4650-6 - Measuring equipment Hazet - Free user manual and instructions

USER MANUAL 4650-6 Hazet

HIGHEST TECHNOLOGY IN TOOL MANUFACTURE SINCE 1868

HAZET®

4650-6

Betriebsanleitung

Batterietestgerät

Operating instructions

Battery test device

Mode d'emploi

Testeur de batterie

1) For your information

1.1 General information......page 13
1.2 Explanation of symbols ......page 13

2) For your safety

2.1 Owner's liability ......page 14
2.2 Intended use......page 14
2.3 Dangers that may arise from using the device...page 14

3) Design and function

3.1 Included in delivery and technical data......page 16

3.2 Tool components......page 16

3.3 Start-up current measuring range ......page 17

3.4 Product settings ......page 17

3.5 Operations and tests......page 17

3.6 Battery test ...... page 18

3.7 Starter test...... page 19

3.8 Alternator test......page 19

3.9 Checking data......page 20

4) Spare parts......page 21

5) Storage......page 21

6) Disposal......page 21

Contenido

Electric shock absorber with digital display and two clamp probes (no visible text or symbols)

MADZAREL-T-40741816 POTATO DE LA BANANA LEA 4650-6 Battery Test Device Operating instructions Battery test device Mode: 2000 Touteur de Battery Comprebander de batteries Batteries per 2 Litter Teacher per batterie

Widerstand = 18.1 mΩ

Nennwert: 500 A

ERSETZEN

Widerstand = 30.1 mΩ

Nennwert: 500 A

AUFLADEN-TESTEN

Hinweis:

1.1 General information

• Please make sure that the user of this tool carefully reads these operating instructions and fully understands all the information provided before using the tool for the first time.
• These operating instructions contain important advice that is necessary for the safe and trouble-free operation of your HAZET battery test device.
• For intended use of the battery test device, it is essential that all safety precautions and other information in these operating instructions are adhered to.
• For this reason, always keep these operating instructions together with your HAZET battery test device.
• This battery test device has been designed for specific applications. HAZET emphasises that any modification to this tool and/or use in a way that does not correspond to its intended application is strictly forbidden.
• HAZET accepts no liability or warranty for injuries and damage resulting from improper and inappropriate use or contravention of the safety regulations.
• In addition, the accident prevention regulations and general safety regulations for the application range of the battery test device must be observed.

1.2 Explanation of symbols

ATTENTION: Pay strict attention to these symbols!

READ THE OPERATING INSTRUCTIONS!

The owner of this tool is obliged to observe the operating instructions and instruct any users of this tool according to the operating instructions.

NOTE!

This symbol indicates advice that is helpful when using the tool.

WARNING!

This symbol indicates important descriptions, dangerous conditions, safety risks and safety advice.

CAUTION!

This symbol indicates advice which, if disregarded, results in damage, malfunction and/or functional failure of the tool.

QUALIFIED PERSONNEL!

The tool may be used by qualified personnel only. Handling by non-qualified people may lead to injuries to persons or damage to the tool or the workpiece.

Always wear personal protective equipment!

2.1 Owner's liability

• The battery test device was

developed and manufactured according to the technical norms and standards accepted and valid at the time and is considered to be operationally reliable. Nevertheless, the battery test device may present a danger when it is not used as intended or used in an inappropriate way by non-qualified personnel. Please make sure that any person using this battery test device or carrying out any maintenance work carefully reads these operating instructions and fully understands all the provided information before starting work.

• Keep the operating instructions together with the battery test device at all times.
• Modifications of any kind or any additions or modifications to the battery test device are prohibited.
• All specified installation values or setting ranges must be observed.

2.2Intendeduse

The function of the battery test device 4650-6 is to easily and quickly measure the state of a vehicle battery as well as its start-up and charging systems.

• It is able to test and detect bad cells in all types of starter batteries, including lead acid, AGM flat batteries, AGM spiral batteries, GEL batteries, START&STOP batteries and rechargeable lithium-ion batteries.
• The non-reversible polarity feature ensures that incorrect connections do not damage the test device, the vehicle or the battery.
• Battery-free operation guarantees that the test device is always ready for operation.
• The test device is capable of analysing batteries in accordance with most battery standards such as CCA, BCI, CA, MCA, JIS, DIN, IEC, EN, SAE, GB.

• The battery test device may only be used if it is in good working order.
  • The battery test device is not water-proof.

• Never use the battery test device at temperatures below 0 °C or above +50 °C; the function is only guaranteed within this temperature range.

• Do not subject the battery test device to shocks or impacts.
• The proper functioning of the battery test device is only guaranteed with original spare parts.
• Incorrect use of the battery test device or use that fails to comply with the safety precautions can result in serious injury.
• Any deviation from the intended use and/or any misapplication of the device is not permitted and will be considered as improper use.
• Any claims against the manufacturer and/or its authorised agents resulting from damage caused by improper use of the device are invalid.
• Any personal injury or material losses caused by improper use are the sole responsibility of the owner.
• The product must be used in strict compliance with local electrical safety regulations.

2.3 Dangers that may arise from using the device

Before each use, check the HAZET battery test device for full functionality. Do not use the battery test device if its functional efficiency (according to the test results) cannot be ensured or if damage is detected. If the battery test device is used even though it has been determined that it is not in good working order, there is a danger of serious damage to body, health and property. Electrical energy can cause serious injuries. The following fundamental safety instructions must be observed and adhered to in order to avoid electric shock, injuries or fire:

• The connecting cables and housing must not be damaged. Tools that have been dropped or damaged must be checked by qualified personnel before being used again.
• Never use tools with a defective on/off switch. Any tools that cannot be switched on or off with the On/Off switch are dangerous and must be repaired.

Always wear personal protective equipment!

- The cables must not touch hot or sharp parts or become damaged in any other way. The cables must be laid in such a way that they do not present a tripping hazard.

- Do not expose the battery test device to water or other liquids. Dangerous voltage discharges may occur.

- Do not disassemble/open the battery test device yourself. Any improper assembly can impair its functionality and cause a fire, an electrical shock and/or injuries.

- All service or repair work must be carried out by qualified personnel only. Only use original spare parts so as to guarantee its long-term operational safety.

- Safety devices and/or cover parts may not be removed.

- Only use the battery test device at places that are governed and regulated by applicable provisions for work areas and electrical systems.

- For safety reasons, any modification to the HAZET battery test device is strictly forbidden. Any modification made to the device will result in immediate exclusion of liability.

- Safety devices and/or cover parts may not be removed.

- If smoke, odours or noises emanate from the device, switch off the device immediately, disconnect the power cord and contact customer service.

Maintenance

If the product is not working properly, please contact your dealer or the nearest service centre. We accept no responsibility for problems caused by unauthorised repair or maintenance.

• Carefully wipe the device with a clean cloth.
• If the device is used in a manner not specified by the manufacturer, the protection provided by the device may be impaired.

Keep power tools out of the hands of children.

Unattended tools could be used by unauthorised persons and could cause injury to them or to other persons.

Always wear personal protective equipment!

3.1 Scope of delivery and technical data

Digital testing device connected to two black test probes with red and black tags, no visible text or symbols on the devices themselves.

MILK 2023-15-WOTEN-BEET MILK 2023-15-WOTEN-BEET MILK 2023-15-WOTEN-BEET MILK 2023-15-WOTEN-BEET MILK 2023-15-WOTEN-BEET MILK 2023-15-WOTEN-BEET MILK 2023-01-04 MILK 2023-01-05 MILK 2023-01-06 MILK 2023-01-07 MILK 2023-01-08 MILK 2023-01-09 MILK 2023-01-10 MILK 2023-01-11 MILK 2023-01-12 MILK 2023-01-13 MILK 2023-01-14 MILK 2023-01-15 MILK 2023-01-16 MILK 2023-01-17 MILK 2023-01-18 MILK 2023-01-19 MILK 2023-01-20 MILK 2023-01-21 MILK 2023-01-22 MILK 2023-01-23 MILK 2023-01-24 MILK 2023-01-25 MILK 2023-01-26 MILK 2023-01-27 MILK 2023-01-28 MILK 2023-01-29 MILK 2023-01-30 MILK 2023-01-31 MILK 2023-01-32 MILK 2023-01-33 MILK 2023-01-34 MILK 2023-01-35 MILK 2023-01-36 MILK 2023-01-37 MILK 2023-01-38 MILK 2023-01-39 MILK 2023-01-40 MILK 2023-01-41 MILK 2023-01-42 MILK 2023-01-43 MILK 2023-01-44 MILK 2023-01-45 MILK 2023-01-46 MILK 2023-01-47 MILK 2023-01-48 MILK 2023-01-49 MILK 2023-01-50 MILK 2023-01-51 MILK 2023-01-52 MILK 2023-01-53 MILK 2023-01-54 MILK 2023-01-55 MILK 2023-01-56 MILK 2023-01-57 MILK 2023-01-58 MILK 2023-01-59 MILK 2023-01-60 MILK 2023-01-61 MILK 2023-01-62 MILK 2023-01-63 MILK 2023-01-64 MILK 2023-01-65 MILK 2023-01-66 MILK 2023-01-67 MILK 2023-01-68 MILK 2023-01-69 MILK 2023-01-70 MILK 2023-01-71 MILK 2023-01-72 MILK 2023-01-73 MILK 2023-01-74 MILK 2023-01-75 MILK 2023-01-76 MILK 2023-01-77 MILK 2023-01-78 MILK 2023-01-79 MILK 2023-01-80 MILK 2023-01-81 MILK 2023-01-82 MILK 2023-01-83 MILK 2023-01-84 MILK 2023-01-85 MILK 2023-01-86 MILK 2023-01-87 MILK 2023-01-88 MILK 2023-01-89 MILK 2023-01-90 MILK 2023-01-91 MILK 2023-01-92 MILK 2023-01-93 MILK 2023-01-94 MILK 2023-01-95 MILK 2023-01-96 MILK 2023-01-97 MILK 2023-01-98 MILK 2023-01-99 MILK 2023-01-1, Touteur de Batsierle. Intricate per unit: Comprebander de baterias. Intricate per unit: Teacher per batterie

Display: 128*64 backlit LCD
Operating temperature:	0 to 50°C (32 to 122 F°)
Storage temperature:	-20 to 70°C (-4 to 158 F°)
Power supply: is provided via the vehicle battery (8-30V DC)
Dimensions: Length: 80 mm, width: 80 mm, height: 22mm
Weight: 200 g

3.2 Components

RETURN key

- Press the return key to return to the previous menu.

Up/down keys

- Press the UP and DOWN keys to navigate the menu.

ENTER key

- Press the ENTER key to confirm the selection.

Pakutest Gutering 498, 42% 401 Sadien 106, 13, 250 Müllerstande 75, 85% Hörgespil 448 GUTER AKKU

Always wear personal protective equipment!

3.3 Start-up current measuring range

Lithium ion battery:

Standard measuring range

CCA 20-1000

BCI 20-1000

CA 20-1000

MCA 20-1000

JIS 26A17—150F51

DIN 20-700

IEC 20-700

EN 20-1000

SAE 20-1000

GB 2-120

Normal wet-cell battery, AGM Gel battery, START&STOP battery:

Standard measuring range

CCA 100-2000

BCI 100-2000

CA 100-2000

MCA 100-2000

JIS 26A17—245H52

DIN 100-1400

IEC 100-1400

EN 100-2000

SAE 100-2000

GB 30-220

3.4 Product settings

The battery test device can be set up as shown below:

1) Language: to select the desired language.
2) Contrast setting: to set the contrast of the LCD display.
3) Device information: to view the current version

graph TD
    A["Settings"] --> B["Language"]
    A --> C["Contrast"]
    A --> D["Information"]
    D --> E["Software version: 1.00"]
    D --> F["Hardware version: 1.00"]
    G["Language"] --> H["English"]
    G --> I["French"]
    G --> J["German"]
    G --> K["Spanish"]
    G --> L["Dutch"]
    G --> M["Italian"]
    N["Contrast"] --> O["38%"]

3.5 Operations and tests

The test device displays battery voltage as soon as it is connected to the battery. The main menu can then be called up by pressing any button.

Battery voltage:

12.40 V

Always wear personal protective equipment!

3.6 Battery test

If surface charge is detected, switch the headlights on until it is removed. As soon as it has been removed, switch the lights on as instructed and press ENTER.

Selecting the vehicle type

Select between car and motorcycle battery tests. Press ENTER as soon as the vehicle type has been selected.

Notes:

LiFePo4 lithium batteries are displayed in the motorcycle battery menu.

Selecting the battery type

Select the correct battery type in accordance with the battery operating instructions or the instructions on the battery itself and press ENTER.

graph TD
    A["Main menu"] --> B["Battery test"]
    B --> C["Car Motorcycle"]
    C --> D["Battery type"]
    D --> E["Wet-cell battery"]
    E --> F["Lithium-ion"]
    F --> G["AGM flat"]
    G --> H["AGM spiral"]
    H --> I["GEL"]
    I --> J["START&STOP"]
    J --> D
    D --> K["Battery type"]
    K --> L["Wet-cell battery"]
    L --> M["AGM flat"]
    M --> N["AGM spiral"]
    N --> O["GEL"]
    O --> P["START&STOP"]

Standards for battery tests

The battery test device carries out the test in accordance with the entered nominal power and the test standard. Use the UP/DOWN keys to select the test standard and enter the value specified on the battery. For example, 540 (EN)

CCA: Cold Cranking Amps, specified by SAE&BCI, the value used most frequently for starter batteries at 0°F (-18°C).

BCI: Battery Council International standard

CA: Cranking Amps standard, effective start-up current at 0°C

MCA: Marine Cranking Amps standard, effective start-up current at 0°C.

JIS: Japanese industrial standard, is displayed on the battery as a combination of numbers and letters, e.g. 55D23,80D26.

DIN: German automotive industrial commission standard

IEC: International Electrotechnical Commission standard

EN: European association of the automotive industry standard

SAE: Society of Automotive Engineers standard

GB: Chinese national standard

graph LR
    A["Selecting the standard\nCCA"] --> B["Setting the cold cranking amps\n500\nCCA"]

The battery test is completed after approx. 3 seconds.

Always wear personal protective equipment!

Result of the battery test

See below a few examples of the battery test results.

1) Good battery

Health: 96% 490CCA

Charge: 98% 12.64 V

Resistance = 6.1 mΩ

Nominal value: 500 A

GOOD BATTERY

2) Good, charge

Health: 78% 440CCA

Charge: 30% 12.20 V

Resistance = 7.2 mΩ

Nominal value: 500 A

GOOD, CHARGE

3) Replace

Health: 46% 490CCA

Charge: 80% 12.68 V

Resistance = 18.1 mΩ

Nominal value: 500 A

REPLACE

4) Bad, replace

Health: 0% OCCA

Charge: 20% 10.64 V

Resistance = 45.2 mΩ

Nominal value: 500 A

BAD, REPLACE

5) Charge, test

Health: 39% 310CCA

Charge: 20% 12.08 V

Resistance = 30.1 mΩ

Nominal value: 500 A

CHARGE - TEST

Note:

The last test results are stored in the main menu under Results.

3.7 Starter test

The test device issues the following instructions:

graph LR
    A["Start engine RPM detected"] --> B["Starter test Starter test"]
    B --> C["Good"]

Starter test

Time 780 ms

Low

Voltage 9.12 V

Starter - low

Starter test

Time 780 ms

Normal

Voltage 10.13 V

Starter - normal

3.8 Alternator test

The test device issues the following instructions:

Note:

Start the engine before beginning the alternator test.

graph LR
    A["Residual ripple test\nSwitch off headlights and air conditioning, wait for 10 sec. Press ENTER"] --> B["No-load test\nSwitch off all accessories, increase the speed up to 2500-3000 and wait 10 sec. Press ENTER"]
    B --> C["Load test\nSet the headlights and air conditioning to max., hold speed for 10 sec. at idle. Press ENTER"]

Always wear personal protective equipment!

graph TD
    A["Alternator test"] --> B["Load test"]
    B --> C["Alternator test"]
    C --> D["Alternator test"]
    D --> E["No output"]
    B --> F["Wait 10 seconds 10 s"]
    C --> G["Charged 14.16 V\nUncharged 13.39 V\nRipple 0 mV\nVoltage - low"]
    D --> H["Charged 14.16 V\nUncharged 15.39 V\nRipple 0 mV\nVoltage - high"]
    F --> I["Charged 12.81 V\nUncharged 12.81 V\nRipple 0 mV\nNo output"]
    G --> J["Charged 12.81 V\nUncharged 12.81 V\nRipple 0 mV\nNo output"]
    I --> K["Charged 12.81 V\nUncharged 12.81 V\nRipple 0 mV\nNo output"]
    J --> L["Charged 12.81 V\nUncharged 12.81 V\nRipple 0 mV\nNo output"]

3.9 Checking data

It is possible to have the completed and detailed battery test sent to a mobile end device (e.g. smartphone) using a QR code.

Health: 96% 490CCA

Charge: 98% 12.64 V

Resistance = 6.1 mΩ

Nominal value: 500 A

GOOD BATTERY

You receive the test report by scanning the QR code.

QR code

Display result on smartphone

TEST REPORT BATTERY TEST FLOODED BATTERY VOLUANCE: 32.7JV SELECT INPUT: RATE: CCA MEASURED: INTERNAL R1: 580A R2: 530A Litter: 1.4mm GOOD BATTERY STATE OF CHARGS: 80% STATE OF CHARGS: 100% CHARGING TEST CHARGING: NORMAL WOLUANCE: 10.0kV TIME: 500ms CHARGING TEST CHARGING: LOW I/O/RES: 13.2JV UNI/ORES: 11.3kV R/P/E: Low

The user can process the number plate, workshop, test device, date and store the result.

Number plate:

Workshop:

Test device:

Date:

Always wear personal protective equipment!

④ Spare parts

-en

• For safety reasons, only the manufacturer's original spare parts may be used.
• Unsuitable or defective spare parts may cause damage, malfunction or total failure of the tool.
• The use of non-approved spare parts will void all warranty, service and liability claims as well as all claims for compensation against the manufacturer or its agents, distributors and sales representatives.

⑤ Storage

The tool must be stored under the following conditions:

• Do not store the tool outdoors.
• Keep the device in a dry and dust-free place.
• Do not expose to liquids or aggressive substances.
  • Storage temperature: -20 up to +70°C.
  • Relative air humidity: max. 65 %
• When transporting the device, keep it in its original or comparable packaging.

• After unpacking, keep all packing material for future use, insofar as possible. In the event of a complaint, please use suitable packaging for the return shipment, preferably the original packaging.

• HAZET accepts no responsibility for transport damage caused by improper packaging during return shipment.

• Do not drop the product and avoid violent impacts. Keep the device away from magnetic interference.

⑥ Disposal

• For disposal, clean the tool and disassemble in accordance with the regulations for work safety and environmental protection.
• Please recycle components.

Always wear personal protective equipment!

Electric shock absorber with two clamp probes connected to a digital display (no visible text or symbols)

M-0252811-W024181C M-0252811-W024181C 4650-6 Battery Test Device Operating instructions Battery test device Mode: 7.000 Touteur de Battersie Aminister de la date Comprebander de batteries Batteries per 2 Hz Teacher per batterie

TEST REPORT BATTERY TEST FLOODED BATTERY REGULAR VOLTAGE: 32.7JY SELECT INPUT: RATE: CCA MEASURED: INTERNAL R1: 580A R2: 538A I2(MHz) GOOD BATTERY STATE OF REACHS: 60N STATE OF CHARGS: 100% CRANING TEST CHARGING: NORMAL VOLTAGE: 10.0KV TIME: 500ms CHARGING TEST CHARGING: LOW EMERGING: 13.2JY UNLEADED: 11.3KV RPTILE: Low

Electric shock absorber with coiled black cable and two red clamp probes (no visible text or symbols)

4650-6 Bathakbanning Battery test device Operating remunations Battery test device Mode 8.000 Touteur de batterie Aminister de 200 Comprebander de baterias batteries per 1000 Teacher per batterie

TEST REPORT BATTERY TEST FLOODED BATTERY REGULAR VOLTAGE: 32.72V SELECT INPUT: RATE: CCA MEASURED: INTERNAL R1: 580A R2: 538A Litter: 1.4MHz GOOD BATTERY STATE OF BEANS: 80N STATE OF CHARGS: 100% CRAMING TEST CHARGING: NORMAL VOLTAGE: 10.0kV TIME: 500ms CHARGING TEST CHARGING: LOW EMERGING: 13.21V UNLEADED: 11.38V RPTILE: Low

Electric shock absorber with two clamp probes connected to a digital display (no visible text or symbols on the device body)

MAYL2015-0001816 4650-6 Battery test device Operating instructions Battery test device Mode: 7.000 Touteur de batterie Comprebander de baterias batteries per 2 inch Teacher per batterie

SAE: Standard della Society of Automotive Engineers

TEST REPORT BATTERY TEST FLOODED BATTERY REGULAR VOLTAGE: 32.7JV SELECT INPUT: RATE: CCA MEASURED: INTERNAL R1: 580A R2: 538A L2(mm) GOOD BATTERY STATE OF REACHS: 90N STATE OF CHARGS: 100% CRAMING TEST CHARGING: NORMAL VOLTAGE: 10.80V TIME: 200ms CHARGING TEST CHARGING: LOW EMERGING: 13.21V UNLEADED: 11.38V RFFFF: Low

Black-and-white product photo showing various wrenches and a tool kit with no visible text or symbols.