SW-100 - Boiler KOSPEL - Free user manual and instructions

USER MANUAL SW-100 KOSPEL

1. Read and strictly follow this assembly and operating instructions to ensure

a long life and reliable cylinder operation.

2. The manufacturer of this cylinder will not be liable for any damages due to the

failure to follow the assembly and operation instructions.

3. The cylinder must not be installed in rooms where the temperature may drop below

4. The cylinder installation and initial start-up as well as all electrical and hydraulic

work must be performed by a qualied professional installer and strictly follow installation and product instructions.

5. The cylinder is designed for vertical installation only (screw on feet).

6. The cylinder must be mounted in the place and in such a way to avoid room ooding

caused be leaking tank or connectors.

7. Connections with water installation, central heating and solar system pipes must be

made in accordance with diagram in this assembly instruction. Failure to observe the installation instruction invalidate the warranty and may cause cylinder damage.

8. A connection with water installation must be made in accordance with the legally

9. The cylinder is a pressure appliance designed for connection with water installation

where the water pressure doesn’t exceed 0,6 MPa. If the water pressure exceeds 0,6 MPa the pressure reducing valve before cylinder must be tted.

10. A small leak from the safety valve through the outlet pipe may occur, it is a normal

operating state of the appliance. The outlet of the pipe has to remain opened. Do not clog it, as a clogged outlet may cause a break down of the cylinder.

11. Do not use the cylinder if you suspect that the safety valve may be faulty.

12. The storage is equipped with a magnesium anode - an additional protection against

corrosion. The anode is an operating part therefore it is exposed to wear. The condition of the magnesium anode should be controlled every 12 months. The anode must be replaced once every 18 months.

13. Rated temperature of water in the cylinder should not exceed 95°C and in the case

of exchangers with capacities of 250, 300, 400 i 500L - 80°C! The cylinder is suitable for tting an immersion heater with thermostat e.g. GRW 1.4, GRW 2.0. The immersion heater must be tted in cork 1½″. A maximum length of immersion heater: - 290 mm (Cylinders of 100,120,140 litres), - 360 mm (Cylinders of 200 litres), - 550 mm (Cylinders of 250,300 litres), - 600 mm (Cylinders of 400 litres), - 670 mm (Cylinders of 500-1000 litres). EN14

Connection with central heating system Cylinder must be tted to the central heating system by pipe unions 1″ (1½″ - 1000l). A cut-off valves must be installed before the pipe unions. A ow rate of heating water must be high enough to maximise cylinder eciency (see technical data table). It concerns the forced circulation installation (with a central heating water pump). SW cylinder is equipped with single coil. SB cylinder is equipped with double coil for connection to e.g. boiler and solar collector system. SWZ and SBZ cylinders are equipped with additional connectors for external heat exchanger supply.15 DE;EN;FR-036_f.1638 Connection with water installation must be performed according to binding norms of hydraulic installation. The cylinder is a pressure appliance designed for connection with water installation where the water pressure doesn’t exceed 0,6 MPa. If the water pressure exceeds 0,6 MPa the pressure reducing valve before cylinder must be tted. Please follow the water connection instructions below: - install the T-connection with 6 bar* safety valve and the drain valve to the inlet tting of cold water [ZW]. It’s forbidden to install a cut-off valve (or any ow reducer) between storage and the safety valve and on it’s outlet. The safety valve must be installed in that place to let you quickly see the outgoing water, - install the cylinder equipped with the safety valve with water installation, - install the cut-off valve on cold water supply pipe. Hot water outlet pipe must be connected to the tting, which is located in the upper part of the unit. Each cylinder is equipped with tting for domestic hot water circulation connection. *Please note: use the safety valve matched to the heat’s source. Installing a safety valve with inadequate capacity can result for excessive pressure increase in the cylinder and as a result a leakage. In this case, warranty does not cover damage caused. Connection with water installation EN16 Upper coil (ZG2,PG2 tting) and upper sensor pipe are available in SB and SBZ only.

SW Cylinder conruction (100; 120; 140 litres) SB/SBZ/SW/SWZ Cylinder conruction (200 litres) [6] - sensor pipe [10] - immersion heater connection (cork 1½″) [11] - heating coil [13] - magnesium anode [14] - thermometer [15] - thermal insulation [16] - upper lid [18] - feet ZW - cold water CW - hot water C - circulation ZG1 - heating medium supply PG1 - heating medium return A-H - dimensions described in table [6] - sensor pipe [10] - immersion heater connection (cork 1½″) [11] - lower heating coil [12] - upper heating coil [13] - magnesium anode [14] - thermometer [15] - thermal insulation [16] - upper lid [18] - feet [20] - access hole [21] - access hole cover ZW - cold water CW - hot water C - circulation ZG1,ZG2 - heating medium supply PG1,PG2 - heating medium return A-I - dimensions described in table17 DE;EN;FR-036_f.1638 [6] - sensor pipe [10] - immersion heater connection (cork 1½″) [11] - lower heating coil [12] - upper heating coil [13] - magnesium anode [14] - thermometer [15] - thermal insulation [16] - upper lid [17] - lower lid [18] - feet [20] - access hole [21] - access hole cover ZW - cold water CW - hot water C - circulation ZG1,ZG2 - heating medium supply PG1,PG2 - heating medium return A-I - dimensions described in table. Upper coil (ZG2,PG2 tting) and upper sensor pipe are available in SB and SBZ only. SB; SBZ; SW; SWZ Cylinder conruction (250l; 300l)

ø755 (400 l) ø854 (500 l) SB; SBZ; SW; SWZ Cylinder conruction (400l; 500l)18 Cylinder conruction SW, SB (800, 1000l) [6] - sensor pipe [10] - immersion heater connection (cork 1½″) [11] - lower heating coil [12] - upper heating coil [13] - magnesium anode 1 [14] - thermometer [15] - thermal insulation [16] - upper lid [18] - feet [20] - access hole [21] - access hole cover [22] - magnesium anode 2 [23] - thermoregulator hole ZW - cold water CW - hot water C - circulation ZG1,ZG2 - heating medium supply PG1,PG2 - heating medium return A-I - dimensions described in table.

- 1200 1334 1116 1350 1377 1453 - -19 DE;EN;FR-036_f.1638 Start-up Before starting the heat exchanger, an optical inspection of the device connection and the correct assembly according to the diagrams must be carried out. All connections, including those that were factory-assembled (connection nozzles of the electric heater, magnesium anode, inspection opening cover), must be checked for tightness upon startup and re- sealed in case of leaks. The heat exchanger must be lled with water:

• turn on the valve on cold water supply pipe,

• turn on the hot water outlet valve (water outow without the air bubbles indicates that the storage is full),

• turn off the outlet valves. Turn on the valves connecting cylinder with the central and the solar collector heating system. Check for water and heating medium leaks. Check out the safety valve performance in accordance to valve manufacturer’s instruction.

Mu location for connection an external heat exchanger(SWZ and SBZ only) Cylinder emptying Follow the guidelines below for safety cylinder emptying:

• turn off all valves connecting cylinder with the heating circuit,

• turn off the valve on cylinder cold water supply pipe,

• turn on the drain valve. EN20 Operation Follow the guidelines below for safety and trouble free cylinder operation:

• Check out the safety valve performance once every 14 days. Do not use the cylinder if the water does not come out (it indicates that the valve is broken).

• Clean inside of the cylinder periodically. The frequency of cleaning depend on the degree of water hardness. The cleaning should be done by a qualified person. Tightening torque value of access hole cover [21] screws must be 18-22Nm.

• The wear condition of the anode must be inspected annually.

• The anode must be replaced once every 18 months. - anode rod replacement [13] (100/120/140/250/300/400 litres cylinder): take off the upper lid [16], take out an insulation ring, turn off the cut-off valve on cold water supply pipe, turn on the hot water valve (mixer tap), turn the drain valve on, drain as much water as you can easily screw out the anode rod (avoiding room ooding), screw off the cork and screw out the anode rod, - anode rod replacement [13] (200 litres cylinder): take off the lid [16], take out an insulation ring, turn off the cut-off valve on cold water supply pipe, turn on the hot water valve (mixer tap), turn the drain valve on, drain as much water as you can easily screw out the anode rod (avoiding room ooding), take off the access hole cover [21] and screw out the anode rod. Tightening torque value of access hole cover [21] screws must be 18-22Nm, - replacing the anode [22]: in cylinders with capacities. 800 and 1000 liters in order to replace the magnesium anode 2 unfasten the zipper thermal insulation, pull away the insulation exposing the muff with the anode next to the inspection hole, close shutoff valve on cold water supply, open hot water valve on the tap, open the drain valve, drain that amount of water that would allow to change anode without causing ooding, unscrew the plug and replace anode.

• Heat up the water above 70°C periodically for hygiene reasons.

• Failures or malfunctions notify to the seller.

• Insulate the outlet pipe and heating coil connection pipes to minimise the heat loss (recommended). Above activities are beyond of the scope of warranty service (should be done by user).21 DE;EN;FR-036_f.1638 *80/10/45

heating water temp./ supply water temp./ domestic water temp./ ow rate of heating water through the coil -2,5m

Technical data Dome󰀬ic hot water cylinder

heating water temp./ supply water temp./ domestic water temp./ ow rate of heating water through the coil -2,5m

/h. }23 DE;EN;FR-036_f.1638 Recycling and waste disposal Removal of product and equipment: Do not dispose of the product or equipment with household waste. Make sure that the product and all equipment is disposed of properly. Observe all applicable regulations. Decomissioning Used product must not be treated as a household waste. By disposing of this product correctly you will help to prevent potential negative consequences for the environment that could otherwise arise through inappropriate waste handling. For more detailed information about recycling of this product, please contact your local authority waste management service. EN24 Les conditions pour un fonctionnement sûr et able