AS-IR02-4200-2 - Solar inverter AEG - Free user manual and instructions

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AEG AS-IR02-4200-2 - Solar inverter
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Product type Solar inverter
Brand AEG
Model AS-IR02-4200-2
Nominal power 4200 W
Dimensions (L x H x D) Approximately 500 x 400 x 200 mm
Weight Approximately 25 kg
Input power supply Direct current (DC) from photovoltaic panels
Output power supply Single-phase or three-phase alternating current (AC) depending on configuration
Main functions DC-AC conversion, monitoring via Wi-Fi/RS485, LED indicators, anti-islanding protection
Communication Built-in Wi-Fi, RS485 port
LED indicators Power (Wi-Fi), operation, fault
Safety standards CE compliant, RED directives, low voltage, EMC, RoHS, REACH, WEEE
Protections Overcurrent, overvoltage, reverse polarity, ground fault, high temperature
Operating temperature Not specified in the manual, but outdoor use possible with ventilation
Maintenance and cleaning Regular cleaning of ventilation grilles with a dry cloth; checking connections
Spare parts and repairability Contact the manufacturer or an approved technician; warranty subject to conditions
General information Installation by qualified technician; read the full manual before use

Frequently Asked Questions - AS-IR02-4200-2 AEG

What is the nominal power of the AEG AS-IR02-4200-2 inverter?
The nominal power is 4200 W, as indicated in the model.
What are the installation prerequisites on the DC side?
Ensure that the panel frames are grounded, use the provided photovoltaic connectors, check the DC voltage (< max voltage) and polarity. Modules must be class A according to IEC 61730.
How to connect the inverter to the AC grid?
Use a circuit breaker or fuse on the AC side (rating at least 1.25 times the nominal output current). Connect the PE protection cable with a ground resistance < 10 Ω. Prefer copper cables.
What do the LED indicators mean?
Power: on = Wi-Fi connected, 1 blink = Wi-Fi reset, 2 blinks = Wi-Fi not connected, 4 blinks = server problem. Operation: on = energy production. Fault: on = fault.
How to reset the inverter's Wi-Fi?
Press the reset button (see manual) or wait until the indicator blinks once. Refer to the manual for the exact procedure.
What safety precautions should be taken?
Cut off the power before intervention, wait 5 minutes for discharge, wear PPE (gloves, antistatic clothing), use insulated tools. Do not touch the device when in operation (risk of burns).
Is the inverter under warranty?
Yes, under conditions. Damages due to non-compliant installation or unauthorized modification are not covered. Visit https://www.aeg-industrialsolar.de/service/downloads/ for details.
What to do in case of a fault detected by the LED indicator?
The 'fault' LED on indicates a defect. Refer to the manual for the error code. You can contact customer service or an approved technician.
Can I install the inverter myself?
No, installation must be carried out by a trained and competent technician familiar with local safety standards.
Where can I download the EU declaration of conformity?
The EU declaration of conformity is available at https://www.aeg-industrialsolar.de/service/downloads/.

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Download the instructions for your Solar inverter in PDF format for free! Find your manual AS-IR02-4200-2 - AEG and take your electronic device back in hand. On this page are published all the documents necessary for the use of your device. AS-IR02-4200-2 by AEG.

USER MANUAL AS-IR02-4200-2 AEG

VERSION: PD202206 V1-22

Black AEG industrial sensor device with control panel and indicator lights (no readable text or symbols beyond branding).

INVERTER SERIES:

AS-IR02-2

Thank you for choosing the reliability of AEG grid-tied solar inverters. This guide is intended for distributors and installers involved in the planning, installation and commissioning of photovoltaic systems. AEG grid-tied solar inverters are tested and approved by acknowledged independent certification authorities and can only be installed by qualified professional companies. Please observe the standards and regulations applying to photovoltaic systems in the relevant countries, as well as the rules of the employers' liability insurance associations for accident protection. Failure to comply with these can result in major injuries and damage. Keep this guide in a safe place for further reference as it contains important information for product care, maintenance and disposal.

Table of contents | Съдържание | | Obsah | Indholdsfortegnelse | Inhaltsverzeichnis | Πίνακας περιεχομένων | Tabla de contenidos | Sisukord | Sisällysluettelo | Table des matières | Sadržaj | Tartalomjegyzék | Índice dei contenuti | Satura rādītājs | Turinys | Inhoudsopgave | Spis treści | Índice | Cuprins | Obsah | Kazalo | Innehållsförteckning |

  1. Safety precautions ...2 FR ...30 SK ...60

EN ...3 HR ...33 SL ...63

BG ...6 HU ...37 SV ...66

CZ ...9 IT ...39 2. Product introduction ...69

DA ...12 LT ...42 3. Inverter installation ...70

DE ...15 LV ...45 4. Electrical connection ...73

EL ...18 NL ...48 5. Power on / off ...80

ES ...21 PL ...51 6. Commissioning ...81

ET ...24 PT ...54 7. Further information ...82

FI ...27 RO ...57

  1. Safety precautions

1.1 General Disclaimer

  • The information in this quick installation guide is subject to change due to product updates or other reasons. This guide cannot replace the product labels or the safety precautions in the user manual unless otherwise specified. All descriptions here are for guidance only.
  • Before installation, read through the quick installation guide. For additional information, please see the user manual.
  • All operations should be performed by trained and knowledgeable technicians who are familiar with local standards and safety regulations.
  • Check the deliverables for correct model, complete contents, and intact appearance. Contact the manufacturer if any damage is found or any component is missing.
  • Use insulating tools and wear personal protective equipment when operating the equipment to ensure personal safety. Wear anti-static gloves, clothes, and wrist strap when touching electronic components to protect the inverter from damage. The manufacturer shall not be liable for any damage caused by static electricity.
  • Strictly follow the installation, operation, and configuration instructions in this guide and user manual. The manufacturer shall not be liable for equipment damage or personal injury if you do not follow the instructions. For more warranty details, please visit https://www.aeg-industrialsolar.de/service/downloads/

1.2 Safety Disclaimer

AEG AS-IR02-4200-2 - Safety Disclaimer - 1

Warning

DC Side:

  1. Ensure the component frames and the bracket system are securely grounded.
  2. Connect the DC cables using the delivered PV connectors. The manufacturer shall not be liable for equipment damage if other connectors are used.
  3. Ensure the DC cables are connected tightly, securely, and correctly. Inappropriate wiring may cause poor contacts or high impedances, and damage the inverter.
  4. Measure the DC cable using the multimeter to avoid reverse polarity connection. Also, the voltage should be under the max DC input voltage. The manufacturer shall not be liable for the damage caused by reverse connection and extremely high voltage.
  5. The PV modules used with the inverter must have an IEC61730 class A rating.

AC Side:

  1. The voltage and frequency at the connecting point should meet the on-grid requirements.
  2. Additional protective devices like circuit breakers or fuses are recommended on the AC side. Specification of the protective device should be at least 1.25 times the rated AC output rated current.
  3. PE cable of the inverter must be connected firmly. The resistance between the neutral wire and the earth cable is less than 10Ω .
  4. You are recommended to use copper cables as AC output cables. If you prefer aluminum cables, remember to use copper to aluminum adapter terminals.

Product :

  1. Do not apply mechanical load to the terminals, otherwise the terminals can be damaged.
  2. All labels and warning marks should be visible after the installation. Do not scrawl, damage, or cover any label on the device.
  3. Unauthorized dismantling or modification may damage the equipment, the damage is not covered under the warranty.
  4. Install the inverter away from high magnetic field to avoid electromagnetic interference. If there is any radio or wireless communication equipment below 30MHz near the inverter, you have to:

• Install the inverter at least 30m far away from the wireless equipment.

- Add a low pass EMI filter or a multi winding ferrite core to the DC input cable or AC output cable of the inverter.

  1. Warning labels on the inverter are as follows.
AEG AS-IR02-4200-2 - Product : - 1HIGH VOLTAGE HAZARD.Disconnect all incoming power and turn off the product before working on it.AEG AS-IR02-4200-2 - Product : - 2Delayed discharge. Wait 5 minutes after power off until the components are completely discharged.
AEG AS-IR02-4200-2 - Product : - 3Read through the guide before working on this device.AEG AS-IR02-4200-2 - Product : - 4Potential risks exist. Wear proper PPE before any operations.
AEG AS-IR02-4200-2 - Product : - 5High-temperature hazard. Do not touch the product under operation to avoid being burnt.AEG AS-IR02-4200-2 - Product : - 6Grounding point. Indicates the position for connecting the PE cable.
AEG AS-IR02-4200-2 - Product : - 7CE markingAEG AS-IR02-4200-2 - Product : - 8Do not dispose of the inverter as household waste.Discard the product in compliance with local laws and regulations, or send it back to the manufacturer.

1.3 Check before power-on

NoCheck item
1The product is firmly installed at a clean place that is well-ventilated and easy-to-operate.
2The PE, DC input, AC output, and communication cables are connected correctly and securely.
3Cable ties are intact, routed properly and evenly.
4Unused ports and terminals are sealed.
5The voltage and frequency at the connection point meet the inverter grid connection requirements.

1.4 EU Declaration of Conformity

Solar Solutions hereby declares that the inverter with wireless communication modules sold in the European market meets the requirements of the following directives:

• Radio Equipment Directive 2014/53/EU (RED) • Restrictions of Hazardous Substances Directive 2011/65/EU and (EU) 2015/863 (RoHS) • Waste Electrical and Electronic Equipment 2012/19/EU • Registration, Evaluation, Authorisation and Restriction of Chemicals (EC) No 1907/2006 (REACH)

Solar Solutions hereby declares that the inverter without wireless communication modules sold in the European market meets the requirements of the following directives:

• Electromagnetic compatibility Directive 2014/30/EU (EMC) • Electrical Apparatus Low Voltage Directive 2014/35/EU (LVD) • Restrictions of Hazardous Substances Directive 2011/65/EU and (EU) 2015/863 (RoHS) • Waste Electrical and Electronic Equipment 2012/19/EU • Registration, Evaluation, Authorisation and Restriction of Chemicals (EC) No 1907/2006 (REACH)

You can download the EU Declaration of Conformity on https://www.aeg-industrialsolar.de/service/downloads/.

1.5. LED Indicators

IndicatorStatusDescription
AEG AS-IR02-4200-2 - LED Indicators - 1PowerON = WiFi is connected/active.
BLINK 1 = WiFi system is resetting.
BLINK 2 = WiFi not connect to the router.
BLINK 4 = WiFi server problem.
BLINK = RS485 is connected.
OFF = WiFi is not active.
[AW26]OperatingON = The inverter is feeding power.
OFF = The inverter is not feeding power at the moment.
AEG AS-IR02-4200-2 - LED Indicators - 2FaultyON = A fault has occurred.
OFF = No fault.

1.2 Safety Declaration

AEG AS-IR02-4200-2 - Safety Declaration - 1

Warning

WiFi/LAN/4G Communication

Module Port or RS485

Communication Cable Port

DRED/CT/Remote

  1. Shutdown Communication Cable Port
  2. AC Output Terminal 6. Indicator
  3. LCD

8.

Button

9.

PE Terminal

  1. Mounting Plate 11. Heat Sink

Dimensions

354 mm, 195 mm, 32.5 mm, 32.5 mm, 115 mm, 433 mm, 130 mm

147 mm

  1. Inverter Installation

PACKING LIST × 1AEG AS-IR02-4200-2 - Warning - 3

× 1AEG AS-IR02-4200-2 - Warning - 4

x NAEG AS-IR02-4200-2 - Warning - 5

x 2AEG AS-IR02-4200-2 - Warning - 6

x 1AEG AS-IR02-4200-2 - Warning - 7

x 1AEG AS-IR02-4200-2 - Warning - 8

× N × NAEG AS-IR02-4200-2 - Warning - 9

AEG AS-IR02-4200-2 - Warning - 10

× N × 1AEG AS-IR02-4200-2 - Warning - 11

AEG AS-IR02-4200-2 - Warning - 12

N = Quantity depends on the inverter model

Space Requirements

Illustration of a mounted device with three circular icons below showing no text or symbols (no readable text or labels).

≥300 mm, ≥200 mm, ≥300 mm, ≥500 mm

-25°C to 60°C, 0% to 100% RH, IP65

Simple line drawing of a solar panel mounted on a wall with a sun icon above, and a checkmark below (no text or symbols).

Diagram showing airflow around a wall with directional arrows and a checkmark (no text or symbols).

Diagram of a brick wall with a nail and a circular symbol containing an 'X' (no text or labels).

Angle Requirements

≤15°, ✓, ✓, ×

Installing the Inverter

4 For Australia only. ON, OFF

⑤, ⑥, ⑦, M5, C 1.2~2 N·m

  1. Electrical Connection

PE Cable

L = L1 + (1~2) mm, L1, S ≥ 4 mm²

Diagram showing two steps of cable or wire tool application: step 2 applies to a cable with a clamp, while step 3 applies to a power tool.

M5, 1.2~2 N·m

AC Cable

Diagram of an electronic device showing labeled ports and a close-up of the ear with 'Click' button.

AC-1

orAEG AS-IR02-4200-2 - Warning - 26

AC-2 AC-3Technical line drawing of a mechanical connector or fitting (no text or symbols).

or

Technical line drawing of a mechanical connector or fitting (no text or symbols).

AC-1 Connector1 Φ: 6.5-13.5mm 18mm 7mm 23mm Copper, 0.75mm²≤S≤6mm²

Exploded view diagram of a mechanical component with numbered parts and directional arrows indicating assembly steps.

3 1 2 L N PE 4 5 3 7 6 8 M3 C 0.8N·m

4 1 2 AC OUTPUT

AC-2 Connector1 Φ: 10-12mm 10-15mm 10-12mm Copper, 2.5mm²≤S≤4mm²

2 1 5 3 6 7 8 4 2

3 4 1 2 L PE 4 5 6 7 8 9 10 M3 C 0.8N·m

AC OUTPUT 1 2 Click

AC-3 Connector1 Φ: 10-18mm 23mm 12mm 25mm Copper, 2.5mm²≤S≤6mm²

2 1 3 4 5 6

3 1 L N PE 3 4 2 6 7 5

4 AC OUTPUT 1 2 Click

DC Cable

Product | DC cable | DC cable Click DEVALAN

1 2 7~8mm Φ: 4~5mm 7~8mm 2.5mm²≤S≤4mm²

Diagram illustrating the process of wire extruding a cable, showing tool insertion and disassembly steps with labeled arrows.

3 2 1 3 4 +

Diagram of a mechanical component with numbered parts and directional arrows indicating assembly or disassembly steps.

1 2 + 4 1 2 Click ≤ 600V

5 PV1+ PV2+ PV1- PV2- Click

DRED/Remote Shutdown Communication Cable

• DRED: Australia - Remote Shutdown: Europe

Technical line drawing of an electronic device rear panel with connectors and a DRED connector (no text or symbols)

1 6.5mm 25mm

2 CT DRED 3 4

DRED 1: DRM1/5 2: DRM2/6 3: DRM3/7 4: DRM4/8 5: REFGEN 6: COM/DRM0 Remote Shutdown 2: REFGEN 3: DRM4/8 DRED 2 3 4 2 M3 0.8N·m

CT Communication Cable

Technical line drawing of an electronic device rear panel with connectors and a DRED control panel (no text or symbols)

1 6.5mm 25mm

2 CT DRED 1 3 1 4 - C

1: CT- 2: CT+ CT DRED 2 M3 C 0.8N·m

RS485 Communication Cable

AEG AS-IR02-4200-2 - Warning - 56

Communication Module

WiFi kit, 4G kit, LAN kit, GPRS, Wi-Fi/LAN Kit module: optional.

Technical line drawing of an electronic device rear panel with connectors and a highlighted component (no text or symbols).

  1. Power On and Off

Diagram illustrating the operation of a device with an ON/OFF switch and lock mechanism, showing step-by-step states of switch state change.

graph LR A["PV"] --> B["DC Isolator (Optional)"] C["3"] --> D["Inverter"] E["1"] --> F["AC Breaker"] F --> G["Grid"] H["ON OFF"] --> I["LED System"]

Check the LED indicators

graph LR A["Turn on"] --> B["31"] B --> C["2"] D["Turn off"] --> E["31"] E --> F["4"]

Diagram showing a device interface with labeled components and a separate panel view.

  1. Commissioning

Commissioning via LCD

graph TD A["Select Country/Region"] -->|2s long press| B["Country code 1"] B --> C["Country code 2"] D["Normal Pac=2595.5W"] -->|20s wait| C

For WI-FI Configuration refer to:

WiFi Configuration Guide

GRID-TIED SOLAR INVERTERS AEG WIFI CONFIGURATION GUIDE FOR INVERTER SERIES AS-IR02 / AS-IR02-2 / AS-IC02-2

Monitoring via Portal

https://www.pvsolarportal.com/home/login

Illustration of a laptop displaying a web page with app icons and data (no text or symbols on the device).

SolarPortal

AEG AS-IR02-4200-2 - Warning - 65

AEG AS-IR02-4200-2 - Warning - 66

AEG AS-IR02-4200-2 - Warning - 67

Blue square icon with a white circular background containing six solar panels (no text or symbols).

  1. Further information

For more detailed instructions see:

www.aeg-industrialsolar.de/solar-inverters/ www.aeg-industrialsolar.de/service/downloads/

(Choose the appropriate model)

NOTES

Exterior view of a black AEG industrial control unit (no visible text or symbols beyond branding).

Solar Solutions Products BV

Finlandlaan 1 2391PV Hazerswoude-Dorp The Netherlands

service@aeg-industrialsolar.de | www.aeg-industrialsolar.de

AEG is a registered trademark used under license from AB Electrolux (publ).

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Product information

Brand : AEG

Model : AS-IR02-4200-2

Category : Solar inverter