SB 3608DA - Sander HiKOKI - Free user manual and instructions

USER MANUAL SB 3608DA HiKOKI

SAFETY INSTRUCTIONS AND INSTRUCTION MANUAL

Read and understand all of the safety precautions, warnings and operating instructions in the Instruction Manual before operating or maintaining this power tool. Most accidents that result from power tool operation and maintenance are caused by the failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety procedures. Basic safety precautions are outlined in the “SAFETY” section of this Instruction Manual and in the sections which contain the operation and maintenance instructions. Hazards that must be avoided to prevent bodily injury or machine damage are identifi ed by WARNINGS on the power tool and in this Instruction Manual. Never use this power tool in a manner that has not been specifi cally recommended by metabo HPT.

MEANINGS OF SIGNAL WORDS

WARNING indicates a potentially hazardous situations which, if ignored, could result in death or serious injury. CAUTION indicates a potentially hazardous situations which, if not avoided, may result in minor or moderate injury, or may cause machine damage. NOTE emphasizes essential information. SAFETY

GENERAL POWER TOOL SAFETY WARNINGS

WARNING Read all safety warnings, instructions, illustrations and specifi cations provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fi re and/or serious injury. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence of fl ammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2) Electrical safety

a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodifi ed plugs and matching outlets will reduce risk of electric shock. b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock. 00BookSB3608DAmetabo.indb200BookSB3608DAmetabo.indb2 2022/08/0223:45:532022/08/0223:45:533 English

a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the infl uence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b) Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non- skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. c) Prevent unintentional starting. Ensure the switch is in the off -position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your fi nger on the switch or energising power tools that have the switch on invites accidents. d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards. h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

4) Power tool use and care

a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off . Any power tool that cannot be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e) Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may aff ect the power toolʼs operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations diff erent from those intended could result in a hazardous situation. h) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

5) Battery tool use and care

a) Recharge only with the charger specifi ed by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fi re when used with another battery pack. b) Use power tools only with specifi cally designated battery packs. Use of any other battery packs may create a risk of injury and fi re. c) When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fi re. 00BookSB3608DAmetabo.indb300BookSB3608DAmetabo.indb3 2022/08/0223:45:532022/08/0223:45:534 English d) Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, fl ush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns. e) Do not use a battery pack or tool that is damaged or modifi ed. Damaged or modifi ed batteries may exhibit unpredictable behaviour resulting in fi re, explosion or risk of injury. f) Do not expose a battery pack or tool to fi re or excessive temperature. Exposure to fi re or temperature above 265 °F may cause explosion. g) Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specifi ed in the instructions. Charging improperly or at temperatures outside the specifi ed range may damage the battery and increase the risk of fi re.

a) Have your power tool serviced by a qualifi ed repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. b) Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers. – WARNING – To reduce the risk of injury, user must read instruction manual.

SPECIFIC SAFETY RULES AND SYMBOLS

1. Hold the power tool by insulated gripping

surfaces, because the sanding surface may contact hidden wiring. Cutting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

2. Use clamps or another practical way to secure

and support the workpiece to a stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss of control.

3. ALWAYS wear ear protectors when using the tool

for extended periods. Prolonged exposure to high intensity noise can cause hearing loss.

4. NEVER touch the tool bit with bare hands after

5. ALWAYS securely grip the Belt Sander.

6. NEVER touch moving parts.

NEVER place your hands, fi ngers or other body parts near the tool’s moving parts.

7. NEVER operate without all guards in place.

NEVER operate this tool without all guards or safety features in place and in proper working order. If maintenance or servicing requires the removal of a guard or safety feature, be sure to replace the guard or safety feature before resuming operation of the tool.

Don’t force small tool or attachment to do the job of a heavy-duty tool. Don’t use tool for purpose not intended —for example— don’t use circular saw for cutting tree limbs or logs.

9. NEVER use a power tool for applications other

than those specifi ed. NEVER use a power tool for applications other than those specifi ed in the Instruction Manual.

10. Handle tool correctly.

Operate the tool according to the instructions provided herein. Do not drop or throw the tool. Never allow the tool to be operated by children, individuals unfamiliar with its operation or unauthorized personnel.

11. Keep all screws, bolts and covers tightly in

place. Keep all screws, bolts, and plates tightly mounted. Check their condition periodically.

12. Do not use power tools if the plastic housing or

handle is cracked. Cracks in the tool’s housing or handle can lead to electric shock. Such tools should not be used until repaired.

13. Sanding belt and accessories must be securely

mounted to the tool. Prevent potential injuries to yourself or others. Sanding belt and accessories which have been mounted to the tool should be secure and tight.

14. Keep motor air vent clean.

The tool’s motor air vent must be kept clean so that air can freely fl ow at all times. Check for dust build-up frequently.

15. NEVER use a tool which is defective or operating

abnormally. If the tool appears to be operating unusually, making strange noises, or otherwise appears defective, stop using it immediately and arrange for repairs by a metabo HPT authorized service center.

16. NEVER leave tool running unattended. Turn

power off . Don’t leave tool until it comes to a complete stop. 00BookSB3608DAmetabo.indb400BookSB3608DAmetabo.indb4 2022/08/0223:45:532022/08/0223:45:535 English

17. Carefully handle power tools.

Should a power tool be dropped or struck against hard materials inadvertently, it may be deformed, cracked, or damaged.

18. Do not wipe plastic parts with solvent.

Solvents such as gasoline, thinner benzine, carbon tetrachloride, and alcohol may damage and crack plastic parts. Do not wipe them with such solvents. Wipe plastic parts with a soft cloth lightly dampened with soapy water and dry thoroughly.

19. ALWAYS wear eye protection that meets the

while it is spinning.

21. NEVER apply water or lubricating oil, otherwise

hazards from electrical shocks may result.

22. ALWAYS operate the belt sander safely for correct

use. This belt sander is a portable dry plane surface sander that was designed for fi nishing wood and metal surfaces and ground coats.

23. Make sure that there are no cracks, scratches, or

other abnormalities on the pad before use.

24. Use the sanding belt and accessories specifi ed by

25. Do not leave the tool running. Operate the tool only

26. When operating the tool, do not wear work gloves as

such cloth wear can get caught in the tool.

27. When working at elevated locations, clear the area of

other people and aware of conditions below you.

28. When sanding metal, sparks are generated. Keep

other persons and fl ammable substances away from the work area.

29. ALWAYS wear a protective mask when operating the

random orbit sander. Ventilate your work area adequately when you perform sanding operations.

30. Align the inside arrow mark on the sanding belt with

the corresponding mark on the tool.

31. Sanding by applying impact and cutting by sideof-

belt contact should be avoided.

32. Be careful of sanding sparks.

33. As certain that the sanding workpiece contains

neither nails nor other harmful foreign matter.

34. Sanding glass fi ber not recommended.

35. After operation, blow away the dust on the belt and

36. Place the workpiece on a stable surface when

37. Do not sand a steel plate for extended periods while

applying excessive pressure. There is a risk that hot sanding particles could damage the dust bag.

38. Check to confi rm that the sanding belt is free of

cracks or other damage before use.

39. Defi nitions for symbols used on this tool

............... direct current no ...............no load speed ---/min ..........revolutions or reciprocation per minute In the following cases, clean the dust bag and fully remove any dust. Dust remaining in the dust bag may cause ignition.

Sanding steel sheets after sanding materials such as wood

After completing sanding work Do not throw sanding dust on an open fi re because materials in fi ne particle form may be explosive:

40. Because the cordless power tool operates by battery

power, be aware of the fact that it can begin to operate at any time.

41. When working at elevated locations, clear the area of

other people and aware of conditions below you.

42. Do not use the product if the tool or the battery

terminals (battery mount) are deformed. Installing the battery could cause a short circuit that could result in smoke emission or ignition.

43. Keep the tool’s terminals (battery mount) free of swarf

Prior to use, make sure that swarf and dust have not collected in the area of the terminals.

During use, try to avoid swarf or dust on the tool from falling on the battery.

When suspending operation or after use, do not leave the tool in an area where it may be exposed to falling swarf or dust. Doing so could cause a short circuit that could result in smoke emission or ignition.

44. Always use the tool and battery at temperatures

between 23°F (-5°C) and 104°F (40°C).

The term “charger or adapter” in the safety instructions refers to your battery charger or AC/DC adapter. WARNING Death or serious bodily injury could result from improper or unsafe use of charger or adapter. To avoid these risks, follow these basic safety instructions:

READ ALL INSTRUCTIONS

1. This manual contains important safety and operating

instructions for battery charger Model UC18YFSL or AC/DC adapter Model ET36A.

2. Before using charger or adapter, read all instructions

and cautionary markings on (1) charger or adapter, (2) battery, and (3) product using battery. 00BookSB3608DAmetabo.indb500BookSB3608DAmetabo.indb5 2022/08/0223:45:532022/08/0223:45:536 English

3. When charging the battery with a battery charger,

reduce the risk of injury by charging metabo HPT rechargeable battery multi volt type series and BSL18 series. Other type of batteries may burst causing personal injury and damage.

4. Do not expose charger or adapter to rain or snow.

5. Use of an attachment not recommended or sold by

the charger or adapter manufacturer may result in a risk of fi re, electric shock, or injury to persons.

6. To reduce risk of damage to electric plug and cord,

pull by plug when disconnecting charger or adapter.

7. Make sure cord is located so that it will not be stepped

on, tripped over, or otherwise subjected to damage or stress. Table 1

AC Input Rating Amperes* AWG Size of Cord Equal to or greater than but less than Length of Cord, Feet (Meter) 25 (7.5) 50 (15) 100 (30) 150 (45)

• If the input rating of a charger or adapter is given in watts rather than in amperes, the corresponding ampere rating is to be determined by dividing the wattage rating by the voltage rating–for example: 1,250 watts = 10 amperes 125 volts

9. Do not operate charger or adapter with damaged

cord or plug-replace them immediately.

10. Do not operate charger or adapter if it has received a

sharp blow, been dropped, or otherwise damaged in any way; take it to a qualifi ed serviceman.

11. Do not disassemble charger or adapter; take it to

a qualifi ed serviceman when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fi re.

12. To reduce risk of electric shock, unplug charger

or adapter from receptacle before attempting any maintenance or cleaning. Removing the battery will not reduce this risk.

13. This AC/DC adapter is for use only with specifi c tools,

including SB3608DA. The adapter might be suitable for use with other metabo HPT battery operated tools. It is necessary to confi rm suitability by referencing the instruction manual of the specifi c tool or by consulting our web site https://www.metabo-hpt.com/. Failure to confi rm suitability before using the adapter with specifi c tools could result in fi re hazard.

You must charge the battery before you can use the power tool. Before using the model UC18YFSL battery charger, be sure to read all instructions and cautionary statements on it, the battery and in this manual. CAUTION USE ONLY metabo HPT BATTERY MODELS OF THE MULTI VOLT SERIES. OTHER TYPES OF BATTERIES MAY BURST AND CAUSE INJURY! Follow these instructions to avoid the risk of injury: WARNING Improper use of the battery or battery charger can lead to serious injury. To avoid these injuries:

1. NEVER disassemble the battery or AC/DC adapter.

2. NEVER incinerate the battery or AC/DC adapter,

even if it is damaged or is completely worn out. The battery can explode in a fi re.

3. NEVER short-circuit the battery or AC/DC adapter.

4. NEVER insert any objects into the charger or

adapter’s air vents. Electric shock or damage to the charger or adapter may result.

5. NEVER use outdoors. Keep the battery or AC/DC

adapter away from direct sunlight and use only where there is low humidity and good ventilation.

8. An extension cord should not be used unless

absolutely necessary. Use of improper extension cord could result in a risk of fi re and electric shock. If extension cord must be used make sure: a. That blades of extension cord are the same number, size, and shape as those of plug on charger or adapter: b. That extension cord is properly wired and in good electrical condition; and c. That wire size is large enough for AC ampere rating of charger or adapter as specifi ed in Table 1. 00BookSB3608DAmetabo.indb600BookSB3608DAmetabo.indb6 2022/08/0223:45:532022/08/0223:45:537 English

6. NEVER charge when the temperature is below 32°F

(0°C) or above 104°F (40°C). (UC18YFSL) NEVER use when the temperature is below 32°F (0°C) or above 104°F (40°C). (ET36A)

7. NEVER connect two charger or adapter together.

8. NEVER insert foreign objects into the hole for the

battery or the charger or adapter.

11. NEVER store the battery or charger or adapter in

places where the temperature may reach or exceed 104°F (40°C) such as inside metal box or car.

12. NEVER expose the battery or charger or adapter to

rain or wet conditions.

13. ALWAYS operate charger or adapter on standard

household electrical power (120 volts). Using the charger or adapter on any other voltage may overheat and damage the charger.

14. ALWAYS wait at least 15 minutes between charges to

avoid overheating the charger. (UC18YFSL)

15. ALWAYS disconnect the power cord from its

receptacle when the charger or adapter is not in use. [The information below applies only to ET36A]

16. Do not use the product if the tool or the AC/DC

adapter terminals (AC/DC adapter mount) are deformed. Installing the AC/DC adapter could cause a short circuit that could result in smoke emission or ignition.

Prior to use, make sure that swarf and dust have not collected in the area of the terminals.

During use, try to avoid swarf or dust on the tool from falling on the AC/DC adapter.

When suspending operation or after use, do not leave the tool in an area where it may be exposed to falling swarf or dust. Doing so could cause a short circuit that could result in smoke emission or ignition.

18. The product is intended for Use in Pollution Degree

2 or PD2 environments. Operate only in areas of non-conductive pollution. A temporary conductivity caused by condensation is normally expected.

20. Do not use this product near a pacemaker or other

similar implanted device, which may be aff ected by a magnetic fi eld produced by this product.

21. The adapter, power supply box and the inside of the

DC cord generates a boosted high voltage of 380 V so please be careful of the following.

Do not disassemble the product.

Do not drop or expose to impact. In the event the product is damaged from strong impact, do not use the product.

Do not use the product in areas exposed to rain, snow, iron powder or wet condition.

Do not touch the product with wet hands.

Do not pull the cord with excessive force.

Use the product in a well-ordered work environment. CAUTION

1. When the mesh of the vent is plugged by objects

such as wood shavings, try to keep the objects out when you clear the mesh. (If not properly maintained, the temperature protective feature could shut the product off )

2. When the temperature protective feature frequently

cuts the power off , do not overload the machine with continued work, but let the machine rest for a little before continuing operation.

3. The machine does get hot. However, this does not

indicate an abnormality. Keep the electricity running and operate the internal fan to cool the machine before carrying it elsewhere. When carrying the product, make sure to use the cord armor. The case may be hot so please be careful.

4. During use, do not pull the cord to move the Box.

Doing so may result in damage.

5. Do not use more that a single cord reel of 30 meters.

Doing so may result in damage.

6. During use, if the machine stops running after the

Box’s LED lamp blinks, confi rm the power supply environment.

7. Do not drag the cord when using or carrying the

machine. Doing so may tear the cord insulation or break the cord which could result in electric shock.

8. Do not stretch the cord out any more than required.

When using tools such as gardening clippers or circular saws, always make sure of the power cord’s position to avoid cutting the cord during operation.

9. To use the AC/DC adapter after it shuts down due to

high temperature, disconnect the box’s power plug, wait for the LED lamp to go out and then reconnect the box’s power plug. If the machine cuts off even after suffi ciently cooling it off with the built-in fan, discontinue use as there may be a problem with the machine.

10. Do not use this product near a radio. Doing so could

cause noise from the radio, making it diffi cult to listen to a broadcast.

11. This is a power source for multi volt products. Do not

use with 18 V products or chargers. Doing so could result in damage.

12. Overload behavior may diff er when compared with

BSL36B18 battery use. With the battery where the LED should blink on the main unit, the LED on the AC/DC adapter may blink instead. 00BookSB3608DAmetabo.indb700BookSB3608DAmetabo.indb7 2022/08/0223:45:542022/08/0223:45:548 English

PRECAUTIONS FOR AC/DC ADAPTER

The adapter equips with the protection function to stop the output. In the cases of 1 to 2 described below, when using this product, even if you are pulling the switch, the motor may stop. This is not the trouble but the result of protection function.

1. If the tool is overloaded, output may stop. In this case,

release the switch of tool and eliminate causes of overloading.

2. If the adapter is overheated under overload work,

output may stop. In situations like this, discontinue use of the adapter and detach it from the tool. Allow the adapter to cool in a location such as a shaded area with good air circulation.

CAUTION ON LITHIUM-ION BATTERY

To extend the lifetime, the lithium-ion battery equips with the protection function to stop the output. In the cases of 1 to 3 described below, when using this product, even if you are pulling the switch, the motor may stop. This is not the trouble but the result of protection function.

1. When the battery power remaining runs out, the

motor stops. In such case, charge it up immediately.

2. If the tool is overloaded, the motor may stop. In this

case, release the switch of tool and eliminate causes of overloading. After that, you can use it again.

3. If the battery is overheated under overload work, the

battery power may stop. In this case, stop using the battery and let the battery cool. After that, you can use it again. Furthermore, please heed the following warning and caution. WARNING In order to prevent any battery leakage, heat generation, smoke emission, explosion and ignition beforehand, please be sure to heed the following precautions.

1. Make sure that swarf and dust do not collect on the

During work make sure that swarf and dust do not fall on the battery.

Make sure that any swarf and dust falling on the power tool during work do not collect on the battery.

Do not store an unused battery in a location exposed to swarf and dust.

Before storing a battery, remove any swarf and dust that may adhere to it and do not store it together with metal parts (screws, nails, etc.).

2. Do not pierce battery with a sharp object such as a

nail, strike with a hammer, step on, throw or subject the battery to severe physical shock.

3. Do not use an apparently damaged or deformed

4. Do not use the battery for a purpose other than those

5. If the battery charging fails to complete even when a

specifi ed recharging time has elapsed, immediately stop further recharging.

6. Do not put or subject the battery to high temperatures

or high pressure such as into a microwave oven, dryer, or high pressure container.

7. Keep away from fi re immediately when leakage or

foul odor are detected.

8. Do not use in a location where strong static electricity

9. If there is battery leakage, foul odor, heat generated,

discolored or deformed, or in any way appears abnormal during use, recharging or storage, immediately remove it from the equipment or battery charger, and stop use.

10. Do not immerse the battery or allow any fl uids to fl ow

inside. Conductive liquid ingress, such as water, can cause damage resulting in fi re or explosion. Store your battery in a cool, dry place, away from combustible and fl ammable items. Corrosive gas atmospheres must be avoided. CAUTION

1. If liquid leaking from the battery gets into your eyes,

do not rub your eyes and wash them well with fresh clean water such as tap water and contact a doctor immediately. If left untreated, the liquid may cause eye-problems.

2. If liquid leaks onto your skin or clothes, wash well with

clean water such as tap water immediately. There is a possibility that this can cause skin irritation.

3. If you fi nd rust, foul odor, overheating, discolor,

deformation, and/or other irregularities when using the battery for the fi rst time, do not use and return it to your supplier or vendor. WARNING If an electrically conductive foreign object enters the terminals of the lithium ion battery, a short-circuit may occur resulting in the risk of fi re. Please observe the following matters when storing the battery.

Do not place electrically conductive cuttings, nails, steel wire, copper wire or other wire in the storage case.

Either install the battery in the power tool or store by securely pressing into the battery cover until the ventilation holes are concealed to prevent short-circuits (See Fig. 3). 00BookSB3608DAmetabo.indb800BookSB3608DAmetabo.indb8 2022/08/0223:45:542022/08/0223:45:549 English

REGARDING LITHIUM-ION BATTERY

TRANSPORTATION When transporting a lithium-ion battery, please observe the following precautions. WARNING Notify the transporting company that a package contains a lithium-ion battery, inform the company of its power output and follow the instructions of the transportation company when arranging transport.

Lithium-ion batteries that exceed a power output of 100 Wh are considered to be in the freight classifi cation of Dangerous Goods and will require special application procedures.

For transportation abroad, you must comply with international law and the rules and regulations of the destination country.

SAVE THESE INSTRUCTIONS

OTHER USERS AND OWNERS OF THIS TOOL!

1. Cordless Belt Sander

Trigger switch Duct Dust bag Elbow Belt cover Adjust screw Lock on button Handle knob Housing Dial Motor Ventilation holes Idle pulley Lever Nameplate Handle Drive pulley rotation direction arrow (marking) Drive pulley Battery (sold separately) Slide fastener With elbow attached With dust bag attached Sanding belt Guard Fig. 2 FUNCTIONAL DESCRIPTION NOTE The information contained in this Instruction Manual is designed to assist you in the safe operation and maintenance of the power tool. NEVER operate, or attempt any maintenance on the tool unless you have fi rst read and understood all safey instructions contained in this manual. Some illustrations in this Instruction Manual may show details or attachments that diff er from those on your own power tool. 00BookSB3608DAmetabo.indb1000BookSB3608DAmetabo.indb10 2022/08/0223:45:542022/08/0223:45:5411 English

(optional accessories…sold separately)

1. Cordless Belt Sander

Model SB3608DA Motor DC brushless motor Sanding belt size 3" × 21" (76 mm × 533 mm) No-load belt speed 400–1,475 ft/min (122–450 m/min) Power supply Type* Li-ion battery Model BSL36B18 / AC/DC adapter Model ET36A (sold separately) Voltage 36 V Weight 9.9 lbs. (4.5 kg) (BSL36B18 and dust bag attached)

• Existing batteries (BSL3660/3626/3620, BSL18 and BSL14 series, etc.) cannot be used with this tool. If using the AC/DC adapter, please read and understand its manual before operating the power tool. 00BookSB3608DAmetabo.indb1100BookSB3608DAmetabo.indb11 2022/08/0223:45:552022/08/0223:45:5512 English

Model UC18YFSL Input power source Single phase: AC 120 V 60 Hz Charging time (At a temperature of 68°F (20°C)) BSL36B18: Approx. 120 min Charging voltage DC 14.4–18 V Charging current DC 3.5 A Weight 1.1 lbs. (0.5 kg) NOTE: The charging time may vary according to temperature and power source voltage.

Overheat protection This protection feature cuts off the power to the motor and stops the power tool in the event of overheating of motor during operation. When the overheat protection feature has been activated, the motor may stop. In this case, release the tool switch and cool it down in a few minutes. After that you can use it again.

Restart prevention function When the power is still switched on, the tool will not restart when a battery is installed. This function can be canceled once the tool is switched off . Electric control

Braking Function Brake is activated when the switch is turned off , stopping the motor’s rotation.

Full speed at all times in the range up to rated load

Overload protection This protection feature cuts off the power to the motor in the event of overloading of motor or a conspicuous reduction in rotational speed during operation. When the overload protection feature has been activated, the motor may stop. In this case, release the tool switch and eliminate causes of overloading. After that you can use it again. 00BookSB3608DAmetabo.indb1200BookSB3608DAmetabo.indb12 2022/08/0223:45:552022/08/0223:45:5513 English

Sanding fi nish and fl ooring fi nish of woodwork products.

Base polishing of Lumber-coated planes.

Sanding fi nishes of metal surfaces.

Base polishing of metal-coated planes, rust removal, or paint removal paint to refi nishing.

Surfacial fi nish of slate, concrete, and so on.

INSTALLING AND REMOVING THE

BATTERY WARNING Check to confi rm that the switch is turned off before inserting the battery into the tool. Inserting the battery with the switch turned on may cause the tool to malfunction.

How to install the battery. Align the battery with the groove in tool and slip it into place. Always insert it all the way until it locks in place with a little click, If not, it may accidentally fall out of the tool, causing injury to you or someone around you (Fig. 6).

How to remove the battery. Withdraw battery from the tool while pressing the latch (2 pcs) of the battery (Fig. 6). Latch Battery Pull out Push Latch Fig. 6 CHARGING METHOD NOTE Before plugging into the receptacle, make sure the following points.

The power source voltage is stated on the nameplate.

The cord is not damaged. WARNING Do not charge at voltage higher than indicated on the nameplate. If charged at voltage higher than indicated on the nameplate, the charger will burn out.

1. Connect the charger’s power cord to a receptacle.

When the power cord is connected, the charge indicator lamp will blink in red. (At 1-second intervals) WARNING Do not use the electrical cord if damaged. Have it repaired immediately.

2. Insert the battery to the battery charger.

Firmly Insert the battery into the battery charger as shown in Fig. 7. Battery Guide rail Pilot lamp Fig. 7

When inserting a battery in the charger, the pilot lamp will light up continuously in red. When the battery becomes fully recharged, the pilot lamp will blink in red. (At 1- second intervals.) (See Table 2) (1) Lamp indication The indications of the pilot lamp will be as shown in Table 2, according to the condition of the battery charger or the battery. 00BookSB3608DAmetabo.indb1300BookSB3608DAmetabo.indb13 2022/08/0223:45:552022/08/0223:45:5514 English Table 2 Indications of the pilot lamp (RED) Before charging Lights on for

for 0.5 seconds Blinks Plugged into power source While charging Lights continuously Lights

Charging complete Lights on for

Overheat standby Lights on for 1 second and off for

Blinks Battery overheated. Unable to charge. (Charging will commence when battery cools) Charging impossible Lights on for

for 0.1 seconds Flickers Malfunction in the battery or the charger (2) Regarding the temperature of the rechargeable battery. The temperatures for rechargeable batteries are as shown in the Table 3, and batteries that have become hot should be cooled for a while before being recharged. Table 3 Rechargeable batteries Temperatures at which the battery can be recharged BSL36B18 32°F–122°F (0°C–50°C) (3) Regarding recharging time (At 68°F (20°C)) Table 4 Charging time Charger Battery UC18YFSL BSL36B18 Approx. 120 min NOTE The recharging time may vary according to the ambient temperature.

4. Disconnect battery charger from the receptacle.

CAUTION Do not pull the plug out of the receptacle by pulling on the cord. Make sure to grasp the plug when removing from receptacle to avoid damaging cord.

5. Remove the battery from the battery charger.

Supporting the battery charger with hand, pull out the battery from the battery charger. NOTE Be sure to pull out the battery from the battery charger after use, and then keep it. Regarding electric discharge in case of new batteries, etc. As the internal chemical substance of new batteries and batteries that have not been used for an extended period is not activated, the electric discharge might be low when using them the fi rst and second time. This is a temporary phenomenon, and normal time required for recharging will be restored by recharging the batteries 2–3 times. How to make the batteries perform longer (1) Recharge the batteries before they become completely exhausted. When you feel that the power of the tool becomes weaker, stop using the tool and recharge its battery. If you continue to use the tool and exhaust the electric current, the battery may be damaged and its life will become shorter. (2) Avoid recharging at high temperatures. A rechargeable battery will be hot immediately after use. If such a battery is recharged immediately after use, its internal chemical substance will deteriorate, and the battery life will be shortened. Leave the battery and recharge it after it has cooled for a while. CAUTION

When the battery charger has been continuously used, the battery charger will be heated, thus constituting the cause of the failures. Once the charging has been completed, give 15 minutes rest until the next charging.

If the battery is charged while it is heated because it has been left for a long time in a location subject to direct sunlight or because the battery has just been used, the pilot lamp of the charger lights for 1 second, does not light for

0.5 seconds (off for 0.5 seconds).

The battery will not be recharged. In such a case, let the battery cool before charging. 00BookSB3608DAmetabo.indb1400BookSB3608DAmetabo.indb14 2022/08/0223:45:562022/08/0223:45:5615 English

When the pilot lamp fl ickers (at 0.2-second intervals), check for and take out any foreign objects in the charger’s battery connector. If there are no foreign objects, it is probable that the battery or charger is malfunctioning. Take it to your authorized Service Center.

WARNING To avoid serious accidents, ensure the switch is in the OFF position, and pull out the battery.

1. Check the work area environment

Check the work area to make sure that it is clear of debris and clutter. Clear the area of unnecessary personnel. Ensure that lighting and ventilation is adequate.

Ensure that the switch is in the OFF position.

3. Installing the sanding belt

CAUTION Use only sanding belt size specifi ed on the product nameplate. (1) Pull lever with fi nger, idle pulley will then move backward. Idle pulley Close lever Idle pulley moves back, tensioning belt. Pull lever toward you Idle pulley moves forward, allowing belt to be attached. Fig. 8 (2) Place over the drive pulley and idle pulley, passing it over the outside of the shoe plate, and making sure that the arrow on the inside of the belt coincides with the corresponding mark on the tool. Idle pulley Sanding belt Mark on the tool Drive pulley Arrows on the inside of the belt Shoe plate Fig. 9 (3) Push lever with fi nger, idle pulley will then move forward and give proper tension to sanding belt. In this case, be careful not to be hit your fi nger by lever. Then, adjust sanding belt position. (refer to page 17) CAUTION Sanding belt installed in the wrong direction will lower work effi ciency and shorten life of sanding belt.

4. How to remove sanding belt

Pull lever with fi nger, sanding belt will then sag and can be taken off pulleys easily. NOTE

The drive pulley and idle pulley will be hot after use.

Use an air blower or similar device to remove any debris from around the pulleys with the sanding belt removed.

5. Attaching and removing the dust bag (Fig. 10)

(1) Attaching the dust bag Insert the dust bag into the duct on the body of the power tool. (2) Removing the dust bag Hold the duct, and pull out the dust bag. WARNING Clean the dust bag before and after sanding metal, and remove any sanding dust from inside. Metal sanding dust can cause fi res. 00BookSB3608DAmetabo.indb1500BookSB3608DAmetabo.indb15 2022/08/0223:45:562022/08/0223:45:5616 English Dust bag Duct Attaching part Fig. 10 WARNING Prior to the sanding operation, make sure the material of surface you are going to sand. If the surface under sanding operation is expected to generate harmful / toxic dusts such as lead painted surface, make sure the dust bag or appropriate dust extraction system is connected with dust outlet tightly. Wear the dust mask additionally, if available. Do not inhale or touch the harmful / toxic dusts generated in sanding operation, the dust can endanger the health of yourself and bystanders. CAUTION If too much dust accumulates in the dust bag, the dust collection power will be reduced. Dispose of dust as soon as possible.

6. Attaching and Removing the Elbow (Fig. 11)

Attach the elbow to the duct before use. Adjust the angle of the elbow so that the dust is discharged away from your body. Duct Attaching part Elbow Fig. 11

7. About the mode change function

The unit has “Transmission mode” and “Auto mode”.

With Transmission mode, the belt sander’s number of revolutions can be set at one of fi ve stages. When operating in Transmission mode, the set number of revolutions will be maintained regardless of changes in load.

With Auto mode, you can lower noise and vibration by lowering the maximum number of revolutions while in a no-load state. While in Auto mode, the number of revolutions will be raised if the load becomes greater during operation. On the other hand, the number of revolutions will be lowered if the load decreases during operation. (Table 5)

Set the mode using the dial according to work application (Fig. 12) Table 5 Dial setting Belt speed 1400 ft/min 2710 ft/min 31,020 ft/min 41,320 ft/min 51,475 ft/min

400 ft/min (No load) 1,475 ft/min (With load) Dial Fig. 12

8. Check battery insertion

CAUTION Until the battery locks in place with a little click, if not, it may accidentally fall out of the tool causing injury to you or someone around you. OPERATION WARNING

Be sure to turn off the switch, then remove the battery from the tool in the following situations:

When stopping or ending work

To extend the lifetime, the tool and the lithium- ion battery are equipped with a protection function to stop the output. Therefore, if the tool is overloaded, the motor may stop. However, this is not the trouble but the result of protection function. In this case, release the switch of tool and eliminate the causes of overloading. Additionally, refer to “CAUTION ON LITHIUM-ION BATTERY”. If it still does not run, request repairs from a metabo HPT authorized service center. WARNING Never apply water or grinding fl uid when sanding. This could result in electrical shock.

1. How to adjust sanding position

Adjust sanding belt so that the edge protrudes 1/16"– 1/8" (1.6 mm–3 mm) past edges of pulleys. lf sanding belt is operated too far on the inside, it may cause abrasion and damage machine. Adjust sanding belt position by turning adjust screw (Fig. 13)

Turn adjust screw clockwise to move belt in.

Turn adjust screw counterclockwise to move belt out. WARNING

If the sanding belt is positioned too close to the inside, it may come into contact with the guard, producing sparks.

Do not peer inside between the sanding belt and housing. Doing so risks dust or other debris entering your eyes. NOTE

If sanding belt moves during operation, adjustment can be made while in operation.

Setting the dial to low speed (e.g., mode 1) makes it easier to adjust.

If the sanding belt is positioned too close to the inside, it may come into contact with the guard, causing the belt to tear. Sanding belt Drive pulley Idle pulley Adjust screw Out side In side Guard Fig. 13

2. How to hold the belt sander

Grasp handle and handle knob and hold machine against surface to be worked on so that it contacts surface lightly. Hold both handles fi rmly, and take great care to keep your fi ngers away from the pulleys and sanding belt while working. Weight of machine itself is suffi cient for sanding and polishing at highest effi ciency. Do not apply any additional pressure, for this would place unnecessary load on motor, shorten life of sanding belt and lower work effi ciency. (Fig. 14) Hold away from workpiece before turning on switch Fig. 14

3. How to move the belt sander

Move machine forward fi rst and then backward, repeating this motion. (Fig. 14) 00BookSB3608DAmetabo.indb1700BookSB3608DAmetabo.indb17 2022/08/0223:45:572022/08/0223:45:5718 English

4. How to select proper sanding belt

Choose sanding belt of proper grain size and grain type for your specifi c purpose, by referring to Table 6 and 7 below. Table 6 Derived fi nish Proper grain size Coarse fi nish 30–40 Medium fi nish 40–100 Semi fi ne fi nish 80–240 Fine fi nish 180–400 Table 7 Grain type Surface to be worked on AA Steel, Wood WA Wood, Bamboo

For grain sizes, refer to Table 6.

Sanding belt grain should be coarser than sandpaper used for manual work.

Use sanding belt of same grain size until uniform surface is obtained. Changing grain sizes may result in poor fi nish.

5. Switching the sander ON and OFF (Fig. 15)

The power switch is turned ON when the trigger is pulled, and if the lock-on button is once depressed, the power switch becomes locked, allowing continuous operation. The lock-on button can be released pulling the trigger. (Fig. 15) Hold down trigger switch Press lock-on button Fig. 15 Never turn the power switch ON when the sander is contacting the surface to be sanded. This is necessary to preclude damage to the material. The same applies when switching the power OFF.

6. How to work on corner

Corners can be sanded and polished by using machine as in Fig. 16. Adjust screw Sanding belt Side of housing Fig. 16 CAUTION

Immediately after use, always ensure that the switch is in the OFF position and pull out the battery.

Since the sander may suck in dust and debris, be careful not to place it where there is much dust and debris when it is still spinning right after use.

Do not operate the tool without the sanding belt fi tted. Doing so may damage the pulleys.

For details on how to use the dust collector and the type of dust that can be collected, read the dust collector instruction manual carefully. Attaching the elbow to the duct on the tool enables the metabo HPT power tool dust collector to be connected. (Fig. 17) Duct Dust collector RP350YDH Fig. 17 00BookSB3608DAmetabo.indb1800BookSB3608DAmetabo.indb18 2022/08/0223:45:582022/08/0223:45:5819 English

ABOUT REMAINING BATTERY INDICATOR

You can check the battery’s remaining capacity by pressing the remaining battery indicator switch to light the indicator lamp. (Fig. 18, Table 8) The indicator will shut off approximately 3 seconds after the remaining battery indicator switch is pressed. It is best to use the remaining battery indicator as a guide since there are slight diff erences such as ambient temperature and the condition of the battery. Also, the remaining battery indicator may vary from those equipped to a tool or charger. Display panel Remaining battery indicator lamp Remaining battery indicator switch Fig. 18 Table 8 State of lamp Battery Remaining Power Lights ; The battery remaining power is over 75%. Lights ; The battery remaining power is 50% – 75%. Lights ; The battery remaining power is 25% – 50%. Lights ; The battery remaining power is less than 25%. Blinks ; The battery remaining power is nearly empty. Recharge the battery soonest possible. Blinks ; Output suspended due to high temperature. Remove the battery from the tool and allow it to fully cool down. Blinks ; Output suspended due to failure or malfunction. The problem may be the battery so please contact your dealer. As the remaining battery indicator shows somewhat diff erently depending on ambient temperature and battery characteristics, read it as a reference. NOTE Do not give a strong shock to the switch panel or break it. It may lead to a trouble. 00BookSB3608DAmetabo.indb1900BookSB3608DAmetabo.indb19 2022/08/0223:45:582022/08/0223:45:5820 English ABOUT ERROR LAMP OF AC/DC ADAPTER Table 9 Indications of the indicator lamp Status Power Lamp (GREEN) Error lamp (RED) Indicates Adapter Before use Blinks Light off Plugged into power source Power on Lights Light off Tool can be used Power suspended Blinks Lights Blinks Lights for 0.5 seconds. Does not light for 0.5 seconds. (off for 0.5 seconds) Adapter cannot be used due to high temperature. (Can be used once the adapter is cooled) Lights for 0.1 seconds. Does not light for 0.1 seconds. (off for 0.1 seconds) Overload Box Power suspended Blinks Lights for 0.5 seconds. Does not light for 0.5 seconds. (off for 0.5 seconds) Cannot be used because the temperature in the box is too high (Can be used once the box is cooled) 00BookSB3608DAmetabo.indb2000BookSB3608DAmetabo.indb20 2022/08/0223:45:592022/08/0223:45:5921 English

Be sure to turn off the switch and pull out the battery before doing any inspection or maintenance.

1. Emptying and cleaning the dust bag (Fig. 19)

(1) Hold the duct, and pull out the dust bag. (2) The bag inlet can be opened by unzipping the slide fastener. If the dust bag contains too much dust, dust collection will be aff ected. Empty the dust bag as soon as possible when it gets full. Dust bag Fastener Fig. 19

2. Inspecting the sanding belt

The abrasive performance of the sanding belt will decrease if its abrasive particles become worn away or clogged, greatly reducing the effi ciency of the tool. If this occurs, replace with a new sanding belt.

3. Inspecting the screws

Regularly inspect all screws and ensure that they are fully tightened. Should any of the screws be loosened, retighten them immediately. CAUTION Using this power tool with loosened screws is extremely dangerous.

4. Maintenance of the motor

The motor unit winding is the very “heart” of the power tool. Exercise due care to ensure the winding does not become damaged and/or wet with oil or water.

5. Inspection of terminals (tool and battery)

Check to make sure that swarf and dust have not collected on the terminals. On occasion check prior, during and after operation. CAUTION Remove any swarf or dust which may have collected on the terminals. Failure to do so may result in malfunction.

WARNING Wear protective glasses and a dust mask when cleaning the dust bag with an air gun. Failure to do so may result in inhalation or exposure of the eyes to debris or dust. Use an air gun or other similar tool to remove materials, chips, etc. which have adhered to the body, and wipe with a soft dry cloth or a cloth moistened with soapy water. Do not use chloric solvents, gasoline or paint thinner, for they melt plastics.

7. Disposal of the exhausted battery

WARNING Do not dispose of the exhausted battery. The battery must explode if it is incinerated. The battery is recyclable. At the end of it’s useful life, under various state and local laws, it may be illegal to dispose of this battery into the municipal waste stream. Check with your local solid waste offi cials for details in your area for recycling options or proper disposal.

Store the power tool and the battery in a place in which the temperature is less than 40°C and out of reach of children. NOTE Storing lithium-ion batteries Make sure the lithium-ion batteries have been fully charged before storing them. Prolonged storage (3 months or more) of batteries with a low charge may result in performance deterioration, signifi cantly reducing battery usage time or rendering the batteries incapable of holding a charge. 00BookSB3608DAmetabo.indb2100BookSB3608DAmetabo.indb21 2022/08/0223:45:592022/08/0223:45:5922 English However, signifi cantly reduced battery usage time may be recovered by repeatedly charging and using the batteries two to fi ve times. If the battery usage time is extremely short despite repeated charging and use, consider the batteries dead and purchase new batteries.

9. Service and repairs

All quality power tools will eventually require servicing or replacement of parts because of wear from normal use. To assure that only authorized replacement parts will be used, all service and repairs must be performed by a metabo HPT AUTHORIZED SERVICE CENTER, ONLY. CAUTION In the operation and maintenance of power tools, the safety regulations and standards prescribed in each country must be observed. Important notice on the batteries for the metabo HPT cordless power tools Please always use one of our designated genuine batteries. We cannot guarantee the safety and performance of our cordless power tool when used with batteries other than these designated by us, or when the battery is disassembled and modifi ed (such as disassembly and replacement of cells or other internal parts). 00BookSB3608DAmetabo.indb2200BookSB3608DAmetabo.indb22 2022/08/0223:46:002022/08/0223:46:0023 English ACCESSORIES WARNING ALWAYS use Only authorized metabo HPT replacement parts and accessories. Never use replacement parts or accessories which are not intended for use with this tool. Contact metabo HPT if you are not sure whether it is safe to use a particular replacement part or accessory with your tool. The use of any other attachment or accessory can be dangerous and could cause injury or mechanical damage. NOTE Accessories are subject to change without any obligation on the part of the metabo HPT. STANDARD ACCESSORIES SB3608DA (NN)

Elbow (Code No. 379359) ..............................................................................................................1 Battery, Battery charger and Battery cover are not contained. OPTIONAL ACCESSORIES …………… sold separately (1) Endless sanding belt Code No. Grain size Grain type Belt size

(2) Battery (BSL36A18, BSL36B18) (3) Battery charger (UC18YFSL) (4) Battery cover (Code No. 329897) (5) AC/DC adapter (ET36A) NOTE Specifi cations are subject to change without any obligation on the part of the metabo HPT. 00BookSB3608DAmetabo.indb2300BookSB3608DAmetabo.indb23 2022/08/0223:46:002022/08/0223:46:0024 Français

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

Lead from lead-based paints,

Crystalline silica from bricks and cement and other masonry products, and

Arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fi lter out microscopic particles.