FF-Q904 - Polisher Vevor - Free user manual and instructions

USER MANUAL FF-Q904 Vevor

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ABRASIVE BLASTER TANK

MODEL:FF-Q904

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MODEL:FF-Q904

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Warning-To reduce the risk of injury, user must read instructions manual carefully.
Always wear ANSI approved safety goggles when work with tools and equipment. Wear eye protection. Wear ear protection. Wear protective gloves.
CE UK CA	Compliance is a EC & UK security certification.

SafetyWarnings and Precautions

Thank you for using this product. In order to make sure that you can operam machine correctly, read this instruction carefully before operation and keep it properly for future reference. Please be sure to read the precautions and saf rules in this page to ensure your safe use. This manual will outline safety v and precautions, operating, maintenance and cleaning. The warnings and instructions reviewed in this manual cannot cover all possible conditions and situations that may occur. Caution and common sense are not built into this product, since we believe that the uses will comply with these codes.

Please read ALL the instructions before using your machine.

1. Keep work area clean. Cluttered areas invite injuries.
2. Observe work area conditions. Do not use machines in damp or wet lo Don't expose to rain. Keep work area well lighted. Do not use product in the presence of flammable gasses or liquids.
3. Keep children away. Children must never be allowed in the work area, [1] let them handle machines, tools, or extension cords.
4. Store idle equipment. When not in use, tools must be stored in a dry lot to inhibit rust. Always lock up tools and keep out of reach of children.
5. Use the right tool for the job. Do not attempt to force a small tool or

attachment to do the work of a larger industrial tool. There are certain applications for which this tool was designed. It will do the job better and more safely as well as for which it was intended. Do not modify this tool and do not use this tool in purpose for which it was not intended.

1. Dress properly. Do not wear loose clothing or jewelry as they can be caught in moving parts.

Protective, electrically non-conductive clothes and no-skid footwear are recommended when working. Wear restrictive hair covering to contain long hair
7. Use eye and ear protection. Always wear ANSI approved impact safety goggles.
8. Maintain tools with care. Inspect tool cords periodically and if damaged, them repaired by an authorized technician. The handles must be kept clean, and free from oil and grease at all times. Please power off and unplug before maintenance and cleaning.
9. Avoid unintentional starting. Please turn off the air source when not in use.
10. Stay alert. Watch what you are doing, use common sense. Do not open any tool when you are tired.
11. Check for damaged parts. Before using any tool, any part that appears damaged should be carefully checked to determine that it will operate properly perform its intended function. Check for alignment and binding of moving parts any broken parts or mounting fixtures; and any other condition that may affect proper operation. Any part that is damaged should be properly repaired or replaced by a qualified technician. Do not use the tool if any switch does not On and Off properly.
12. Replacement parts and accessories. When servicing, use only identical replacement parts. Use of any other parts will void the warranty. Only use accessories intended for use with tool.
13. Do not operate tool if under the influence of alcohol or drugs. Read warning labels on prescriptions to determine if your judgment or reflexes are impaired while taking drugs. If there is any doubt, do not operate the tool.
14. Maintenance. For your safety, maintenance should be performed regularly a qualified technician.
15. Never use the machine around flammable materials.
16. Do NOT immerse the appliance in water or any other liquid.

1. This product cannot be used for other purposes. Not suitable for commercial use. INDOOR USE ONLY.
2. Do not use alcohol, gasoline, etc. as coolant.
3. Keep bystanders a safe distance away from work area. Anyone enter the work area must wear personal protective equipment. Fragments of work piece or of a broken accessory may fly away and cause injury beyond immediate area of operation.
4. This appliance is not intended for use by young or infirm persons unless supervised by a responsible person to ensure that they can use the appliance safely. Young children should be supervised to ensure that they do not play the appliance. Children and pets should stay away from the product.
5. DO NOT CLEAN IT WITH ANY ABRASIVE MATERIAL.
6. Never leave it unattended while in use.

Warning: The warnings, cautions, and instructions discussed in this instruction discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be put into this product, but must be supplied by the operator of the tool.

HEALTH RISK WARNING

WARNING!

Do not use an ALLSOURCE Pressure Blaster until you have read this manual. You understand its contents and warnings. These warnings are included for the health and safety of the operator and those in the immediate vicinity. Keep the manual for future reference.

Dust created by power sanding, sawing, grinding, drilling, and other construction activities may contain chemical known to cause cancer, birth defects of other reproductive harm and respiratory illnesses. some examples of the chemicals include:

• Lead from lead based paints
• Crystalline silica from bricks, cement and other masonry products Arsenic and chromium from chemically-treated lumber

Your risk from these exposures varies,depending on how often you do this ty

work. To reduce your exposure to these chemicals:Work in a ventilated area, a work with approved safety equipment,such as those dust masks that are spec designed to filter out microscopic particles.

Abrasive blasting produces harmful dust. Everyone in the blasting area must we a properly fitted and properly maintained NIOSH-approved supplied-air respirator

SILICOSIS AND OTHER DUSTWARNINGS:

Breathing dust from silica sand may cause silicosis, a fatal lung disease. Breath dust during blasting operations may also cause asbestosis and/or other serious fatal diseases. A NIOSH-approved, well-maintained air-supplied abrasive blasting respirator must be used by anyone blasting, anyone handling or using media containing toxic substances or media with more than point point one percent crystalline silica and anyone in the area of the dust. Harmful dust can remain suspended in the air for long periods of time after blasting has ceased, causing serious injury or death.

Before removing respirator, use an air monitoring instrument to determine if atmosphere is safe to breathe. Contact local OHSA or NIOSH office to determine the proper respirator for your particular application.

Supplied-Air respirators do not remove or protect against carbon monoxide (CO) or any other toxic gas. Use a carbon monoxide removal device and monitor device with the respirator to ensure grade D quality air. Follow all applicable (standards and OSHA regulation 1910.134(d).

SAVE THESE INSTRUCTIONS

You will need these instructions for the safety instructions, the operating procedures, the parts list and the warranty. Put them in a safe and d for future reference.

IMPORTANT SAFETY INSTRUCTIONS

WARNING: When using tools such as your air compressor, whether powered by electric motor or gasoline engine, basic safety precautions should always be followed to reduce the risk of fire,electric shock, and personal injury. You should review the safety instructions for your air compressor before beginning abrasive blasting with this tool.

PRODUCT PARAMETERS

Tank Volume	10 gallon
Working Pressure	60-110 PSI
Air Consumption:	6-25cfm
Suggested abrasive capacity:	16 L

Attention:

1. Do not use accessories which are not specifically designed an recommended by the tool manufacturer.
2. Drain the water from the air compressor before use to ensure the dry and avoid abrasive (media) clumping, otherwise it will not work.
3. One of the ceramic nozzles has been installed on the product.

PARTS LIST

PARTS LIST
ITEM NO.	DESCRIPTION	ITEM NO.	DESCRIPTION
1	pressure gauge	17	Nozzle see pg.4 for size
2	1/2"x Y4"bushing	18	Sealing block
3	1/2"cross	19	Nut and bolt assembly
4	1/2"x close nipples	20	Handle
5	1/2"bronze ball valve	21	Pivot tension spring
6	1/2"brass adapter	22	1/2"moisture separator (optional)
7	Hose clamp	23	wheels
8	By-pass hose	24	Pressure tank
9	3/4"xY2"Bushing	25	Closure gasket
10	1/2"ball valve (pressure relieving)	26	8"x1/2"I.D.abrasive hose
11	1/2"Hose adaptor	27	Bolt and nut assy
12	1/2"Hose clamp	28	Axle bolt assy
13	1/2"plug	29	Complete Deadman Handle
14	Nozzle base with bracket	30	Pressure relief valve
15	Nozzle washer	31	1/2"tee
16	Nozzle retainer nut

INSTALLATION NOTES

1. Please dispose of all plastic bags carefully and keep them away from chi and pets.
2. Check all components provided according to the list in this manual.Make s you have all of the parts listed.
3. Although paying particular attention when manufacturing this product, you may be careful during the assembly process to avoid being scratched by sharp edges
4. Wear eye-protective goggles and protective gloves during assembly and use
5. The product should be placed on a flat surface.

ASSEMBLY INSTRUCTIONS

1. Attach the wheel assembly to the wheel bracket. Do not tighten nut snugly against wheel hub, as some movement is required to allow free rolling wheels. Tighten hex nut directly against wheel support housing to lock wheel assembly in place.
2. Abrasive regulator valve has been pre-assembled and attached to the bottle the tank. Pipe dope has been used on all fittings for positive sealing. Apply pipe dope on the bottom of the plumbing. Connect hose assemblies as shown in illustration with enclosed hose stems and hose clamps.
3. Attach abrasive hose and air by-pass hose to tank base.Proceed with ass of air intake, choke valve, and pressure gauge assembly as shown in diagram Optional air filter assembly as shown in diagram should be attached during the step Manufacturer recommends the use of pipe dope on all fittings for positive sealing. Several sub assemblies have been completed at the factory for your convenience.Be certain all pipe fittings and hose clamps are tight before using blaster.

WARNING!

Disconnecting hose while Unit is under pressure could cause serious injury or death. Use safety lock pins and safety cables in all coupling connections to help prevent hose couplings from accidental disconnection.

If twist-on type air hose couplings are used, they must be secured by safety pins or wires to prevent accidental disconnection while under pressure. Hose disconnection while under pressure could cause serious injury.

1. The Deadman Valve Assembly has been pre-assembled and attached to the abrasive hose. It allows single-handed operation with safety shut-off when operator's hand is removed or valve is dropped. (Do not over-tighten retainer against ceramic nozzle. Excessive tightening may cause damage to nozzle.) IMPORTANT: The sealing block/nut and bolt assembly must be adjusted after inserting ceramic nozzle.
2. Recheck all pipe fittings and hose clamps to ensure they are securely tigr

CAUTION: READ THESE SAFETY PROCEDURES IN THEIR ENTIRETY-PARTS OF THE OPERATING INSTRUCTIONS ARE WITHIN THESE WARNINGS.

These procedures are not intended to be exhaustive due to the many variabl the abrasive blasting field. Therefore, we INSIST that the hands, ears, mouth, nose and eyes be covered with appropriate safety protection at all times.

1. Do not place fingers, any body parts or any components in the filler plug area when the blast machine is being pressurized. Failure to keep body parts the filler plug area will result in serious injury.
2. Do not exceed maximum working pressure of 125 PSI. Failure to keep maximum working pressure below 125 PSI can cause the blast machine to be causing death or serious injury.
3. Everyone in the blast area including the equipment operator should correct use and maintain a NIOSH-approved air-supplied respirator, even after blasting has ceased. Harmful dust can remain suspended in the air for long periods after blasting has ceased causing injury or death.
4. Before using the pressure blaster:Put on safety glasses,gloves,and NIOSH-approved. respirator. Always wear these protective items when operating and while servicing your abrasive blaster.While a protective hood is provided help protect you from flying part as you use the machine,the hood does not provide protection from air borne particles. A well maintained air supplied blast respirator must be used by anyone blasting.
5. Use thick gloves with to protect your hands.
6. Use backboards to prevent over spray from hitting someone or something because the dust will travel a long distance. Blast in a large open area to abrasive accumulation in surrounding areas.
7. Do not pull media tank around by the abrasive hose or let tank fall over fitting may break rendering the machine unsafe.Media and air under 125 PSI a very high destructive force.Never leave a pressurized machine unattended. I emergency occurs,such as a burst blast hose,shutdown the machine immediate
8. Drain air out of tank through the inlet valve and disconnect power before maintenance cleaning of any kind.When removing nozzle,caution must be

exercised as air pressure may still be in the hose if the nozzle is plugged.
9. For safe operation, perform recommended preventive maintenance on blaster tank, remote unit and accessories. Replace all worn parts before they fail.
Immediate replacement of worn components is required. Failure to replace worn components could result in exposing the operator or bystanders to high speed media and compressed air, causing serious injury.
10. Do not use corrosive materials of any type in unit. Use only clean, dry
11. Do not splice abrasive hose.The splice will wear out quickly and may vic spray media over the surrounding area. A worn blast hose could suddenly fa bursting, Couplings and nozzle holders may not adequately grip worn hose,causing them to blow off under pressure.Compressed air and abrasive escaping from a burst hose, or disconnected coupling or nozzle holder,could cause severe injury.
12. Welding, grinding, or drilling on the blast machine could weaken the vessel Compressed air pressure could cause a weakened blast machine to rupture, resulting in death or serious injury. Welding, grinding, or drilling on the blast machine vessel, without a National Board R stamp voids the ASME and Nati board certification if applicable.
13. Always place the machine so that the outlet is pointed away from any of or persons. Stand clear of the path of exiting abrasive. It may come out at velocity. Impact from exiting abrasive could cause severe injury.
14. Do not use electrical adaptors that eliminate the ground prong on 115 v plugs. Failure to properly ground the machine can cause injury from electric sh and equipment damage. To help reduce the possibility of static electricity and related hazards, always ground the Blast machine.
15. Do not use this equipment in any area that might be considered hazardous where flammable gases or liquids are present. Failure to do so may cause an explosion resulting in serious injury.
16. Static electricity can be created by the use of this equipment. Do not Use fifty feet of any explosive, potentially explosive Substances, or their vapors as explosion can occur.
17. Do not overfill tank with media.Do not fill to within 6 inches from top of
18. BEFORE OPENING THE TANK, release the air pressure on the abrasive 1. To do this, turn off the air supply valve (19), and push down to open the

valve(1), to release pressure in the line. Ensure that the tank pressure gauge zero, then open the tank.

1. MAINTAIN CORRECT AIR PRESSURE, maximum of 110PSI is recommender pressure must not exceed 125PSI. If pressure exceeds 125PSI, stop all work immediately, and disconnect the air compressor to reduce the excess pressure. Do not investigate the blaster's pressure problem until the pressure gauge, re zero.

OPERATING INSTRUCTIONS

OPERATINGTECHNIQUE:

1. Connect air hose to air inlet valve. Manufacturer recommends using minimum incoming air hose of 1/2'' I.D. Using an air hose smaller than 1/2'' I.D. will air volume and result in poor unit operation.Prior to injection of air, be certain inlet valve and nozzle valve are in the OFF position.With Deadman Valve close and filler plug tight, open air inlet valve allowing air to pressurize. Operating rate of unit is 40 to 110 PSI Note: For proper nozzle selection, refer to nozzle chart on page 11.After proper nozzle selection insert nozzle into retainer base again stwasher and slide retainer nut over nozzle and tighten by hand.
2. The Pressure Blaster is equipped with a unique semi-automatic pull-up close design. Manufacturer recommends a fine grade abrasive with granular size similar to that of table salt. This assures proper flow and reduces the possibility of obstruction. When ready to pressurize container, pull up closure and turn on incoming air. The internal air pressure will seal the closure.
3. With the blaster pressurized and abrasive flow regulator valve at base of closed, open choke valve allowing air to flow through by-pass hose to base unit. Then holding the abrasive hose by nozzle retainer housing with nozzle directed away from unit and operator, quickly squeeze the Deadman Valve fu open and adjust the regulator valve at base of tank to bleed the abrasive in flow. Slowly open regulator valve until abrasive material is slightly visible. Once regulator flow valve is adjusted to the desired setting, further adjustment should only be required when changing grade of abrasive material or when a nozzle a different I.D.is used.

For best performance, the Deadman Valve should be opened and closed quick

Note: The choke valve located at the rear of the tank on the by-pass air line always be open during blasting

WARNING!

All persons except for the equipment user must stay clear of the blast machine. The user may pressurize or depressurize the machine at any time. The noise generated by the sudden release of compressed air while the machine is pressurized or depressurized may startle bystanders. and may vent abrasive undressure. Either condition could result in injury,

NOZZLE SELECTION CHART

NOZZLE I.D.	CFM PSI		BLASTING AREA SQ.FT./MIN.	ABRASIVE USAGE/HR.
3/32"	7	80	1/2	100 LBS
1/8"	15	80	1 to 1-1/2	150 LBS.
5/32"	25	80	2 to 2-1/2	200 LBS.
3/16"	40	80	3 to 3-1/2	300 LBS.
1/4"	80	80	4 to 4-1/2	500 LBS.
5/16"	125	80	5 to 6	800 LBS.
NOTE: Blast area coverage per minute and abrasive consumption are approximate guidelines.Abrasive material and surface blasted may alter cover and consumption rates Furthermore,for each 50 feet of blast hose there w PSI pressure drop

WARNING!

The threads on the nozzle and nozzle holder must be inspected each time t nozzle is secured to the holder. Check the threads for wear, and make sure holder securely. grips the nozzle. The nozzle washer must also be inspected wear. Worn nozzle washers cause thread erosion.A loose-fitting nozzle may ej from the holder under pressure and could cause severe injury.

Disconnecting hose while unit is under pressure could cause serious injury or death. Use safety lock pins and safety cables in all coupling connections to prevent hose couplings from accidental disconnection.

If twist-on type air hose couplings are used, they must be secured by safety

pins or wires to prevent accidental disconnection while under pressure. Hose disconnection while under pressure could cause serious injury.

AIR COMPRESSOR RECOMMENDATION

To permit efficient operation of your air compressor, follow these guidelines: Use smaller size nozzle to control the demand of air.

1. Do not blast continuously. Stop blasting operation periodically to allow the compressor to cool.
2. No compressor is designed to constantly run at full RPM. Use 70% of the output. Use a minimum 1/2'' air hose or metal piping from your air compressor to the blaster. If your
3. compressor is creating an excessive amount of moisture, we recommend use a water trap or a moisture separator.Open the bleeder valve until water slowly flows out continuously.
4. The air compressor should be drained at the bottom of the supply tank to drain valve and should be blown down daily. It is not unusual to drain three gallons of water from the supply tank on a high humidity day. An additional tank will help.
5. Keep dust and media created by blasting away from the air compressor to Observe maximum air pressure requirements for the blaster and either set yocompressor to run within these limits or use a pressure regulator valve to rethe air pressure to the appropriate range.

ABRASIVE (MEDIA) USAGE

1. If moisture is in the media it will eventually damage the blaster tank or system. Keep the media and compressor air dry to avoid this problem.
2. If media is moist, screen it and dry it before using.
3. Do not leave media in the tank after blasting because it can absorb moisture and impair blasting performance.
4. Store media in a dry place; keep media off the ground or concrete floors. on a wooden skid.

5. If the humidity is excessively high, it may not be advisable to blast at th

6. Consider using different grades or different types of media to prevent nozz clogging due to high moisture content.

7. Do not use sand.

Warning!

Do not fill the pressure vessel to within six (6) inches of the top of the vehose is accidentally disconnected during use media spray may occur.

ABRASIVE AND PRESSURE GUIDE
Material to Be Cleaned	Air Pressure	Abrasive Grit size
Steel vats	100-125 PSI	Coal Slag	10898	30/50	20/40
Auto fenders	50-80 PSI	Coal Slag	10898	80/120	20/40
Brick and block	80-125 PSI	Coal Slag	10898	30/50	20/40
Steel cabinets	80-125 PSI	Coal Slag	10898	30/50	20/40
Truck bodies	100-125 PSI	Coal Slag	10898	30/50	20/40
Glass etching	50-70 PSI	Glass beads	Silicon carbide	30/40	100
Wood	50-70 PSI	Nut shells	Glass beads	14/30	30/40

See respiratory related WARNINGS at the beginning of the manua Coal Slag

Coal Slag is used when paint and rust has to be removed from steel, such as bodies, tanks or heavy machinery. Coal Slag is superior to silica because it offers 0.1% free silica, is faster cutting, can be re-used, is moisture free, and works well in pack or absorb moisture.(25 Lb/container)

Steel Grit

Steel grit is extremely fast cutting on rusty metal and hard to remove paint. Grit is popular because it leaves a very smooth finish. It is also comparable Price to most other specialty abrasives. Steel Grit is recommended in reclaim Systems or cabinets. (25 Lb/container)

Glass Bead

Glass Bead is used in creating a satin or matte finish. Glass Bead is recommend in reclaim systems or cabinets.

Aluminum Oxide

Aluminum Oxide is a high quality abrasive that is sharper than sand (not recommended) and cuts twice as fast as sand. It leaves a smooth textured with no pits. Aluminum Oxide is rougher than glass bead and can be used and over again. It is one of the most economical abrasives you can use in reclaim systems or cabinets.

Plastic Grit

Primarily used to strip aluminum and fiberglass. Great for stripping paint. Ligh oxidation and surface rust.Recommended for use is blast cabinets because it creates very little dust.Works quickly,last a long time and increases visibility w the cabinet.

TROUBLE SHOOTING TIPS

PROBLEM/CAUSE	POSSIBLE SOLUTION
Surging of blast flow:
Air pressure too low	See "Lack of Air Pressure"
Too much media	Adjust media valve
Excessive media consumption:
Media valve open too far	Close slightly
Air pressure too low	Check pressure gauge
Clogging and plugging of blast flow:
Debris in media	Purge and screen
Media size too large	Use smaller grit size
Nozzle plugs	Use larger nozzle
Nozzle plugs	Adjust media valve
Wet media	Dry media,drain water from air
Moisture in abrasive media:
Wet media	Change or use dry media
Water in air	Drain water from airlines
Water in tank	Empty,dry out and refill
Humid weather:
Moderate humidity	Keep media as dry as possible
Moderate humidity	Use drier or moisture separator
High humidity	Avoid that period of use if poss
Overtaxed compressor:
Compressor too small	Restrict time used
Nozzle size too large	Use smaller size
Too many leaks in plumbing	Seal and tighten plumbing
Holes in abrasive hose	Replace hose
Air filter on compressor plugged	Clean
Lack of air pressure:
Compressor too small	Use smaller nozzle
Supply valves not on full position	Open valves
Nozzle size too large	Use smaller size
Leaks in plumbing	Seal and tighten plumbing
Holes in abrasive hose	Replace hose
Air filter on compressor plugged	Clean filter
Urethane gasket worn or dirty	Clean or replace gasket
Lack of abrasive flow:
Blaster tank empty	Fill tank
Moisture in media	Dry media
Not enough air pressure	Check system
Abrasive hose kinked	Straighten hose
Debris in media	Clean or screen media

MAINTENANCE

WARNING!

Failure to observe the following before performing any maintenance could cause serious injury or death from the sudden release of compressed air:

Depressurize the blast machine.

Disconnect power supply.

Lockout and tag out the compressed air supply.

Bleed the air supply line to the blast gun.

Immediate replacement of worn components is required. Failure to replace worn

components could expose the operator or bystanders to high speed media and compressed air could cause death or serious injury.

Leaks around couplings and nozzle holders indicate worn or loose fitting parts. Nozzle holders and couplings that do not fit tightly on hose and nozzles that fit tightly in nozzle holders could disconnect while under pressure. Impact from nozzles, couplings, hoses, or abrasive, and parts disconnected while under pressure could cause severe injury. To ensure a long and efficient operation of the Deadman Handle, it is highly recommended that the following procedures followed:

1. Periodically(after 5-6 months of moderate use or after 10-15 hours of heavy industrial use) replace all hose adaptors that are for abrasive flow use only.
2. Replace rubber sealing block on after 7-10 hours of use to maintain prop. shut-off.
3. Check abrasive hose when it begins to leaks media or air around hose or handle area.
4. Replace the nozzle when it wears to the next larger size.
5. Check the urethane gasket in the pull-up closure when the air leaks exceed from the opening (make sure the gasket is free from media).

Address: Baoshanqu Shuangchenglu 803long 11hao 1602A-1609shi Shanghai

Imported to AUS: SIHAO PTY LTD, 1 ROKEVA STREETEASTWOOD NSW 2 Australia

Imported to USA: Sanven Technology Ltd., Suite 250, 9166 Anaheim Place, Rancho Cucamonga, CA 91730

Pooledas Group Ltd

Unit 5 Albert Edward House, The Pavilion

Preston, United Kingdom

SHUNSHUN GmbH

Romeracker 9 Z2021, 76351

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RÉSERVOIR DE SABLEUSE ABRASIF

MODELE:FF-Q904

Importato in AUS: SIHAO PTY LTD, 1 ROKEVA STREETEASTWOOD NSW 2122

Australia

Import do AUS: SIHAO PTY LTD, 1 ROKEVA STREETEASTWOOD NSW 2122

Australia

Import do USA: Sanven Technology Ltd., Suite 250, 9166 Anaheim Place, Rancho Cucamonga, CA 91730

Pooledas Group Ltd

Jednostka 5 Albert Edward House, pawilony

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