RP001G - Milling machine MAKITA - Free user manual and instructions

USER MANUAL RP001G MAKITA

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SPECIFICATIONS

Model: RP001G
Collet chuck capacity 12 mm or 1/2"
Plunge capacity 0 - 60 mm
No load speed 8,000 - 25,000 min	-1
Overall height with BL4040 294 mm
Rated voltage D.C. 36 V - 40 V max
Net weight 4.0 - 5.2 kg

- Due to our continuing program of research and development, the specifications herein are subject to change without notice.

- Specifications and battery cartridge may differ from country to country.

- The weight may differ depending on the attachment(s), including the battery cartridge. The lightest and heaviest combinations, according to EPTA-Procedure 01/2014, are shown in the table.

Applicable battery cartridge and charger

Battery cartridge BL4020* / BL4025* / BL4040* / BL4040F* / BL4050F* / BL4080F * : Recommended battery

Charger DC40RA / DC40RB / DC40RC / DC40WA

• Some of the battery cartridges and chargers listed above may not be available depending on your region of residence.

WARNING: Only use the battery cartridges and chargers listed above. Use of any other battery cartridges and chargers may cause injury and/or fire.

Intended use

The tool is intended for flush trimming and profiling of wood, plastic and similar materials.

Noise

The typical A-weighted noise level determined according to EN62841-2-17:

Sound pressure level ( L_pA ): 92 dB (A)

Sound power level ( L_WA ): 100 dB (A)

Uncertainty (K) : 3 dB (A)

NOTE: The declared noise emission value(s) has been measured in accordance with a standard test method and may be used for comparing one tool with another.

NOTE: The declared noise emission value(s) may also be used in a preliminary assessment of exposure.

WARNING: Wear ear protection.
WARNING: The noise emission during actual use of the power tool can differ from the declared value(s) depending on the ways in which the tool is used especially what kind of workpiece is processed.
WARNING: Be sure to identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).

Vibration

The vibration total value (tri-axial vector sum) determined according to EN62841-2-17:

Work mode: cutting grooves in MDF

Vibration emission (ah): 6.3 m/s²

Uncertainty (K) : 1.5 m/s ^4

NOTE: The declared vibration total value(s) has been measured in accordance with a standard test method and may be used for comparing one tool with another.

NOTE: The declared vibration total value(s) may also be used in a preliminary assessment of exposure.

⚠ WARNING: The vibration emission during actual use of the power tool can differ from the declared value(s) depending on the ways in which the tool is used especially what kind of workpiece is processed.
⚠ WARNING: Be sure to identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).

Declarations of Conformity

For European countries only

The Declarations of conformity are included in Annex A to this instruction manual.

SAFETY WARNINGS

General power tool safety warnings

⚠ WARNING Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Cordless router safety warnings

1. Hold the power tool by insulated gripping surfaces only, because the cutter may contact hidden wiring. Cutting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.
2. Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by your hand or against the body leaves it unstable and may lead to loss of control.
3. Use only router bits with the correct shank diameter that match the designed collet chuck.
4. Use only router bits that are rated at least equal to the maximum speed marked on the tool. If the tool has a variable speed control function, set the tool speed under the speed rating of the router bit.
5. Handle the router bits very carefully.
6. Check the router bit carefully for cracks or damage before operation. Replace cracked or damaged router bit immediately.
7. Avoid cutting nails. Inspect for and remove all nails from the workpiece before operation.
8. Hold the tool firmly.

9. Keep hands away from rotating parts.

10. Make sure the router bit is not contacting the workpiece before the switch is turned on.

11. Before using the tool on an actual workpiece, let it run for a while. Watch for vibration or wobbling that could indicate improperly installed router bit.
12. Make sure the router bit rotating direction and the feed direction.
13. Do not leave the tool running. Operate the tool only when hand-held.
14. Always switch off and wait for the router bit to come to a complete stop before removing the tool from workpiece.
15. Do not touch the router bit immediately after operation; it may be extremely hot and could burn your skin.
16. Do not smear the base carelessly with thinner, gasoline, oil or the like. They may cause cracks in the base.
17. Some material contains chemicals which may be toxic. Take caution to prevent dust inhalation and skin contact. Follow material supplier safety data.
18. Wear hearing protection during extended period of operation.
19. Always use the correct dust mask/respirator for the material and application you are working with.

SAVE THESE INSTRUCTIONS.

WARNING: DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

Important safety instructions for battery cartridge

1. Before using battery cartridge, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.
2. Do not disassemble or tamper with the battery cartridge. It may result in a fire, excessive heat, or explosion.
3. If operating time has become excessively shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.
4. If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.
5. Do not short the battery cartridge:
   (1) Do not touch the terminals with any conductive material.
   (2) Avoid storing battery cartridge in a container with other metal objects such as nails, coins, etc.
   (3) Do not expose battery cartridge to water or rain.

A battery short can cause a large current flow, overheating, possible burns and even a breakdown.

1. Do not store and use the tool and battery cartridge in locations where the temperature may reach or exceed 50 °C (122 °F).

2. Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out. The battery cartridge can explode in a fire.

3. Do not nail, cut, crush, throw, drop the battery cartridge, or hit against a hard object to the battery cartridge. Such conduct may result in a fire, excessive heat, or explosion.

4. Do not use a damaged battery.

5. The contained lithium-ion batteries are subject to the Dangerous Goods Legislation requirements.

For commercial transports e.g. by third parties, forwarding agents, special requirement on packaging and labeling must be observed.

For preparation of the item being shipped, consulting an expert for hazardous material is required. Please also observe possibly more detailed national regulations.

Tape or mask off open contacts and pack up the battery in such a manner that it cannot move around in the packaging.

1. When disposing the battery cartridge, remove it from the tool and dispose of it in a safe place. Follow your local regulations relating to disposal of battery.

2. Use the batteries only with the products specified by Makita. Installing the batteries to non-compliant products may result in a fire, excessive heat, explosion, or leak of electrolyte.

3. If the tool is not used for a long period of time, the battery must be removed from the tool.

4. During and after use, the battery cartridge may take on heat which can cause burns or low temperature burns. Pay attention to the handling of hot battery cartridges.

5. Do not touch the terminal of the tool immediately after use as it may get hot enough to cause burns.

6. Do not allow chips, dust, or soil stuck into the terminals, holes, and grooves of the battery cartridge. It may cause heating, catching fire, burst and malfunction of the tool or battery cartridge, resulting in burns or personal injury.

7. Unless the tool supports the use near high-voltage electrical power lines, do not use the battery cartridge near high-voltage electrical power lines. It may result in a malfunction or breakdown of the tool or battery cartridge.

8. Keep the battery away from children.

SAVE THESE INSTRUCTIONS.

⚠️CAUTION: Only use genuine Makita batteries. Use of non-genuine Makita batteries, or batteries that have been altered, may result in the battery bursting causing fires, personal injury and damage. It will also void the Makita warranty for the Makita tool and charger.

Tips for maintaining maximum battery life

1. Charge the battery cartridge before completely discharged. Always stop tool operation and charge the battery cartridge when you notice less tool power.
2. Never recharge a fully charged battery cartridge. Overcharging shortens the battery service life.
3. Charge the battery cartridge with room temperature at 10 °C - 40 °C ( 50 °F - 104 °F ). Let a hot battery cartridge cool down before charging it.
4. When not using the battery cartridge, remove it from the tool or the charger.
5. Charge the battery cartridge if you do not use it for a long period (more than six months).

Important safety instructions for wireless unit

1. Do not disassemble or tamper with the wireless unit.
2. Keep the wireless unit away from young children. If accidentally swallowed, seek medical attention immediately.
3. Use the wireless unit only with Makita tools.
4. Do not expose the wireless unit to rain or wet conditions.
5. Do not use the wireless unit in places where the temperature exceeds 50 °C ( 122 °F ).
6. Do not operate the wireless unit in places where medical instruments, such as heart pace makers are nearby.
7. Do not operate the wireless unit in places where automated devices are nearby. If operated, automated devices may develop malfunction or error.
8. Do not operate the wireless unit in places under high temperature or places where static electricity or electrical noise could be generated.
9. The wireless unit can produce electromagnetic fields (EMF) but they are not harmful to the user.
10. The wireless unit is an accurate instrument. Be careful not to drop or strike the wireless unit.
11. Avoid touching the terminal of the wireless unit with bare hands or metallic materials.
12. Always remove the battery on the product when installing the wireless unit into it.
13. When opening the lid of the slot, avoid the place where dust and water may come into the slot. Always keep the inlet of the slot clean.
14. Always insert the wireless unit in the correct direction.
15. Do not press the wireless activation button on the wireless unit too hard and/or press the button with an object with a sharp edge.

16. Always close the lid of the slot when operating.

17. Do not remove the wireless unit from the slot while the power is being supplied to the tool. Doing so may cause a malfunction of the wireless unit.

18. Do not remove the sticker on the wireless unit.
19. Do not put any sticker on the wireless unit.
20. Do not leave the wireless unit in a place where static electricity or electrical noise could be generated.
21. Do not leave the wireless unit in a place subject to high heat, such as a car sitting in the sun.
22. Do not leave the wireless unit in a dusty or powdery place or in a place corrosive gas could be generated.
23. Sudden change of the temperature may be dew the wireless unit. Do not use the wireless unit until the dew is completely dried.
24. When cleaning the wireless unit, gently wipe with a dry soft cloth. Do not use benzine, thinner, conductive grease or the like.
25. When storing the wireless unit, keep it in the supplied case or a static-free container.
26. Do not insert any devices other than Makita wireless unit into the slot on the tool.
27. Do not use the tool with the lid of the slot damaged. Water, dust, and dirt come into the slot may cause malfunction.
28. Do not pull and/or twist the lid of the slot more than necessary. Restore the lid if it comes off from the tool.
29. Replace the lid of the slot if it is lost or damaged.

SAVE THESE INSTRUCTIONS.

FUNCTIONAL DESCRIPTION

⚠️CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before adjusting or checking function on the tool.

Installing or removing battery cartridge

⚠️CAUTION: Always switch off the tool before installing or removing of the battery cartridge.
⚠️CAUTION: Hold the tool and the battery cartridge firmly when installing or removing battery cartridge. Failure to hold the tool and the battery cartridge firmly may cause them to slip off your hands and result in damage to the tool and battery cartridge and a personal injury.

To install the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Insert it all the way until it locks in place with a little click. If you can see the red indicator as shown in the figure, it is not locked completely.

To remove the battery cartridge, slide it from the tool while sliding the button on the front of the cartridge.

▶ Fig.1: 1. Red indicator 2. Button 3. Battery cartridge

CAUTION: Always install the battery cartridge fully until the red indicator cannot be seen. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.
CAUTION: Do not install the battery cartridge forcibly. If the cartridge does not slide in easily, it is not being inserted correctly.

Indicating the remaining battery capacity

Press the check button on the battery cartridge to indicate the remaining battery capacity. The indicator lamps light up for a few seconds.

▶ Fig.2: 1. Indicator lamps 2. Check button

Indicator lamps Remaining			capacity
Lighted Off	Blinking
			75% to 100%
			50% to 75%
			25% to 50%
			0% to 25%
			Charge the battery.
			The battery may have malfunctioned.

NOTE: Depending on the conditions of use and the ambient temperature, the indication may differ slightly from the actual capacity.

NOTE: The first (far left) indicator lamp will blink when the battery protection system works.

Tool / battery protection system

The tool is equipped with a tool/battery protection system. This system automatically cuts off power to the motor to extend tool and battery life. The tool will automatically stop during operation if the tool or battery is placed under one of the following conditions:

Overload protection

When the tool/battery is operated in a manner that causes it to draw an abnormally high current, the tool automatically stops. In this situation, turn the tool off and stop the application that caused the tool to become overloaded. Then turn the tool on to restart.

Overheat protection

When the tool or battery is overheated, the tool stops automatically and lamps blink. In this case, turn off the tool by pressing the lock/unlock button, removing the battery, or leaving the tool for 60 seconds without any operation. Let the tool and battery cool before turning the tool on again.

Overdischarge protection

When the battery capacity is not enough, the tool stops automatically. In this case, remove the battery from the tool and charge the battery.

Protections against other causes

Protection system is also designed for other causes that could damage the tool and allows the tool to stop automatically. Take all the following steps to clear the causes, when the tool has been brought to a temporary halt or stop in operation.

1. Turn the tool off, and then turn it on again to restart.
2. Charge the battery(ies) or replace it/them with recharged battery(ies).
3. Let the tool and battery(ies) cool down.

If no improvement can be found by restoring protection system, then contact your local Makita Service Center.

Switch action

To turn on the tool, press the lock/unlock button. The tool turns into the standby mode. To start the tool, pull the switch trigger in the standby mode. To stop the tool, release the switch trigger and the tool turns into the standby mode. To turn off the tool, press the lock/unlock button in the standby mode.

For continuous operation, pull the switch trigger and press the lock button. Pull the switch trigger again to cancel the continuous operation and release the switch trigger to stop the tool.

▶ Fig.3: 1. Lock/unlock button 2. Lock button 3. Switch trigger

NOTE: If the tool is left for 5 seconds without any operation in the standby mode or 5 seconds after releasing the switch trigger, the tool automatically turns off.

Lighting up the lamps

⚠️CAUTION: Do not look in the light or see the source of light directly.

NOTICE: When the tool is overheated, the lamp blinks. Cool down the tool fully before operating the tool again.

To turn on the lamps, press the lock/unlock button. The lamps keep on lighting during operation. The lamps go off when the tool is left for 5 seconds without any operation in the standby mode or 5 seconds after releasing the switch trigger.

▶ Fig.4: 1. Lamp

NOTE: Use a dry cloth to wipe the dirt off the lens of the lamp. Be careful not to scratch the lens of the lamp, or it may lower the illumination.

Speed adjusting dial

The rotation speed of the tool can be changed by turning the speed adjusting dial. The table below shows the number on the dial and the corresponding rotation speed.

▶ Fig.5: 1. Speed adjusting dial

Number Speed
1 8,000 min	-1
2 12,500 min	-1
3 17,000 min	-1
4 21,000 min	-1
5 25,000 min	-1

CAUTION: Do not change the rotation speed during operation. Otherwise unexpected reaction of the tool may cause an injury.

NOTICE: If the tool is operated continuously at low speed for a long time, the motor will get overloaded, resulting in tool malfunction.

NOTICE: The speed adjusting dial can be turned only as far as 5 and back to 1. Do not force it past 5 or 1, or the speed adjusting function may no longer work.

Electronic function

The tool is equipped with the electronic functions for easy operation.

- Constant speed control The speed control function provides the constant rotation speed regardless of load conditions.

- Soft start The soft-start function minimizes start-up shock, and makes the tool start smoothly.

- Soft brake The tool stops gently with the soft brake. The soft brake prevents damage to the workpiece due to recoil and allows you to start next operation earlier. If the tool consistently fails to stop the router bit after the switch is turned off, have the tool serviced at a Makita service center.

ASSEMBLY

CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before carrying out any work on the tool.

Installing or removing router bit

⚠️CAUTION: Install the router bit securely. Always use only the wrench provided with the tool. A loose or overtightened router bit can be dangerous.
⚠️CAUTION: Always use a collet cone which is suitable for the shank diameter of the router bit.
⚠️CAUTION: Do not tighten the collet nut without inserting a router bit or install a small shank router bit without using a collet sleeve. Either can lead to breakage of the collet cone.
⚠️CAUTION: Use only router bits of which the maximum speed, as indicated on the router bit, does exceed the maximum speed of the router.

Insert the router bit all the way into the collet cone. Press the shaft lock and tighten the collet nut with the wrench.

▶ Fig.6: 1. Shaft lock 2. Loosen 3. Tighten 4. Wrench 5. Collet nut

When using the router bit with smaller shank diameter, first insert the appropriate collet sleeve into the collet cone, then install the router bit.

▶ Fig.7: 1. Collet cone 2. Collet nut 3. Collet sleeve 4. Router bit

To remove the router bit, follow the installation procedure in reverse.

Installing or removing the chip deflector

⚠️CAUTION: Before operation, always make sure that the chip deflector is installed properly.

To install the chip deflector, insert the chip deflector into a groove, aligning the hole of the chip deflector with the protrusion.

▶ Fig.8: 1. Chip deflector 2. Hole 3. Protrusion

To remove the chip deflector, tilt the upper part of the chip deflector forwards and pull it out.

▶ Fig.9

OPERATION

Adjusting the cutting depth

To adjust the cutting depth, release the lock lever, then lower the body. After the adjustment, turn the lock lever firmly to secure the body.

▶ Fig.10: 1. Lock lever

Adjusting cutting depth with the stopper screw

1. Place the tool on the flat surface.
2. Select the stopper screw by rotating the stopper base.
   ▶ Fig.11: 1. Stopper screw 2. Stopper base

To adjust the height of the stopper screws, use the wrench or driver.

▶ Fig.12

1. Loosen the fixing nut, then pull up the stopper pole while pressing the feed button.
   ▶ Fig.13: 1. Stopper pole 2. Fixing nut 3. Feed button

2. Release the lock lever, push down the tool until the tip of the router bit touches the flat surface, and then turn the lock lever to secure the tool.

▶ Fig.14: 1. Lock lever 2. Router bit

1. Press down the stopper pole while pressing the feed button until it contacts the stopper screw.

▶ Fig.15: 1. Stopper pole 2. Stopper screw 3. Feed button

1. Slide the depth pointer so that the pointer indicates "0" on the scale.

▶ Fig.16: 1. Depth pointer

1. Adjust the cutting depth by pulling up the stopper pole while pressing the feed button.

▶ Fig.17: 1. Stopper pole 2. Feed button 3. Cutting depth

1. To perform fine adjustment of the cutting depth, turn the dial on the stopper pole so that it indicates "0".

▶ Fig.18: 1. Dial

1. Turn the head of the stopper pole to obtain the desired depth. To increase the depth, turn the head counterclockwise. To decrease the depth, turn the head clockwise. (The depth changes by 1 mm per one revolution.)

▶ Fig.19: 1. Head of the stopper pole

1. Tighten the fixing nut to secure the stopper pole.

▶ Fig.20: 1. Fixing nut

1. Release the lock lever.

▶ Fig.21: 1. Lock lever

By pushing down the tool until the stopper pole meets the stopper screw, you can obtain the depth of cut which you adjusted by above procedure.

Adjusting the upper limit of the tool body

The upper limit of the tool body can be adjusted by turning the nylon nut.

▶ Fig.22: 1. Nylon nut

⚠️ CAUTION: Do not lower the nylon nut too low. The router bit will protrude dangerously.

General operation

CAUTION: Before operation, always make sure that the tool body automatically rises to the upper limit and the router bit does not protrude from the tool base when the lock lever is loosened.

1. Set the base on the workpiece to be cut without the router bit making any contact.

2. Turn the tool on and wait until the router bit attains full speed.

3. Lower the tool body and move the tool forward over the workpiece surface, keeping the base flush and advancing smoothly until the cutting is complete.

▶ Fig.23

When doing edge cutting, the workpiece surface should be on the left side of the router bit in the feed direction.

▶ Fig.24: 1. Workpiece 2. Bit revolving direction

1. View from the top of the tool 4. Feed direction

When using the straight guide or the trimmer guide, be sure to keep it on the right side in the feed direction. This will help to keep it flush with the side of the workpiece.

▶ Fig.25: 1. Feed direction 2. Bit revolving direction

1. Workpiece 4. Straight guide

NOTE: Moving the tool forward too fast may cause a poor quality of cut, or damage to the router bit or motor. Moving the tool forward too slowly may burn and mar the cut.

The proper feed rate will depend on the router bit size, the kind of workpiece and depth of cut.

Before beginning the cut on the actual workpiece, make a sample cut on a piece of scrap lumber to consider the appropriate feed speed.

You can also confirm the router bit setting by measuring the sample cut.

Using the straight guide

The straight guide is effectively used for straight cut when chamfering or grooving.

1. Remove the clamping screw and the washer from the guide holder.

▶ Fig.26: 1. Guide holder 2. Clamping screw

1. Washer

2. Loosen the adjusting screw to make a groove. Fit the straight guide into the groove, then mount the washer and tighten the clamping screw.

▶ Fig.27: 1. Adjusting screw 2. Groove 3. Straight guide 4. Washer 5. Clamping screw

1. Mount rod 8 to the slots in the guide holder and tighten the clamping screws.

▶ Fig.28: 1. Rod 8 2. Slot 3. Clamping screw

1. Install the straight guide to the slots in the tool base, and then tighten the clamping screws.

▶ Fig.29: 1. Slot 2. Clamping screw

1. Loosen the clamping screw and adjust the distance between the router bit and the straight guide by turning the adjusting screw (1.5 mm per turn). At the desired distance, tighten the clamping screw to secure the straight guide.

▶ Fig.30: 1. Clamping screw 2. Adjusting screw

1. Straight guide

2. Move the tool with the straight guide flush with the side of the workpiece.

▶ Fig.31

Wider straight guide of desired dimensions may be made by using the convenient holes in the guide to bolt on extra pieces of wood.

▶ Fig.32: 1. Wood 2. Straight guide

If the distance (A) between the side of the workpiece and the cutting position is too wide for the straight guide, or if the side of the workpiece is not straight, the straight guide cannot be used.

In this case, firmly clamp a straight board to the workpiece and use it as a guide against the base. Feed the tool in the direction of the arrow.

▶ Fig.33

Using the fine adjusting straight guide

Optional accessory

The fine adjusting straight guide can adjust the distance more accurately than the straight guide.

▶ Fig.34: 1. Fine adjusting straight guide

1. Mount rod 8 to the slots in the guide holder and tighten the thumb screw (M5 x 14 mm).
2. Install the fine adjusting straight guide to the tool base. Tighten the clamping screws on the tool base.
3. Loosen the thumb screw (M6 x 50 mm) and adjust the distance between the router bit and the straight guide by turning the adjusting screw (1 mm per turn). At the desired distance, tighten the thumb screw (M6 x 50 mm) to secure the straight guide.

The scale ring can be rotated separately from the adjusting screw, so scale unit can be aligned to zero (0).

▶ Fig.35: 1. Adjusting screw 2. Thumb screw (M6 x 50 mm) 3. Thumb screw (M5 x 14 mm)

1. Guide holder 5. Scale ring

Adjusting guide shoe width

Guide shoe is adjustable in the range from 280 mm to 350 mm.

1. Loosen the screws and move the guide shoe width to adjust.

▶ Fig.36: 1. Screw

1. After adjusting the width, tighten the screws.

Minimum opening width

▶ Fig.37: 1.280 mm

Maximum opening width

▶ Fig.38: 1.350 mm

Using the templet guide

The templet guide allows for repetitive cut with templet patterns by using a templet.

1. Loosen the screws on the tool base and remove them.

2. Place the templet guide on the base, and then tighten the screws.
   ▶ Fig.39: 1. Templet guide 2. Screw

3. Place the tool on the templet and move the tool so that the templet guide slides along the side of the templet.

▶ Fig.40

▶ Fig.41: 1. Router bit 2. Base 3. Templet 4. Workpiece 5. Distance (X) 6. Outside diameter of the templet guide 7. Templet guide

NOTE: The workpiece will be cut a slightly different size from the templet. Allow for the distance (X) between the router bit and the outside of the templet guide. The distance (X) can be calculated by using the following equation:

Distance (X) = (outside diameter of the templet guide - router bit diameter) / 2

Using the trimmer guide

Optional accessory

The trimmer guide allows for trimming the curved side like veneers for furniture by moving the guide roller along the side of the workpiece.

▶ Fig.42: 1. Trimmer guide 2. Rod 8 3. Guide holder

1. Install the trimmer guide and rods to the guide holder.
2. Insert rods to the slots in the guide holder and tighten the clamping screw.
3. Loosen the clamping screw and adjust the distance between the router bit and the trimmer guide by turning the adjusting screw (1.5 mm per turn). At the desired distance, tighten the clamping screw to secure the trimmer guide.
4. Move the tool with the guide roller riding the side of the workpiece.
   ▶ Fig.43: 1. Router bit 2. Guide roller 3. Workpiece

Dust nozzle

Installing the dust nozzle enables to connect a Makita vacuum cleaner to the tool.

1. Install the dust nozzle on the tool base using the thumb screw so that protrusion on the dust nozzle fit to the notch in the tool base.
   ▶ Fig.44: 1. Dust nozzle 2. Thumb screw 3. Notch
2. Connect a Makita vacuum cleaner to the dust nozzle.
   ▶ Fig.45

WIRELESS ACTIVATION FUNCTION

What you can do with the wireless activation function

The wireless activation function enables clean and comfortable operation. By connecting a supported vacuum cleaner to the tool, you can run the vacuum cleaner automatically along with the switch operation of the tool.

▶ Fig.46

To use the wireless activation function, prepare following items:

• A wireless unit (optional accessory)
- A vacuum cleaner which supports the wireless activation function

The overview of the wireless activation function setting is as follows. Refer to each section for detail procedures.

1. Installing the wireless unit
2. Tool registration for the vacuum cleaner
3. Starting the wireless activation function

Installing the wireless unit

Optional accessory

CAUTION: Place the tool on a flat and stable face when installing the wireless unit.

NOTICE: Clean the dust and dirt on the tool before installing the wireless unit. Dust or dirt may cause malfunction if it comes into the slot of the wireless unit.

NOTICE: To prevent the malfunction caused by static, touch a static discharging material, such as a metal part of the tool, before picking up the wireless unit.

NOTICE: When installing the wireless unit, always be sure that the wireless unit is inserted in the correct direction and the lid is completely closed.

1. Open the lid on the tool as shown in the figure.
   ▶ Fig.47: 1. Lid
2. Insert the wireless unit to the slot and then close the lid.

When inserting the wireless unit, align the projections with the recessed portions on the slot.

▶ Fig.48: 1. Wireless unit 2. Projection 3. Lid

1. Recessed portion

When removing the wireless unit, open the lid slowly. The hooks on the back of the lid will lift the wireless unit as you pull up the lid.
▶ Fig.49: 1. Wireless unit 2. Hook 3. Lid

After removing the wireless unit, keep it in the supplied case or a static-free container.

NOTICE: Always use the hooks on the back of the lid when removing the wireless unit. If the hooks do not catch the wireless unit, close the lid completely and open it slowly again.

Tool registration for the vacuum cleaner

NOTE: A Makita vacuum cleaner supporting the wireless activation function is required for the tool registration.

NOTE: Finish installing the wireless unit to the tool before starting the tool registration.

NOTE: During the tool registration, do not pull the switch trigger or turn on the power switch on the vacuum cleaner.

NOTE: Refer to the instruction manual of the vacuum cleaner, too.

If you wish to activate the vacuum cleaner along with the switch operation of the tool, finish the tool registration beforehand.

1. Install the batteries to the vacuum cleaner and the tool.
2. Set the stand-by switch on the vacuum cleaner to "AUTO".

▶ Fig.50: 1. Stand-by switch

1. Press the wireless activation button on the vacuum cleaner for 3 seconds until the wireless activation lamp blinks in green. And then press the wireless activation button on the tool in the same way.

▶ Fig.51: 1. Wireless activation button 2. Wireless activation lamp

If the vacuum cleaner and the tool are linked successfully, the wireless activation lamps will light up in green for 2 seconds and start blinking in blue.

NOTE: The wireless activation lamps finish blinking in green after 20 seconds elapsed. Press the wireless activation button on the tool while the wireless activation lamp on the cleaner is blinking. If the wireless activation lamp does not blink in green, push the wireless activation button briefly and hold it down again.

NOTE: When performing two or more tool registrations for one vacuum cleaner, finish the tool registration one by one.

Starting the wireless activation function

NOTE: Finish the tool registration for the vacuum cleaner prior to the wireless activation.

NOTE: Refer to the instruction manual of the vacuum cleaner, too.

After registering a tool to the vacuum cleaner, the vacuum cleaner will automatically run along with the switch operation of the tool.

1. Install the wireless unit to the tool.
2. Connect the hose of the vacuum cleaner with the tool.

▶ Fig.52

1. Set the stand-by switch on the vacuum cleaner to "AUTO".

▶ Fig.53: 1. Stand-by switch

1. Push the wireless activation button on the tool briefly. The wireless activation lamp will blink in blue.

▶ Fig.54: 1. Wireless activation button 2. Wireless activation lamp

1. Turn on the tool. Check if the vacuum cleaner runs while the tool is operating.

To stop the wireless activation of the vacuum cleaner, push the wireless activation button on the tool.

NOTE: The wireless activation lamp on the tool will stop blinking in blue when there is no operation for 2 hours. In this case, set the stand-by switch on the vacuum cleaner to "AUTO" and push the wireless activation button on the tool again.

NOTE: The vacuum cleaner starts/stops with a delay. There is a time lag when the vacuum cleaner detects a switch operation of the tool.

NOTE: The transmission distance of the wireless unit may vary depending on the location and surrounding circumstances.

NOTE: When two or more tools are registered to one vacuum cleaner, the vacuum cleaner may start running even if you do not turn on your tool because another user is using the wireless activation function.

Description of the wireless activation lamp status

▶ Fig.55: 1. Wireless activation lamp

The wireless activation lamp shows the status of the wireless activation function. Refer to the table below for the meaning of the lamp status.

Status Wireless activation lamp Description
Standby Blue	On		Blinking	Duration
				When the tool is running.	The wireless activation of the vacuum cleaner is available and the tool is running.
Tool registration	Green			20 seconds	Ready for the tool registration. Waiting for the registration by the vacuum cleaner.
				2 seconds	The tool registration has been finished. The wireless activation lamp will start blinking in blue.
Cancelling tool registration	Red			20 seconds	Ready for the cancellation of the tool registration. Waiting for the cancellation by the vacuum cleaner.
				2 seconds	The cancellation of the tool registration has been finished. The wireless activation lamp will start blinking in blue.
Others Red				3 seconds	The power is supplied to the wireless unit and the wireless activation function is starting up.
	Off	-		-	The wireless activation of the vacuum cleaner is stopped.

Cancelling tool registration for the vacuum cleaner

Perform the following procedure when cancelling the tool registration for the vacuum cleaner.

1. Install the batteries to the vacuum cleaner and the tool.
2. Set the stand-by switch on the vacuum cleaner to "AUTO".

▶ Fig.56: 1. Stand-by switch

1. Press the wireless activation button on the vacuum cleaner for 6 seconds. The wireless activation lamp blinks in green and then become red. After that, press the wireless activation button on the tool in the same way.

▶ Fig.57: 1. Wireless activation button 2. Wireless activation lamp

If the cancellation is performed successfully, the wireless activation lamps will light up in red for 2 seconds and start blinking in blue.

NOTE: The wireless activation lamps finish blinking in red after 20 seconds elapsed. Press the wireless activation button on the tool while the wireless activation lamp on the cleaner is blinking. If the wireless activation lamp does not blink in red, push the wireless activation button briefly and hold it down again.

Troubleshooting for wireless activation function

Before asking for repairs, conduct your own inspection first. If you find a problem that is not explained in the manual, do not attempt to dismantle the tool. Instead, ask Makita Authorized Service Centers, always using Makita replacement parts for repairs.

State of abnormality Probable cause	(malfunction) Remedy
The wireless activation lamp does not light/blink.	The wireless unit is not installed into the tool.The wireless unit is improperly installed into the tool.	Install the wireless unit correctly.
	The terminal of the wireless unit and/or the slot is dirty.	Gently wipe off dust and dirt on the terminal of the wireless unit and clean the slot.
	The wireless activation button on the tool has not been pushed.	Push the wireless activation button on the tool briefly.
	The stand-by switch on the vacuum cleaner is not set to "AUTO".	Set the stand-by switch on the vacuum cleaner to "AUTO".
	No power supply Supply the power to the	tool and the vacuum cleaner.
Cannot finish tool registration / cancelling tool registration successfully.	The wireless unit is not installed into the tool.The wireless unit is improperly installed into the tool.	Install the wireless unit correctly.
	The terminal of the wireless unit and/or the slot is dirty.	Gently wipe off dust and dirt on the terminal of the wireless unit and clean the slot.
	The stand-by switch on the vacuum cleaner is not set to "AUTO".	Set the stand-by switch on the vacuum cleaner to "AUTO".
	No power supply Supply the power to the	tool and the vacuum cleaner.
	Incorrect operation Push the wireless act	ivation button briefly and perform the tool registration/cancellation procedures again.
	The tool and vacuum cleaner are away from each other (out of the transmission range).	Get the tool and vacuum cleaner closer to each other. The maximum transmission distance is approximately 10 m however it may vary according to the circumstances.
	Before finishing the tool registration/ cancellation;- the switch of the tool is turned on or;- the power button on the vacuum cleaner is turned on.	Push the wireless activation button briefly and perform the tool registration/cancellation procedures again.
	The tool registration procedures for the tool or vacuum cleaner have not finished.	Perform the tool registration procedures for both the tool and the vacuum cleaner at the same timing.
	Radio disturbance by other appliances which generate high-intensity radio waves.	Keep the tool and vacuum cleaner away from the appliances such as Wi-Fi devices and microwave ovens.
The vacuum cleaner does not run along with the switch operation of the tool.	The wireless unit is not installed into the tool.The wireless unit is improperly installed into the tool.	Install the wireless unit correctly.
	The terminal of the wireless unit and/or the slot is dirty.	Gently wipe off dust and dirt on the terminal of the wireless unit and clean the slot.
	The wireless activation button on the tool has not been pushed.	Push the wireless activation button briefly and make sure that the wireless activation lamp is blinking in blue.
	The stand-by switch on the vacuum cleaner is not set to "AUTO".	Set the stand-by switch on the vacuum cleaner to "AUTO".
	More than 10 tools are registered to the vacuum cleaner.	Perform the tool registration again.If more than 10 tools are registered to the vacuum cleaner, the tool registered earliest will be cancelled automatically.
	The vacuum cleaner erased all tool registrations.	Perform the tool registration again.
	No power supply Supply the power to the	tool and the vacuum cleaner.
	The tool and vacuum cleaner are away from each other (out of the transmission range).	Get the tool and vacuum cleaner closer each other. The maximum transmission distance is approximately 10 m however it may vary according to the circumstances.
	Radio disturbance by other appliances which generate high-intensity radio waves.	Keep the tool and vacuum cleaner away from the appliances such as Wi-Fi devices and microwave ovens.
The vacuum cleaner runs while the tool is not operating.	Other users are using the wireless activation of the vacuum cleaner with their tools.	Turn off the wireless activation button of the other tools or cancel the tool registration of the other tools.

MAINTENANCE

⚠️CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance.

NOTICE: Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, deformation or cracks may result.

To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.

ROUTER BITS

Optional accessory

Straight bit

▶ Fig.58

"U"Grooving bit

▶ Fig.59

"V"Grooving bit

▶ Fig.60

Drill point flush trimming bit

▶ Fig.61

Drill point double flush trimming bit

▶ Fig.62

Board-jointing bit

▶ Fig.63

Corner rounding bit

▶ Fig.64

Chamfering bit

▶ Fig.65

Cove beading bit

▶ Fig.66

Ball bearing flush trimming bit

▶ Fig.67

Ball bearing corner rounding bit

▶ Fig.68

Ball bearing chamfering bit

▶ Fig.69

Ball bearing beading bit

▶ Fig.70

Ball bearing cove beading bit

▶ Fig.71

Ball bearing roman ogee bit

▶ Fig.72

OPTIONAL ACCESSORIES

CAUTION: These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.

If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.

• Straight and groove forming bits
• Edge forming bits
• Laminate trimming bits
• Straight guide assembly
• Fine adjusting straight guide assembly
• Trimmer guide assembly
• Guide holder
• Templet guide
• Templet guide adapter
• Collet nut
• Collet cone
• Collet sleeve
• Guide rail adapter
• Wireless unit
• Makita genuine battery and charger

NOTE: Some items in the list may be included in the tool package as standard accessories. They may differ from country to country.

SPÉCIFICATIONS

▶ Fig.22: 1. Dado in nylon

VEILIGHEIDSWAAR- SCHUWINGEN

▶ Fig.29: 1. Gat 2. Klemschroef

OPTIONELE ACCESSOIRES