JUKI DNU-1541-7 - Sewing machine

DNU-1541-7 - Sewing machine JUKI - Free user manual and instructions

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USER MANUAL DNU-1541-7 JUKI

Sewing machines for leather and heavy-weight materials INSTRUCTION MANUAL (SUPPLEMENT) FOR SC-922

text_image A B C D JUKI CP-18 W 95 W L 15 1 M N N A B C D A ABCD A V I ③ ④ ⑤ ⑥ i

JUKI DNU-1541-7 - 1

text_image A B C D JUKI CP-18 W 9.6 N 3000 N W A B D C A ABCB V V D ← ABCD - + i 3 4 5 6

1) 機能設定モードへの入り方

natural_image Technical line drawing of a mechanical component with no visible text or symbols

JUKI DNU-1541-7 - 2

text_image コード JUKI

2. 位置検出器の取り付け

JUKI DNU-1541-7 - 位置検出器の取り付け - 1

text_image Technical diagram of a mechanical assembly with numbered components labeled 1 to 4

JUKI DNU-1541-7 - 位置検出器の取り付け - 2

text_image Technical diagram of a mechanical gear assembly with numbered components
text_image A B C D JUKI CP-18 A LB D C W 10 N 0 N A ABCD V V I - D ABC D - + + ③ ④ ⑤ ⑥ i
text_image Technical diagram of a mechanical device with numbered parts and labeled parts, likely for assembly or maintenance instructions.

JUKI DNU-1541-7 - 位置検出器の取り付け - 3

text_image JUKI 6 5 7

JUKI DNU-1541-7 - 位置検出器の取り付け - 4

text_image Technical diagram of a mechanical assembly with numbered components for identification

JUKI DNU-1541-7 - 位置検出器の取り付け - 5

text_image JUKI ⑫ ⑪
natural_image Technical line drawing of a mechanical assembly with an arrow indicating direction (no text or symbols present)
text_image Technical diagram of a mechanical assembly with numbered components and screw connections
text_image No.2 No.1 No.3 2 1 3 4 No.4 LU-1500N-7 No.2No No.1 No.4

[例:LU-1500N-7 シリーズ]

text_image Technical diagram of a mechanical device with labeled parts 1 and 3, showing tubing and connectors.
text_image LZH-1290-7 ① ② ③ ④

DU-141H-7 / DSC / DSU
JUKI DNU-1541-7 - 位置検出器の取り付け - 6

text_image Technical diagram of a sewing machine with numbered parts for identification

JUKI DNU-1541-7 - 位置検出器の取り付け - 7

text_image Technical diagram of a pressure relief valve assembly with numbered components and directional arrows indicating flow or movement.
text_image JUKI CP-18 A B C D ① A B W W N A ABCBC V V I D ② ③ ④ ⑤ ⑥ ⑦ i
natural_image Line drawing of a sewing machine with labeled component A (no text or symbols beyond label)

JUKI DNU-1541-7 - 位置検出器の取り付け - 8

text_image Technical diagram of a mechanical assembly with numbered components and directional arrows indicating motion or force
text_image Technical diagram of an electronic device rear panel with numbered components and labeled connectors
text_image Technical diagram showing mechanical assembly with labeled parts and directional arrows

DSC

JUKI DNU-1541-7 - 位置検出器の取り付け - 9

text_image Technical diagram showing mechanical assembly with labeled parts and connection details
text_image Technical diagram showing mechanical assembly with labeled parts 1 and 2

(1) 使い方

This Instruction Manual (supplement) gives additional explanation to the Instruction Manual for the respective models of sewing machines.

Applicable models

Machine type Model
Flat-bed type LU-2200N-7 series, LU-1500N/1520NC-7 series,DNU-1541-7, DU-141H-7, LZH-1290-7
Cylinder-bed type LSS-1342-7, DSC series, DSU series
Post-bed type PLC1700 series

CONTENTS

  1. SETTING OF THE MOUNTED MACHINE HEAD .... 1
  2. INSTALLING THE SYNCHRONIZER....2
  3. INSTALLING THE OPERATION BOX ....4
  4. INSTALLATION OF AK/AIR DEVICE....6

(1) INSTALLATION OF AK/AIR DEVICE....6
(2) AIR HOSE PIPING 6
(3) INSTALLATION OF THE KNEE SWITCH 8
(4) FUNCTION SETTING OF THE KNEE SWITCH 9
(5) HOW TO USE....10
(6) ADJUSTING THE LIFT OF THE PRESSER FOOT....10

  1. CONNECTING THE CORDS....11
  2. THREADING THE PANEL THREAD GUIDE....14
  3. ONE-TOUCH UTILITY MANUAL REVERSE FEED STITCHING 14
  4. FRONT TIE STITCHING....14

(1) HOW TO OPERATE 14
(2) POSITION OF THE SWITCH 14

  1. RELAY CORD 15

  2. LU-2220N-7 NEEDLE THREAD CLAMP FUNCTION....17

  3. LU-2200N-7 SERIES THICK THREAD CUTTING 18
  4. HOW TO COPE WITH THE NEEDLE BAR DOWN WHEN THE MACHINE MAKES A DOWN POSITION STOP....19
  5. TABLE OF SC-922 FUNCTION ITEMS IN ACCORDANCE WITH THE ADDITIONAL DEVICES ..... 20

1. SETTING OF THE MOUNTED MACHINE HEAD

(Caution) For the function setting procedure of any operation panel other than CP-18, refer to the Instruction Manual for the operation panel to be used.

JUKI DNU-1541-7 - SETTING OF THE MOUNTED MACHINE HEAD - 1

text_image A B C D JUKI CP-18 ALB D/C 96 3000 ABCBC V V I - + i ③ ④ ⑤ ⑥ ⑦

JUKI DNU-1541-7 - SETTING OF THE MOUNTED MACHINE HEAD - 2

text_image A B C D JUKI CP-18 ALB D/C 95 M N L 1/5 1 ABCBC V V I D- ← ABCD - + ③ ④ ⑤ ⑥ i

JUKI DNU-1541-7 - SETTING OF THE MOUNTED MACHINE HEAD - 3

text_image A B C D JUKI CP-18 ALB DfC 95 M L1151 N ABCBC V V I -D- ← ABCD - + ③ ④ ⑤ ⑥ i

JUKI DNU-1541-7 - SETTING OF THE MOUNTED MACHINE HEAD - 4

text_image A B C D JUKI CP-18 W 96 W 3000 W ABCDC ABCD - + i ③ ④ ⑤ ⑥

1) How to enter into the function setting mode

Turn ON the power with

JUKI DNU-1541-7 - SETTING OF THE MOUNTED MACHINE HEAD - 5

⑦ held pressed. (The item which has been changed during the previous work is displayed.)

* If the screen display does not change, re-carry out operation described in step 1).

(Caution)

Be sure to re-turn ON the power switch when one or more seconds have passed after turning it OFF. If the power switch is re-turned ON immediately after turning it OFF, the sewing machine may fail to operate normally. In such a case, be sure to turn ON the power switch again properly.

2) Press switch

③ or Switch

④ to call out function setting No.95 (mounted head).

3) Press ⏻ switch ⑤ or ⚠ switch

⑥ to select the mounted head. Refer to Table 1 (p.2) for the relationship between the head type and the panel display.

4) After selecting the head type, press

switch ③ or switch ④, and turn the power OFF.

(Caution)

If the power is turned OFF before car-rying out this procedure, the changed

content is not updated. When ⏻ switch

③ is pressed, the display on the panel changes to the previous setting No.

When ABCD switch ④ is pressed, the display on the panel changes to the subsequent setting No. After completion of the operation, the machine is returned to the normal sewing state by turning OFF the power and re-turning it ON.

List 1

No.Machine head TypeContents of displayNumber of revolutions at the time of delivery (sti/min)Max. number of revolutions (sti/min)
1LU-2210N/2260N-7 (VR type) LU2vLU35003500
2LU-2210N/2260N-7 (SW type) LU2rLU35003500
3LU-2212N-7 (VR type) LU12LU138003500
4LU-2212N-7 (SW type) L12rLU135003500
5LU-2216N/66N-7 (VR type) LU26LU30003000
6LU-2216N/66N-7 (SW type) L26rLU280003000
7LU-2220N-7 (VR type) LU22LU35003500
8LU-2220N-7 (SW type) L22rLU235003500
9LU-1510N-7 LU51LU530003000
10LU-1510NA-7LU5ALU520002000
11LU-1560N-7 LU56LU525002500
12PLC-1710/1760-7PL70PL75002500
13PLC-1760LPL7LPL78001800
14DNU-1541-7dnU5dn10003000
15LS-1342-7LS13LS15002500
16LU-1520NC-7LU5CLU520002000

LU-2200N-7 (VR type)
JUKI DNU-1541-7 - (Caution) - 1

natural_image Technical line drawing of a mechanical component with no visible text or symbols

LU-2200N-7 (SW type)
JUKI DNU-1541-7 - (Caution) - 2

text_image Cord JUKI

2. INSTALLING THE SYNCHRONIZER

JUKI DNU-1541-7 - INSTALLING THE SYNCHRONIZER - 1

text_image Technical diagram of a mechanical assembly with numbered components, likely illustrating a gear or cam mechanism.

JUKI DNU-1541-7 - INSTALLING THE SYNCHRONIZER - 2

text_image Technical diagram of a mechanical gear assembly with numbered components and labeled parts
  • Apply the adjustment below to the models which are not provided with built-in synchronizer.
  • Be sure to confirm that the stop position is proper before performing the thread trimming operation.

Adjust the stop position in the state that the synchronizer is actually installed to the sewing machine. At this time, remove the connector for the sewing machine for safety's sake. When you remove a connector, please be sure to turn OFF the power.

When you adjust the UP position detecting plate ⑤, and when you turn the joint of synchronizer, please be sure to turn OFF the power. Set the needle UP/needle DOWN position setting with function No. 10 (specifying the needle bar position when the sewing machine stops).

1) Temporarily fix synchronizer ① to the handwheel.
2) Remove the cover of synchronizer ①, and adjust edge section ⑥ of outside UP position detecting plate ⑤ to the position of scale of DOWN position detecting plate ⑦ in accordance with the respective models. For the position of scale of the respective models, refer to the list 2 (p.3).

3) Check first that the sewing-machine connectors have been removed. Then, place the sewing machine controller in the setting where the sewing machine stops with its needle down. Loosen setscrew ② of synchronizer ①. To adjust so that the sewing machine stops with its needle down, turn the joint to align engraved marker dot ④ on the handwheel which represents the lower position (i.e., the sewing machine stops with its needle down) with engraved marker dot ③ on the machine arm.

The location of the engraved marker dots on the handwheel which represents the stop position of the sewing machine differs with model. Refer to List 3 for the location of the marker dots of your sewing machine.

4) After adjusting DOWN stop, set the sewing machine controller to the needle UP position setting and confirm the UP stop position. When UP stop position is improper, perform fine adjustment with UP position detecting plate ⑤.
5) After adjusting the stop position, attach the cover of synchronizer ①. Return the sewing machine controller to the needle DOWN position setting.

List 2

ModelScale of DOWN position detecting plate 7
LU-2200N series A
DU-141H-7, DSC series, DSU series, LZH-1290-7 D

List 3

ModelHandwheel
Upper-position marker dotLower-position maker dotReverse-rotation needle-up position marker dot
DU-141H-7, DSC series, DSU series Red White -
LZH-1290-7 Between red and red White -
LU-2200N series Between F and E K B

■ How to set the needle bar position when the machine is stopped

Make the setting by function No.10 (needle bar position setting when the machine is stopped).

JUKI DNU-1541-7 - ■ How to set the needle bar position when the machine is stopped - 1

text_image A B C D JUKI CP-18 W 10 N 0 ABCDC ABCDC - + i 3 5 4 6

1) Refer to "1. Setting of the mounted head, 1) How to enter into the function setting mode" and enter into the function setting mode.
2) Press ← switch ③ or ABCD switch ④ to call out function setting No.10.
3) Press ⏻ switch ⑤ or ╗ switch ⑥ and select "0" or "1".

"0"...down position stop, "1"...up position stop

4) After the setting is made, press switch ③ or ABCD switch ④, and turn the power OFF.

1) Install panel thread guide ① to the installing plate with screw ②, spring washer ③ and washer ④ supplied as accessories. However, panel thread guide ① is not installed to LU-1500N series, LS-1342-7, and DNU-1541-7.
2) Install the operation box to the sewing machine using screws ⑤, washers ⑥ and toothed lock washers ⑦ supplied as accessories.

For the DU-141H-7 and DSU, however, screw ⑧ supplied with the sewing machine head should be used instead of screw ⑤ supplied with the operation box. In the case of installing the operation box to section

A, it should be installed only with screw ⑧ instead of washer ⑥ and toothed washer ⑦ supplied with the operation box.

[ LU-2200 series ]

JUKI DNU-1541-7 - ■ How to set the needle bar position when the machine is stopped - 2

text_image Technical diagram of a mechanical device with numbered parts and labeled parts, likely for assembly or maintenance instructions.

Please perform Procedures 1) to 4) except LU-22*6N series (long arm).

LU-22*6N series (long arm) should perform only Procedure 5).

1) Install panel thread guide ① to the installing plate with screw ②, spring washer ③ and washer ④ supplied as accessories.

JUKI DNU-1541-7 - ■ How to set the needle bar position when the machine is stopped - 3

text_image JUKI 6 5 9 7

2) Install the operation box to panel installing auxiliary plate ⑦ with screws ⑤ and washers ⑥ supplied as accessories.

JUKI DNU-1541-7 - ■ How to set the needle bar position when the machine is stopped - 4

text_image Technical diagram of a mechanical assembly with numbered components for identification

3) Remove setscrews ⑨ and flat washers ⑩ attached to reverse feed cylinder installing base ⑧. (2 pcs. each)

4) Install panel installing auxiliary plate ⑦ to reverse feed cylinder ⑧ with setscrews ⑨. At this time, flat washers ⑩ are not used.

JUKI DNU-1541-7 - ■ How to set the needle bar position when the machine is stopped - 5

text_image JUKI ⑫ ⑪

5) Install the installing plate with setscrews ⑪ and washers ⑫.

4. INSTALLATION OF AK/AIR DEVICE

JUKI DNU-1541-7 - INSTALLATION OF AK/AIR DEVICE - 1

WARNING :

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine.

JUKI DNU-1541-7 - WARNING : - 1

natural_image Technical line drawing of a mechanical assembly with an arrow indicating direction (no text or symbols present)

Install the regulator and the solenoid valve (asm.) of the AK/air device at the location indicated by a dotted line.

(1) Installation of AK/air device

JUKI DNU-1541-7 - Installation of AK/air device - 1

text_image Technical diagram of a mechanical assembly with numbered components and screw指引 indicators

1) Install the solenoid valve (asm.) ① on the bottom surface of the table using the wooden screws ② supplied with the unit. At this time, be careful that the cord ③ of the solenoid valve (asm.) will not touch the legs.

(2) Air hose piping

(Caution) 1. Take care not to insert the air hoses to wrong quick coupling joints.

  1. Fully insert the air hoses into the quick coupling joints taking care not to allow air to leak.
  2. Carefully prevent the air hoses from bending.

[In case the air hose number is indicated on the solenoid valve (asm.)]

JUKI DNU-1541-7 - Air hose piping - 1

text_image No.2 No.1 No.3 2 1 3 4 No.4 LU-1500N-7 No.2No. No.1 No.4

[Example: LU-1500N-7 series]

1) Connect the air hose of each number to the joint with the number indicated on the cylinder at the head. If the air hose is too long, cut it to an appropriate length.

[In case the air hose number is not indicated on the solenoid valve (asm.) (LZH, DU-141H, DSC, DSU)]

JUKI DNU-1541-7 - [Example: LU-1500N-7 series] - 1

text_image Technical diagram of a mechanical device with labeled parts 1 and 3, showing tubing and connectors.

1) Connect air hose ① to joint ② and connect air hose ③ to joint ④. If the air hose is too long, cut it to an appropriate length.

JUKI DNU-1541-7 - [Example: LU-1500N-7 series] - 2

text_image LZH-1290-7 ① ② ③ ④

DU-141H-7 / DSC / DSU
JUKI DNU-1541-7 - [Example: LU-1500N-7 series] - 3

text_image Technical diagram of a sewing machine with numbered parts for identification

JUKI DNU-1541-7 - [Example: LU-1500N-7 series] - 4

text_image Technical diagram of a pressure relief valve assembly with numbered components and directional arrows indicating flow or movement.

2) Install regulator ⑤ on the bottom surface of the table using the wooden screws ⑥ supplied with the unit. Connect air hose ⑦ of the regulator to joint ⑧ of the solenoid valve (asm.).
3) When all the piping has been completed, adjust the air pressure to 0.4 to 0.5 MPa (4 to 5 kgf / cm^2 ) using knob ⑨ of the regulator.

(3) Installation of the knee switch

JUKI DNU-1541-7 - Installation of the knee switch - 1

text_image DU-141H-7 / DSU / LZH-1290-7 ① ②

1) Install the knee switch (asm.) ① on the bottom surface of the table using the wooden screws ② supplied with the unit.

2) Connect the knee switch to No. 4 and No. 11 pins of the machine connector 14P which is connected to CN36 of the machine controller.

JUKI DNU-1541-7 - Installation of the knee switch - 2

text_image Black (No. 11) White (No. 4) 14 7 8 1 White line Black line Cords of knee switch

(4) Function setting of the knee switch

JUKI DNU-1541-7 - Function setting of the knee switch - 1

text_image JUKI CP-18 A B C D A B W N N A ABCD ABCDC - + i 2 3 4 5 6 7

JUKI DNU-1541-7 - Function setting of the knee switch - 2

1) Refer to "1. Setting of the mounted head, 1) How to enter into the function setting mode" and enter into the function setting mode.

2) Press ← switch ③ or ← switch ④ to call out function setting No.12 (option input/output function selection).

JUKI DNU-1541-7 - Function setting of the knee switch - 3

3) Press ⏻ switch ⑤ or ⏻ switch ⑥ and select the item for "in".

JUKI DNU-1541-7 - Function setting of the knee switch - 4

text_image i 3 1 F L The lamps will be on alternately. L 5

4) Press ABCD switch ④ and select display i31.

5) Press ⏻ switch ⑤ or ⏻ switch ⑥ to select the knee switch function. Refer to list 4 for the details of the functions.

JUKI DNU-1541-7 - Function setting of the knee switch - 5

6) Press ABCD switch ④ and fix the function.

JUKI DNU-1541-7 - Function setting of the knee switch - 6

7) Press ④ switch ④ and end the option input.

JUKI DNU-1541-7 - Function setting of the knee switch - 7

8) Select "End" item using ⏻ switch ⑤ or ⏻ switch ⑥.

JUKI DNU-1541-7 - Function setting of the knee switch - 8

9) Press ← switch ③ or ABCD switch mode.

List 4

Function codeAbbreviationFunctional item Remarks
5 FL Presser lifter switch functionPresser output will be ON whilethe switch is being pressed.
31 ALFL Presser lifter alternateswitch function Presser output will be ONor OFF each time the switch is pressed.
24 vErT Alternate vertical movement amount conversion alternate switch functionAlternate vertical movement amount output will be ON or OFF each time the switch is pressed.
25 vSW Alternate vertical movement amount conversion switch functionAlternate vertical movement amount output will be ON while the switch is being pressed.

(5) How to use

1) When the pedal is in the neutral position, press the knee switch or lightly depress the back part of the pedal, and the presser foot can be raised as long as you keep either of them held depressed.
2) The presser foot automatically goes up after thread trimming, and the presser foot is lowered by depressing the front part of the pedal to allow the machine to start sewing. Presser foot can be lowered by depressing the knee switch once and returning it to the home position or depressing the back part of the pedal and returning it to the neutral position.

JUKI DNU-1541-7 - How to use - 1

text_image High speed Low speed Stop (neutral) Presser foot lifting Thread trimming Knee switch

(6) Adjusting the lift of the presser foot

JUKI DNU-1541-7 - Adjusting the lift of the presser foot - 1

text_image DU-141H-7, DSU, DSC ① A B ②
Sewing machine Part to go upLifting amount (mm)
DU-141H-7 Lift of the intermediate presser 15
DSU series Lift of the intermediate presser 13
DSC series Lift of the feeding frame 13

(For the LZH-1290-7, the lift of the presser is set to 15 mm.)

1) Loosen adjusting nut ① and turn cylinder rod ② to adjust so that the lift of the relevant presser foot is set to the aforementioned values when the cylinder is fully retracted. turn in direction A to decrease the lifting amount or in direction B to increase it.
2) After the completion of the adjustment, tighten adjusting nut ①.

5. CONNECTING THE CORDS

JUKI DNU-1541-7 - CONNECTING THE CORDS - 1

WARNING :

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine.

JUKI DNU-1541-7 - WARNING : - 1

text_image JUKI A

1) Pass the cords coming from the sewing machine through hole A in the table and route them down under the table.

JUKI DNU-1541-7 - WARNING : - 2

text_image Technical diagram of a mechanical assembly with numbered components, likely illustrating a linkage or mounting mechanism.

2) Pass the cords ③ coming from the sewing machine between belt tension adjusting bolt ① and the motor taking care not to allow the cords to come in contact with the belt.

3) Bundle cords coming from the sewing machine with clip band ②.

4) Connection of the cords
JUKI DNU-1541-7 - WARNING : - 3

text_image Technical diagram of an electronic device rear panel with numbered components and labeled connectors

① CN30 Motor signal connector
② CN33 Externally installed needle bar synchronizer (+5V version): The needle bar position is detected.
⑧ CN36 Machine head solenoid: Provided with solenoids for thread trimming, reverse feed stitching, one-touch type reverse feed switch.
④ CN37 Presser foot lifting solenoid (Only for the automatic presser foot lifter type)
⑤ CN38 Operation panel: Various kinds of sewing can be programmed. (For details of the operation panel other than CP-18, refer to the Instruction Manual for the panel to be used.)
⑥ CN43 Built-in needle position synchronizer of the machine head (+12V version): The needle bar position is detected
⑦ CN44 Hand switch: Hand switch other than the touch-back switch.
⑧ CN58 Extended input connector (for the sensor input, etc.)
⑨ CN59 Extended output connector (for the solenoid valve output)

JUKI DNU-1541-7 - WARNING : - 4

text_image Connect to the machine side Connect to the controller box side CN100 (12P) CN101 (16P) CN102 (18P) CN58 (22P) CN59 (26P) CN36 (14P) Relay cord CN44 (24P)

1) Connect the motor signal connector, needle bar synchronizer, operation panel and junction cord to the sewing machine controller.

After inserting the connector, put all cords together with cable clip band 10 located on the side of the box.

JUKI DNU-1541-7 - WARNING : - 5

text_image B JUKI

2) Make the relay cord run through as shown in Ⓔ.

JUKI DNU-1541-7 - WARNING : - 6

text_image Relay cord ⑪ ⑫

3) Connect connector ⑪ from the head and connector ⑫ from the solenoid valve (asm.) to the relay cord.

JUKI DNU-1541-7 - WARNING : - 7

text_image 13 JUKI

4) Bundle the air hose, the relay cord and others using a button tube ⑬.

6. THREADING THE PANEL THREAD GUIDE

[DU-141H-7, DSU, DSC, LZH-1290-7]

JUKI DNU-1541-7 - THREADING THE PANEL THREAD GUIDE - 1

text_image DU-141H-7, DSU, LZH-1290-7 DSC

Pass needle thread ① coming from the thread stand through the hole in panel thread guide ②.

DU-141H-7, DSU, LZH-1290-7

JUKI DNU-1541-7 - THREADING THE PANEL THREAD GUIDE - 2

text_image Technical diagram showing mechanical assembly with labeled parts and directional arrows

DSC

JUKI DNU-1541-7 - THREADING THE PANEL THREAD GUIDE - 3

text_image Technical diagram showing mechanical assembly with labeled parts and connection details

7. ONE-TOUCH UTILITY MANUAL REVERSE FEED STITCHING

JUKI DNU-1541-7 - ONE-TOUCH UTILITY MANUAL REVERSE FEED STITCHING - 1

text_image Technical diagram showing mechanical assembly with labeled parts ① and ②, likely illustrating a turning or mounting mechanism.

(1) How to operate

1) The moment switch ① is pressed, the machine feeds the material in the reverse direction and performs reverse feed stitching.
2) The machine performs reverse feed stitching as long as the switch is held pressed.
3) The machine resumes normal feed stitching at the moment when the switch is released.

(Caution) Do not strongly press or strike the switch. The switch may be damaged.

(2) Position of the switch

1) Approximately position the switch so that you can operate it with ease.
2) Loosen screws ② and adjust the position of the switch by moving it up or down.

8. FRONT TIE STITCHING

JUKI DNU-1541-7 - FRONT TIE STITCHING - 1

flowchart
graph TD
    A["Normal feed"] --> B["Down Arrow"]
    B --> C["Arrow Right"]
    B --> D["Arrow Down"]
    B --> E["Arrow Left"]
    style B fill:#f9f,stroke:#333,stroke-width:2px

In the case where stitch skipping occurs at the start of sewing when performing single tie stitching ("V" tie stitching), perform 1 to 2 stitches of normal feed at the start of sewing.

9. RELAY CORD

JUKI DNU-1541-7 - RELAY CORD - 1

text_image CN101(16P) CN100(12P) CN102(18P) Connect to the machine side Relay cord
CN100 (12P) Pin No. Function
For the head solenoid1 TRM Mg (-)
7 TRM Mg (+)
2 TR Mg (-)
8 TR Mg (+)
12 FG
9 GND
10 BT SW
3 +12V
11 DL Volume
4 DL Limit SW1
5 DL Limit SW2
6 GND
CN101 (16P) Pin No. Function
For the touch back switch asm.1 BT SW
2 DL SW
3 ABT SW
10 NU SW
11 2P SW
6 TC SW
9 GND
14 GND
13 +24V
4 DLSW LED
12 2PSW LED
5, 7, 8, 15, 16 -
CN102 (18P) Pin No. Function
For the sole-noid valve1FL
2BT
3DL
4SS
52P
6 TRM
7 TRM RET
8TC
9 FL2
10, 11, 12, 13, 14, 15, 16, 17, 18+24V

JUKI DNU-1541-7 - RELAY CORD - 2

text_image Connect to the controller box side Relay cord CN58(22P) CN59(26P) CN36(14P) CN44(24P)
CN36 (14P) Pin No. Function
For the head solenoid1 TRM Mg (-)
8 TRM Mg (+)
7 TR Mg (-)
14 TR Mg (+)
10 FG
5 BT SW
12 GND
4 FL SW
11 GND
2 WP Mg (-)
9 WP Mg (+)
6 BT Mg (-)
13 BT Mg (+)
3-
CN58 (22P) Pin No. Function
For limiting the alter-nate vertical movement speed2 GND
9 +24V
7 +12V
14 DL Volume
4 DL Limit SW1
5 DL Limit SW2
8 GND
1, 3, 6, 10 to 13, 15 to 22-
CN44 (24P) Pin No. Function
For the touch back switch asm.4 DL SW
5 ABT SW
6 NU SW
7 2P SW
8 TC SW
12 GND
1, 2, 3, 9, 10, 11, 13 to 24-
CN59 (26P) Pin No. Function
For the sole-noid valve11 FL
12 BT
13 DL
14 SS
15 2P
16 FL2
17 TRM
18 TRM RET
19 TC
22 DLSW LED
23 2PSW LED
1 to 5 +24V
6 to 10, 20, 21, 24, 25, 26-

10. LU-2220N-7 NEEDLE THREAD CLAMP FUNCTION

For the Needle thread clamp function, there are the functions below.

Function
Function No. 156Needle threadclamp function0: When the Needle thread clamp switch is turned ON, the function becomes valid.1: Needle thread clamp function becomes invalid.2: Regardless of turning ON/OFF of the Needle thread clamp switch, the function becomes valid.

[How to make the setting]
JUKI DNU-1541-7 - LU-2220N-7 NEEDLE THREAD CLAMP FUNCTION - 1

text_image A B C D JUKI CP-18 ① A B W 156 W N 0 ABCDC ① A A V V I D- ← ABCD - + ⑥ ⑤ ④ ③ ② ⑦

1) Refer to "1. Setting of the mounted head, 1) How to enter into the function setting mode", and enter into the function setting mode.
2) Press switch ③ or Switch ④ to call out function setting No.156.
3) Press ⏻ switch ⑤ or ⏻ switch ⑥ and select the function.
4) Press ← switch ③ or ABCD → switch ④ and return to the function setting mode.

11. LU-2200N-7 SERIES THICK THREAD CUTTING

When a thick thread (equivalent to #4 or higher) is used and the thread cannot be cut, make the setting of the function described below.

Function
Function No. 143Brake starting angle of thread trimming UP stopBrake starting angle at the time of thread trimming UP stop is set.Setting range : 0 to 10 degreesSet value at the time of delivery from factory : 0 degree

[How to make the setting]
JUKI DNU-1541-7 - LU-2200N-7 SERIES THICK THREAD CUTTING - 1

text_image Pointer Marker line F of handwheel F E

Set the UP stop position so that the pointer aligns with engraved marker line F of the handwheel.

Set the value that is set first to "7" degrees and confirm the UP stop position.

When the UP stop position exceeds engraved marker line F, decrease the set value of the undermentioned 3) by one and confirm the UP stop position.

When the UP stop position is located on this side from engraved marker line F, increase the set value of the undermentioned 3) by one and confirm the UP stop position.

Set function No.56 (Reverse needle up after thread cut function) to "0: null", cut the thread, and verify if the cutting was appropriately done.

JUKI DNU-1541-7 - LU-2200N-7 SERIES THICK THREAD CUTTING - 2

text_image JUKI CP-18 A B 143 N 0 A B D C D 6 5 4 3 2 7

1) Refer to "1. Setting of the mounted head, 1) How to enter into the function setting mode", and enter into the function setting mode.

2) Press ← switch ③ or ABCD → switch ④ to call out function setting No.143.
3) Press ⏻ switch ⑤ or ⏻ switch ⑥ and set the angle.
4) Press ← switch ③ or and return to the function setting mode.

12. HOW TO COPE WITH THE NEEDLE BAR DOWN WHEN THE MACHINE MAKES A DOWN POSITION STOP

If the needle bar lowers when the machine made a down position stop, make the settings of the following functions.

Functions
Function No.58Needle bar normal position retaining functionNeedle bar vertical normal position retaining function0 : Needle bar normal position retaining function disabled1 : Needle bar normal position retaining force – weak2 : Needle bar normal position retaining force – medium3 : Needle bar normal position retaining force – strong

[How to make the setting]
JUKI DNU-1541-7 - HOW TO COPE WITH THE NEEDLE BAR DOWN WHEN THE MACHINE MAKES A DOWN POSITION STOP - 1

text_image JUKI CP-18 A B C D W 50 W 0 N N ① ② ③ ④ ⑤ ⑥ ⑦ A B W 50 W 0 N N I A A ABCD ABCD - + i

1) Refer to "1. Setting of the mounted head, 1) How to enter into the function setting mode", and enter into the function setting mode.
2) Press ← switch ③ or ABCD switch ④ to call out function setting No. 58.
3) Press ⏻ switch ⑤ or ⏻ switch ⑥ and select the function.
4) Press ⏻ switch ③ or ⬇ Switch ④ and return to the function setting mode.

  1. TABLE OF SC-922 FUNCTION ITEMS IN ACCORDANCE WITH THE ADDITIONAL DEVICES
Additional deviceFunction No.Function itemStarting levelSetting rangeDescriptionApplicable model
2-pitch device148 2-pitch output during reverse feed stitching at start or at endUser 0,1 0 : Invalid1 : 2-pitch is output during controlling reverse feed stitching at start or end.LU-2212N-7LU-2220N-7
149 Inversion of 2-pitch output during outputting alternate vertical amountUser 0,1 0 : Invalid1 : State of 2-pitch output is inversely output, synchronizing with alternate vertical output.
150 2-pitch initial output User 0, 1, 2 0 : When the power is ON, reset is made with the status of the previous power OFF.1 : When the power is ON, 2-pitch output is turned OFF.2 : When the power is ON, 2-pitch output is turned ON.
Alternate vertical amount change device144 Setting of number of stitches of automatic release of alternate vertical outputUser 0,1 to 30 stitches0 : Automatic release is invalid.1 to 30 : Release of alternate vertical output is automatically performed by the number of stitches.LU-1500N-7LU-1520NC-7LS-1342-7DNU-1541-7PLC-1700-7LU-2200N-7
146 Selection of alternate vertical output after thread trimmingUser 0,1, 2 0 : Invalid1 : Alternate vertical output is forcibly turned OFF after thread trimming.2 : Alternate vertical output is forcibly turned ON after thread trimming.
147 Alternate vertical initial outputUser 0,1, 2 0 : When the power is ON, reset is made with the status of the previous power OFF.1 : When the power is ON, alternate vertical output is turned OFF.2 : When the power is ON, alternate vertical output is turned ON.
Needle thread clamp device156 Selection of needle thread clamp switch functionUser 0,1, 2 0 : When the needle clamp switch is turned ON, this function is enabled.1 : Needle clamp function will be disabled.2 : Needle clamp function is enabled forcibly.LU-2220N-7

DEUTSCH

text_image A B C D JUKI CP-18 A LB D C 95 M N L 15 1 ABCBC V V I D ← ABCD - + ③ ④ ⑤ ⑥ i

JUKI DNU-1541-7 - DEUTSCH - 1

text_image A B C D JUKI CP-18 W 96 W 3000 ABCDC ABCD - + i ③ ④ ⑤ ⑥
natural_image Technical line drawing of a mechanical component with no visible text or symbols

LU-2200N-7 (SW Typ)
JUKI DNU-1541-7 - DEUTSCH - 2

text_image Kabel JUKI

2. INSTALLIEREN DES POSITIONSGEBERS

JUKI DNU-1541-7 - INSTALLIEREN DES POSITIONSGEBERS - 1

text_image Technical diagram of a mechanical assembly with numbered components labeled 1 to 4

JUKI DNU-1541-7 - INSTALLIEREN DES POSITIONSGEBERS - 2

text_image Technical diagram of a mechanical gear assembly with numbered components and labeled parts
text_image Technical diagram of a mechanical device with numbered parts and labeled parts, likely for assembly or maintenance instructions.

JUKI DNU-1541-7 - INSTALLIEREN DES POSITIONSGEBERS - 3

text_image JUKI 6 5 9 7

JUKI DNU-1541-7 - INSTALLIEREN DES POSITIONSGEBERS - 4

text_image Technical diagram of a mechanical assembly with numbered components for identification

JUKI DNU-1541-7 - INSTALLIEREN DES POSITIONSGEBERS - 5

text_image JUKI ⑫ ⑪
natural_image Technical line drawing of a mechanical assembly with an arrow indicating direction (no text or symbols present)
text_image Technical diagram of a mechanical assembly with numbered components and screw connections
text_image Technical diagram of a mechanical device with labeled parts 1 and 3, showing tubing and connectors.
text_image LZH-1290-7 ① ② ③ ④

DU-141H-7 / DSC / DSU
JUKI DNU-1541-7 - INSTALLIEREN DES POSITIONSGEBERS - 6

text_image Technical diagram of a sewing machine with numbered components for identification

JUKI DNU-1541-7 - INSTALLIEREN DES POSITIONSGEBERS - 7

text_image Technical diagram of a pressure relief valve assembly with numbered components and directional arrows indicating flow or movement.
text_image Technical diagram of a mechanical assembly with numbered components, likely illustrating a linkage or mounting mechanism.
text_image Technical diagram of an electronic device rear panel with numbered components and labeled connectors
text_image Technical diagram showing mechanical assembly with labeled parts 1 and 2

(1) Bedienungsweise

flowchart
graph TD
    A["Normalvorschub"] --> B
    B --> C
    C --> D
    D --> E
    E --> F
    F --> G
    G --> H
    H --> I
    I --> J
    J --> K
    K --> L
    L --> M
    M --> N
    N --> O
    O --> P
    P --> Q
    Q --> R
    R --> S
    S --> T
    T --> U
    U --> V
    V --> W
    W --> X
    X --> Y
    Y --> Z
natural_image Technical line drawing of a mechanical component with no visible text or symbols

LU-2200N-7 (Type de SW)
JUKI DNU-1541-7 - Bedienungsweise - 1

text_image Cordon JUKI

2. INSTALLATION DU SYNCHRONISEUR

JUKI DNU-1541-7 - INSTALLATION DU SYNCHRONISEUR - 1

text_image Technical diagram of a mechanical assembly with numbered components labeled 1 to 4

JUKI DNU-1541-7 - INSTALLATION DU SYNCHRONISEUR - 2

text_image Technical diagram of a mechanical gear assembly with numbered components
text_image A B C D JUKI CP-18 Alb Dlc W 10 W N 0 0 ABCBC V V I D- ← ABCD - + i ③ ④ ⑤ ⑥
text_image Technical diagram of a mechanical device with numbered parts and labeled parts, likely for assembly or maintenance instructions.

JUKI DNU-1541-7 - INSTALLATION DU SYNCHRONISEUR - 3

text_image JUKI 6 5 7

JUKI DNU-1541-7 - INSTALLATION DU SYNCHRONISEUR - 4

text_image Technical diagram of a mechanical assembly with numbered components for identification

JUKI DNU-1541-7 - INSTALLATION DU SYNCHRONISEUR - 5

text_image JUKI ⑫ ⑪
natural_image Technical line drawing of a mechanical assembly with an arrow indicating direction (no text or symbols present)
text_image Technical diagram of a mechanical assembly with numbered components and screw connections
text_image Technical diagram of a mechanical device with labeled parts ① and ③, showing tubing and housing connections.
text_image LZH-1290-7 ① ② ③ ④

JUKI DNU-1541-7 - INSTALLATION DU SYNCHRONISEUR - 6

text_image DU-141H-7 / DSC / DSU ① ② ③ ④

JUKI DNU-1541-7 - INSTALLATION DU SYNCHRONISEUR - 7

text_image Technical diagram of a pressure relief valve assembly with numbered components and directional arrows indicating flow or movement.
text_image Technical diagram of a mechanical assembly with numbered components, likely illustrating a linkage or mounting mechanism.
text_image Technical diagram of an electronic device rear panel with numbered components and labeled connectors
text_image Technical diagram showing mechanical assembly with labeled parts and directional arrows indicating motion or assembly.

JUKI DNU-1541-7 - INSTALLATION DU SYNCHRONISEUR - 8

text_image Technical diagram showing mechanical assembly with labeled parts and connection details

7. COUTURE MANUELLE À ENTRAÎNEMENT INVERSE PRATIQUE UNE PRESSION

JUKI DNU-1541-7 - COUTURE MANUELLE À ENTRAÎNEMENT INVERSE PRATIQUE UNE PRESSION - 1

text_image Technical diagram showing mechanical assembly with labeled parts ① and ②, likely illustrating a mechanical or electrical component.
natural_image Technical line drawing of a mechanical component with no visible text or symbols

JUKI DNU-1541-7 - COUTURE MANUELLE À ENTRAÎNEMENT INVERSE PRATIQUE UNE PRESSION - 2

text_image Cable JUKI
text_image Technical diagram of a mechanical assembly with numbered components labeled 1 to 4

JUKI DNU-1541-7 - COUTURE MANUELLE À ENTRAÎNEMENT INVERSE PRATIQUE UNE PRESSION - 3

text_image Technical diagram of a mechanical gear assembly with numbered components
text_image Technical diagram of a mechanical device with numbered parts and labeled parts, likely for assembly or maintenance instructions.

JUKI DNU-1541-7 - COUTURE MANUELLE À ENTRAÎNEMENT INVERSE PRATIQUE UNE PRESSION - 4

text_image JUKI 6 5 9 7

JUKI DNU-1541-7 - COUTURE MANUELLE À ENTRAÎNEMENT INVERSE PRATIQUE UNE PRESSION - 5

text_image Technical diagram of a mechanical assembly with numbered components for identification

JUKI DNU-1541-7 - COUTURE MANUELLE À ENTRAÎNEMENT INVERSE PRATIQUE UNE PRESSION - 6

text_image JUKI ⑫ ⑪
natural_image Technical line drawing of a mechanical assembly with an arrow indicating direction (no text or symbols present)
text_image Technical diagram of a mechanical assembly with numbered components and screw installation instructions
text_image Technical diagram of a mechanical device with labeled parts ① and ③, showing tubing and housing connections.
text_image LZH-1290-7 ① ② ③ ④

DU-141H-7 / DSC / DSU
JUKI DNU-1541-7 - COUTURE MANUELLE À ENTRAÎNEMENT INVERSE PRATIQUE UNE PRESSION - 7

text_image Technical diagram of a sewing machine with numbered parts labeled 1 to 4

JUKI DNU-1541-7 - COUTURE MANUELLE À ENTRAÎNEMENT INVERSE PRATIQUE UNE PRESSION - 8

text_image Technical diagram of a pressure relief valve assembly with numbered components and directional arrows indicating flow or movement.
natural_image Pure mechanical diagram showing a lever system with pivot point and guide rails (no text or symbols)

JUKI DNU-1541-7 - COUTURE MANUELLE À ENTRAÎNEMENT INVERSE PRATIQUE UNE PRESSION - 9

text_image Technical diagram showing mechanical assembly with labeled parts A and B, including directional arrows and connection points.
text_image Technical diagram of a mechanical assembly with numbered components, likely illustrating a linkage or mounting mechanism.
text_image Technical diagram of an electronic device rear panel with numbered components and labeled connectors
text_image Technical diagram showing mechanical assembly with labeled parts and a magnified detail view

JUKI DNU-1541-7 - COUTURE MANUELLE À ENTRAÎNEMENT INVERSE PRATIQUE UNE PRESSION - 10

text_image Technical diagram showing mechanical assembly with labeled parts and connection details

7. COSTURA PRÁCTICA DE TRANSPORTE INVERSO MANUAL DE UN TOQUE

JUKI DNU-1541-7 - COSTURA PRÁCTICA DE TRANSPORTE INVERSO MANUAL DE UN TOQUE - 1

text_image Technical diagram showing mechanical assembly with labeled parts 1 and 2
natural_image Technical line drawing of a mechanical component with no visible text or symbols
text_image Technical diagram of a mechanical assembly with numbered components labeled 1 to 4

JUKI DNU-1541-7 - COSTURA PRÁCTICA DE TRANSPORTE INVERSO MANUAL DE UN TOQUE - 2

text_image Technical diagram of a mechanical gear assembly with numbered components and labeled parts
natural_image Technical line drawing of a mechanical assembly with labeled components (no readable text or symbols)
text_image Technical diagram of a mechanical device with numbered parts and labeled parts, likely for assembly or maintenance instructions.

JUKI DNU-1541-7 - COSTURA PRÁCTICA DE TRANSPORTE INVERSO MANUAL DE UN TOQUE - 3

text_image JUKI 6 5 9 7

JUKI DNU-1541-7 - COSTURA PRÁCTICA DE TRANSPORTE INVERSO MANUAL DE UN TOQUE - 4

text_image Technical diagram of a mechanical assembly with numbered components for identification

JUKI DNU-1541-7 - COSTURA PRÁCTICA DE TRANSPORTE INVERSO MANUAL DE UN TOQUE - 5

text_image JUKI ⑫ ⑪
natural_image Technical line drawing of a mechanical assembly with an arrow indicating direction (no text or symbols present)
text_image Technical diagram of a mechanical assembly with numbered components and screw installation instructions
text_image No.2 No.1 No.3 2 1 3 4 No.4 LU-1500N-7 No.2No. No.1 No.4
text_image Technical diagram of a mechanical device with labeled parts ① and ③, showing tubing and housing connections.
text_image LZH-1290-7 ① ② ③ ④

JUKI DNU-1541-7 - COSTURA PRÁCTICA DE TRANSPORTE INVERSO MANUAL DE UN TOQUE - 6

text_image DU-141H-7 / DSC / DSU

JUKI DNU-1541-7 - COSTURA PRÁCTICA DE TRANSPORTE INVERSO MANUAL DE UN TOQUE - 7

text_image Technical diagram of a pressure relief valve assembly with numbered components and directional arrows indicating flow or movement.
text_image Technical diagram of a mechanical assembly with numbered components, likely illustrating a linkage or mounting mechanism.
text_image Technical diagram of an electronic device rear panel with numbered components and labeled connectors
text_image Technical diagram showing mechanical assembly with labeled parts ① and ②, likely illustrating a turning or mounting mechanism.
natural_image Technical line drawing of a mechanical component with no visible text or symbols

LU-2200N-7 (SW 型号)
JUKI DNU-1541-7 - COSTURA PRÁCTICA DE TRANSPORTE INVERSO MANUAL DE UN TOQUE - 8

text_image 电缆线 JUKI

2. 位置检测器的安装

JUKI DNU-1541-7 - 位置检测器的安装 - 1

text_image Technical diagram of a mechanical assembly with numbered components labeled 1 to 4

JUKI DNU-1541-7 - 位置检测器的安装 - 2

text_image Technical diagram of a mechanical assembly with numbered components, likely illustrating gear or cam mechanism.
text_image Technical diagram of a mechanical device with numbered parts and labeled parts, likely for assembly or maintenance instructions.

JUKI DNU-1541-7 - 位置检测器的安装 - 3

text_image JUKI 6 5 10 12 7

JUKI DNU-1541-7 - 位置检测器的安装 - 4

text_image Technical diagram of a mechanical assembly with numbered components for identification

JUKI DNU-1541-7 - 位置检测器的安装 - 5

text_image JUKI ⑫ ⑪
natural_image Technical line drawing of a mechanical assembly with an arrow indicating direction (no text or symbols present)
text_image Technical diagram of a mechanical assembly with numbered components and screw fasteners indicated.
text_image No. 2 No. 1 No. 3 2 1 3 4 No. 4 LU-1500N-7 No. 2No. 3 No. 1 No. 4

例如:LU-1500N-7 系列

text_image Technical diagram of a mechanical device with labeled parts 1 and 3, showing tubing and connectors.
text_image LZH-1290-7 ① ② ③ ④

DU-141H-7 / DSC / DSU
JUKI DNU-1541-7 - 位置检测器的安装 - 6

text_image Technical diagram of a sewing machine with numbered parts labeled 1 to 4

JUKI DNU-1541-7 - 位置检测器的安装 - 7

text_image Technical diagram of a pressure relief valve assembly with numbered components and directional arrows indicating flow or movement.
natural_image Line drawing of a sewing machine with JUKI branding and labeled connection point A (no text or symbols beyond labels)

JUKI DNU-1541-7 - 位置检测器的安装 - 8

text_image Technical diagram of a mechanical assembly with numbered components, likely illustrating a valve or clamp mechanism.
text_image Technical diagram of an electronic device rear panel with numbered components and labeled connectors
text_image Technical diagram showing mechanical assembly with labeled parts and directional arrows indicating motion or assembly.

DSC

JUKI DNU-1541-7 - 位置检测器的安装 - 9

text_image Technical diagram showing mechanical assembly with labeled parts 1 and 2, including a close-up view of the component.
text_image Technical diagram showing mechanical assembly with labeled parts 1 and 2

(1) 使用方法

CN102(18P)引脚 No. 功能
电磁阀用 1FL
2 BT
3 DL
4 SS
5 2P
6 TRM
7 TRM RET
8 TC
9 FL2
10, 11, 12, 13, 14, 15, 16, 17, 18+24V

JUKI DNU-1541-7 - 使用方法 - 1

text_image 连接到电气箱 延长电缆线 CN44 (24P) CN58 (22P) CN59 (26P) CN36 (14P)
CN36(14P)引脚 No. 功能
机头电磁阀用1 TRM Mg(-)
8 TRM Mg(+)
7 TR Mg(-)
14 TR Mg(+)
10 FG
5 BT SW
12 GND
4 FL SW
11 GND
2 WP Mg(-)
9 WP Mg(+)
6 BT Mg(-)
13 BT Mg(+)
3 -
CN58(22P)引脚 No. 功能
限制交替上下量速度用2 GND
9 +24V
7 +12V
14 DL Volume
4 DL Limit SW1
5 DL Limit SW2
8 GND
1, 3, 6, 10 ~ 3,15 ~ 22
CN44(24P)引脚 No. 功能
触摸倒缝开关组用4 DL SW
5 ABT SW
6 NU SW
7 2P SW
8 TC SW
12 GND
1, 2, 3, 9, 10,11, 13 ~ 24-
CN59(26P)引脚 No. 功能
电磁阀用 11FL
12 BT
13 DL
14 SS
15 2P
16 FL2
17 TRM
18 TRM RET
19 TC
22 DLSW LED
23 2PSW LED
1~5 +24V
6 ~ 10, 20, 21,24, 25, 26-

SEWING MACHINERY BUSINESS UNIT

2-11-1, TSURUMAKI, TAMA-SHI,

Copyright © 2010-2016 JUKI CORPORATION

- All rights reserved throughout the world.

Please do not hesitate to contact our distributors or agents in your area for further information when necessary.

* The description covered in this instruction manual is subject to change for improvement of the commodity without notice.

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Product information

Brand : JUKI

Model : DNU-1541-7

Category : Sewing machine