Burley Hopper - Bike trailer

Hopper - Bike trailer Burley - Free user manual and instructions

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Download the instructions for your Bike trailer in PDF format for free! Find your manual Hopper - Burley and take your electronic device back in hand. On this page are published all the documents necessary for the use of your device. Hopper by Burley.

USER MANUAL Hopper Burley

READ CAREFULLY AND KEEP FOR FUTURE REFERENCE

IMPORTANT

A LIRE ATTENTIVEMENT ET À CONSERVER POUR RÉFÉRENCE ULTÉRIEURE

WICHTIG

BITTE SORGFÄLTIG LESEN UND FÜR SPÄTERES NACHLESEN UNBEDINGT AUFBEWAHREN

IMPORTANTE

LEER DETENIDAMENTE Y MANTENERLAS PARA FUTURAS CONSULTAS

Burley Hopper - IMPORTANTE - 1

text_image B Burley®

Hopper™

OWNER'S INSTRUCTION & SAFETY MANUAL

Contents

ENG

4

INTRODUCTION

8 Maximum Capacities

8 Box Contents

8 Burley Trailer Guide

ASSEMBLY & USE

9 Opening the Hopper

9 Closing the Hopper

9 Installing the Wheel Guards

9 Attaching the Wheels

10 Installing the Tow Bar (Trailer Mode)

10 Removing the Tow Bar (Trailer Mode)

10 Installing the Flag

10 Stowing the Caster Wheels

11 Installing the Tow Bar as a Handlebar (Wagon Mode)

11 Removing the Handlebar (Wagon Mode)

11 Lowering the Caster Wheels

11 Installing the Cover

12 Deploying the Handlebar (Wagon Mode)
12 Stowing the Handlebar (Trailer Mode)
12 Applying and Releasing the Parking Brake
13 Connecting the Hopper to Your Bike

MAINTENANCE

14 Before You Ride
14 Maintenance

CUSTOMER SERVICE

14 Connect with Burley

14 Product Identification
14 Burley Limited Warranty

DEU

15

EINLEITUNG

FAILURE TO COMPLY WITH THE INSTRUCTIONS AND WARNINGS IN THIS MANUAL COULD RESULT IN SERIOUS INJURY OR DEATH OF THE PASSENGER OR RIDER.

Burley Hopper - EINLEITUNG - 1

WARNING

ONLY USE WITH A BURLEY APPROVED ACCESSORIES. IF ATTACHING AN ACCESSORY TO THE HOPPER MAKE SURE TO READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS THAT ARE INCLUDED WITH THE ACCESSORY KIT.

Burley Hopper - WARNING - 1

WARNING

DO NOT CARRY PASSENGERS OR PETS WHEN PULLING THE TRAILER WITH A BICYCLE.

CHILDREN MUST ONLY BE CARRIED IN THE HOPPER WAGON WHILE STROLLING IN WAGON MODE, NEVER IN BIKE MODE.

  • DO NOT carry passengers or pets when pulling the Hopper with a bicycle.
  • Ensure that all locking devices are engaged before use.
    • To avoid injury, ensure that children are kept away when unfolding and folding this product.
  • NOT intended for use by children. This product is not a toy.
  • Items placed on top of the unit may cause this product to become unstable. Hazardous conditions may exist if unapproved accessory items are added to this product. Follow Burley cargo guidelines when adding Burley approved accessories.
  • Any load attached to the sides of the Hopper will affect the stability of the vehicle.
    • This product is not suitable for running or skating.
  • DO NOT tow trailer with motorized or electric vehicle (approved electric bicycles are okay).
  • DO NOT use with a total load that exceeds the weight limits. If recommended load is exceeded, the unit may become unstable.
    • DO NOT make modifications to the product.
  • DO NOT over-inflate the tires. Failure to comply with the rated tire sidewall pressure may lead to explosion of the tire and possible injury.
  • Note: references to the left or right refer to standing behind the trailer looking forward.

WHEN USED AS A

BICYCLE TRAILER:

- It is recommended that a qualified bicycle mechanic perform a safety check of the towing

bicycle before attaching the trailer.
- Before each ride, be sure the trailer does not interfere with braking, pedaling, or steering of the bicycle.
- Verify the caster wheels are stowed flat against the bottom of the trailer.
• Always comply with local regulations when using the trailer on public roadways.
- Never ride a bicycle at night without adequate lighting.
- Obey all local legal requirements for lighting.
- The red reflectors that came with the trailer must remain attached and visible on the rear of the trailer at all times.
- If you need to come to a stop for any reason, such as to make adjustments, or to address a flat tire, be sure to pull off of the road completely.
- When using your trailer, you are towing extra weight and a bigger vehicle. You must allow more time for braking, slowing, stopping, and starting, especially when riding downhill, and allow more room for turns, corners, and passageways.
- Experiment with the loaded trailer in an uncon-gested area until you become familiar with how your bike handles towing a trailer.
- Avoid rocks, curbs, hard braking, and sudden swerving. Avoid riding over obstacles with one wheel, as this may cause the trailer to tip over.
- Use good judgment when deciding if weather, road or traffic conditions are safe to use a Burley trailer. Recommended temperature limits for using a Burley trailer are 20°F to 100°F (-7°C to 38°C).

• The rider of the bicycle must be at least 16 years old.
- Bicycle trailers pulled by an Electric Powered Assist Cycle (EPAC) can be restricted by law.
- Recommended speed limits: - 15 mph (24 km/h) on smooth, straight roads - 5 mph (8 km/h) when turning or on uneven roads
- To prevent damage, cargo should be loaded with care into the cargo bay.
- Trailer weight must be properly distributed for safe handling. The downward force at the end of the tow bar, where it meets the bike, should be between 2 lbs and 20 lbs (1 and 9 kg). To measure this, load your trailer and place next to bathroom scale. Step on scale and note your weight. While on scale, lift up the end of the towbar 1 foot (30 cm) off the ground and note weight again. The weight difference is the downwards force on the tow bar. If the weight is too low, the rear wheel of the bicycle could lose traction. If it is too high the hitch may be overloaded.

WHEN USED AS A WAGON:

- DO NOT carry passengers in the wagon without the Burley Hopper Kids Seat accessory installed.

Burley Hopper - WHEN USED AS A WAGON: - 1

WARNHINWEIS

If using additional Burley accessories for loading trailer, consult the appropriate manuals for loading instructions.

Burley Hopper - WARNHINWEIS - 1

WARNING

ALWAYS COMPLY WITH LOCAL REGULATIONS FOR MAXIMUM TRAILER WEIGHT.

Box Contents
Burley Hopper - WARNING - 1

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Frame Body
Burley Hopper - WARNING - 2
Tow Bar

Burley Hopper - WARNING - 3

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2 Wheels

Burley Hopper - WARNING - 4

2 Wheel Guards
Burley Hopper - WARNING - 5

text_image Flag Cover

Burley Trailer Guide
Burley Hopper - WARNING - 6

text_image Wagon Mode Trailer Mode Retractable Handlebar Frame Handle Bar Receiver Parking Brake Push-Button Release Wheel Retractable Caster Wheels Bike Trailer Hitch Push Button Support Release Flag Mount Tow Bar Wheel Guard Tow Bar Receiver

Burley Hitch Guide
Burley Hopper - WARNING - 7

text_image Lock Pin Hitch Flex Connector

Opening the Hopper

1
Lift each support to raise the Hopper frame.
Burley Hopper - Opening the Hopper - 1

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2
Continue to raise supports into a fully vertical position.
Burley Hopper - Opening the Hopper - 2

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3
Lock the supports to the frame by clicking into place.
Burley Hopper - Opening the Hopper - 3

Burley Hopper - Opening the Hopper - 4

WARNING

CHECK THAT THE SUPPORTS ARE PROPERLY LOCKED INTO PLACE BEFORE USING THE HOPPER.

Closing the Hopper

1
Remove any cargo and any installed Burley accessories. Ensure towbar is not installed in the handlebar receiver (see section "Removing Handlebar").
2
Press the release button Ⓐ then squeeze each yellow button Ⓑ to release and fold flat to floor of the Hopper.
Burley Hopper - Closing the Hopper - 1

Burley Hopper - Closing the Hopper - 2

Burley Hopper - Closing the Hopper - 3

WARNING

CARE MUST BE TAKEN WHEN FOLDING AND UNFOLDING TO PREVENT FINGER ENTRAPMENT.

Burley Hopper - WARNING - 1

Installing the Wheel Guards

Burley Hopper - Installing the Wheel Guards - 1

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1
Insert the the wheel guard into the reciever. Slide the wheel guard back until you hear it click into place. Repeat for other side.

Attaching & Removing the Wheels

Burley Hopper - Attaching & Removing the Wheels - 1

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1

Burley Hopper - Attaching & Removing the Wheels - 2

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2
While pressing the rubber button, insert wheel axle into axle receiver, and then release the button. Pull firmly on wheel to confirm the axle is fully engaged.
For removing wheel: while pressing the button, slide wheel out of the axle receiver. Release button.

Burley Hopper - Attaching & Removing the Wheels - 3

HOPPER

ENGD

ASSEMBLY & USE

Installing the Tow Bar (Bike Trailer Mode) Removing the Tow Bar

Burley Hopper - Installing the Tow Bar (Bike Trailer Mode) Removing the Tow Bar - 1

text_image Diagram showing a mechanical or electrical component with labeled parts A and B, and directional arrows indicating motion or force.

1

Burley Hopper - Installing the Tow Bar (Bike Trailer Mode) Removing the Tow Bar - 2

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2

Burley Hopper - Installing the Tow Bar (Bike Trailer Mode) Removing the Tow Bar - 3

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3

Burley Hopper - Installing the Tow Bar (Bike Trailer Mode) Removing the Tow Bar - 4

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1

While depressing the button, slide the tow bar into the tow bar receivers until hole Ⓐ aligns with hole Ⓑ.

Insert the retaining pin from the top through the aligned holes.

Ensure that the retaining pin is locked properly as shown above.

Remove the retaining pin and while depressing the button, remove the tow bar.

Installing the Safety Flag Stowing the Caster Wheels (Bike Trailer Mode)

Burley Hopper - Installing the Safety Flag Stowing the Caster Wheels (Bike Trailer Mode) - 1
1

Burley Hopper - Installing the Safety Flag Stowing the Caster Wheels (Bike Trailer Mode) - 2

text_image WARNING DO NOT USE TRAILER WITHOUT SAFETY FLAG.

Join pole sections together, insert the flag pole into the yellow opening on the rear of the trailer.

Burley Hopper - Installing the Safety Flag Stowing the Caster Wheels (Bike Trailer Mode) - 3

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1

Press button to release each caster.

Burley Hopper - Installing the Safety Flag Stowing the Caster Wheels (Bike Trailer Mode) - 4

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2

Raise each caster wheel until it locks into place.

Installing the Tow Bar as a Handlebar (Wagon Mode)

Burley Hopper - Installing the Tow Bar as a Handlebar (Wagon Mode) - 1

natural_image Mechanical assembly diagram showing a lever and pivot mechanism (no text or symbols)

Burley Hopper - Installing the Tow Bar as a Handlebar (Wagon Mode) - 2

text_image Technical diagram showing two mechanical assembly steps labeled A and B, with arrows indicating motion or force directions.

1

While aligning the hook with the top of the trailer frame Ⓐ, insert the towbar into the handlebar receiver Ⓑ until it clicks into place.

Burley Hopper - Installing the Tow Bar as a Handlebar (Wagon Mode) - 3

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2

Ensure that the handlebar is locked to the frame. The red indicator on the towbar hook should not be visible when the handlebar is fully seated.

Removing the Handlebar

Burley Hopper - Removing the Handlebar - 1

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1

Press the release button and lift to remove.

Lowering the Caster Wheels (Wagon Mode)

Burley Hopper - Lowering the Caster Wheels (Wagon Mode) - 1

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1

Press button to release each caster.

Burley Hopper - Lowering the Caster Wheels (Wagon Mode) - 2

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2

Lower each caster wheel until it locks into place.

Installing the Cover

Burley Hopper - Installing the Cover - 1

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1

Install the cover by wrapping the elastic edges over the upper frame tubing.

Burley Hopper - Installing the Cover - 2

natural_image Diagram of a rope knot securing a cable (no text or symbols)

2

Secure the G-hooks to the webbing at the front and rear of the Hopper and tighten the cinch cord to secure the cover.

Burley Hopper - Installing the Cover - 3

HOPPER

Deploying the Handlebar (Wagon Mode) Applying and Releasing

Burley Hopper - Deploying the Handlebar (Wagon Mode) Applying and Releasing - 1

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1
Pull on each handlebar and rotate outward.

Burley Hopper - Deploying the Handlebar (Wagon Mode) Applying and Releasing - 2

natural_image Diagram of a pipe clamp or fitting with arrows indicating force direction (no text or symbols)

2
With handlebars fully rotated to the open position, push the handlebar inward until it clicks into place.

Stowing the Handlebar (Trailer Mode)

Burley Hopper - Stowing the Handlebar (Trailer Mode) - 1

text_image Diagram of a mechanical device with labeled parts A and B, showing directional arrows indicating movement or force.

1
Push button Ⓐ and pull outward Ⓑ to release the handlebars.

Burley Hopper - Stowing the Handlebar (Trailer Mode) - 2

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2
Rotate handlebars back into the closed position.

Burley Hopper - Stowing the Handlebar (Trailer Mode) - 3

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3
Ensure that the handlebars click into place.

the Parking Brake

Burley Hopper - the Parking Brake - 1

Burley Hopper - the Parking Brake - 2
1
Press the brake pedal to apply and lock the parking brake.

Burley Hopper - the Parking Brake - 3

Burley Hopper - the Parking Brake - 4
2
Press again to release.

Connecting Your Trailer to Your Bike Disconnecting Your

note

To identify your bike's rear axle, see the Hitch Guide on Burley.com/hitching-guide or confirm with your local bike shop

Burley Hopper - Connecting Your Trailer to Your Bike Disconnecting Your - 1

natural_image Mechanical diagram showing a bicycle wheel and gear assembly (no text or labels)

1
Quick Release or Nutted Axle:

Remove quick release skewer or axle nut from left side of bike's rear-wheel. Install the hitch between quick release or axle nut and frame with the hitch tabs parallel to ground. Tighten quick release or axle nut following bike manufacturer's recommendation. Consult Burley.com for adapters designed to help fit your trailer to your bike if necessary.

Thru Axle:

Requires adapted thru axle to install hitch. Consult Burley.com to obtain proper fit and installation to your bike.

Burley Hopper - Connecting Your Trailer to Your Bike Disconnecting Your - 2

natural_image Mechanical assembly diagram showing gear and components with no visible text or symbols

2

Connecting the tow bar to the hitch: Insert flex connector between the two tabs of the hitch, such that all the holes are aligned. Insert the retaining pin through the holes from the top and close the retainer at the bottom.

Burley Hopper - Connecting Your Trailer to Your Bike Disconnecting Your - 3

Burley Hopper - Connecting Your Trailer to Your Bike Disconnecting Your - 4

text_image Technical diagram showing mechanical assembly with numbered components, likely illustrating a gear or linkage mechanism.
  1. Hitch
  2. Flex Connector
  3. Retaining Pin

Trailer From Your Bike

Burley Hopper - Trailer From Your Bike - 1

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1

Open the retainer on the retaining pin and pull it upwards to remove it.

Burley Hopper - Trailer From Your Bike - 2

natural_image Mechanical diagram showing gear and wheel assembly with no visible text or symbols

2

Remove the flex connector from the hitch by pulling away from the bike.

note

The hitch can remain on the bike when trailer is removed.

Burley Hopper - Trailer From Your Bike - 3

HOPPER

Before You Ride

Before you tow, push, or pull your cargo wagon, contact your authorized Burley dealer or Burley.com for replacement of any damaged or worn parts.

Check before each use

o Wheels are properly secured to the trailer.

c In trailer mode, ensure that the caster wheels are stowed flat against the bottom of the trailer.

o Tires are inflated to recommended pressure on the tire sidewall.

o Tow bar is properly secured to the trailer.

o Hitch is properly secured to the bicycle.

o Hitch retaining pin is secured and safety strap is attached.

o Tow Bar Receiver retaining pin is secured.

o Load does not exceed 100 lbs (45 kg).

Weight of tow bar at hitch is greater than 2 lbs (1 kg) but does not exceed 20 lbs (9 kg) with fully loaded trailer.

o Bicycle is in proper working order, especially brakes and tires (refer to bicycle manufacturer's instructions).

o Safety flag is in place.

o Lighting is adequate for riding conditions.

Check monthly

o Inspect tow bar, hitch, frame tubing, flex connector and hardware for damage

o Check that bolts are tight

○ Inspect tires and wheels for wear, cracks and trueness

○ Inspect fabric parts for rips, abrasions, and missing or damaged hardware

Service

o Flex Connectors need to be serviced every 3–5 years for safe operation

Maintenance

Storage

For longer product life, store trailer indoors. If trailer is stored outdoors, protect the trailer with a Burley Storage Cover or a Trailer Storage Bag. The trailer should not be stored at temperatures less than -10°F (-23°C) or greater than 150°F (65°C).

Fabric Care

Hand wash fabric parts with warm water and mild soap. DO NOT use bleach or solvents. Hang dry trailer cover. Wipe dry and store out of direct sunlight in a dry, well-ventilated area.

Connect with Burley

Whether you ride your bike all year long or are a fair weather rider, Burley shares your enthusiasm for making the most of your bike. Thank you for your business. We appreciate it.

Product Identification

If you have any questions about the model name or year of your Burley, please consult our product identification web page: burley.com/support/what-year-is-my-burley

Burley Limited Warranty

This Burley trailer is warranted from the date of purchase against defects in materials and workmanship as follows: fabric parts for one year, frame and plastic parts for three years. Your original dated sales or delivery receipt showing the date of purchase is your proof of purchase. If a defect in materials or workmanship is discovered during the Limited Warranty period, we will, at our sale option, repair or replace your product at no cost to you. This warranty is only valid in the country in which the product was purchased. The Limited Warranty extends only to the original retail purchaser of this product and is not transferable to anyone who obtains ownership of the product from the original purchaser. The Limited Warranty does not cover claims resulting from misuse, failure to follow the instructions, installation, improper maintenance and use, abuse alteration, involvement in an accident, and normal wear and tear. The Limited Warranty does not cover products which are used in rental operations and Burley will not be liable for any incidental or commercial damages relating to such use TO THE GREATEST EXTENT PERMITTED BY LAW, THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIED OF ANY OTHER WARRANTY, WRITTEN OR DRAIL INCLUDING BUT NOT LIMITED TO ANY EXPRESS OR IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The duration of any implied warranties, including any implied warranty of merchantability or fitness for a particular purpose that may exist during the express warranty period are expressly limited to the limited warranty period. Some states and countries do not allow limitations on how long an implied limited warranty lasts, therefore, the above limitation and exclusions may not apply to you.

THE CUSTOMER'S EXCLUSIVE REMEODY FOR BREACH OF THIS LIMITED WARRANTY OR OF ANY IMPLIED WARRANTY OR OF ANY OTHER OBLIGATION ARISING BY OPERATION OF LAW OR OTHERWISE SHALL BE LIMITED AS SPECIFIED HEREIN TO REPAIR OR REPLACEMENT, AT OUR SOUL OPTION IN ANY EVENT, RESPONSIBILITY FOR SPECIAL, INCIDENTAL AND CONSEQUENTIAL DAMAGES IS EXPRESSLY EXCLUDED. Some states do not allow the exclusion of limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the good repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. This Limited Warranty gives you specific legal rights, and you may have other rights that vary from state to state or country. For warranty service or replacement part information for the USA or Canada, please contact Burley directly by calling 800-311-5294 or emailing burley@burley.com. For warranty service or replacement part information outside of the USA and Canada please contact the place of purchase for warranty service. Please be prepared to provide the product model, serial number and a description of the warranty issue. Some replacement parts may be available for purchase after this limited warranty expires. Please visit us at www.burley.com or call us at 541 687-1644 for more information.

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2 Räder

Burley Hopper - Burley Limited Warranty - 1
2 Radabdeckungen

Burley Hopper - Burley Limited Warranty - 2

text_image Wimpel Verdek
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2

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3

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1

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1

Burley Hopper - Burley Limited Warranty - 3

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2

text_image Diagram showing a mechanical or electrical component with labeled parts A and B, and directional arrows indicating motion or force.

1

natural_image Mechanical assembly diagram showing a lever mechanism with a hook and pivot point (no text or symbols)

2

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3

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1

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1

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2

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Burley Hopper - Burley Limited Warranty - 4

text_image Technical diagram showing two mechanical assembly steps labeled A and B, with arrows indicating motion or force directions.
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1

Burley Hopper - Burley Limited Warranty - 5

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1

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2

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2 Roues

Burley Hopper - Burley Limited Warranty - 6
2 Gard-roues

Burley Hopper - Burley Limited Warranty - 7

text_image Fanion Capote

Guide de Remorque Burley
Burley Hopper - Burley Limited Warranty - 8

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1

Burley Hopper - Burley Limited Warranty - 9

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2

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2

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Burley Hopper - Burley Limited Warranty - 10

text_image Technical diagram showing two mechanical assembly steps labeled A and B, with arrows indicating motion or force directions.

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2

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1

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1

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1

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2

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text_image Technical diagram showing mechanical assembly with numbered components, likely illustrating a gear or linkage mechanism.
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2 Ruedas

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1

Burley Hopper - Burley Limited Warranty - 11

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2

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natural_image Mechanical assembly diagram showing a lever and base component with an arrow indicating motion (no text or symbols)

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natural_image Mechanical assembly diagram showing a lever mechanism with a curved guide and pivot (no text or symbols)

Burley Hopper - Burley Limited Warranty - 12

text_image Technical diagram showing two mechanical assembly steps labeled A and B, with arrows indicating motion or force directions.

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natural_image Mechanical assembly diagrams showing two states of a bracket with check and cross symbols (no text or labels)

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natural_image Mechanical assembly diagram showing a lever mechanism with arrows indicating motion direction (no text or symbols)

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natural_image Diagram of a car's side profile showing the roof and dashboard (no text or labels)

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natural_image Mechanical assembly diagram showing a lever and bracket component with an arrow indicating motion (no text or symbols)

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natural_image Diagram of a vehicle rear bumper with a curved arrow indicating direction (no text or symbols)

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natural_image Diagram of a rope knot securing a cable (no text or symbols)

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natural_image Diagram of a mechanical clamp or tool with two curved arrows indicating rotational movement (no text or symbols present)
natural_image Illustration of a pipe joint with arrows indicating force or movement (no text or symbols)
text_image Diagram showing mechanical assembly with labeled parts A and B, likely illustrating a pipe or tool path.
natural_image Diagram of a mechanical lever mechanism with directional arrows indicating motion (no text or symbols)
natural_image Diagram of a mechanical assembly with no visible text or symbols
natural_image Mechanical diagram showing a bicycle wheel and gear mechanism (no text or labels)

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Burley Hopper - Burley Limited Warranty - 13

natural_image Mechanical assembly diagram showing a gear mechanism with no visible text or symbols

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text_image Technical diagram showing mechanical assembly with labeled components and checkmark indicators
natural_image Mechanical diagram showing a lever mechanism with an upward arrow indicating motion (no text or symbols present)

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natural_image Diagram of mechanical components with arrows indicating motion or force direction (no text or symbols)

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burley@burley.com | Burley.com

Burley Hopper - Burley Limited Warranty - 14

©2024 Burley Design LLC

"Burley" is a registered trademark of Burley Design LLC | MAN-00081_00

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Product information

Brand : Burley

Model : Hopper

Category : Bike trailer