HiKOKI SB 3608DA - Sander

SB 3608DA - Sander HiKOKI - Free user manual and instructions

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Product TypeCordless Belt Sander
BrandHiKOKI
ModelSB 3608DA
Abrasive Belt Size76 mm × 533 mm (3" × 21")
No-load Belt Speed400-1475 ft/min (122-450 m/min)
MotorBrushless DC Motor
Voltage36 V
Power SourceLi-ion Battery BSL36B18 or AC Adapter ET36A (sold separately)
Weight (with BSL36B18 battery and dust bag)4.5 kg (9.9 lb)
Compatible ChargerUC18YFSL (sold separately)
Charging Time (BSL36B18 with UC18YFSL)Approximately 120 min at 20°C
Dust Bag CapacityNot specified (to be emptied regularly)
Electrical FeaturesBrake, soft start, variable speed, overload and overheat protection, restart prevention
Speed Adjustment5 modes + auto mode (dial)
Included AccessoriesAbrasive belt WA#80, dust bag, elbow
Recommended MaintenanceClean ventilation openings, empty dust bag, check screws
ApplicationsSanding and finishing of wood, metal, concrete, slate, etc.
SafetyLock-off switch, electric shock protection (cordless tool)
Operating Temperature-5 °C to 40 °C (23 °F to 104 °F)
WarrantyRefer to manual (not specified)

Frequently Asked Questions - SB 3608DA HiKOKI

How to change the abrasive belt on the SB 3608DA?
To change the belt, pull the lever towards you to release tension, remove the old belt, place the new belt aligning the inner arrow with the mark on the tool, then push the lever to tension the belt. Use the adjustment screw to center the belt.
How to adjust the position of the abrasive belt?
Turn the adjustment screw located on the side of the tool: clockwise to move the belt inward, counterclockwise outward. The belt should protrude 1.6 to 3 mm from the edges of the pulleys. Perform this adjustment with the motor off and battery removed.
Which battery to use with the SB 3608DA?
Use only HiKOKI lithium-ion battery model BSL36B18 (36 V). Batteries from the BSL3660/3626/3620, BSL18 and BSL14 series are not compatible. The ET36A AC adapter can also be used.
How to use the dust bag?
Attach the dust bag by inserting it into the duct on the tool body. Empty it regularly by opening the zipper. When sanding metal, clean the bag before and after use to avoid fire hazards.
The sander stops suddenly during use, what to do?
This may be due to overload or overheating. Release the switch, remove the battery, and let the tool cool down. Eliminate the cause of overload (excessive pressure, worn belt) before resuming. If the problem persists, contact an authorized service center.
How to maintain the SB 3608DA sander?
After each use, clean the ventilation openings with an air blower. Empty the dust bag. Regularly check screws and abrasive belt. Do not use solvents; wipe with a dry or slightly soapy cloth.
What are the important safety precautions?
Always wear safety glasses and a dust mask. Hold the tool by insulated gripping surfaces. Do not touch the moving belt. Ensure the switch is in the OFF position before inserting the battery. Do not use in humid environments.
How to change the speed mode?
Use the dial located near the handle. Turn it to one of the 5 numbered positions (1 to 5) for fixed speed, or to the 'A' position for auto mode which adjusts speed according to load. Auto mode reduces noise at idle.
The abrasive belt slips or does not hold, why?
Check that the belt is correctly installed and that the inner arrow matches the rotation direction. Make sure the tension lever is fully pressed. If the belt is worn or damaged, replace it. Also clean the pulleys of debris.
Can I use an AC adapter with the SB 3608DA?
Yes, the HiKOKI AC adapter model ET36A can be used. Plug it into a 120 V AC outlet. Ensure the terminals are clean and the adapter is not damaged. The adapter has overheat and overload protection.

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USER MANUAL SB 3608DA HiKOKI

Cordless Belt Sander

SAFETY INSTRUCTIONS AND INSTRUCTION MANUAL

HiKOKI SB 3608DA - SAFETY INSTRUCTIONS AND INSTRUCTION MANUAL - 1

WARNING

IMPROPER OR UNSAFE use of this power tool can result in death or serious bodily injury!

This manual contains important information about product safety. Please read and understand this manual BEFORE operating the power tool. Please keep this manual available for other users and owners before they use the power tool. This manual should be stored in safe place.

INSTRUCTIONS DE SECURITE ET MODE D'EMPLOI

HiKOKI SB 3608DA - INSTRUCTIONS DE SECURITE ET MODE D'EMPLOI - 1

AVERTISSEMENT

IMPORTANT SAFETY INFORMATION

Read and understand all of the safety precautions, warnings and operating instructions in the Instruction Manual before operating or maintaining this power tool.

Most accidents that result from power tool operation and maintenance are caused by the failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety procedures.

Basic safety precautions are outlined in the “SAFETY” section of this Instruction Manual and in the sections which contain the operation and maintenance instructions.

Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on the power tool and in this Instruction Manual.

Never use this power tool in a manner that has not been specifically recommended by metabo HPT.

MEANINGS OF SIGNAL WORDS

WARNING indicates a potentially hazardous situations which, if ignored, could result in death or serious injury.

CAUTION indicates a potentially hazardous situations which, if not avoided, may result in minor or moderate injury, or may cause machine damage.

NOTE emphasizes essential information.

SAFETY

GENERAL POWER TOOL SAFETY WARNINGS

HiKOKI SB 3608DA - GENERAL POWER TOOL SAFETY WARNINGS - 1

WARNING

Read all safety warnings, instructions, illustrations and specifications provided with this power tool.

Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1) Work area safety

a) Keep work area clean and well lit.

Cluttered or dark areas invite accidents.

b) Do not operate power tools in explosive atmospheres, such as in the presence of fl ammable liquids, gases or dust.

Power tools create sparks which may ignite the dust or fumes.

c) Keep children and bystanders away while operating a power tool.

Distractions can cause you to lose control.

2) Electrical safety

a) Power tool plugs must match the outlet.

Never modify the plug in any way.

Do not use any adapter plugs with earthed (grounded) power tools.

Unmodified plugs and matching outlets will reduce risk of electric shock.

b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators.

There is an increased risk of electric shock if your body is earthed or grounded.

c) Do not expose power tools to rain or wet conditions.

Water entering a power tool will increase the risk of electric shock.

d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.

Keep cord away from heat, oil, sharp edges or moving parts.

Damaged or entangled cords increase the risk of electric shock.

e) When operating a power tool outdoors, use an extension cord suitable for outdoor use.

Use of a cord suitable for outdoor use reduces the risk of electric shock.

f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply.

Use of an RCD reduces the risk of electric shock.

3) Personal safety

a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.

A moment of inattention while operating power tools may result in serious personal injury.

b) Use personal protective equipment. Always wear eye protection.

Protective equipment such as a dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or pack, picking up or carrying the tool.

Carrying power tools with your fi nger on the switch or energising power tools that have the switch on invites accidents.

d) Remove any adjusting key or wrench before turning the power tool on.

A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

e) Do not overreach. Keep proper footing and balance at all times.

This enables better control of the power tool in unexpected situations.

f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts.

Loose clothes, jewellery or long hair can be caught in moving parts.

g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.

Use of dust collection can reduce dust-related hazards.

h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles.

A careless action can cause severe injury within a fraction of a second.

4) Power tool use and care

a) Do not force the power tool. Use the correct power tool for your application.

The correct power tool will do the job better and safer at the rate for which it was designed.

b) Do not use the power tool if the switch does not turn it on and off.

Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

c) Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools.

Such preventive safety measures reduce the risk of starting the power tool accidentally.

d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.

Power tools are dangerous in the hands of untrained users.

e) Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition

b a that may affect the power tool's operation. If damaged, have the power tool repaired before use.

Many accidents are caused by poorly maintained power tools.

f) Keep cutting tools sharp and clean.

Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed.

Use of the power tool for operations different from those intended could result in a hazardous situation.

h) Keep handles and grasping surfaces dry, clean and free from oil and grease.

Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

5) Battery tool use and care

a) Recharge only with the charger specified by the manufacturer.

A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.

b) Use power tools only with specifically designated battery packs.

Use of any other battery packs may create a risk of injury and fire.

c) When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another.

Shorting the battery terminals together may cause burns or a fire.

d) Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, fl ush with water. If liquid contacts eyes, additionally seek medical help.

Liquid ejected from the battery may cause irritation or burns.

e) Do not use a battery pack or tool that is damaged or modified.

Damaged or modified batteries may exhibit unpredictable behaviour resulting in fire, explosion or risk of injury.

f) Do not expose a battery pack or tool to fire or excessive temperature.

Exposure to fire or temperature above 265 °F may cause explosion.

g) Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions.

Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

6) Service

a) Have your power qualified repair person using only identical replacement parts.

This will ensure that the safety of the power tool is maintained.

b) Never service damaged battery packs.

Service of battery packs should only be performed by the manufacturer or authorized service providers.

- WARNING -

To reduce the risk of injury, user must read instruction manual.

SPECIFIC SAFETY RULES AND SYMBOLS

  1. Hold the power tool by insulated gripping surfaces, because the sanding surface may contact hidden wiring.

Cutting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

  1. Use clamps or another practical way to secure and support the workpiece to a stable platform.

Holding the work by hand or against your body leaves it unstable and may lead to loss of control.

  1. ALWAYS wear ear protectors when using the tool for extended periods.

Prolonged exposure to high intensity noise can cause hearing loss.

HiKOKI SB 3608DA - SPECIFIC SAFETY RULES AND SYMBOLS - 1

  1. NEVER touch the tool bit with bare hands after operation.

  2. ALWAYS securely grip the Belt Sander.

  3. NEVER touch moving parts.

NEVER place your hands, fingers or other body parts near the tool's moving parts.

  1. NEVER operate without all guards in place.

NEVER operate this tool without all guards or safety features in place and in proper working order. If maintenance or servicing requires the removal of a guard or safety feature, be sure to replace the guard or safety feature before resuming operation of the tool.

  1. Use right tool.

may Don't force small tool or attachment to do the job of a heavy-duty tool.

Don't use tool for purpose not intended —for example— don't use circular saw for cutting tree limbs or logs.

  1. NEVER use a power tool for applications other than those specified.

NEVER use a power tool for applications other than those specified in the Instruction Manual.

  1. Handle tool correctly.

t Operate the etool vaccoding do the ynstructions provided herein. Do not drop or throw the tool. Never allow the tool to be operated by children, individuals unfamiliar with its operation or unauthorized personnel.

  1. Keep all screws, bolts and covers tightly in place.

Keep all screws, bolts, and plates tightly mounted. Check their condition periodically.

  1. Do not use power tools if the plastic housing or handle is cracked.

Cracks in the tool's housing or handle can lead to electric shock. Such tools should not be used until repaired.

  1. Sanding belt and accessories must be securely mounted to the tool.

Prevent potential injuries to yourself or others. Sanding belt and accessories which have been mounted to the tool should be secure and tight.

  1. Keep motor air vent clean.

The tool's motor air vent must be kept clean so that air can freely flow at all times. Check for dust build-up frequently.

  1. NEVER use a tool which is defective or operating abnormally.

If the tool appears to be operating unusually, making strange noises, or otherwise appears defective, stop using it immediately and arrange for repairs by a metabo HPT authorized service center.

  1. NEVER leave tool running unattended. Turn power off.

Don't leave tool until it comes to a complete stop.

17. Carefully handle power tools.

Should a power tool be dropped or struck against hard materials inadvertently, it may be deformed, cracked, or damaged.

18. Do not wipe plastic parts with solvent.

Solvents such as gasoline, thinner benzine, carbon tetrachloride, and alcohol may damage and crack plastic parts. Do not wipe them with such solvents.

Wipe plastic parts with a soft cloth lightly dampened with soapy water and dry thoroughly.

19. ALWAYS

wear eye protection that meets the requirement of the latest revision of ANSI Standard Z87.1.

HiKOKI SB 3608DA - ALWAYS - 1

  1. NEVER leave the belt sander on a table, the floor, etc. while it is spinning.
  2. NEVER apply water or lubricating oil, otherwise hazards from electrical shocks may result.
  3. ALWAYS operate the belt sander safely for correct use.
    This belt sander is a portable dry plane surface sander that was designed for fi nishing wood and metal surfaces and ground coats.
  4. Make sure that there are no cracks, scratches, or other abnormalities on the pad before use.
  5. Use the sanding belt and accessories specified by metabo HPT.
  6. Do not leave the tool running. Operate the tool only when hand-held.
  7. When operating the tool, do not wear work gloves as such cloth wear can get caught in the tool.
  8. When working at elevated locations, clear the area of other people and aware of conditions below you.
  9. When sanding metal, sparks are generated. Keep other persons and fl ammable substances away from the work area.
  10. ALWAYS wear a protective mask when operating the random orbit sander.
    Ventilate your work area adequately when you perform sanding operations.
  11. Align the inside arrow mark on the sanding belt with the corresponding mark on the tool.
  12. Sanding by applying impact and cutting by sideof-belt contact should be avoided.
  13. Be careful of sanding sparks.
  14. As certain that the sanding workpiece contains neither nails nor other harmful foreign matter.
  15. Sanding glass fiber not recommended.
  16. After operation, blow away the dust on the belt and the pulleys.
  17. Place the workpiece on a stable surface when sanding.
  18. Do not sand a steel plate for extended periods while applying excessive pressure.
    There is a risk that hot sanding particles could damage the dust bag.

  19. Check to confirm that the sanding belt is free of cracks or other damage before use.

  20. Definitions for symbols used on this tool V ....volts
    = ....direct current
    no ......no load speed
    ---/min ......revolutions or reciprocation per minute

In the following cases, clean the dust bag and fully remove any dust.

Dust remaining in the dust bag may cause ignition.

● Sanding steel sheets after sanding materials such as wood

● After completing sanding work

Do not throw sanding dust on an open fire because materials in fine particle form may be explosive:

  1. Because the cordless power tool operates by battery power, be aware of the fact that it can begin to operate at any time.

  2. When working at elevated locations, clear the area of other people and aware of conditions below you.

  3. Do not use the product if the tool or the battery terminals (battery mount) are deformed. Installing the battery could cause a short circuit that could result in smoke emission or ignition.

  4. Keep the tool's terminals (battery mount) free of swarf and dust.

Prior to use, make sure that swarf and dust have not collected in the area of the terminals.

During use, try to avoid swarf or dust on the tool from falling on the battery.

When suspending operation or after use, do not leave the tool in an area where it may be exposed to falling swarf or dust.

Doing so could cause a short circuit that could result in smoke emission or ignition.

  1. Always use the tool and battery at temperatures between 23^ F ( -5^ C) and 104^ F ( 40^ C).

IMPORTANT SAFETY INSTRUCTIONS FOR CHARGER OR ADAPTER

The term “charger or adapter” in the safety instructions refers to your battery charger or AC/DC adapter.

WARNING

Death or serious bodily injury could result from improper or unsafe use of charger or adapter. To avoid these risks, follow these basic safety instructions:

READ ALL INSTRUCTIONS

  1. This manual contains important safety and operating instructions for battery charger Model UC18YFSL or AC/DC adapter Model ET36A.
  2. Before using charger or adapter, read all instructions and cautionary markings on (1) charger or adapter, (2) battery, and (3) product using battery.

  3. When charging the battery with a battery charger, reduce the risk of injury by charging rechargeable battery multi volt type series and BSL18 series. Other type of batteries may burst causing personal injury and damage.

  4. Do not expose charger or adapter to rain or snow.

  5. Use of an attachment not recommended or sold by the charger or adapter manufacturer may result in a risk of fi re, electric shock, or injury to persons.

  6. To reduce risk of damage to electric plug and pull by plug when disconnecting charger or adapter.

  7. Make sure cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.

  8. An extension cord should not be used unless met absolutely necessary. Use of improper extension cord could result in a risk of fire and electric shock. If extension cord must be used make sure:

a. That blades of extension cord are the same number, size, and shape as those of plug on charger or adapter:
b. That extension cord is properly wired and in good electrical condition; and

cord, That wire size is large enough for AC ampere rating of charger or adapter as specified in Table 1.

Table 1
RECOMMENDED MINIMUM AWG SIZE FOR
EXTENSION CORDS FOR CHARGER OR ADAPTER

AC Input Rating Amperes* AWG Size of Cord
Equal to or greater thanbut less thanLength of Cord, Feet (Meter)
25 (7.5)50 (15)100 (30)150 (45)
0218181816
2318181614
3418181614

$$ \frac {1 , 2 5 0 \text { watts }}{1 2 5 \text { volts }} = 1 0 \text { amperes } $$

* If the input rating of a charger or adapter is given in watts rather than in amperes, the corresponding ampere rating is to be determined by dividing the wattage rating by the voltage rating—for example:
9. Do not operate charger or adapter with damaged cord or plug-replace them immediately.
10. Do not operate charger or adapter if it has received a sharp blow, been dropped, or otherwise damaged in any way; take it to a qualified serviceman.
11. Do not disassemble charger or adapter; take it to a qualified serviceman when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fire.
12. To reduce risk of electric shock, unplug charger or adapter from receptacle before attempting any maintenance or cleaning. Removing the battery will not reduce this risk.
13. This AC/DC adapter is for use only with specific tools, including SB3608DA. The adapter might be suitable for use with other metabo HPT battery operated tools. It is necessary to confirm suitability by referencing the instruction manual of the specific tool or by consulting our web site https://www.metabo-hpt.com/. Failure to confirm suitability before using the adapter with specific tools could result in fire hazard.

IMPORTANT SAFETY INSTRUCTIONS FOR USE OF THE BATTERY AND CHARGER OR ADAPTER

You must charge the battery before you can use the power tool. Before using the model UC18YFSL battery charger, be sure to read all instructions and cautionary statements on it, the battery and in this manual.

HiKOKI SB 3608DA - IMPORTANT SAFETY INSTRUCTIONS FOR USE OF THE BATTERY AND CHARGER OR ADAPTER - 1

CAUTION

USE ONLY metabo HPT BATTERY MODELS OF THE MULTI VOLT SERIES. OTHER TYPES OF BATTERIES MAY BURST AND CAUSE INJURY!

Follow these instructions to avoid the risk of injury:

HiKOKI SB 3608DA - CAUTION - 1

WARNING

Improper use of the battery or battery charger can lead to serious injury. To avoid these injuries:

  1. NEVER disassemble the battery or AC/DC adapter.
  2. NEVER incinerate the battery or AC/DC adapter, even if it is damaged or is completely worn out. The battery can explode in a fire.
  3. NEVER short-circuit the battery or AC/DC adapter.
  4. NEVER insert any objects into the charger or adapter's air vents. Electric shock or damage to the charger or adapter may result.
  5. NEVER use outdoors. Keep the battery or AC/DC adapter away from direct sunlight and use only where there is low humidity and good ventilation.

  6. NEVER charge when the temperature is below 32^ F ( 0^ C) or above 104^ F ( 40^ C). (UC18YFSL)

NEVER use when the temperature is below 32^ F ( 0^ C) or above 104^ F ( 40^ C). (ET36A)

  1. NEVER connect two charger or adapter together.

  2. NEVER insert foreign objects into the hole for the battery or the charger or adapter.

  3. NEVER use a booster transformer.

  4. NEVER use DC power.

  5. NEVER store the battery or charger or adapter in places where the temperature may reach or exceed 104^ F ( 40^ C) such as inside metal box or car.

  6. NEVER expose the battery or charger or adapter to rain or wet conditions.

  7. ALWAYS operate charger or adapter on standard household electrical power (120 volts). Using the charger or adapter on any other voltage may overheat and damage the charger.

  8. ALWAYS wait at least 15 minutes between charges to avoid overheating the charger. (UC18YFSL)

  9. ALWAYS disconnect the power cord from its receptacle when the charger or adapter is not in use. [The information below applies only to ET36A]

  10. Do not use the product if the tool or the AC/DC adapter terminals (AC/DC adapter mount) are deformed. Installing the AC/DC adapter could cause a short circuit that could result in smoke emission or ignition.

  11. Keep the tool's terminals (AC/DC adapter mount) free of swarf and dust.

○ Prior to use, make sure that swarf and dust have not collected in the area of the terminals.

During use, try to avoid swarf or dust on the tool from falling on the AC/DC adapter.

When suspending operation or after use, do not leave the tool in an area where it may be exposed to falling swarf or dust. Doing so could cause a short circuit that could result in smoke emission or ignition.

  1. The product is intended for Use in Pollution Degree 2 or PD2 environments. Operate only in areas of non-conductive pollution. A temporary conductivity caused by condensation is normally expected.

  2. This is a precision machine so do not drop or expose to impact.

  3. Do not use this product near a pacemaker or other similar implanted device, which may be affected by a magnetic field produced by this product.

  4. The adapter, power supply box and the inside of the DC cord generates a boosted high voltage of 380 V so please be careful of the following.

○ Do not disassemble the product.

○ Do not drop or expose to impact. In the event the product is damaged from strong impact, do not use the product.

○ Do not use the product in areas exposed to rain, snow, iron powder or wet condition.

○ Do not touch the product with wet hands.
○ Do not spill or pour liquid onto the product.
○ Do not pull the cord with excessive force.
○ Use the product in a well-ordered work environment.

CAUTION

  1. When the mesh of the vent is plugged by objects such as wood shavings, try to keep the objects out when you clear the mesh.

(If not properly maintained, the temperature protective feature could shut the product off)

  1. When the temperature protective feature frequently cuts the power off, do not overload the machine with continued work, but let the machine rest for a little before continuing operation.

  2. The machine does get hot. However, this does not indicate an abnormality.

Keep the electricity running and operate the internal fan to cool the machine before carrying it elsewhere.

When carrying the product, make sure to use the cord armor. The case may be hot so please be careful.

  1. During use, do not pull the cord to move the Box. Doing so may result in damage.

  2. Do not use more that a single cord reel of 30 meters. Doing so may result in damage.

  3. During use, if the machine stops running after the Box's LED lamp blinks, confirm the power supply environment.

  4. Do not drag the cord when using or carrying the machine.

Doing so may tear the cord insulation or break the cord which could result in electric shock.

  1. Do not stretch the cord out any more than required.

When using tools such as gardening clippers or circular saws, always make sure of the power cord's position to avoid cutting the cord during operation.

  1. To use the AC/DC adapter after it shuts down due to high temperature, disconnect the box's power plug, wait for the LED lamp to go out and then reconnect the box's power plug.

If the machine cuts off even after sufficiently cooling it off with the built-in fan, discontinue use as there may be a problem with the machine.

  1. Do not use this product near a radio. Doing so could cause noise from the radio, making it difficult to listen to a broadcast.

  2. This is a power source for multi volt products. Do not use with 18 V products or chargers. Doing so could result in damage.

  3. Overload behavior may differ when compared with BSL36B18 battery use.

With the battery where the LED should blink on the main unit, the LED on the AC/DC adapter may blink instead.

PRECAUTIONS FOR AC/DC ADAPTER

The adapter equips with the protection function to stop the output. In the cases of 1 to 2 described below, when using this product, even if you are pulling the switch, the motor may stop. This is not the trouble but the result of protection function.

  1. If the tool is overloaded, output may stop. In this case, release the switch of tool and eliminate causes of overloading.
  2. If the adapter is overheated under overload work, output may stop. In situations like this, discontinue use of the adapter and detach it from the tool. Allow the adapter to cool in a location such as a shaded area with good air circulation.

CAUTION ON LITHIUM-ION BATTERY

To extend the lifetime, the lithium-ion battery equips with the protection function to stop the output.

In the cases of 1 to 3 described below, when using this product, even if you are pulling the switch, the motor may stop. This is not the trouble but the result of protection function.

  1. When the battery power remaining runs out, the motor stops.

In such case, charge it up immediately.

  1. If the tool is overloaded, the motor may stop. In this case, release the switch of tool and eliminate causes of overloading. After that, you can use it again.
  2. If the battery is overheated under overload work, the battery power may stop.

In this case, stop using the battery and let the battery cool. After that, you can use it again.

Furthermore, please heed the following warning and caution.

WARNING

In order to prevent any battery leakage, heat generation, smoke emission, explosion and ignition beforehand, please be sure to heed the following precautions.

  1. Make sure that swarf and dust do not collect on the battery.
    During work make sure that swarf and dust do not fall on the battery.
    ○ Make sure that any swarf and dust falling on the power tool during work do not collect on the battery.
  2. Do not store an unused battery in a location exposed to swarf and dust.
    Before storing a battery, remove any swarf and dust that may adhere to it and do not store it together with metal parts (screws, nails, etc.).
  3. Do not pierce battery with a sharp object such as a nail, strike with a hammer, step on, throw or subject the battery to severe physical shock.
  4. Do not use an apparently damaged or deformed battery.

  5. Do not use the battery for a purpose other than those specified.

  6. If the battery charging fails to complete even when a specified recharging time has elapsed, immediately stop further recharging.
  7. Do not put or subject the battery to high temperatures or high pressure such as into a microwave oven, dryer, or high pressure container.
  8. Keep away from fi re immediately when leakage or foul odor are detected.
  9. Do not use in a location where strong static electricity generates.
  10. If there is battery leakage, foul odor, heat generated, discolored or deformed, or in any way appears abnormal during use, recharging or storage, immediately remove it from the equipment or battery charger, and stop use.
  11. Do not immerse the battery or allow any fluids to flow inside. Conductive liquid ingress, such as water, can cause damage resulting in fire or explosion. Store your battery in a cool, dry place, away from combustible and flammable items. Corrosive gas atmospheres must be avoided.

CAUTION

  1. If liquid leaking from the battery gets into your eyes, do not rub your eyes and wash them well with fresh clean water such as tap water and contact a doctor immediately.
    If left untreated, the liquid may cause eye-problems.
  2. If liquid leaks onto your skin or clothes, wash well with clean water such as tap water immediately.
    There is a possibility that this can cause skin irritation.
  3. If you find rust, foul odor, overheating, discolor, deformation, and/or other irregularities when using the battery for the first time, do not use and return it to your supplier or vendor.

WARNING

If an electrically conductive foreign object enters the terminals of the lithium ion battery, a short-circuit may occur resulting in the risk of fire. Please observe the following matters when storing the battery.

Do not place electrically conductive cuttings, nails, steel wire, copper wire or other wire in the storage case.
○ Either install the battery in the power tool or store by securely pressing into the battery cover until the ventilation holes are concealed to prevent short-circuits (See Fig. 3).

REGARDING LITHIUM-ION BATTERY TRANSPORTATION

When transporting a lithium-ion battery, please observe the following precautions.

WARNING

Notify the transporting company that a package contains a lithium-ion battery, inform the company of its power output and follow the instructions of the transportation company when arranging transport.

● Lithium-ion batteries that exceed a power output of 100 Wh are considered to be in the freight classification of Dangerous Goods and will require special application procedures.
- For transportation abroad, you must comply with international law and the rules and regulations of the destination country.

HiKOKI SB 3608DA - WARNING - 1

text_image Power Output Wh 2 to 3 digit number

Fig. 1

SAVE THESE INSTRUCTIONS AND MAKE THEM AVAILABLE TO OTHER USERS AND OWNERS OF THIS TOOL!

FUNCTIONAL DESCRIPTION

NOTE

The information contained in this Instruction Manual is designed to assist you in the safe operation and maintenance of the power tool.

NEVER operate, or attempt any maintenance on the tool unless you have first read and understood all safety instructions contained in this manual.

Some illustrations in this Instruction Manual may show details or attachments that differ from those on your own power tool.

NAME OF PARTS

1. Cordless Belt Sander

HiKOKI SB 3608DA - Cordless Belt Sander - 1

text_image Handle knob Lock on button Trigger switch Duct Dust bag Housing Sanding belt Guard Adjust screw Belt cover Slide fastener With dust bag attached

HiKOKI SB 3608DA - Cordless Belt Sander - 2

text_image Elbow With elbow attached

HiKOKI SB 3608DA - Cordless Belt Sander - 3

text_image Dial Handle Nameplate Motor Ventilation holes Idle pulley Lever Battery (sold separately) Drive pulley Drive pulley rotation direction arrow (marking)

Fig. 2

2. Battery

(optional accessories...sold separately)

HiKOKI SB 3608DA - Battery - 1

text_image Battery cover Ventilation holes Terminals Battery Latch

Fig. 3

3. Battery Charger

(optional accessories...sold separately)

HiKOKI SB 3608DA - Battery Charger - 1

text_image Pilot lamp Cord Ventilation holes Guide rail Nameplate

Fig. 4

4. AC/DC Adapter

(optional accessories...sold separately)

HiKOKI SB 3608DA - AC/DC Adapter - 1

text_image AC cord Plug Box Error lamp Cord armor Cord armor DC cord Cord armor Power lamp Terminals Latch Adapter Error lamp Ventilation holes Cord armor

Fig. 5

SPECIFICATIONS

  1. Cordless Belt Sander
ModelSB3608DA
MotorDC brushless motor
Sanding belt size 3" × 21" (76 mm × 533 mm)
No-load belt speed 400–1,475 ft/min (122–450 m/min)
Power supplyType*Li-ion battery Model BSL36B18 / AC/DC adapter Model ET36A (sold separately)
Voltage 36 V
Weight 9.9 lbs. (4.5 kg) (BSL36B18 and dust bag attached)

* Existing batteries (BSL3660/3626/3620, BSL18 and BSL14 series, etc.) cannot be used with this tool. If using the AC/DC adapter, please read and understand its manual before operating the power tool.

  1. Battery Charger
Model UC18YFSL
Input power source Single phase: AC 120 V60 Hz
Charging time(At a temperature of 68°F (20°C))BSL36B18: Approx. 120 min
Charging voltage DC 14.4–18 V
Charging current DC 3.5 A
Weight 1.1 lbs. (0.5 kg)

NOTE: The charging time may vary according to temperature and power source voltage.

  1. AC/DC Adapter
Model ET36A
Input power source Single phase: AC 120 V 60 Hz
Output voltage 36V
Operating temperature range 14°F (-10°C)–104°F (40°C)
WeightAdapter : 1.8 lbs. (0.8 kg)Box : 2.6 lbs. (1.2 kg)

Electric control

○ Braking Function

Brake is activated when the switch is turned off, stopping the motor's rotation.

○ Full speed at all times in the range up to rated load
○ Soft-start
○ Variable speed
○ Overload protection

This protection feature cuts off the power to the motor in the event of overloading of motor or a conspicuous reduction in rotational speed during operation.

When the overload protection feature has been activated, the motor may stop.

In this case, release the tool switch and eliminate causes of overloading.

After that you can use it again.

○ Overheat protection

This protection feature cuts off the power to the motor and stops the power tool in the event of overheating of motor during operation.

When the overheat protection feature has been activated, the motor may stop.

In this case, release the tool switch and cool it down in a few minutes.

After that you can use it again.

○ Restart prevention function

When the power is still switched on, the tool will not restart when a battery is installed. This function can be canceled once the tool is switched off.

ASSEMBLY AND OPERATION

APPLICATIONS

○ Sanding finish and flooring finish of woodwork products.
○ Base polishing of Lumber-coated planes.
○ Sanding finishes of metal surfaces.
○ Base polishing of metal-coated planes, rust removal, or paint removal paint to refi nishing.
○ Surfacial fi nish of slate, concrete, and so on.

INSTALLING AND REMOVING THE BATTERY

WARNING

Check to confirm that the switch is turned off before inserting the battery into the tool.

Inserting the battery with the switch turned on may cause the tool to malfunction.

○ How to install the battery.
Align the battery with the groove in tool and slip it into place.
Always insert it all the way until it locks in place with a little click, If not, it may accidentally fall out of the tool, causing injury to you or someone around you (Fig. 6).
○ How to remove the battery.
Withdraw battery from the tool while pressing the latch (2 pcs) of the battery (Fig. 6).

HiKOKI SB 3608DA - WARNING - 1

text_image ② Pull out Battery Latch Latch ① Push

Fig. 6

CHARGING METHOD

NOTE

Before plugging into the receptacle, make sure the following points.

○ The power source voltage is stated on the nameplate.
○ The cord is not damaged.

WARNING

Do not charge at voltage higher than indicated on the nameplate. If charged at voltage higher than indicated on the nameplate, the charger will burn out.

  1. Connect the charger's power cord to a receptacle. When the power cord is connected, the charge indicator lamp will blink in red. (At 1-second intervals)

HiKOKI SB 3608DA - WARNING - 1

WARNING

Do not use the electrical cord if damaged. Have it repaired immediately.

  1. Insert the battery to the battery charger. Firmly Insert the battery into the battery charger as shown in Fig. 7.

HiKOKI SB 3608DA - WARNING - 1

text_image Battery Pilot lamp Guide rail

Fig. 7

3. Charging

When inserting a battery in the charger, the pilot lamp will light up continuously in red. When the battery becomes fully recharged, the pilot lamp will blink in red. (At 1-second intervals.) (See Table 2)

(1) Lamp indication

The indications of the pilot lamp will be as shown in Table 2, according to the condition of the battery charger or the battery.

Table 2

Indications of the pilot lamp (RED)
Before chargingLights on for 0.5 seconds and off for 0.5 secondsBlinksPlugged into power source
While chargingLights continuouslyLights
Charging completeLights on for 0.5 seconds and off for 0.5 secondsBlinks
Overheat standbyLights on for 1 second and off for 0.5 secondsBlinksBattery overheated. Unable to charge.(Charging will commence when battery cools)
Charging impossibleLights on for 0.1 seconds and off for 0.1 secondsFlickersMalfunction in the battery or the charger

(2) Regarding the temperature of the rechargeable battery.

The temperatures for rechargeable batteries are as shown in the Table 3, and batteries that have become hot should be cooled for a while before being recharged.

Table 3

Rechargeable batteriesTemperatures at which the battery can be recharged
BSL36B18 32^ – 122^ (0^ – 50^)

(3) Regarding recharging time (At 68°F (20°C))

Table 4 Charging time

Battery\ChargerUC18YFSL
BSL36B18 Approx.120 min

NOTE

The recharging time may vary according to the ambient temperature.

  1. Disconnect battery charger from the receptacle.

HiKOKI SB 3608DA - NOTE - 1

CAUTION

Do not pull the plug out of the receptacle by pulling on the cord.

Make sure to grasp the plug when removing from receptacle to avoid damaging cord.

  1. Remove the battery from the battery charger.

Supporting the battery charger with hand, pull out the battery from the battery charger.

NOTE

Be sure to pull out the battery from the battery charger after use, and then keep it.

Regarding electric discharge in case of new batteries, etc.

As the internal chemical substance of new batteries and batteries that have not been used for an extended period is not activated, the electric discharge might be low when using them the first and second time. This is a temporary phenomenon, and normal time required for recharging will be restored by recharging the batteries 2–3 times.

How to make the batteries perform longer

(1) Recharge the batteries before they become completely exhausted.

When you feel that the power of the tool becomes weaker, stop using the tool and recharge its battery. If you continue to use the tool and exhaust the electric current, the battery may be damaged and its life will become shorter.

(2) Avoid recharging at high temperatures.

A rechargeable battery will be hot immediately after use. If such a battery is recharged immediately after use, its internal chemical substance will deteriorate, and the battery life will be shortened. Leave the battery and recharge it after it has cooled for a while.

HiKOKI SB 3608DA - How to make the batteries perform longer - 1

CAUTION

- When the battery charger has been continuously used, the battery charger will be heated, thus constituting the cause of the failures. Once the charging has been completed, give 15 minutes rest until the next charging.

- If the battery is charged while it is heated because it has been left for a long time in a location subject to direct sunlight or because the battery has just been used, the pilot lamp of the charger lights for 1 second, does not light for 0.5 seconds (off for 0.5 seconds).

The battery will not be recharged. In such a case, let the battery cool before charging.

- When the pilot lamp fl ickers (at 0.2-second intervals), check for and take out any foreign objects in the charger's battery connector. If there are no foreign objects, it is probable that the battery or charger is malfunctioning. Take it to your authorized Service Center.

PRIOR TO OPERATION

HiKOKI SB 3608DA - PRIOR TO OPERATION - 1

WARNING

To avoid serious accidents, ensure the switch is in the OFF position, and pull out the battery.

  1. Check the work area environment

Check the work area to make sure that it is clear of debris and clutter.

Clear the area of unnecessary personnel. Ensure that lighting and ventilation is adequate.

  1. Power switch

Ensure that the switch is in the OFF position.

  1. Installing the sanding belt

HiKOKI SB 3608DA - WARNING - 1

CAUTION

Use only sanding belt size specified on the product nameplate.

(1) Pull lever with finger, idle pulley will then move backward.

HiKOKI SB 3608DA - CAUTION - 1

text_image Close lever Idle pulley moves back, tensioning belt. Idle pulley Pull lever toward you Idle pulley moves forward, allowing belt to be attached.

Fig. 8

(2) Place over the drive pulley and idle pulley, passing it over the outside of the shoe plate, and making sure that the arrow on the inside of the belt coincides with the corresponding mark on the tool.

HiKOKI SB 3608DA - CAUTION - 2

text_image Mark on the tool Drive pulley Arrows on the inside of the belt or of Sanding belt Idle pulley Shoe plate

Fig. 9

(3) Push lever with finger, idle pulley will then move forward and give proper tension to sanding belt. In this case, be careful not to be hit your finger by lever.

Then, adjust sanding belt position. (refer to page 17)

HiKOKI SB 3608DA - CAUTION - 3

CAUTION

Sanding belt installed in the wrong direction will lower work efficiency and shorten life of sanding belt.

  1. How to remove sanding belt

Pull lever with finger, sanding belt will then sag and can be taken off pulleys easily.

NOTE

○ The drive pulley and idle pulley will be hot after use.
○ Use an air blower or similar device to remove any debris from around the pulleys with the sanding belt removed.

  1. Attaching and removing the dust bag (Fig. 10)

(1) Attaching the dust bag
Insert the dust bag into the duct on the body of the power tool.

(2) Removing the dust bag

Hold the duct, and pull out the dust bag.

HiKOKI SB 3608DA - NOTE - 1

WARNING

Clean the dust bag before and after sanding metal, and remove any sanding dust from inside. Metal sanding dust can cause fires.

HiKOKI SB 3608DA - WARNING - 1

text_image Duct Attaching part Dust bag

Fig. 10

WARNING

Prior to the sanding operation, make sure the material of surface you are going to sand. If the surface under sanding operation is expected to generate harmful / toxic dusts such as lead painted surface, make sure the dust bag or appropriate dust extraction system is connected with dust outlet tightly.

Wear the dust mask additionally, if available.

Do not inhale or touch the harmful / toxic dusts generated in sanding operation, the dust can endanger the health of yourself and bystanders.

CAUTION

If too much dust accumulates in the dust bag, the dust collection power will be reduced. Dispose of dust as soon as possible.

  1. Attaching and Removing the Elbow (Fig. 11)

Attach the elbow to the duct before use. Adjust the angle of the elbow so that the dust is discharged away from your body.

HiKOKI SB 3608DA - CAUTION - 1

text_image Duct Attaching part Elbow

Fig. 11

  1. About the mode change function

The unit has "Transmission mode" and "Auto mode".

With Transmission mode, the belt sander's number of revolutions can be set at one of five stages. When operating in Transmission mode, the set number of revolutions will be maintained regard of changes in load.

With Auto mode, you can lower noise and vibration by lowering the maximum number of revolutions while in a no-load state.

While in Auto mode, the number of revolutions will be raised if the load becomes greater during operation.

On the other hand, the number of revolutions will be lowered if the load decreases during operation. (Table 5)

○ Set the mode using the dial according to work application (Fig. 12)

Table 5

Dial settingBelt speed
1400 ft/min
2710 ft/min
31,020 ft/min
41,320 ft/min
51,475 ft/min
A400 ft/min (No load)
1,475 ft/min (With load)

HiKOKI SB 3608DA - CAUTION - 2

text_image Dial

Fig. 12

  1. Check battery insertion

CAUTION

Until the battery locks in place with a little click, if not, it may accidentally fall out of the tool causing injury to you or someone around you.

OPERATION

WARNING

● Be sure to turn off the switch, then remove the battery from the tool in the following situations:

  • When stopping or ending work
  • When attaching or removing accessories or optional parts
  • When maintaining, inspecting, or storing the tool

CAUTION

● To extend the lifetime, the tool and the lithium-ion battery are equipped with a protection function to stop the output. Therefore, if the tool is overloaded, the motor may stop. However, this is not the trouble but the result of protection function. In this case, release the switch of tool and eliminate the causes of overloading.

Additionally, refer to "CAUTION ON LITHIUM-ION BATTERY". If it still does not run, request repairs from a metabo HPT authorized service center.

WARNING

Never apply water or grinding fluid when sanding. This could result in electrical shock.

  1. How to adjust sanding position

Adjust sanding belt so that the edge protrudes 1/16"-1/8" (1.6 mm-3 mm) past edges of pulleys.

If sanding belt is operated too far on the inside, it may cause abrasion and damage machine. Adjust sanding belt position by turning adjust screw (Fig. 13)

○ Turn adjust screw clockwise to move belt in.

○ Turn adjust screw counterclockwise to move out.

WARNING

- If the sanding belt is positioned too close to the inside, it may come into contact with the guard, producing sparks.

- Do not peer inside between the sanding belt and housing. Doing so risks dust or other debris entering your eyes.

NOTE

○ If sanding belt moves during operation, adjustment can be made while in operation.
○ Setting the dial to low speed (e.g., mode 1) makes it easier to adjust.
○ If the sanding belt is positioned too close to the inside, it may come into contact with the guard, causing the belt to tear.

HiKOKI SB 3608DA - NOTE - 1

text_image Drive pulley Sanding belt Idle pulley ① Out side ② In side Guard ① ② Adjust screw

Fig. 13

  1. How to hold the belt sander

Grasp handle and handle knob and hold machine against surface to be worked on so that it contacts surface lightly.

beltHold both handles firmly, and take great care to keep your fingers away from the pulleys and sanding belt while working.

Weight of machine itself is sufficient for sanding and polishing at highest efficiency.

Do not apply any additional pressure, for this would place unnecessary load on motor, shorten life of sanding belt and lower work efficiency. (Fig. 14)

HiKOKI SB 3608DA - NOTE - 2

text_image Hold away from workpiece before turning on switch

Fig. 14

  1. How to move the belt sander

Move machine forward first and then backward, repeating this motion. (Fig. 14)

4. How to select proper sanding belt

Choose sanding belt of proper grain size and grain type for your specific purpose, by referring to Table 6 and 7 below.

Table 6

Derived fi nish Proper grain size
Coarse fi nish 30–40
Medium fi nish 40–100
Semi fine finish80–240
Fine fi nish 180–400

Table 7

Grain type Surface to be worked on
AA Steel, Wood
WA Wood, Bamboo

○ For grain sizes, refer to Table 6.
○ Sanding belt grain should be coarser than sandpaper used for manual work.
○ Use sanding belt of same grain size until uniform surface is obtained. Changing grain sizes may result in poor fi nish.

5. Switching the sander ON and OFF (Fig. 15)

The power switch is turned ON when the trigger is pulled, and if the lock-on button is once depressed, the power switch becomes locked, allowing continuous operation.

The lock-on button can be released pulling the trigger. (Fig. 15)

HiKOKI SB 3608DA - Switching the sander ON and OFF (Fig. 15) - 1

text_image ② Press lock-on button ① Hold down trigger switch

Fig. 15

Never turn the power switch ON when the sander is contacting the surface to be sanded. This is necessary to preclude damage to the material. The same applies when switching the power OFF.

6. How to work on corner

Corners can be sanded and polished by using machine as in Fig. 16.

HiKOKI SB 3608DA - How to work on corner - 1

text_image Side of housing Sanding belt Adjust screw

Fig. 16

CAUTION

  • Immediately after use, always ensure that the switch is in the OFF position and pull out the battery.
  • Since the sander may suck in dust and debris, be careful not to place it where there is much dust and debris when it is still spinn after use.
  • Do not operate the tool without the sanding belt fitted. Doing so may damage the pulleys.

ATTACHING THE DUST COLLECTOR

WARNING

- For details on how to use the dust collector and the type of dust that can be collected, read the dust collector instruction manual carefully.

Attaching the elbow to the duct on the tool enables the metabo HPT power tool dust collector to be connected. (Fig. 17)

HiKOKI SB 3608DA - WARNING - 1

text_image Dust collector RP350YDH Duct

Fig. 17

ABOUT REMAINING BATTERY INDICATOR

You can check the battery's remaining capacity by pressing the remaining battery indicator switch to light the indicator lamp. (Fig. 18, Table 8)

The indicator will shut off approximately 3 seconds after the remaining battery indicator switch is pressed.

It is best to use the remaining battery indicator as a guide since there are slight differences such as ambient temperature and the condition of the battery.

Also, the remaining battery indicator may vary from those equipped to a tool or charger.

Remaining battery indicator lamp Remaining battery indicator switch

HiKOKI SB 3608DA - ABOUT REMAINING BATTERY INDICATOR - 1

text_image Display panel

Fig. 18

Table 8

State of lamp Battery Remaining Power
HiKOKI SB 3608DA - ABOUT REMAINING BATTERY INDICATOR - 2Lights;The battery remaining power is over 75%.
HiKOKI SB 3608DA - ABOUT REMAINING BATTERY INDICATOR - 3Lights;The battery remaining power is 50% – 75%.
HiKOKI SB 3608DA - ABOUT REMAINING BATTERY INDICATOR - 4Lights;The battery remaining power is 25% – 50%.
HiKOKI SB 3608DA - ABOUT REMAINING BATTERY INDICATOR - 5Lights;The battery remaining power is less than 25%.
HiKOKI SB 3608DA - ABOUT REMAINING BATTERY INDICATOR - 6Blinks;The battery remaining power is nearly empty. Recharge the battery soonest possible.
HiKOKI SB 3608DA - ABOUT REMAINING BATTERY INDICATOR - 7Blinks;Output suspended due to high temperature. Remove the battery from the tool and allow it to fully cool down.
HiKOKI SB 3608DA - ABOUT REMAINING BATTERY INDICATOR - 8Blinks;Output suspended due to failure or malfunction. The problem may be the battery so please contact your dealer.

As the remaining battery indicator shows somewhat differently depending on ambient temperature and battery characteristics, read it as a reference.

NOTE

Do not give a strong shock to the switch panel or break it. It may lead to a trouble.

ABOUT ERROR LAMP OF AC/DC ADAPTER

Table 9

Indications of the indicator lamp
StatusPower Lamp (GREEN)Error lamp (RED)Indicates
AdapterBefore useBlinksHiKOKI SB 3608DA - ABOUT ERROR LAMP OF AC/DC ADAPTER - 1Light offHiKOKI SB 3608DA - ABOUT ERROR LAMP OF AC/DC ADAPTER - 2Plugged into power source
Power onLightsHiKOKI SB 3608DA - ABOUT ERROR LAMP OF AC/DC ADAPTER - 3Light offHiKOKI SB 3608DA - ABOUT ERROR LAMP OF AC/DC ADAPTER - 4Tool can be used
Power suspendedBlinksHiKOKI SB 3608DA - ABOUT ERROR LAMP OF AC/DC ADAPTER - 5LightsHiKOKI SB 3608DA - ABOUT ERROR LAMP OF AC/DC ADAPTER - 6BlinksHiKOKI SB 3608DA - ABOUT ERROR LAMP OF AC/DC ADAPTER - 7Lights for 0.5 seconds. Does not light for 0.5 seconds. (off for 0.5 seconds)Adapter cannot be used due to high temperature. (Can be used once the adapter is cooled)
Lights for 0.1 seconds. Does not light for 0.1 seconds. (off for 0.1 seconds)Overload
BoxPower suspendedBlinksLights for 0.5 seconds. Does not light for 0.5 seconds. (off for 0.5 seconds)Cannot be used because the temperature in the box is too high(Can be used once the box is cooled)

MAINTENANCE AND INSPECTION

WARNING

- Be sure to turn off the switch and the battery before doing any inspection or maintenance.

  1. Emptying and cleaning the dust bag (Fig. 19)

(1) Hold the duct, and pull out the dust bag.
(2) The bag inlet can be opened by unzipping the slide fastener.

If the dust bag contains too much dust, dust collection will be affected. Empty the dust bag as soon as possible when it gets full.

HiKOKI SB 3608DA - WARNING - 1

text_image Dust bag Fastener

Fig. 19

  1. Inspecting the sanding belt

The abrasive performance of the sanding belt will decrease if its abrasive particles become worn away or clogged, greatly reducing the efficiency of the tool. If this occurs, replace with a new sanding belt.

  1. Inspecting the screws

Regularly inspect all screws and ensure that they are fully tightened. Should any of the screws be loosened, retighten them immediately.

CAUTION

Using this power tool with loosened screws is extremely dangerous.

  1. Maintenance of the motor

The motor unit winding is the very “heart” of the power tool. Exercise due care to ensure the winding does not become damaged and/or wet with oil or water.

  1. Inspection of terminals (tool and battery)

Check to make sure that swarf and dust have not collected on the terminals.

On occasion check prior, during and after operation.

CAUTION

Remove any swarf or dust which may have collected on the terminals.

Failure to do so may result in malfunction.

  1. Check for dust

WARNING

Wear protective glasses and a dust mask when cleaning the dust bag with an air gun.

Failure to do so may result in i exposure of the eyes to debris or dust.

Use an air gun or other similar tool to remove materials, chips, etc. which have adhered to the body, and wipe with a soft dry cloth or a cloth moistened with soapy water. Do not use chloric solvents, gasoline or paint thinner, for they melt plastics.

  1. Disposal of the exhausted battery

WARNING

Do not dispose of the exhausted battery. The battery must explode if it is incinerated. The battery is recyclable. At the end of it's useful life, under various state and local laws, it may be illegal to dispose of this bat municipal waste stream. Check with your local solid waste officials for details in your area for recycling options or proper disposal.

  1. Storage

Store the power tool and the battery in a place in which the temperature is less than 40^ C and out of reach of children.

NOTE

Storing lithium-ion batteries

Make sure the lithium-ion batteries have been fully charged before storing them.

Prolonged storage (3 months or more) of batteries with a low charge may result in performance deterioration, significantly reducing battery usage time or rendering the batteries incapable of holding a charge.

However, significantly reduced battery usage time may be recovered by repeatedly charging and using the batteries two to five times.

If the battery usage time is extremely short despite repeated charging and use, consider the batteries dead and purchase new batteries.

9. Service and repairs

All quality power tools will eventually require servicing or replacement of parts because of wear from normal use. To assure that only authorized replacement parts will be used, all service and repairs must be performed by a metabo HPT AUTHORIZED SERVICE CENTER, ONLY.

HiKOKI SB 3608DA - Service and repairs - 1

CAUTION

In the operation and maintenance of power tools, the safety regulations and standards prescribed in each country must be observed.

Important notice on the batteries for the metabo HPT cordless power tools

Please always use one of our designated genuine batteries. We cannot guarantee the safety and performance of our cordless power tool when used with batteries other than these designated by us, or when the battery is disassembled and modified (such as disassembly and replacement of cells or other internal parts).

ACCESSORIES

WARNING

ALWAYS use Only authorized metabo HPT replacement parts and accessories. Never use replacement parts or accessories which are not intended for use with this tool. Contact metabo HPT if you are not sure whether it is safe to use a particular replacement part or accessory with your tool. The use of any other attachment or accessory can be dangerous and could cause injury or mechanical damage.

NOTE

Accessories are subject to change without any obligation on the part of the metabo HPT.

STANDARD ACCESSORIES

SB3608DA(NN)○ Endless sanding belt (WA#80) (Code No. 939733)......1○ Dust bag (Code No. 379358M)......1○ Elbow (Code No. 379359)......1Battery, Battery charger and Battery cover are not contained.

OPTIONAL ACCESSORIES .... sold separately

(1) Endless sanding belt

Code No.Grain sizeGrain typeBelt size
939731 40WA3" × 21"(76 mm × 533 mm)
939732 60
939733 80
939734 100
939735 120
939736 150
939737 180
939738 240
939739 30AA
939740 40
939741 60
939742 80
939743 100
939744 120
939745 150
939746 180
939747 240
939748 320
939749 400

(2) Battery (BSL36A18, BSL36B18)
(3) Battery charger (UC18YFSL)
(4) Battery cover (Code No. 329897)
(5) AC/DC adapter (ET36A)

NOTE

Specifications are subject to change without any obligation on the part of the metabo HPT.

INFORMATIONS IMPORTANTES DE SÉCURITÉ

natural_image Line drawing of a quill pen with inkwell (no text or symbols)

HiKOKI SB 3608DA - INFORMATIONS IMPORTANTES DE SÉCURITÉ - 1

natural_image Line drawing of a quill pen with inkwell, no text or symbols present

WARNING:

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

  • Lead from lead-based paints,
    ● Crystalline silica from bricks and cement and other masonry products, and
  • Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

AVERTISSEMENT:

Please contact Koki Holdings America Ltd. at 1-800-59-TOOLS (toll free), or metabo HPT AUTHORIZED POWER TOOL SERVICE CENTER regarding COLLECTION.

Pour le RAMASSAGE, contacter Koki Holdings America Ltd. au 1-800-59-TOOLS (appel gratuit), ou UN SERVICE APRÈS-VENTE D'OUTILS ÉLECTRIQUE AGRÉE PAR metabo HPT.

Minato-ku, Tokyo 108-6020, Japan

Distributed by

Koki Holdings America Ltd.

1111 Broadway Ave,

Braselton, Georgia, 30517

Koki Holdings America Ltd. Canadian Branch

3405 American Drive, Units 9-10,

Mississauga, ON, L4V 1T6

210

Code No. C99746962 G

Printed in China

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Product information

Brand : HiKOKI

Model : SB 3608DA

Category : Sander