drum is necessary. A wire rope should be discarded and not be used again if rope shows sign of excessive wear too many broken wires. Corrosion or other defects.
• Make sure to connect the main power source and grounding.
• It's not safe to lift loads exceeding the rated load.
• Connect power source at rated voltage.
  (It will cause maladjusted working if input voltage falls out of rated voltage by ±10%)

3.2 UP AND DOWN SWITCHING:

To lift a load, press ↑ button and drum will rotate as shown below operation. To lower a load, press ↓ button and drum will rotate as shown below.

Up button

Down button

When the button is released, the drum will stop moving

4. HANDING PRECAUTION

4.1 ENVIRONMENT PRECAUTION:

WARNING
	• Pay best attention to the following instruction. Obvious mistakes in operation may result in personal inquiry or equipment damage.

- Never try to lift a load more than the rated cap.

Safety instruction illustration showing a worker using a device to stop a large circle with a cross symbol, while another person holds up the circle.

- Never hitch a ride on the hook, sling or load being moving.

※Winches are not to be used for lifting or lowering people.

Diagram showing a person sitting on a chair with a large 'X' symbol and a suspended object above, possibly indicating a safety or hazard.

- Don't work, walk or stand under an operating winch.

- While working, never stand under a lifting load or within the conveying area.

Safety warning illustration showing a person holding a pole with a cross symbol, another person in a safety gear, and a child below.

• Always remain in control, Never neglect the winch while actually hoisting a load.

Illustration showing a person with a smokestack emitting smoke from a box, with a 'X' symbol above and a hanging airplane above.

• Always look up when working around winch, thers is potential danger overhead.

※Be sure to lift a load vertically. Slack may allow wires to be caught in the drum.

Illustration showing a helicopter lifting a box with a cross symbol, accompanied by a person holding the drone.

- Never gravitate a load freely.

Cartoon illustration showing a distressed building with a skull and a warning sign, symbolizing caution or toxicity.

• A minimum of five (5) wraps of rope around the drum is necessary to support the load rated.

- Prior to staring of use, carry out the dally checking without fall, and after confirming the safety of function.

Illustration of a worker using a cable to lift a crane hook (no text or symbols present)

- If having a counter rotation incurred, make sure to correct its turning direction.

- Prior to lifting. Make sure to have a precise performance of brake. If any malfunction of brake happened, stop the operation immediately.

- When load suspended in air, it will not allow to be weiding. 5 Never weld a load while actually lifting a load.

Safety warning illustration showing a helicopter above a cross symbol and a worker in protective gear performing maintenance.

- Wire rope with one or more of the following defects shall be removed or replaced immediately.

(1)kink
(2)distortion
(3) corrosion
(4)showing sings of excessive wear or of having broken wies not less than 10 pcs.

Kink

Broken wires

• Stop the operation if there is any queer noise or vibration in the gear box to be happened.
• Do not connect the wire rope with the grounding of welding machine.

• While welding, do not have any contact with the welding objects because of having spark.

• Do not pull the switch cord to move a load.

• Do not over continuous ratings.

Illustration showing a person using a cable to lift a delivery box with a cross symbol, likely illustrating a safety or operational hazard.

- Never plugging (istant reverse-wind) and inching.

Diagram showing a crane lifting a load with a worker observing, featuring Chinese text labels and symbols.

• In order to prevent the layer down due to over loosening of rope, irregular winding, etc., operate according to the suitable operating method.
• Use a winch by fixing so securely that the rope around the drum is uneven.
• Be sure to fix a rope in the center of swivel hook.
• Be sure to stop operation immediately when the wire rope become fully slackened.
• Avoid catching the hook or lifting a load on a fixed obstruction.
• Always leave the push button switch positioned immediately after use.
• Make sure that the load being lilfting are well balanced and secured before starting.
• Avoid water splashes on the push button switch.
• Never wrap the load with the wire rope.

Diagram showing six different types of hanging weights with symbols for circle, cross, and ring, likely illustrating a mechanical or structural concept.

Illustration of two workers lifting a rope with a spring scale, no text or symbols present

Simple line drawing of a box with a cross mark and a pin, no text or symbols present

5.1 OIL LUBRICATION:

Winch are prefabricated at the factory and do not require initial lubrication.

Relubrication interval depends upon service.

Recommended oil replenishment quantity & intervals are as follows.

OII hole

5.2 CARBON BRUSH REPLACEMENT:

WARNING
	• Clean the accumulated powder of corbon bbrush periodicakky to ascertain the insulation resistance up to 1MΩ.

• It is essential to check the carbon brush periodically. It is length is left less than 7.5mm resulting from wearing, it is absolute necessary to replace carbon brush immediately.
• While replacing, smoothly insert carbon brush into crbon holder in the first place. then put brush cap into the hole.
• Before tightening the carbon brush holder, make sure to position 0 ring.
• A set of carbon brush consists 2 piece of carbon brush. Ascertain to replace 2 pcs of carbon brush on opposite sides of winch body at the same time.

Carbon brush holder

7.5 15 Carbon brush length

5.3 BRAKING:

• Braking device are composed of a mechanic brake and a electronic generated brake. The brake distance from the time of braking until stopping completely should be within 1.5% of rope length to the wound in during 1 minute.
• Owing to the rope speed on no load is faster than that on rated load, the brake distance on no load will be longer, but still within 1.5% of rope length.
• The rope speed on no load is 1.5-1.8 times of rated speed on rated load.

5.4 OVER-WINDING LIFT PREVENTION DEVICE:

• A special mechanism prevents a over-winding when lifting.
• When the swivel hook touces the limit lever. Lifting is automatically stopped.

• However, if the limit lever is set too close to the winch body, it will cause serious damage to the limit lever and the winch body.

S Over-winding Limit lever

5.5 REVERSE WINDING PREVENTION DEVICE:

• A special mechanizing provonts a over reverse-winding when lowering.
• Whan lawsning, a wire rope is fully extended, the wire rope will be shifted its position form to X.
• When a wire rope thouches the limit lever of over-winding prevention device. Lowing will be automatically stopped.
• When the wire rope is shifted to the position of X. Pull it and press the ↑ button to return its position to 0.

Simple line drawing of a rocket-like object with no text or symbols

Exploded view diagram of a mechanical assembly with numbered parts for identification

NO.	DESCRIPION	Q'TY	NO.	DESCRIPION	Q'TY	NO.	DESCRIPION	Q'TY
1	HEX BOLT	3	24	BUST	1	47	DRUM	1
2	MOTORCOVER	1	25	1/2CIRCLE-KEY	1	48	SCREW	4
3	WASHER	1	26	2ND GEAR	1	49	CONTROL ASS'Y	1
4	BEARING	1	27	SET BOLT	1	50	PLASTIC PACKING	1
5	ROTOR+1ST PIONIN	1	28	SPRING	1	51	ELECTRIC COVER	1
6	FAN COVER	1	29	PAWL	1	52	RING	1
7	HEX-BOLT	2	30	RATCHET	1	53	HEX BOLT	4
8	FIELD COIL ASSY	1	31	BRAKE-DISK	1	54	CONNECTORS CAP	2
9	C RING	1	32	3RD SHAFT	1	55	DOWN LIMIT ARM ASSY	1
10	BEARING	1	33	BEARING	1	56	SUPSPENSION HOOK ASSY	1
11	OIL RING	1	34	BEARING	1	57	UP LIMIT ARM ASSY	1
12	KNOB PIN	2	35	3RD GEAR	1	58	WIRE ROPE ASSY	1
13	GEAR CASE	1	36	4TH SHAFT	1	59	SWIVEL HOOK	2
14	PACKING	1	37	BEARING	1	60	CARBON HOLDER	2
15	BEARING	1	38	BEARING	1	61	CARBON BRUSH	2
16	1ST GEAR	1	39	C RING	1	62	BRUSH CAP	2
17	2ND SHAFT	1	40	4TH GEAR	1	63	O RING	2
18	BEARING	1	41	C RING	1	64	BRUSH COVER	2
19	GEAR CASE COVER	1	42	BEARING	1	65	SCREW	4
20	HEX BOLT	7	43	OIL RING	1	66	POWER CORD ASSY	1
21	HEX BOLT	1	44	OUTPUTSHAFT	1	67	BUTTON CORD ASSY	1
22	O RING	1	45	P.T.SCREW	1	68	ROPE STOPPER	1
23	BEARING	1	46	HEX BOLT	6

Exploded view diagram of a mechanical assembly with numbered parts for identification

NO.	DESCRIPION	Q'TY	NO.	DESCRIPION	Q'TY	NO.	DESCRIPION	Q'TY
1	HEX BOLT	3	24	BUST	1	47	DRUM	1
2	MOTORCOVER	1	25	1/2CIRCLE-KEY	1	48	SCREW	4
3	WASHER	1	26	2ND GEAR	1	49	CONTROL ASS'Y	1
4	BEARING	1	27	SET BOLT	1	50	PLASTIC PACKING	1
5	ROTOR+1ST PIONIN	1	28	SPRING	1	51	ELECTRIC COVER	1
6	FAN COVER	1	29	PAWL	1	52	RING	1
7	HEX-BOLT	2	30	RATCHET	1	53	HEX BOLT	4
8	FIELD COIL ASSY	1	31	BRAKE-DISK	1	54	CONNECTORS CAP	2
9	C RING	1	32	3RD SHAFT	1	55	DOWN LIMIT ARM ASSY	1
10	BEARING	1	33	BEARING	1	56	SUPSPENSION HOOK ASSY	1
11	OIL RING	1	34	BEARING	1	57	UP LIMIT ARM ASSY	1
12	KNOB PIN	2	35	3RD GEAR	1	58	WIRE ROPE ASSY	1
13	GEAR CASE	1	36	4TH SHAFT	1	59	SWIVEL HOOK	2
14	PACKING	1	37	BEARING	1	60	CARBON HOLDER	2
15	BEARING	1	38	BEARING	1	61	CARBON BRUSH	2
16	1ST GEAR	1	39	C RING	1	62	BRUSH CAP	2
17	2ND SHAFT	1	40	4TH GEAR	1	63	O RING	2
18	BEARING	1	41	C RING	1	64	BRUSH COVER	2
19	GEAR CASE COVER	1	42	BEARING	1	65	SCREW	4
20	HEX BOLT	7	43	OIL RING	1	66	POWER CORD ASSY	1
21	HEX BOLT	1	44	OUTPUTSHAFT	1	67	BUTTON CORD ASSY	1
22	O RING	1	45	P.T.SCREW	1	68	ROPE STOPPER	1
23	BEARING	1	46	HEX BOLT	6

C/O YH Consulting Limited Bureau 147, Centurion House, Route de Londres, Staines-upon-Thames, Surrey, TW18 4AX

VEVOR®

TOUGH TOOLS, HALF PRICE

www.vevor.com/support

VEVOR®

TOUGH TOOLS, HALF PRICE

www.vevor.com/support

Industrial crane lifting a motor with hook and rope (no visible text or symbols)

• Lightweight & compact desing allow mounting convenient.
- When rope touches the limit arm, hoisting is automatically stopped.
- A sensor arm stops the motor when the rope is reverse winding.
• Dynamic brake designs for both static and dynamic loading.
- It operates on household power source.
- Plug-in cords allow portability with easy.
- 360^ universal joint saddle hook with safety latch.

Mini winch with built-in safety

devices feature easy control of lifting for a wide range of applicability for warehouse, storage areas, factories, house areas, construction sites, job sites and plumbing.

2. INSTALLMENT PRECAUTION

2.1 ENVIRONMENT PRECAUTION:

WARNING
	• The following environmental conditions may result in the possible causes of winch trouble.

Simple line drawing of a mechanical device with a hook and starburst symbols (no text or labels)

• In a organic chemistry of explosive power conditions

※Cause explosion

Simple line drawing of a hanging crane hook with wings and legs (no text or symbols)

• Low temperature below-10°C high temperature above 40°C or humidly above 90% conditions.
  • In heavy acid or salty conditions

※Cause malfunction of spare part

• In the rain or snow

※Cause rust or short circuit

Simple line drawing of a pulley system with a hook and rope, no text or symbols present

• In a heavy general powder conditions

※Cause malfunction of performances

Illustration of a mechanical device with motion lines and a hook, no text or symbols present

2.2 CONTINUOUS RATING:

[WWSY] PRECAUTION
	· Never hois over the rated percentage duty cycle

The life of the winch is depending on the conditions of the load and working frequency.

In the long time operation, make sure to use the machine within its continuous ratings.

Continuous ratings means the working duty cycle(%ED) is subject to the eated voltage rated frequency and a 63% of rated load.

Percentage duty cycle (\%ED) = +Ts × 100(%)

Tb: total sum of overall loading operating hours

Ts: total sum of stopping hours

Tb+Ts = approximately 1 to 10 min

The maximum of starts of the machine means the ummber of starts of motor per 1 working hour including the pause hours of winch which is value of number working times added with the number of inching.

2.3 MOUNTING:

The winch designed to be hanged or mounted on a firm or stable bar or a bracket. When hanging, do not allow the body or load to be caught by any construction of frame, or other obstruction.

Be sure to lock the hanger for extra safety.

Hook Hanger

Hanger

Hook

Bracket

2.4 PLUG INSERTION:

2.4(a) Power core insertion:

Insert the power plug into the power receptacle of the winch, and tighten it by turning the locking ring, clockwise.

Be sure to lock the cord by a holder, Bo not allow the cords to be caught by wire rope and drum.

The length of power cord is subject to the distance of 20 meter, for any other case, please use a power cable by 3.5mm2 to prevent a considerable voltage drop to be happened.

Pipe Pixing ring Plug Holder

The selection of power cord section

Section	Cord Length
2.0mm^2	20m
3.5mm^2	35m

Simple line drawing of a pulley system with a hanging weight and connected electrical socket (no text or symbols)

2.4(b) Grounding:

To prevent the risk of electric shock, the power plug must be plugged into a matching outlet and grounded in good condition.

2.4(c) Switch cord connection:

SWITCH EXTENSION CORD

(1) Insert the switch plug into the switch receptacle of the winch and tighten it by turning the locking ring clockwise. Be sure to hook the cord by a holder.

(2) To extend the length of to switch cord, please adopt a switch extension cord (10M).

3. WORKING METHODS

3.1 PREPARATION BEFORE WORKING:

• Be sure to carefully check all safety and environmental conditions.
• A minimum of five (5) wraps of wire rope wound around the drum is necessary. A wire rope should be discarded and not be used again if rope shows sign of excessive wear too many broken wires. Corrosion or other defects.
• Make sure to connect the main power source and grounding.
• It's not safe to lift loads exceeding the rated load.
• Connect power source at rated voltage.
  (It will cause maladjusted working if input voltage falls out of rated voltage by ±10%)

3.2 UP AND DOWN SWITCHING:

To lift a load, press button and drum will rotate as shown below operation.

To lower a load, press↓ button and drun will rotate as shown below.

Up button

Down button

When the button is released, the drum will stop moving

4. HANDING PRECAUTION

4.1 ENVIRONMENT PRECAUTION:

WARNING
	• Pay best attention to the following instruction. Obvious mistakes in operation may result in personal inquiry or equipment damage.

- Never try to lift a load more than the rated cap.

Safety instruction illustration showing a worker using a device to stop a large circle with a cross symbol, likely for safety or hazard prevention.

- Never hitch a ride on the hook, sling or load being moving.

※Winches are not to be used for lifting or lowering people.

Diagram showing a person sitting on a chair with a large 'X' symbol and a suspended object above, possibly indicating a safety or hazard.

- Don't work, walk or stand under an operating winch.

- While working, never stand under a lifting load or within the conveying area.

Safety warning illustration showing a person holding a pole with a cross symbol, another person in a safety gear, and a child below.

• Always remain in control, Never neglect the winch while actually hoisting a load.

Illustration showing a person with a smokestack emitting smoke from a box, with a 'X' symbol above and a hanging airplane above.

• Always look up when working around winch, thers is potential danger overhead.

※Be sure to lift a load vertically. Slack may allow wires to be caught in the drum.

Illustration showing a helicopter lifting a box with a cross symbol, accompanied by a person holding the drone.

- Never gravitate a load freely.

Cartoon illustration showing a distressed building with a skull and a warning sign, symbolizing caution or toxicity.

• A minimum of five (5) wraps of rope around the drum is necessary to support the load rated.

- Prior to staring of use, carry out the dally checking without fall, and after confirming the safety of function.

Illustration of a worker using a cable to lift a crane hook (no text or symbols present)

- If having a counter rotation incurred, make sure to correct its turning direction.

- Prior to lifting. Make sure to have a precise performance of brake. If any malfunction of brake happened, stop the operation immediately.

- When load suspended in air, it will not allow to be weiding. 5Never weld a load while actually lifting a load.

Safety warning illustration showing a helicopter above a cross symbol indicating no need for installation or repair.

- Wire rope with one or more of the following defects shall be removed or replaced immediately.

(1)kink
(2)distortion
(3) corrosion
(4)showing sings of excessive wear or of having broken wies not less than 10 pcs.

Kink

Broken wires

• Stop the operation if there is any queer noise or vibration in the gear box to be happened.
• Do not connect the wire rope with the grounding of welding machine.

• While welding, do not have any contact with the welding objects because of having spark.

• Do not pull the switch cord to move a load.

• Do not over continuous ratings.

Illustration showing a person using a cable to lift a delivery box with a cross symbol, likely illustrating a safety or operational hazard.

- Never plugging (istant reverse-wind) and inching.

Diagram showing a crane lifting a load with a worker observing, featuring Chinese text labels and symbols.

• In order to prevent the layer down due to over loosening of rope, irregular winding, etc., operate according to the suitable operating method.
• Use a winch by fixing so securely that the rope around the drum is uneven.
• Be sure to fix a rope in the center of swivel hook.
• Be sure to stop operation immediately when the wire rope become fully slackened.
• Avoid catching the hook or lifting a load on a fixed obstruction.
  • Always leave the push button switch positioned immediately after use.
• Make sure that the load being lilfting are well balanced and secured before starting.
• Avoid water splashes on the push button switch.
• Never wrap the load with the wire rope.

Diagram showing six different types of hanging weights with symbols for circle, cross, and ring, likely illustrating a mechanical or structural concept.

Illustration of two workers lifting a rope with a spring scale, no text or symbols present

Simple line drawing of a box with a cross mark and a pin, no text or symbols present

5.1 OIL LUBRICATION:

Winch are prefabricated at the factory and do not require initial lubrication. Relubrication interval depends upon service.

Recommended oil replenishment quantity & intervals are as follows.

OII hole

5.2 CARBON BRUSH REPLACEMENT:

WARNING
	• Clean the accumulated powder of corbon bbrush periodicakky to ascertain the insulation resistance up to 1MΩ.

• It is essential to check the carbon brush periodically. It is length is left less than 7.5mm resulting from wearing, it is absolute necessary to replace carbon brush immediately.
• While replacing, smoothly insert carbon brush into crbon holder in the first place. then put brush cap into the hole.
• Before tightening the carbon brush holder, make sure to position 0 ring.
• A set of carbon brush consists 2 piece of carbon brush. Ascertain to replace 2 pcs of carbon brush on opposite sides of winch body at the same time.

Carbon brush holder

7.5 15

Carbon brush length

5.3 BRAKING:

• Braking device are composed of a mechanic brake and a electronic generated brake. The brake distance from the time of braking until stopping completely should be within 1.5% of rope length to the wound in during 1 minute.
• Owing to the rope speed on no load is faster than that on rated load, the brake distance on no load will be longer, but still within 1.5% of rope length.
• The rope speed on no load is 1.5-1.8 times of rated speed on rated load.

5.4 OVER-WINDING LIFT PREVENTION DEVICE:

• A special mechanism prevents a over-winding when lifting.
• When the swivel hook touces the limit lever. Lifting is automatically stopped.

• However, if the limit lever is set too close to the winch body, it will cause serious damage to the limit lever and the winch body.

S Over-winding Limit lever

5.5 REVERSE WINDING PREVENTION DEVICE:

• A special mechanizing provonts a over reverse-winding when lowering.
• Whan lawsning, a wire rope is fully extended, the wire rope will be shifted its position form to X.
• When a wire rope thouches the limit lever of over-winding prevention device. Lowing will be automatically stopped.
• When the wire rope is shifted to the position of X. Pull it and press the ↑ button to return its position to 0.

Simple line drawing of a rocket-like object with no text or symbols

Exploded view diagram of a mechanical assembly with numbered components for identification

NO.	DESCRIPION	Q'TY	NO.	DESCRIPION	Q'TY	NO.	DESCRIPION	Q'TY
1	HEX BOLT	3	24	BUST	1	47	DRUM	1
2	MOTORCOVER	1	25	1/2CIRCLE-KEY	1	48	SCREW	4
3	WASHER	1	26	2ND GEAR	1	49	CONTROL ASS'Y	1
4	BEARING	1	27	SET BOLT	1	50	PLASTIC PACKING	1
5	ROTOR+1ST PIONIN	1	28	SPRING	1	51	ELECTRIC COVER	1
6	FAN COVER	1	29	PAWL	1	52	RING	1
7	HEX-BOLT	2	30	RATCHET	1	53	HEX BOLT	4
8	FIELD COIL ASSY	1	31	BRAKE-DISK	1	54	CONNECTORS CAP	2
9	C RING	1	32	3RD SHAFT	1	55	DOWN LIMIT ARM ASSY	1
10	BEARING	1	33	BEARING	1	56	SUPSPENSION HOOK ASSY	1
11	OIL RING	1	34	BEARING	1	57	UP LIMIT ARM ASSY	1
12	KNOB PIN	2	35	3RD GEAR	1	58	WIRE ROPE ASSY	1
13	GEAR CASE	1	36	4TH SHAFT	1	59	SWIVEL HOOK	2
14	PACKING	1	37	BEARING	1	60	CARBON HOLDER	2
15	BEARING	1	38	BEARING	1	61	CARBON BRUSH	2
16	1ST GEAR	1	39	C RING	1	62	BRUSH CAP	2
17	2ND SHAFT	1	40	4TH GEAR	1	63	O RING	2
18	BEARING	1	41	C RING	1	64	BRUSH COVER	2
19	GEAR CASE COVER	1	42	BEARING	1	65	SCREW	4
20	HEX BOLT	7	43	OIL RING	1	66	POWER CORD ASSY	1
21	HEX BOLT	1	44	OUTPUTSHAFT	1	67	BUTTON CORD ASSY	1
22	O RING	1	45	P.T.SCREW	1	68	ROPE STOPPER	1
23	BEARING	1	46	HEX BOLT	6

Exploded view diagram of a mechanical assembly with numbered parts for identification

NO.	DESCRIPION	Q'TY	NO.	DESCRIPION	Q'TY	NO.	DESCRIPION	Q'TY
1	HEX BOLT	3	24	BUST	1	47	DRUM	1
2	MOTORCOVER	1	25	1/2CIRCLE-KEY	1	48	SCREW	4
3	WASHER	1	26	2ND GEAR	1	49	CONTROL ASS'Y	1
4	BEARING	1	27	SET BOLT	1	50	PLASTIC PACKING	1
5	ROTOR+1ST PIONIN	1	28	SPRING	1	51	ELECTRIC COVER	1
6	FAN COVER	1	29	PAWL	1	52	RING	1
7	HEX-BOLT	2	30	RATCHET	1	53	HEX BOLT	4
8	FIELD COIL ASSY	1	31	BRAKE-DISK	1	54	CONNECTORS CAP	2
9	C RING	1	32	3RD SHAFT	1	55	DOWN LIMIT ARM ASSY	1
10	BEARING	1	33	BEARING	1	56	SUPSPENSION HOOK ASSY	1
11	OIL RING	1	34	BEARING	1	57	UP LIMIT ARM ASSY	1
12	KNOB PIN	2	35	3RD GEAR	1	58	WIRE ROPE ASSY	1
13	GEAR CASE	1	36	4TH SHAFT	1	59	SWIVEL HOOK	2
14	PACKING	1	37	BEARING	1	60	CARBON HOLDER	2
15	BEARING	1	38	BEARING	1	61	CARBON BRUSH	2
16	1ST GEAR	1	39	C RING	1	62	BRUSH CAP	2
17	2ND SHAFT	1	40	4TH GEAR	1	63	O RING	2
18	BEARING	1	41	C RING	1	64	BRUSH COVER	2
19	GEAR CASE COVER	1	42	BEARING	1	65	SCREW	4
20	HEX BOLT	7	43	OIL RING	1	66	POWER CORD ASSY	1
21	HEX BOLT	1	44	OUTPUTSHAFT	1	67	BUTTON CORD ASSY	1
22	O RING	1	45	P.T.SCREW	1	68	ROPE STOPPER	1
23	BEARING	1	46	HEX BOLT	6

C/O YH Consulting Limited Office 147, Centurion House, London Road, Staines-upon-Thames, Surrey, TW18 4AX

VEVOR®

TOUGH TOOLS, HALF PRICE

www.vevor.com/support

VEVOR®

TOUGH TOOLS, HALF PRICE

elettronica www.vevor.com/support

Industrial crane lifting a motor with hook and rope (no visible text or symbols)

• Lightweight & compact desing allow mounting convenient.
- When rope touches the limit arm, hoisting is automatically stopped.
- A sensor arm stops the motor when the rope is reverse winding.
• Dynamic brake designs for both static and dynamic loading.
- It operates on household power source.
- Plug-in cords allow portability with easy.
- 360^ universal joint saddle hook with safety latch.

Mini winch with built-in safety

devices feature easy control of lifting for a wide range of applicability for warehouse, storage areas, factories, house areas, construction sites, job sites and plumbing.

2. INSTALLMENT PRECAUTION

2.1 ENVIRONMENT PRECAUTION:

WARNING
	• The following environmental conditions may result in the possible causes of winch truouble.

Simple line drawing of a mechanical device with a hook and starburst symbols (no text or labels)

• In a organic chemistry of explosive power conditions

※Cause explosion

Simple line drawing of a hanging crane hook with wings and legs (no text or symbols)

• Low temperature below-10°C high temperature above 40°C or humidly above 90% conditions.
  • In heavy acid or salty conditions

※Cause malfunction of spare part

• In the rain or snow

※Cause rust or short circuit

Simple line drawing of a pulley system with a hook and rope, no text or symbols present

• In a heavy general powder conditions

※Cause malfunction of performances

Illustration of a mechanical device with motion lines and a hook, no text or symbols present

2.2 CONTINUOUS RATING:

PRECAUTION
	· Never hois over the rated percentage duty cycle

The life of the winch is depending on the conditions of the load and working frequency.

In the long time operation, make sure to use the machine within its continuous ratings.

Continuous ratings means the working duty cycle(%ED) is subject to the eated voltage rated frequency and a 63% of rated load.

Percentage duty cycle (\%ED) = +Ts × 100(%)

Tb: total sum of overall loading operating hours

Ts: total sum of stopping hours

Tb+Ts = approximately 1 to 10 min

The maximum of starts of the machine means the ummber of starts of motor per 1 working hour including the pause hours of winch which is value of number working times added with the number of inching.

2.3 MOUNTING:

The winch designed to be hanged or mounted on a firm or stable bar or a bracket. When hanging, do not allow the body or load to be caught by any construction of frame, or other obstruction.

Be sure to lock the hanger for extra safety.

Hook Hanger

Hanger

Hook

Bracket

2.4 PLUG INSERTION:

2.4(a) Power core insertion:

Insert the power plug into the power receptacle of the winch, and tighten it by turning the locking ring, clockwise.

Be sure to lock the cord by a holder, Bo not allow the cords to be caught by wire rope and drum.

The length of power cord is subject to the distance of 20 meter, for any other case, please use a power cable by 3.5mm2 to prevent a considerable voltage drop to be happened.

Pipe Pixing ring Plug Holder

The selection of power cord section

Section	Cord Length
2.0mm^2	20m
3.5mm^2	35m

Simple line drawing of a pulley system with a hanging weight and connected electrical socket (no text or symbols)

2.4(b) Grounding:

To prevent the risk of electric shock, the power plug must be plugged into a matching outlet and grounded in good condition.

2.4(c) Switch cord connection:

SWITCH EXTENSION CORD

(1) Insert the switch plug into the switch receptacle of the winch and tighten it by turning the locking ring clockwise. Be sure to hook the cord by a holder.

(2) To extend the length of to switch cord, please adopt a switch extension cord (10M).

3. WORKING METHODS

3.1 PREPARATION BEFORE WORKING:

• Be sure to carefully check all safety and environmental conditions.
• A minimum of five (5) wraps of wire rope wound around the drum is necessary. A wire rope should be discarded and not be used again if rope shows sign of excessive wear too many broken wires. Corrosion or other defects.
• Make sure to connect the main power source and grounding.
• It's not safe to lift loads exceeding the rated load.
• Connect power source at rated voltage.
  (It will cause maladjusted working if input voltage falls out of rated voltage by ±10%)

3.2 UP AND DOWN SWITCHING:

To lift a load, press button and drum will rotate as shown below operation.

To lower a load, press↓ button and drun will rotate as shown below.

Up button

Down button

When the button is released, the drum will stop moving

4. HANDING PRECAUTION

4.1 ENVIRONMENT PRECAUTION:

WARNING
	• Pay best attention to the following instruction. Obvious mistakes in operation may result in personal inquiry or equipment damage.

- Never try to lift a load more than the rated cap.

Safety instruction illustration showing a worker using a device to stop a large circle with a cross symbol, while another person holds up the circle.

- Never hitch a ride on the hook, sling or load being moving.

※Winches are not to be used for lifting or lowering people.

Diagram showing a person sitting on a chair with a large 'X' symbol and a suspended object above, possibly indicating a safety or hazard.

- Don't work, walk or stand under an operating winch.

- While working, never stand under a lifting load or within the conveying area.

Safety warning illustration showing a person holding a pole with a cross symbol, another person in a safety gear, and a child below.

• Always remain in control, Never neglect the winch while actually hoisting a load.

Illustration showing a person with a smokestack emitting smoke from a box, with a 'X' symbol above and a hanging airplane above.

• Always look up when working around winch, thers is potential danger overhead.

※Be sure to lift a load vertically. Slack may allow wires to be caught in the drum.

Illustration showing a helicopter lifting a box with a cross symbol, accompanied by a person holding the drone.

- Never gravitate a load freely.

Cartoon illustration showing a distressed building with a skull and a warning sign, symbolizing caution or toxicity.

• A minimum of five (5) wraps of rope around the drum is necessary to support the load rated.

- Prior to staring of use, carry out the dally checking without fall, and after confirming the safety of function.

Illustration of a worker using a cable to lift a crane hook (no text or symbols present)

- If having a counter rotation incurred, make sure to correct its turning direction.

- Prior to lifting. Make sure to have a precise performance of brake. If any malfunction of brake happened, stop the operation immediately.

- When load suspended in air, it will not allow to be weiding. 5 Never weld a load while actually lifting a load.

Safety warning illustration showing a helicopter above a cross symbol indicating no need for installation or repair.

- Wire rope with one or more of the following defects shall be removed or replaced immediately.

(1)kink
(2)distortion
(3) corrosion
(4)showing sings of excessive wear or of having broken wies not less than 10 pcs.

Kink

Broken wires

• Stop the operation if there is any queer noise or vibration in the gear box to be happened.
• Do not connect the wire rope with the grounding of welding machine.

• While welding, do not have any contact with the welding objects because of having spark.

• Do not pull the switch cord to move a load.

• Do not over continuous ratings.

Illustration showing a person using a cable to lift a delivery box with a cross symbol, likely illustrating a safety or operational hazard.

- Never plugging (istant reverse-wind) and inching.

Diagram showing a crane lifting a load with a worker observing, featuring Chinese text labels and symbols.

• In order to prevent the layer down due to over loosening of rope, irregular winding, etc., operate according to the suitable operating method.
• Use a winch by fixing so securely that the rope around the drum is uneven.
• Be sure to fix a rope in the center of swivel hook.
• Be sure to stop operation immediately when the wire rope become fully slackened.
• Avoid catching the hook or lifting a load on a fixed obstruction.
• Always leave the push button switch positioned immediately after use.
• Make sure that the load being lilfting are well balanced and secured before starting.
• Avoid water splashes on the push button switch.
• Never wrap the load with the wire rope.

Diagram showing six different types of hanging weights with symbols for circle, cross, and ring, likely illustrating a mechanical or structural concept.

Illustration of two workers lifting a rope with a spring scale, no text or symbols present

Simple line drawing of a box with a cross mark and a pin, no text or symbols present

5.1 OIL LUBRICATION:

Winch are prefabricated at the factory and do not require initial lubrication. Relubrication interval depends upon service.

Recommended oil replenishment quantity & intervals are as follows.

OII hole

5.2 CARBON BRUSH REPLACEMENT:

WARNING
	• Clean the accumulated powder of corbon bbrush periodicakky to ascertain the insulation resistance up to 1MΩ.

• It is essential to check the carbon brush periodically. It is length is left less than 7.5mm resulting from wearing, it is absolute necessary to replace carbon brush immediately.
• While replacing, smoothly insert carbon brush into crbon holder in the first place. then put brush cap into the hole.
• Before tightening the carbon brush holder, make sure to position 0 ring.
• A set of carbon brush consists 2 piece of carbon brush. Ascertain to replace 2 pcs of carbon brush on opposite sides of winch body at the same time.

Carbon brush holder

7.5 15

Carbon brush length

5.3 BRAKING:

• Braking device are composed of a mechanic brake and a electronic generated brake. The brake distance from the time of braking until stopping completely should be within 1.5% of rope length to the wound in during 1 minute.
• Owing to the rope speed on no load is faster than that on rated load, the brake distance on no load will be longer, but still within 1.5% of rope length.
• The rope speed on no load is 1.5-1.8 times of rated speed on rated load.

5.4 OVER-WINDING LIFT PREVENTION DEVICE:

• A special mechanism prevents a over-winding when lifting.
• When the swivel hook touces the limit lever. Lifting is automatically stopped.

• However, if the limit lever is set too close to the winch body, it will cause serious damage to the limit lever and the winch body.

S Over-winding Limit lever

5.5 REVERSE WINDING PREVENTION DEVICE:

• A special mechanizing provonts a over reverse-winding when lowering.
• Whan lawsning, a wire rope is fully extended, the wire rope will be shifted its position form to X.
• When a wire rope thouches the limit lever of over-winding prevention device. Lowing will be automatically stopped.
• When the wire rope is shifted to the position of X. Pull it and press the ↑ button to return its position to 0.

Simple line drawing of a rocket-like object with no text or symbols

Exploded view diagram of a mechanical assembly with numbered parts for identification

NO.	DESCRIPION	Q'TY	NO.	DESCRIPION	Q'TY	NO.	DESCRIPION	Q'TY
1	HEX BOLT	3	24	BUST	1	47	DRUM	1
2	MOTORCOVER	1	25	1/2CIRCLE-KEY	1	48	SCREW	4
3	WASHER	1	26	2ND GEAR	1	49	CONTROL ASS'Y	1
4	BEARING	1	27	SET BOLT	1	50	PLASTIC PACKING	1
5	ROTOR+1ST PIONIN	1	28	SPRING	1	51	ELECTRIC COVER	1
6	FAN COVER	1	29	PAWL	1	52	RING	1
7	HEX-BOLT	2	30	RATCHET	1	53	HEX BOLT	4
8	FIELD COIL ASSY	1	31	BRAKE-DISK	1	54	CONNECTORS CAP	2
9	C RING	1	32	3RD SHAFT	1	55	DOWN LIMIT ARM ASSY	1
10	BEARING	1	33	BEARING	1	56	SUPSPENSION HOOK ASSY	1
11	OIL RING	1	34	BEARING	1	57	UP LIMIT ARM ASSY	1
12	KNOB PIN	2	35	3RD GEAR	1	58	WIRE ROPE ASSY	1
13	GEAR CASE	1	36	4TH SHAFT	1	59	SWIVEL HOOK	2
14	PACKING	1	37	BEARING	1	60	CARBON HOLDER	2
15	BEARING	1	38	BEARING	1	61	CARBON BRUSH	2
16	1ST GEAR	1	39	C RING	1	62	BRUSH CAP	2
17	2ND SHAFT	1	40	4TH GEAR	1	63	O RING	2
18	BEARING	1	41	C RING	1	64	BRUSH COVER	2
19	GEAR CASE COVER	1	42	BEARING	1	65	SCREW	4
20	HEX BOLT	7	43	OIL RING	1	66	POWER CORD ASSY	1
21	HEX BOLT	1	44	OUTPUTSHAFT	1	67	BUTTON CORD ASSY	1
22	O RING	1	45	P.T.SCREW	1	68	ROPE STOPPER	1
23	BEARING	1	46	HEX BOLT	6

Exploded view diagram of a mechanical assembly with numbered parts for identification

NO.	DESCRIPION	Q'TY	NO.	DESCRIPION	Q'TY	NO.	DESCRIPION	Q'TY
1	HEX BOLT	3	24	BUST	1	47	DRUM	1
2	MOTORCOVER	1	25	1/2CIRCLE-KEY	1	48	SCREW	4
3	WASHER	1	26	2ND GEAR	1	49	CONTROL ASS'Y	1
4	BEARING	1	27	SET BOLT	1	50	PLASTIC PACKING	1
5	ROTOR+1ST PIONIN	1	28	SPRING	1	51	ELECTRIC COVER	1
6	FAN COVER	1	29	PAWL	1	52	RING	1
7	HEX-BOLT	2	30	RATCHET	1	53	HEX BOLT	4
8	FIELD COIL ASSY	1	31	BRAKE-DISK	1	54	CONNECTORS CAP	2
9	C RING	1	32	3RD SHAFT	1	55	DOWN LIMIT ARM ASSY	1
10	BEARING	1	33	BEARING	1	56	SUPSPENSION HOOK ASSY	1
11	OIL RING	1	34	BEARING	1	57	UP LIMIT ARM ASSY	1
12	KNOB PIN	2	35	3RD GEAR	1	58	WIRE ROPE ASSY	1
13	GEAR CASE	1	36	4TH SHAFT	1	59	SWIVEL HOOK	2
14	PACKING	1	37	BEARING	1	60	CARBON HOLDER	2
15	BEARING	1	38	BEARING	1	61	CARBON BRUSH	2
16	1ST GEAR	1	39	C RING	1	62	BRUSH CAP	2
17	2ND SHAFT	1	40	4TH GEAR	1	63	O RING	2
18	BEARING	1	41	C RING	1	64	BRUSH COVER	2
19	GEAR CASE COVER	1	42	BEARING	1	65	SCREW	4
20	HEX BOLT	7	43	OIL RING	1	66	POWER CORD ASSY	1
21	HEX BOLT	1	44	OUTPUTSHAFT	1	67	BUTTON CORD ASSY	1
22	O RING	1	45	P.T.SCREW	1	68	ROPE STOPPER	1
23	BEARING	1	46	HEX BOLT	6

Informazioni FCC (ID FCC: 2BCH8-YTK):

Importato in AUS: SIHAO PTY LTD. 1 ROKEVA STREETEASTWOOD NSW 2122 Australia

Importato negli USA: Sanven Technology Ltd. Suite 250, 9166 Anaheim Place, Rancho Cucamonga, CA 91730

www.vevor.com/support

VEVOR®

TOUGH TOOLS, HALF PRICE

Industrial crane lifting a motor with hook and rope (no visible text or symbols)

• Lightweight & compact desing allow mounting convenient.
- When rope touches the limit arm, hoisting is automatically stopped.
- A sensor arm stops the motor when the rope is reverse winding.
• Dynamic brake designs for both static and dynamic loading.
- It operates on household power source.
- Plug-in cords allow portability with easy.
- 360^ universal joint saddle hook with safety latch.

Mini winch with built-in safety

devices feature easy control of lifting for a wide range of applicability for warehouse, storage areas, factories, house areas, construction sites, job sites and plumbing.

2. INSTALLMENT PRECAUTION

2.1 ENVIRONMENT PRECAUTION:

WARNING
	• The following environmental conditions may result in the possible causes of winch truouble.

Simple line drawing of a mechanical device with a hook and starburst symbols (no text or labels)

• In a organic chemistry of explosive power conditions

※Cause explosion

Simple line drawing of a hanging crane hook with wings and legs (no text or symbols)

• Low temperature below-10°C high temperature above 40°C or humidly above 90% conditions.
  • In heavy acid or salty conditions

※Cause malfunction of spare part

• In the rain or snow

※Cause rust or short circuit

Simple line drawing of a pulley system with a hook and rope, no text or symbols present

• In a heavy general powder conditions

※Cause malfunction of performances

Illustration of a mechanical device with motion lines and a hook, no text or symbols present

2.2 CONTINUOUS RATING:

PRECAUTION
	· Never hois over the rated percentage duty cycle

The life of the winch is depending on the conditions of the load and working frequency.

In the long time operation, make sure to use the machine within its continuous ratings.

Continuous ratings means the working duty cycle(%ED) is subject to the eated voltage rated frequency and a 63% of rated load.

Percentage duty cycle (\%ED) = +Ts × 100(%)

Tb: total sum of overall loading operating hours

Ts: total sum of stopping hours

Tb+Ts = approximately 1 to 10 min

The maximum of starts of the machine means the ummber of starts of motor per 1 working hour including the pause hours of winch which is value of number working times added with the number of inching.

2.3 MOUNTING:

The winch designed to be hanged or mounted on a firm or stable bar or a bracket. When hanging, do not allow the body or load to be caught by any construction of frame, or other obstruction.

Be sure to lock the hanger for extra safety.

Hook Hanger

Hanger

Hook

Bracket

2.4 PLUG INSERTION:

2.4(a) Power core insertion:

Insert the power plug into the power receptacle of the winch, and tighten it by turning the locking ring, clockwise.

Be sure to lock the cord by a holder, Bo not allow the cords to be caught by wire rope and drum.

The length of power cord is subject to the distance of 20 meter, for any other case, please use a power cable by 3.5mm2 to prevent a considerable voltage drop to be happened.

Pipe Pixing ring Plug Holder

The selection of power cord section

Section	Cord Length
2.0mm^2	20m
3.5mm^2	35m

Simple line drawing of a pulley system with a hanging weight and connected electrical socket (no text or symbols)

2.4(b) Grounding:

To prevent the risk of electric shock, the power plug must be plugged into a matching outlet and grounded in good condition.

2.4(c) Switch cord connection:

SWITCH EXTENSION CORD

(1) Insert the switch plug into the switch receptacle of the winch and tighten it by turning the locking ring clockwise. Be sure to hook the cord by a holder.

(2) To extend the length of to switch cord, please adopt a switch extension cord (10M).

3. WORKING METHODS

3.1 PREPARATION BEFORE WORKING:

• Be sure to carefully check all safety and environmental conditions.
• A minimum of five (5) wraps of wire rope wound around the drum is necessary. A wire rope should be discarded and not be used again if rope shows sign of excessive wear too many broken wires. Corrosion or other defects.
• Make sure to connect the main power source and grounding.
• It's not safe to lift loads exceeding the rated load.
• Connect power source at rated voltage.
  (It will cause maladjusted working if input voltage falls out of rated voltage by ±10%)

3.2 UP AND DOWN SWITCHING:

To lift a load, press ↑ button and drum will rotate as shown below operation. To lower a load, press ↓ button and drum will rotate as shown below.

Up button

Down button

When the button is released, the drum will stop moving

4. HANDING PRECAUTION

4.1 ENVIRONMENT PRECAUTION:

WARNING
	• Pay best attention to the following instruction. Obvious mistakes in operation may result in personal inquiry or equipment damage.

- Never try to lift a load more than the rated cap.

Safety instruction illustration showing a worker using a device to stop a large circle with a cross symbol, while another person holds up the circle.

- Never hitch a ride on the hook, sling or load being moving.

※Winches are not to be used for lifting or lowering people.

Diagram showing a person sitting on a chair with a large 'X' symbol and a suspended object above, possibly indicating a safety or hazard.

- Don't work, walk or stand under an operating winch.

- While working, never stand under a lifting load or within the conveying area.

Safety warning illustration showing a person holding a pole with a cross symbol, another person in a safety gear, and a child below.

• Always remain in control, Never neglect the winch while actually hoisting a load.

Illustration showing a person with a smokestack emitting smoke from a box, with a 'X' symbol above and a hanging airplane above.

• Always look up when working around winch, thers is potential danger overhead.

※Be sure to lift a load vertically. Slack may allow wires to be caught in the drum.

Illustration showing a helicopter lifting a box with a cross symbol, accompanied by a person holding the drone.

- Never gravitate a load freely.

Cartoon illustration showing a distressed building with a skull and a 'X' symbol above it, likely indicating a warning or failure.

• A minimum of five (5) wraps of rope around the drum is necessary to support the load rated.

- Prior to staring of use, carry out the dally checking without fall, and after confirming the safety of function.

Illustration of a worker using a cable to lift a crane hook (no text or symbols present)

- If having a counter rotation incurred, make sure to correct its turning direction.

- Prior to lifting. Make sure to have a precise performance of brake. If any malfunction of brake happened, stop the operation immediately.

- When load suspended in air, it will not allow to be weiding. 5Never weld a load while actually lifting a load.

Safety warning illustration showing a helicopter above a cross symbol indicating no need for installation or repair.

- Wire rope with one or more of the following defects shall be removed or replaced immediately.

(1)kink
(2)distortion
(3) corrosion
(4)showing sings of excessive wear or of having broken wies not less than 10 pcs.

Kink

Broken wires

• Stop the operation if there is any queer noise or vibration in the gear box to be happened.
• Do not connect the wire rope with the grounding of welding machine.

• While welding, do not have any contact with the welding objects because of having spark.

• Do not pull the switch cord to move a load.

• Do not over continuous ratings.

Illustration showing a person using a cable to lift a delivery box with a cross symbol, likely illustrating a safety or operational hazard.

- Never plugging (istant reverse-wind) and inching.

Diagram showing a crane lifting a load with a worker observing, featuring Chinese text labels and symbols.

• In order to prevent the layer down due to over loosening of rope, irregular winding, etc., operate according to the suitable operating method.
• Use a winch by fixing so securely that the rope around the drum is uneven.
• Be sure to fix a rope in the center of swivel hook.
• Be sure to stop operation immediately when the wire rope become fully slackened.
• Avoid catching the hook or lifting a load on a fixed obstruction.
• Always leave the push button switch positioned immediately after use.
• Make sure that the load being lilfting are well balanced and secured before starting.
• Avoid water splashes on the push button switch.
• Never wrap the load with the wire rope.

Diagram showing six different types of hanging weights with symbols for circle, cross, and ring, likely illustrating a mechanical or structural concept.

Illustration of two workers lifting a rope with a spring, no text or symbols present

Simple line drawing of a box with a cross mark and a pin, no text or symbols present

5.1 OIL LUBRICATION:

Winch are prefabricated at the factory and do not require initial lubrication.

Relubrication interval depends upon service.

Recommended oil replenishment quantity & intervals are as follows.

OII hole

5.2 CARBON BRUSH REPLACEMENT:

WARNING
	• Clean the accumulated powder of corbon bbrush periodicakky to ascertain the insulation resistance up to 1MΩ.

• It is essential to check the carbon brush periodically. It is length is left less than 7.5mm resulting from wearing, it is absolute necessary to replace carbon brush immediately.
• While replacing, smoothly insert carbon brush into crbon holder in the first place. then put brush cap into the hole.
• Before tightening the carbon brush holder, make sure to position 0 ring.
• A set of carbon brush consists 2 piece of carbon brush. Ascertain to replace 2 pcs of carbon brush on opposite sides of winch body at the same time.

Carbon brush holder

7.5 15 Carbon brush length

5.3 BRAKING:

• Braking device are composed of a mechanic brake and a electronic generated brake. The brake distance from the time of braking until stopping completely should be within 1.5% of rope length to the wound in during 1 minute.
• Owing to the rope speed on no load is faster than that on rated load, the brake distance on no load will be longer, but still within 1.5% of rope length.
• The rope speed on no load is 1.5-1.8 times of rated speed on rated load.

5.4 OVER-WINDING LIFT PREVENTION DEVICE:

• A special mechanism prevents a over-winding when lifting.
• When the swivel hook touces the limit lever. Lifting is automatically stopped.

• However, if the limit lever is set too close to the winch body, it will cause serious damage to the limit lever and the winch body.

S Over-winding Limit lever

5.5 REVERSE WINDING PREVENTION DEVICE:

• A special mechanizing provonts a over reverse-winding when lowering.
• Whan lawsning, a wire rope is fully extended, the wire rope will be shifted its position form to X.
• When a wire rope thouches the limit lever of over-winding prevention device. Lowing will be automatically stopped.
• When the wire rope is shifted to the position of X. Pull it and press the ↑ button to return its position to 0.

Simple line drawing of a rocket-like object with no text or symbols

Exploded view diagram of a mechanical assembly with numbered parts for identification

NO.	DESCRIPION	Q'TY	NO.	DESCRIPION	Q'TY	NO.	DESCRIPION	Q'TY
1	HEX BOLT	3	24	BUST	1	47	DRUM	1
2	MOTORCOVER	1	25	1/2CIRCLE-KEY	1	48	SCREW	4
3	WASHER	1	26	2ND GEAR	1	49	CONTROL ASS'Y	1
4	BEARING	1	27	SET BOLT	1	50	PLASTIC PACKING	1
5	ROTOR+1ST PIONIN	1	28	SPRING	1	51	ELECTRIC COVER	1
6	FAN COVER	1	29	PAWL	1	52	RING	1
7	HEX-BOLT	2	30	RATCHET	1	53	HEX BOLT	4
8	FIELD COIL ASSY	1	31	BRAKE-DISK	1	54	CONNECTORS CAP	2
9	C RING	1	32	3RD SHAFT	1	55	DOWN LIMIT ARM ASSY	1
10	BEARING	1	33	BEARING	1	56	SUPSPENSION HOOK ASSY	1
11	OIL RING	1	34	BEARING	1	57	UP LIMIT ARM ASSY	1
12	KNOB PIN	2	35	3RD GEAR	1	58	WIRE ROPE ASSY	1
13	GEAR CASE	1	36	4TH SHAFT	1	59	SWIVEL HOOK	2
14	PACKING	1	37	BEARING	1	60	CARBON HOLDER	2
15	BEARING	1	38	BEARING	1	61	CARBON BRUSH	2
16	1ST GEAR	1	39	C RING	1	62	BRUSH CAP	2
17	2ND SHAFT	1	40	4TH GEAR	1	63	O RING	2
18	BEARING	1	41	C RING	1	64	BRUSH COVER	2
19	GEAR CASE COVER	1	42	BEARING	1	65	SCREW	4
20	HEX BOLT	7	43	OIL RING	1	66	POWER CORD ASSY	1
21	HEX BOLT	1	44	OUTPUTSHAFT	1	67	BUTTON CORD ASSY	1
22	O RING	1	45	P.T.SCREW	1	68	ROPE STOPPER	1
23	BEARING	1	46	HEX BOLT	6

Exploded view diagram of a mechanical assembly with numbered parts for identification

NO.	DESCRIPION	Q'TY	NO.	DESCRIPION	Q'TY	NO.	DESCRIPION	Q'TY
1	HEX BOLT	3	24	BUST	1	47	DRUM	1
2	MOTORCOVER	1	25	1/2CIRCLE-KEY	1	48	SCREW	4
3	WASHER	1	26	2ND GEAR	1	49	CONTROL ASS'Y	1
4	BEARING	1	27	SET BOLT	1	50	PLASTIC PACKING	1
5	ROTOR+1ST PIONIN	1	28	SPRING	1	51	ELECTRIC COVER	1
6	FAN COVER	1	29	PAWL	1	52	RING	1
7	HEX-BOLT	2	30	RATCHET	1	53	HEX BOLT	4
8	FIELD COIL ASSY	1	31	BRAKE-DISK	1	54	CONNECTORS CAP	2
9	C RING	1	32	3RD SHAFT	1	55	DOWN LIMIT ARM ASSY	1
10	BEARING	1	33	BEARING	1	56	SUPSPENSION HOOK ASSY	1
11	OIL RING	1	34	BEARING	1	57	UP LIMIT ARM ASSY	1
12	KNOB PIN	2	35	3RD GEAR	1	58	WIRE ROPE ASSY	1
13	GEAR CASE	1	36	4TH SHAFT	1	59	SWIVEL HOOK	2
14	PACKING	1	37	BEARING	1	60	CARBON HOLDER	2
15	BEARING	1	38	BEARING	1	61	CARBON BRUSH	2
16	1ST GEAR	1	39	C RING	1	62	BRUSH CAP	2
17	2ND SHAFT	1	40	4TH GEAR	1	63	O RING	2
18	BEARING	1	41	C RING	1	64	BRUSH COVER	2
19	GEAR CASE COVER	1	42	BEARING	1	65	SCREW	4
20	HEX BOLT	7	43	OIL RING	1	66	POWER CORD ASSY	1
21	HEX BOLT	1	44	OUTPUTSHAFT	1	67	BUTTON CORD ASSY	1
22	O RING	1	45	P.T.SCREW	1	68	ROPE STOPPER	1
23	BEARING	1	46	HEX BOLT	6

C/O YH Consulting Limited Oficina 147, Centurion House,

Carretera de Londres, Staines-upon-Thames, Surrey, TW18 4AX

VEVOR®

TOUGH TOOLS, HALF PRICE

www.vevor.com/support

VEVOR®

TOUGH TOOLS, HALF PRICE

Industrial crane lifting a motor with hook and rope (no visible text or symbols)

POTRZEBUJESZ POMOCY? SKONTAKTUJ SIĘ Z NAMI!

• Lightweight & compact desing allow mounting convenient.
- When rope touches the limit arm, hoisting is automatically stopped.
- A sensor arm stops the motor when the rope is reverse winding.
• Dynamic brake designs for both static and dynamic loading.
- It operates on household power source.
- Plug-in cords allow portability with easy.
- 360^ universal joint saddle hook with safety latch.

Mini winch with built-in safety

devices feature easy control of lifting for a wide range of applicability for warehouse, storage areas, factories, house areas, construction sites, job sites and plumbing.

2. INSTALLMENT PRECAUTION

2.1 ENVIRONMENT PRECAUTION:

WARNING
	• The following environmental conditions may result in the possible causes of winch trouble.

Simple line drawing of a mechanical device with a hook and starburst symbols (no text or labels)

• In a organic chemistry of explosive power conditions

※Cause explosion

Simple line drawing of a hanging crane hook with wings and legs (no text or symbols)

• Low temperature below-10°C high temperature above 40°C or humidly above 90% conditions.
  • In heavy acid or salty conditions

※Cause malfunction of spare part

• In the rain or snow

※Cause rust or short circuit

Simple line drawing of a pulley system with a hook and rope, no text or symbols present

• In a heavy general powder conditions

※Cause malfunction of performances

Illustration of a mechanical device with motion lines and smoke, no text or symbols present

2.2 CONTINUOUS RATING:

[KDS3] PRECAUTION
	· Never hois over the rated percentage duty cycle

The life of the winch is depending on the conditions of the load and working frequency.

In the long time operation, make sure to use the machine within its continuous ratings.

Continuous ratings means the working duty cycle(%ED) is subject to the eated voltage rated frequency and a 63% of rated load.

Percentage duty cycle (\%ED) = +Ts × 100(%)

Tb: total sum of overall loading operating hours

Ts: total sum of stopping hours

Tb+Ts = approximately 1 to 10 min

The maximum of starts of the machine means the ummber of starts of motor per 1 working hour including the pause hours of winch which is value of number working times added with the number of inching.

2.3 MOUNTING:

The winch designed to be hanged or mounted on a firm or stable bar or a bracket. When hanging, do not allow the body or load to be caught by any construction of frame, or other obstruction.

Be sure to lock the hanger for extra safety.

Hook Hanger

Hanger

Hook

Bracket

2.4 PLUG INSERTION:

2.4(a) Power core insertion:

Insert the power plug into the power receptacle of the winch, and tighten it by turning the locking ring, clockwise.

Be sure to lock the cord by a holder, Bo not allow the cords to be caught by wire rope and drum.

The length of power cord is subject to the distance of 20 meter, for any other case, please use a power cable by 3.5mm2 to prevent a considerable voltage drop to be happened.

Pipe Pixing ring Plug Holder

The selection of power cord section

Section	Cord Length
2.0mm^2	20m
3.5mm^2	35m

Simple line drawing of a pulley system with a hanging weight and attached electrical socket (no text or symbols)

2.4(b) Grounding:

To prevent the risk of electric shock, the power plug must be plugged into a matching outlet and grounded in good condition.

2.4(c) Switch cord connection:

SWITCH EXTENSION CORD

(1) Insert the switch plug into the switch receptacle of the winch and tighten it by turning the locking ring clockwise. Be sure to hook the cord by a holder.

(2) To extend the length of to switch cord, please adopt a switch extension cord (10M).

3. WORKING METHODS

3.1 PREPARATION BEFORE WORKING:

• Be sure to carefully check all safety and environmental conditions.
• A minimum of five (5) wraps of wire rope wound around the drum is necessary. A wire rope should be discarded and not be used again if rope shows sign of excessive wear too many broken wires. Corrosion or other defects.
• Make sure to connect the main power source and grounding.
• It's not safe to lift loads exceeding the rated load.
• Connect power source at rated voltage.
  (It will cause maladjusted working if input voltage falls out of rated voltage by ±10%)

3.2 UP AND DOWN SWITCHING:

To lift a load, press ↑ button and drum will rotate as shown below operation. To lower a load, press ↓ button and drum will rotate as shown below.

Up button

Down button

When the button is released, the drum will stop moving

4. HANDING PRECAUTION

4.1 ENVIRONMENT PRECAUTION:

WARNING
	• Pay best attention to the following instruction. Obvious mistakes in operation may result in personal inquiry or equipment damage.

- Never try to lift a load more than the rated cap.

Safety instruction illustration showing a worker using a device to stop a large circle with a cross symbol, while another person holds up the circle.

- Never hitch a ride on the hook, sling or load being moving.

※Winches are not to be used for lifting or lowering people.

Diagram showing a person sitting on a chair with a large 'X' symbol and a suspended object above, possibly indicating a safety or hazard.

- Don't work, walk or stand under an operating winch.

- While working, never stand under a lifting load or within the conveying area.

Safety warning illustration showing a person holding a pole with a cross symbol, another person in a safety gear, and a child below.

• Always remain in control, Never neglect the winch while actually hoisting a load.

Illustration showing a person with a smokestack emitting smoke from a box, with a 'X' symbol above and a hanging airplane above.

• Always look up when working around winch, thers is potential danger overhead.

※Be sure to lift a load vertically. Slack may allow wires to be caught in the drum.

Illustration showing a helicopter lifting a box with a cross symbol, accompanied by a person holding the drone.

- Never gravitate a load freely.

Cartoon illustration showing a distressed building with a skull and a warning sign, symbolizing caution or toxicity.

• A minimum of five (5) wraps of rope around the drum is necessary to support the load rated.

- Prior to staring of use, carry out the dally checking without fall, and after confirming the safety of function.

Illustration of a worker using a cable to lift a crane hook (no text or symbols present)

- If having a counter rotation incurred, make sure to correct its turning direction.

- Prior to lifting. Make sure to have a precise performance of brake. If any malfunction of brake happened, stop the operation immediately.

- When load suspended in air, it will not allow to be weiding. 5Never weld a load while actually lifting a load.

Safety warning illustration showing a helicopter above a cross symbol indicating no need for installation or repair.

- Wire rope with one or more of the following defects shall be removed or replaced immediately.

(1)kink
(2)distortion
(3) corrosion
(4)showing sings of excessive wear or of having broken wies not less than 10 pcs.

Kink

Broken wires

• Stop the operation if there is any queer noise or vibration in the gear box to be happened.
• Do not connect the wire rope with the grounding of welding machine.

• While welding, do not have any contact with the welding objects because of having spark.

• Do not pull the switch cord to move a load.

• Do not over continuous ratings.

Illustration showing a person pulling a rope labeled 'H' from a crane hook to a house, with a cross symbol indicating cancellation or failure.

- Never plugging (istant reverse-wind) and inching.

Diagram showing a crane lifting a load with a worker observing, featuring Chinese text labels and symbols.

• In order to prevent the layer down due to over loosening of rope, irregular winding, etc., operate according to the suitable operating method.
• Use a winch by fixing so securely that the rope around the drum is uneven.
• Be sure to fix a rope in the center of swivel hook.
• Be sure to stop operation immediately when the wire rope become fully slackened.
• Avoid catching the hook or lifting a load on a fixed obstruction.
• Always leave the push button switch positioned immediately after use.
• Make sure that the load being lilfting are well balanced and secured before starting.
• Avoid water splashes on the push button switch.
• Never wrap the load with the wire rope.

Diagram showing six different types of hanging weights with symbols for circle, cross, and ring, likely illustrating a mechanical or structural concept.

Illustration of two workers lifting a rope with a spring, no text or symbols present

Simple line drawing of a box with a cross mark and a pin, no text or symbols present

5.1 OIL LUBRICATION:

Winch are prefabricated at the factory and do not require initial lubrication.

Relubrication interval depends upon service.

Recommended oil replenishment quantity & intervals are as follows.

OII hole

5.2 CARBON BRUSH REPLACEMENT:

WARNING
	• Clean the accumulated powder of corbon bbrush periodicakky to ascertain the insulation resistance up to 1MΩ.

• It is essential to check the carbon brush periodically. It is length is left less than 7.5mm resulting from wearing, it is absolute necessary to replace carbon brush immediately.
• While replacing, smoothly insert carbon brush into crbon holder in the first place. then put brush cap into the hole.
• Before tightening the carbon brush holder, make sure to position 0 ring.
• A set of carbon brush consists 2 piece of carbon brush. Ascertain to replace 2 pcs of carbon brush on opposite sides of winch body at the same time.

Carbon brush holder

7.5 15 Carbon brush length

5.3 BRAKING:

• Braking device are composed of a mechanic brake and a electronic generated brake. The brake distance from the time of braking until stopping completely should be within 1.5% of rope length to the wound in during 1 minute.
• Owing to the rope speed on no load is faster than that on rated load, the brake distance on no load will be longer, but still within 1.5% of rope length.
• The rope speed on no load is 1.5-1.8 times of rated speed on rated load.

5.4 OVER-WINDING LIFT PREVENTION DEVICE:

• A special mechanism prevents a over-winding when lifting.
• When the swivel hook touces the limit lever. Lifting is automatically stopped.

• However, if the limit lever is set too close to the winch body, it will cause serious damage to the limit lever and the winch body.

S Over-winding Limit lever

5.5 REVERSE WINDING PREVENTION DEVICE:

• A special mechanizing provonts a over reverse-winding when lowering.
• Whan lawsning, a wire rope is fully extended, the wire rope will be shifted its position form to X.
• When a wire rope thouches the limit lever of over-winding prevention device. Lowing will be automatically stopped.
• When the wire rope is shifted to the position of X. Pull it and press the ↑ button to return its position to 0.

Simple line drawing of a rocket-like object with no text or symbols

Exploded view diagram of a mechanical assembly with numbered parts for identification

NO.	DESCRIPION	Q'TY	NO.	DESCRIPION	Q'TY	NO.	DESCRIPION	Q'TY
1	HEX BOLT	3	24	BUST	1	47	DRUM	1
2	MOTORCOVER	1	25	1/2CIRCLE-KEY	1	48	SCREW	4
3	WASHER	1	26	2ND GEAR	1	49	CONTROL ASS'Y	1
4	BEARING	1	27	SET BOLT	1	50	PLASTIC PACKING	1
5	ROTOR+1ST PIONIN	1	28	SPRING	1	51	ELECTRIC COVER	1
6	FAN COVER	1	29	PAWL	1	52	RING	1
7	HEX-BOLT	2	30	RATCHET	1	53	HEX BOLT	4
8	FIELD COIL ASSY	1	31	BRAKE-DISK	1	54	CONNECTORS CAP	2
9	C RING	1	32	3RD SHAFT	1	55	DOWN LIMIT ARM ASSY	1
10	BEARING	1	33	BEARING	1	56	SUPSPENSION HOOK ASSY	1
11	OIL RING	1	34	BEARING	1	57	UP LIMIT ARM ASSY	1
12	KNOB PIN	2	35	3RD GEAR	1	58	WIRE ROPE ASSY	1
13	GEAR CASE	1	36	4TH SHAFT	1	59	SWIVEL HOOK	2
14	PACKING	1	37	BEARING	1	60	CARBON HOLDER	2
15	BEARING	1	38	BEARING	1	61	CARBON BRUSH	2
16	1ST GEAR	1	39	C RING	1	62	BRUSH CAP	2
17	2ND SHAFT	1	40	4TH GEAR	1	63	O RING	2
18	BEARING	1	41	C RING	1	64	BRUSH COVER	2
19	GEAR CASE COVER	1	42	BEARING	1	65	SCREW	4
20	HEX BOLT	7	43	OIL RING	1	66	POWER CORD ASSY	1
21	HEX BOLT	1	44	OUTPUTSHAFT	1	67	BUTTON CORD ASSY	1
22	O RING	1	45	P.T.SCREW	1	68	ROPE STOPPER	1
23	BEARING	1	46	HEX BOLT	6

Exploded view diagram of a mechanical assembly with numbered parts for identification

NO.	DESCRIPION	Q'TY	NO.	DESCRIPION	Q'TY	NO.	DESCRIPION	Q'TY
1	HEX BOLT	3	24	BUST	1	47	DRUM	1
2	MOTORCOVER	1	25	1/2CIRCLE-KEY	1	48	SCREW	4
3	WASHER	1	26	2ND GEAR	1	49	CONTROL ASS'Y	1
4	BEARING	1	27	SET BOLT	1	50	PLASTIC PACKING	1
5	ROTOR+1ST PIONIN	1	28	SPRING	1	51	ELECTRIC COVER	1
6	FAN COVER	1	29	PAWL	1	52	RING	1
7	HEX-BOLT	2	30	RATCHET	1	53	HEX BOLT	4
8	FIELD COIL ASSY	1	31	BRAKE-DISK	1	54	CONNECTORS CAP	2
9	C RING	1	32	3RD SHAFT	1	55	DOWN LIMIT ARM ASSY	1
10	BEARING	1	33	BEARING	1	56	SUPSPENSION HOOK ASSY	1
11	OIL RING	1	34	BEARING	1	57	UP LIMIT ARM ASSY	1
12	KNOB PIN	2	35	3RD GEAR	1	58	WIRE ROPE ASSY	1
13	GEAR CASE	1	36	4TH SHAFT	1	59	SWIVEL HOOK	2
14	PACKING	1	37	BEARING	1	60	CARBON HOLDER	2
15	BEARING	1	38	BEARING	1	61	CARBON BRUSH	2
16	1ST GEAR	1	39	C RING	1	62	BRUSH CAP	2
17	2ND SHAFT	1	40	4TH GEAR	1	63	O RING	2
18	BEARING	1	41	C RING	1	64	BRUSH COVER	2
19	GEAR CASE COVER	1	42	BEARING	1	65	SCREW	4
20	HEX BOLT	7	43	OIL RING	1	66	POWER CORD ASSY	1
21	HEX BOLT	1	44	OUTPUTSHAFT	1	67	BUTTON CORD ASSY	1
22	O RING	1	45	P.T.SCREW	1	68	ROPE STOPPER	1
23	BEARING	1	46	HEX BOLT	6

C/O YH Consulting Limited Biuro 147, Centurion House, London Road, Staines-upon-Thames, Surrey, TW18 4AX

VEVOR®

TOUGH TOOLS, HALF PRICE

www.vevor.com/support

VEVOR®

TOUGH TOOLS, HALF PRICE

Technische ondersteuning en e-garantiecertificaat www.vevor.com/support

Draagbare elektrische takel

Gebruiksaanwijzing

MODEL:LES-500

Industrial crane lifting a motor with hook and rope (no visible text or symbols)

HULP NODIG? NEEM CONTACT MET ONS OP!

1. PRODUCTPARAMETERS

Model: LES-500

Nominale waarde(n): 60Hz, 1800W OF 220-240V\~, 50Hz, 1800W,

120V\~ Hefvermogen: 1100 lbs (500 kg) Max.

Hefsnelheid: 36 ft/min (11 m/min)

• Lightweight & compact desing allow mounting convenient.
- When rope touches the limit arm, hoisting is automatically stopped.
- A sensor arm stops the motor when the rope is reverse winding.
• Dynamic brake designs for both static and dynamic loading.
- It operates on household power source.
- Plug-in cords allow portability with easy.
- 360^ universal joint saddle hook with safety latch.

Mini winch with built-in safety

devices feature easy control of lifting for a wide range of applicability for warehouse, storage areas, factories, house areas, construction sites, job sites and plumbing.

2. INSTALLMENT PRECAUTION

2.1 ENVIRONMENT PRECAUTION:

WARNING
[ckwx]	• The following environmental conditions may result in the possible causes of winch truouble.

Simple line drawing of a mechanical device with a hook and starburst symbols (no text or labels)

• In a organic chemistry of explosive power conditions

※Cause explosion

Simple line drawing of a hanging crane hook with wings and legs (no text or symbols)

• Low temperature below-10°C high temperature above 40°C or humidly above 90% conditions.
  • In heavy acid or salty conditions

※Cause malfunction of spare part

- In the rain or snow

※Cause rust or short circuit

Simple line drawing of a pulley system with a hook and rope, no text or symbols present

• In a heavy general powder conditions

※Cause malfunction of performances

Illustration of a mechanical device with motion lines and a hook, no text or symbols present

2.2 CONTINUOUS RATING:

PRECAUTION
	· Never hois over the rated percentage duty cycle

The life of the winch is depending on the conditions of the load and working frequency.

In the long time operation, make sure to use the machine within its continuous ratings.

Continuous ratings means the working duty cycle(%ED) is subject to the eated voltage rated frequency and a 63% of rated load.

Percentage duty cycle (\%ED) = +Ts × 100(%)

Tb: total sum of overall loading operating hours

Ts: total sum of stopping hours

Tb+Ts = approximately 1 to 10 min

The maximum of starts of the machine means the ummber of starts of motor per 1 working hour including the pause hours of winch which is value of number working times added with the number of inching.

2.3 MOUNTING:

The winch designed to be hanged or mounted on a firm or stable bar or a bracket. When hanging, do not allow the body or load to be caught by any construction of frame, or other obstruction.

Be sure to lock the hanger for extra safety.

Hook Hanger

Hanger

Hook

Bracket

2.4 PLUG INSERTION:

2.4(a) Power core insertion:

Insert the power plug into the power receptacle of the winch, and tighten it by turning the locking ring, clockwise.

Be sure to lock the cord by a holder, Bo not allow the cords to be caught by wire rope and drum.

The length of power cord is subject to the distance of 20 meter, for any other case, please use a power cable by 3.5mm2 to prevent a considerable voltage drop to be happened.

Pipe Pixing ring Plug Holder

The selection of power cord section

Section	Cord Length
2.0mm^2	20m
3.5mm^2	35m

Simple line drawing of a pulley system with a hanging weight and connected electrical socket (no text or symbols)

2.4(b) Grounding:

To prevent the risk of electric shock, the power plug must be plugged into a matching outlet and grounded in good condition.

2.4(c) Switch cord connection:

SWITCH EXTENSION CORD

(1) Insert the switch plug into the switch receptacle of the winch and tighten it by turning the locking ring clockwise. Be sure to hook the cord by a holder.

(2) To extend the length of to switch cord, please adopt a switch extension cord (10M).

3. WORKING METHODS

3.1 PREPARATION BEFORE WORKING:

• Be sure to carefully check all safety and environmental conditions.
• A minimum of five (5) wraps of wire rope wound around the drum is necessary. A wire rope should be discarded and not be used again if rope shows sign of excessive wear too many broken wires. Corrosion or other defects.
• Make sure to connect the main power source and grounding.
• It's not safe to lift loads exceeding the rated load.
• Connect power source at rated voltage.
  (It will cause maladjusted working if input voltage falls out of rated voltage by ±10%)

3.2 UP AND DOWN SWITCHING:

To lift a load, press button and drum will rotate as shown below operation.

To lower a load, press↓ button and drun will rotate as shown below.

Up button

Down button

When the button is released, the drum will stop moving

4. HANDING PRECAUTION

4.1 ENVIRONMENT PRECAUTION:

WARNING
	• Pay best attention to the following instruction. Obvious mistakes in operation may result in personal inquiry or equipment damage.

- Never try to lift a load more than the rated cap.

Safety instruction illustration showing a worker using a device to stop a large circle with a cross symbol, likely for safety or hazard prevention.

- Never hitch a ride on the hook, sling or load being moving.

※Winches are not to be used for lifting or lowering people.

Diagram showing a person sitting on a chair with a large 'X' symbol and a suspended object above, possibly indicating a safety or hazard.

- Don't work, walk or stand under an operating winch.

- While working, never stand under a lifting load or within the conveying area.

Safety warning illustration showing a person holding a pole with a cross symbol, another person in a safety gear, and a child below.

• Always remain in control, Never neglect the winch while actually hoisting a load.

Illustration showing a person with a smokestack emitting smoke from a box, with a 'X' symbol above and a hanging airplane above.

• Always look up when working around winch, thers is potential danger overhead.

※Be sure to lift a load vertically. Slack may allow wires to be caught in the drum.

Illustration showing a helicopter lifting a box with a cross symbol, accompanied by a person holding the drone.

- Never gravitate a load freely.

Cartoon illustration showing a distressed building with a skull and a warning sign, symbolizing caution or toxicity.

• A minimum of five (5) wraps of rope around the drum is necessary to support the load rated.

- Prior to staring of use, carry out the dally checking without fall, and after confirming the safety of function.

Illustration of a worker using a cable to lift a crane hook (no text or symbols present)

- If having a counter rotation incurred, make sure to correct its turning direction.

- Prior to lifting. Make sure to have a precise performance of brake. If any malfunction of brake happened, stop the operation immediately.

- When load suspended in air, it will not allow to be weiding. 5Never weld a load while actually lifting a load.

Safety warning illustration showing a helicopter above a cross symbol and a worker in protective gear performing maintenance.

- Wire rope with one or more of the following defects shall be removed or replaced immediately.

(1)kink
(2)distortion
(3) corrosion
(4)showing sings of excessive wear or of having broken wies not less than 10 pcs.

Kink

Broken wires

• Stop the operation if there is any queer noise or vibration in the gear box to be happened.
• Do not connect the wire rope with the grounding of welding machine.

• While welding, do not have any contact with the welding objects because of having spark.

• Do not pull the switch cord to move a load.

• Do not over continuous ratings.

Illustration showing a person using a cable to lift a delivery box with a cross symbol, likely illustrating a safety or operational hazard.

- Never plugging (istant reverse-wind) and inching.

Diagram showing a crane lifting a load with a worker observing, featuring Chinese text labels and symbols.

• In order to prevent the layer down due to over loosening of rope, irregular winding, etc., operate according to the suitable operating method.
• Use a winch by fixing so securely that the rope around the drum is uneven.
• Be sure to fix a rope in the center of swivel hook.
• Be sure to stop operation immediately when the wire rope become fully slackened.
• Avoid catching the hook or lifting a load on a fixed obstruction.
• Always leave the push button switch positioned immediately after use.
• Make sure that the load being lilfting are well balanced and secured before starting.
• Avoid water splashes on the push button switch.
• Never wrap the load with the wire rope.

Diagram showing six different types of hanging weights with symbols for circle, cross, and ring, likely illustrating a mechanical or structural concept.

Illustration of two workers lifting a rope with a spring, no text or symbols present

Simple line drawing of a box with a cross mark and a pin, no text or symbols present

5.1 OIL LUBRICATION:

Winch are prefabricated at the factory and do not require initial lubrication. Relubrication interval depends upon service.

Recommended oil replenishment quantity & intervals are as follows.

OII hole

5.2 CARBON BRUSH REPLACEMENT:

WARNING
	• Clean the accumulated powder of corbon bbrush periodicakky to ascertain the insulation resistance up to 1MΩ.

• It is essential to check the carbon brush periodically. It is length is left less than 7.5mm resulting from wearing, it is absolute necessary to replace carbon brush immediately.
• While replacing, smoothly insert carbon brush into crbon holder in the first place. then put brush cap into the hole.
• Before tightening the carbon brush holder, make sure to position 0 ring.
• A set of carbon brush consists 2 piece of carbon brush. Ascertain to replace 2 pcs of carbon brush on opposite sides of winch body at the same time.

Carbon brush holder

7.5 15

Carbon brush length

5.3 BRAKING:

• Braking device are composed of a mechanic brake and a electronic generated brake. The brake distance from the time of braking until stopping completely should be within 1.5% of rope length to the wound in during 1 minute.
• Owing to the rope speed on no load is faster than that on rated load, the brake distance on no load will be longer, but still within 1.5% of rope length.
• The rope speed on no load is 1.5-1.8 times of rated speed on rated load.

5.4 OVER-WINDING LIFT PREVENTION DEVICE:

• A special mechanism prevents a over-winding when lifting.
• When the swivel hook touces the limit lever. Lifting is automatically stopped.

• However, if the limit lever is set too close to the winch body, it will cause serious damage to the limit lever and the winch body.

S Over-winding Limit lever

5.5 REVERSE WINDING PREVENTION DEVICE:

• A special mechanizing provonts a over reverse-winding when lowering.
• Whan lawsning, a wire rope is fully extended, the wire rope will be shifted its position form to X.
• When a wire rope thouches the limit lever of over-winding prevention device. Lowing will be automatically stopped.
• When the wire rope is shifted to the position of X. Pull it and press the ↑ button to return its position to 0.

Simple line drawing of a rocket-like object with no text or symbols

Exploded view diagram of a mechanical assembly with numbered parts for identification

NO.	DESCRIPION	Q'TY	NO.	DESCRIPION	Q'TY	NO.	DESCRIPION	Q'TY
1	HEX BOLT	3	24	BUST	1	47	DRUM	1
2	MOTORCOVER	1	25	1/2CIRCLE-KEY	1	48	SCREW	4
3	WASHER	1	26	2ND GEAR	1	49	CONTROL ASS'Y	1
4	BEARING	1	27	SET BOLT	1	50	PLASTIC PACKING	1
5	ROTOR+1ST PIONIN	1	28	SPRING	1	51	ELECTRIC COVER	1
6	FAN COVER	1	29	PAWL	1	52	RING	1
7	HEX-BOLT	2	30	RATCHET	1	53	HEX BOLT	4
8	FIELD COIL ASSY	1	31	BRAKE-DISK	1	54	CONNECTORS CAP	2
9	C RING	1	32	3RD SHAFT	1	55	DOWN LIMIT ARM ASSY	1
10	BEARING	1	33	BEARING	1	56	SUPSPENSION HOOK ASSY	1
11	OIL RING	1	34	BEARING	1	57	UP LIMIT ARM ASSY	1
12	KNOB PIN	2	35	3RD GEAR	1	58	WIRE ROPE ASSY	1
13	GEAR CASE	1	36	4TH SHAFT	1	59	SWIVEL HOOK	2
14	PACKING	1	37	BEARING	1	60	CARBON HOLDER	2
15	BEARING	1	38	BEARING	1	61	CARBON BRUSH	2
16	1ST GEAR	1	39	C RING	1	62	BRUSH CAP	2
17	2ND SHAFT	1	40	4TH GEAR	1	63	O RING	2
18	BEARING	1	41	C RING	1	64	BRUSH COVER	2
19	GEAR CASE COVER	1	42	BEARING	1	65	SCREW	4
20	HEX BOLT	7	43	OIL RING	1	66	POWER CORD ASSY	1
21	HEX BOLT	1	44	OUTPUTSHAFT	1	67	BUTTON CORD ASSY	1
22	O RING	1	45	P.T.SCREW	1	68	ROPE STOPPER	1
23	BEARING	1	46	HEX BOLT	6

Exploded view diagram of a mechanical assembly with numbered components and labeled parts

NO.	DESCRIPION	Q'TY	NO.	DESCRIPION	Q'TY	NO.	DESCRIPION	Q'TY
1	HEX BOLT	3	24	BUST	1	47	DRUM	1
2	MOTORCOVER	1	25	1/2CIRCLE-KEY	1	48	SCREW	4
3	WASHER	1	26	2ND GEAR	1	49	CONTROL ASS'Y	1
4	BEARING	1	27	SET BOLT	1	50	PLASTIC PACKING	1
5	ROTOR+1ST PIONIN	1	28	SPRING	1	51	ELECTRIC COVER	1
6	FAN COVER	1	29	PAWL	1	52	RING	1
7	HEX-BOLT	2	30	RATCHET	1	53	HEX BOLT	4
8	FIELD COIL ASSY	1	31	BRAKE-DISK	1	54	CONNECTORS CAP	2
9	C RING	1	32	3RD SHAFT	1	55	DOWN LIMIT ARM ASSY	1
10	BEARING	1	33	BEARING	1	56	SUPSPENSION HOOK ASSY	1
11	OIL RING	1	34	BEARING	1	57	UP LIMIT ARM ASSY	1
12	KNOB PIN	2	35	3RD GEAR	1	58	WIRE ROPE ASSY	1
13	GEAR CASE	1	36	4TH SHAFT	1	59	SWIVEL HOOK	2
14	PACKING	1	37	BEARING	1	60	CARBON HOLDER	2
15	BEARING	1	38	BEARING	1	61	CARBON BRUSH	2
16	1ST GEAR	1	39	C RING	1	62	BRUSH CAP	2
17	2ND SHAFT	1	40	4TH GEAR	1	63	O RING	2
18	BEARING	1	41	C RING	1	64	BRUSH COVER	2
19	GEAR CASE COVER	1	42	BEARING	1	65	SCREW	4
20	HEX BOLT	7	43	OIL RING	1	66	POWER CORD ASSY	1
21	HEX BOLT	1	44	OUTPUTSHAFT	1	67	BUTTON CORD ASSY	1
22	O RING	1	45	P.T.SCREW	1	68	ROPE STOPPER	1
23	BEARING	1	46	HEX BOLT	6

FCC-informatie (FCC- ID: 2BCH8-YTK):

C/O YH Consulting Limited Kantoor 147, Centurion House, Londen Road, Staines-upon-Thames, Surrey, TW18 4AX

VEVOR®

TOUGH TOOLS, HALF PRICE

Technische ondersteuning en e-garantiecertificaat www.vevor.com/support

VEVOR®

TOUGH TOOLS, HALF PRICE

www.vevor.com/support

Industrial crane lifting a motor with hook and rope (no visible text or symbols)

BEHÖVER HJÄLP? KONTAKTA OSS!

• Lightweight & compact desing allow mounting convenient.
- When rope touches the limit arm, hoisting is automatically stopped.
- A sensor arm stops the motor when the rope is reverse winding.
• Dynamic brake designs for both static and dynamic loading.
- It operates on household power source.
- Plug-in cords allow portability with easy.
- 360^ universal joint saddle hook with safety latch.

Mini winch with built-in safety

devices feature easy control of lifting for a wide range of applicability for warehouse, storage areas, factories, house areas, construction sites, job sites and plumbing.

2. INSTALLMENT PRECAUTION

2.1 ENVIRONMENT PRECAUTION:

WARNING
	• The following environmental conditions may result in the possible causes of winch truouble.

Simple line drawing of a mechanical device with a hook and starburst symbols (no text or labels)

• In a organic chemistry of explosive power conditions

※Cause explosion

Simple line drawing of a hanging crane hook with wings and legs (no text or symbols)

• Low temperature below-10°C high temperature above 40°C or humidly above 90% conditions.
  • In heavy acid or salty conditions

※Cause malfunction of spare part

- In the rain or snow

※Cause rust or short circuit

Simple line drawing of a pulley system with a hook and rope, no text or symbols present

• In a heavy general powder conditions

※Cause malfunction of performances

Illustration of a mechanical device with motion lines and a hook, no text or symbols present

2.2 CONTINUOUS RATING:

[WWXX] PRECAUTION
	· Never hois over the rated percentage duty cycle

The life of the winch is depending on the conditions of the load and working frequency.

In the long time operation, make sure to use the machine within its continuous ratings.

Continuous ratings means the working duty cycle(%ED) is subject to the eated voltage rated frequency and a 63% of rated load.

Percentage duty cycle (\%ED) = +Ts × 100(%)

Tb: total sum of overall loading operating hours

Ts: total sum of stopping hours

Tb+Ts = approximately 1 to 10 min

The maximum of starts of the machine means the ummber of starts of motor per 1 working hour including the pause hours of winch which is value of number working times added with the number of inching.

2.3 MOUNTING:

The winch designed to be hanged or mounted on a firm or stable bar or a bracket. When hanging, do not allow the body or load to be caught by any construction of frame, or other obstruction.

Be sure to lock the hanger for extra safety.

Hook Hanger

Hanger

Hook

Bracket

2.4 PLUG INSERTION:

2.4(a) Power core insertion:

Insert the power plug into the power receptacle of the winch, and tighten it by turning the locking ring, clockwise.

Be sure to lock the cord by a holder, Bo not allow the cords to be caught by wire rope and drum.

The length of power cord is subject to the distance of 20 meter, for any other case, please use a power cable by 3.5mm2 to prevent a considerable voltage drop to be happened.

Pipe Pixing ring Plug Holder

The selection of power cord section

Section	Cord Length
2.0mm^2	20m
3.5mm^2	35m

Simple line drawing of a pulley system with a hanging weight and attached electrical socket (no text or symbols)

2.4(b) Grounding:

To prevent the risk of electric shock, the power plug must be plugged into a matching outlet and grounded in good condition.

2.4(c) Switch cord connection:

SWITCH EXTENSION CORD

(1) Insert the switch plug into the switch receptacle of the winch and tighten it by turning the locking ring clockwise. Be sure to hook the cord by a holder.

(2) To extend the length of to switch cord, please adopt a switch extension cord (10M).

3. WORKING METHODS

3.1 PREPARATION BEFORE WORKING:

• Be sure to carefully check all safety and environmental conditions.
• A minimum of five (5) wraps of wire rope wound around the drum is necessary. A wire rope should be discarded and not be used again if rope shows sign of excessive wear too many broken wires. Corrosion or other defects.
• Make sure to connect the main power source and grounding.
• It's not safe to lift loads exceeding the rated load.
• Connect power source at rated voltage.
  (It will cause maladjusted working if input voltage falls out of rated voltage by ±10%)

3.2 UP AND DOWN SWITCHING:

To lift a load, press ↑ button and drum will rotate as shown below operation. To lower a load, press ↓ button and drum will rotate as shown below.

Up button

Down button

When the button is released, the drum will stop moving

4. HANDING PRECAUTION

4.1 ENVIRONMENT PRECAUTION:

WARNING
	• Pay best attention to the following instruction. Obvious mistakes in operation may result in personal inquiry or equipment damage.

- Never try to lift a load more than the rated cap.

Safety instruction illustration showing a worker using a device to stop a large circle with a cross symbol, likely for safety or hazard prevention.

- Never hitch a ride on the hook, sling or load being moving.

※Winches are not to be used for lifting or lowering people.

Diagram showing a person sitting on a chair with a large 'X' symbol and a suspended object above, possibly indicating a safety or hazard.

- Don't work, walk or stand under an operating winch.

- While working, never stand under a lifting load or within the conveying area.

Safety warning illustration showing a person holding a pole with a cross symbol, another person in a safety gear, and a child below.

• Always remain in control, Never neglect the winch while actually hoisting a load.

Illustration showing a person with a smokestack emitting smoke from a box, with a 'X' symbol above and a hanging airplane above.

• Always look up when working around winch, thers is potential danger overhead.

※Be sure to lift a load vertically. Slack may allow wires to be caught in the drum.

Illustration showing a helicopter lifting a box with a cross symbol, accompanied by a person holding the drone.

- Never gravitate a load freely.

Cartoon illustration showing a distressed building with a skull and a warning sign, symbolizing caution or toxicity.

• A minimum of five (5) wraps of rope around the drum is necessary to support the load rated.

- Prior to staring of use, carry out the dally checking without fall, and after confirming the safety of function.

Illustration of a worker using a cable to lift a crane hook (no text or symbols present)

- If having a counter rotation incurred, make sure to correct its turning direction.

- Prior to lifting. Make sure to have a precise performance of brake. If any malfunction of brake happened, stop the operation immediately.

- When load suspended in air, it will not allow to be weiding. 5 Never weld a load while actually lifting a load.

Safety warning illustration showing a helicopter above a cross symbol indicating no need for installation or repair.

- Wire rope with one or more of the following defects shall be removed or replaced immediately.

(1)kink
(2)distortion
(3) corrosion
(4)showing sings of excessive wear or of having broken wies not less than 10 pcs.

Kink

Broken wires

• Stop the operation if there is any queer noise or vibration in the gear box to be happened.
• Do not connect the wire rope with the grounding of welding machine.

• While welding, do not have any contact with the welding objects because of having spark.

• Do not pull the switch cord to move a load.

• Do not over continuous ratings.

Illustration showing a person using a cable to lift a delivery box with a cross symbol, likely illustrating a safety or operational hazard.

- Never plugging (istant reverse-wind) and inching.

Diagram showing a crane lifting a load with a worker observing, featuring Chinese text labels and symbols.

• In order to prevent the layer down due to over loosening of rope, irregular winding, etc., operate according to the suitable operating method.
• Use a winch by fixing so securely that the rope around the drum is uneven.
• Be sure to fix a rope in the center of swivel hook.
• Be sure to stop operation immediately when the wire rope become fully slackened.
• Avoid catching the hook or lifting a load on a fixed obstruction.
• Always leave the push button switch positioned immediately after use.
• Make sure that the load being lilfting are well balanced and secured before starting.
• Avoid water splashes on the push button switch.
• Never wrap the load with the wire rope.

Diagram showing six different types of hanging weights with symbols for circle, cross, and ring, likely illustrating a mechanical or structural concept.

Illustration of two workers lifting a rope with a spring, no text or symbols present

Simple line drawing of a box with a cross mark and a pin, no text or symbols present

5.1 OIL LUBRICATION:

Winch are prefabricated at the factory and do not require initial lubrication. Relubrication interval depends upon service.

Recommended oil replenishment quantity & intervals are as follows.

OII hole

5.2 CARBON BRUSH REPLACEMENT:

WARNING
	• Clean the accumulated powder of corbon bbrush periodicakky to ascertain the insulation resistance up to 1MΩ.

• It is essential to check the carbon brush periodically. It is length is left less than 7.5mm resulting from wearing, it is absolute necessary to replace carbon brush immediately.
• While replacing, smoothly insert carbon brush into crbon holder in the first place. then put brush cap into the hole.
• Before tightening the carbon brush holder, make sure to position 0 ring.
• A set of carbon brush consists 2 piece of carbon brush. Ascertain to replace 2 pcs of carbon brush on opposite sides of winch body at the same time.

Carbon brush holder

7.5 15 Carbon brush length

5.3 BRAKING:

• Braking device are composed of a mechanic brake and a electronic generated brake. The brake distance from the time of braking until stopping completely should be within 1.5% of rope length to the wound in during 1 minute.
• Owing to the rope speed on no load is faster than that on rated load, the brake distance on no load will be longer, but still within 1.5% of rope length.
• The rope speed on no load is 1.5-1.8 times of rated speed on rated load.

5.4 OVER-WINDING LIFT PREVENTION DEVICE:

• A special mechanism prevents a over-winding when lifting.
• When the swivel hook touces the limit lever. Lifting is automatically stopped.

• However, if the limit lever is set too close to the winch body, it will cause serious damage to the limit lever and the winch body.

S Over-winding Limit lever

5.5 REVERSE WINDING PREVENTION DEVICE:

• A special mechanizing provonts a over reverse-winding when lowering.
• Whan lawsning, a wire rope is fully extended, the wire rope will be shifted its position form to X.
• When a wire rope thouches the limit lever of over-winding prevention device. Lowing will be automatically stopped.
• When the wire rope is shifted to the position of X. Pull it and press the ↑ button to return its position to 0.

Simple line drawing of a rocket-like object with no text or symbols

Exploded view diagram of a mechanical assembly with numbered parts for identification

NO.	DESCRIPION	Q'TY	NO.	DESCRIPION	Q'TY	NO.	DESCRIPION	Q'TY
1	HEX BOLT	3	24	BUST	1	47	DRUM	1
2	MOTORCOVER	1	25	1/2CIRCLE-KEY	1	48	SCREW	4
3	WASHER	1	26	2ND GEAR	1	49	CONTROL ASS'Y	1
4	BEARING	1	27	SET BOLT	1	50	PLASTIC PACKING	1
5	ROTOR+1ST PIONIN	1	28	SPRING	1	51	ELECTRIC COVER	1
6	FAN COVER	1	29	PAWL	1	52	RING	1
7	HEX-BOLT	2	30	RATCHET	1	53	HEX BOLT	4
8	FIELD COIL ASSY	1	31	BRAKE-DISK	1	54	CONNECTORS CAP	2
9	C RING	1	32	3RD SHAFT	1	55	DOWN LIMIT ARM ASSY	1
10	BEARING	1	33	BEARING	1	56	SUPSPENSION HOOK ASSY	1
11	OIL RING	1	34	BEARING	1	57	UP LIMIT ARM ASSY	1
12	KNOB PIN	2	35	3RD GEAR	1	58	WIRE ROPE ASSY	1
13	GEAR CASE	1	36	4TH SHAFT	1	59	SWIVEL HOOK	2
14	PACKING	1	37	BEARING	1	60	CARBON HOLDER	2
15	BEARING	1	38	BEARING	1	61	CARBON BRUSH	2
16	1ST GEAR	1	39	C RING	1	62	BRUSH CAP	2
17	2ND SHAFT	1	40	4TH GEAR	1	63	O RING	2
18	BEARING	1	41	C RING	1	64	BRUSH COVER	2
19	GEAR CASE COVER	1	42	BEARING	1	65	SCREW	4
20	HEX BOLT	7	43	OIL RING	1	66	POWER CORD ASSY	1
21	HEX BOLT	1	44	OUTPUTSHAFT	1	67	BUTTON CORD ASSY	1
22	O RING	1	45	P.T.SCREW	1	68	ROPE STOPPER	1
23	BEARING	1	46	HEX BOLT	6

Exploded view diagram of a mechanical assembly with numbered components and labeled parts

NO.	DESCRIPION	Q'TY	NO.	DESCRIPION	Q'TY	NO.	DESCRIPION	Q'TY
1	HEX BOLT	3	24	BUST	1	47	DRUM	1
2	MOTORCOVER	1	25	1/2CIRCLE-KEY	1	48	SCREW	4
3	WASHER	1	26	2ND GEAR	1	49	CONTROL ASS'Y	1
4	BEARING	1	27	SET BOLT	1	50	PLASTIC PACKING	1
5	ROTOR+1ST PIONIN	1	28	SPRING	1	51	ELECTRIC COVER	1
6	FAN COVER	1	29	PAWL	1	52	RING	1
7	HEX-BOLT	2	30	RATCHET	1	53	HEX BOLT	4
8	FIELD COIL ASSY	1	31	BRAKE-DISK	1	54	CONNECTORS CAP	2
9	C RING	1	32	3RD SHAFT	1	55	DOWN LIMIT ARM ASSY	1
10	BEARING	1	33	BEARING	1	56	SUPSPENSION HOOK ASSY	1
11	OIL RING	1	34	BEARING	1	57	UP LIMIT ARM ASSY	1
12	KNOB PIN	2	35	3RD GEAR	1	58	WIRE ROPE ASSY	1
13	GEAR CASE	1	36	4TH SHAFT	1	59	SWIVEL HOOK	2
14	PACKING	1	37	BEARING	1	60	CARBON HOLDER	2
15	BEARING	1	38	BEARING	1	61	CARBON BRUSH	2
16	1ST GEAR	1	39	C RING	1	62	BRUSH CAP	2
17	2ND SHAFT	1	40	4TH GEAR	1	63	O RING	2
18	BEARING	1	41	C RING	1	64	BRUSH COVER	2
19	GEAR CASE COVER	1	42	BEARING	1	65	SCREW	4
20	HEX BOLT	7	43	OIL RING	1	66	POWER CORD ASSY	1
21	HEX BOLT	1	44	OUTPUTSHAFT	1	67	BUTTON CORD ASSY	1
22	O RING	1	45	P.T.SCREW	1	68	ROPE STOPPER	1
23	BEARING	1	46	HEX BOLT	6

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C/O YH Consulting Limited Office 147, Centurion House, London Road, Staines-upon-Thames, Surrey, TW18 4AX

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