P18DSLQ4 - Sander METABO - Free user manual and instructions

USER MANUAL P18DSLQ4 METABO

Designed for operating in USA & Canada only. When this product is used in areas other than the USA & Canada, we cannot guarantee the product quality and performance.

SAFETY INSTRUCTIONS AND INSTRUCTION MANUAL

WARNING indicates a potentially hazardous situations which, if ignored, could result in death or serious injury. CAUTION indicates a potentially hazardous situations which, if not avoided, may result in minor or moderate injury, or may cause machine damage. NOTE emphasizes essential information. SAFETY

GENERAL POWER TOOL SAFETY WARNINGS

WARNING Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fi re and/or serious injury. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence of fl ammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2) Electrical safety

a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodifi ed plugs and matching outlets will reduce risk of electric shock. b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

English 000BookP18DSL.indb2000BookP18DSL.indb2 2018/10/1617:38:392018/10/1617:38:39f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the infl uence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. c) Prevent unintentional starting. Ensure the switch is in the off -position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your fi nger on the switch or energising power tools that have the switch on invites accidents. d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

4) Power tool use and care

a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off . Any power tool that cannot be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may aff ect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations diff erent from those intended could result in a hazardous situation.

5) Battery tool use and care

a) Recharge only with the charger specifi ed by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fi re when used with another battery pack. b) Use power tools only with specifi cally designated battery packs. Use of any other battery packs may create a risk of injury and fi re. c) When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fi re. d) Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, fl ush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

English 000BookP18DSL.indb3000BookP18DSL.indb3 2018/10/1617:38:402018/10/1617:38:4010. Handle tool correctly. Operate the tool according to the instructions provided herein. Do not drop or throw the tool. NEVER allow the tool to be operated by children, individuals unfamiliar with its operation or unauthorized personnel.

11. Keep all screws, bolts and covers tightly in place.

Keep all screws, bolts, and plates tightly mounted. Check their condition periodically.

12. Do not use power tools if the plastic housing or

handle is cracked. Cracks in the tool’s housing or handle can lead to electric shock. Such tools should not be used until repaired.

13. Blades and accessories must be securely

mounted to the tool. Prevent potential injuries to youself or others. Blades, cutting implements and accessories which have been mounted to the tool should be secure and tight.

14. Keep motor air vent clean.

The tool’s motor air vent must be kept clean so that air can freely fl ow at all times. Check for dust build-up frequently.

15. Operate power tools at the rated voltage.

Operate the power tool at voltages specifi ed on its nameplate. If using the power tool at a higher voltage than the rated voltage, it will result in abnormally fast motor revolution and may damage the unit and the motor may burn out.

16. NEVER use a tool which is defective or operating

abnormally. If the tool appears to be operating unusually, making strange noises, or otherwise appears defective, stop using it immediately and arrange for repairs by a metabo HPT authorized service center.

17. NEVER leave tool running unattended. Turn

power off . Don’t leave tool until it comes to a complete stop.

18. Carefully handle power tools.

Should a power tool be dropped or struck against hard materials inadvertently, it may be deformed, cracked, or damaged.

19. Do not wipe plastic parts with solvent.

Solvents such as gasoline, thinner benzine, carbon tetrachloride, and alcohol may damage and crack plastic parts. Do not wipe them with such solvents. Wipe plastic parts with a soft cloth lightly dampened with soapy water and dry thoroughly.

20. ALWAYS wear eye protection that meets the

a) Have your power tool serviced by a qualifi ed repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. – WARNING – To reduce the risk of injury, user must read instruction manual.

SPECIFIC SAFETY RULES AND SYMBOLS

1. Wait for the cutter to stop before setting the tool

down. An exposed rotating cutter may engage the surface leading to possible loss of control and serious injury.

2. Use clamps or another practical way to secure

and support the workpiece to a stable platform. Holding the work by your hand or against the body leaves it unstable and may lead to loss of control.

3. Wear ear protectors.

Exposure to noise can cause hearing loss.

4. NEVER touch moving parts.

NEVER place your hands, fi ngers or other body parts near the tool’s moving parts.

5. Because the cordless planer operates by battery

power, be aware of the fact that it can begin to operate at any time.

6. When working at elevated locations, clear the area

of all other people and be aware of conditions below you.

7. NEVER operate without all guards in place.

NEVER operate this tool without all guards or safety features in place and in proper working order. If maintenance or servicing requires the removal of a guard or safety feature, be sure to replace the guard or safety feature before resuming operation of the tool.

Don’t force small tool or attachment to do the job of a heavy-duty tool. Don’t use tool for purpose not intended.

9. NEVER use a power tool for applications other

than those specifi ed. NEVER use a power tool for applications other than those specifi ed in the Instruction Manual.

English 000BookP18DSL.indb4000BookP18DSL.indb4 2018/10/1617:38:402018/10/1617:38:4021. ALWAYS wear a mask or respirator to protect yourself from dust or potentially harmful particles generated during the operation.

22. Defi nitions for symbols used on this tool

WARNING Death or serious bodily injury could result from improper or unsafe use of battery chargers. To avoid these risks, follow these basic safety instructions:

READ ALL INSTRUCTIONS

1. This manual contains important safety and operating

instructions for battery charger Model UC18YFSL.

2. Before using battery charger, read all instructions

and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.

3. To reduce risk of injury, charge metabo HPT

rechargeable battery type BSL14 and BSL18 series. Other type of batteries may burst causing personal injury and damage.

4. Use of an attachment not recommended or sold by

the battery charger manufacturer may result in a risk of fi re, electric shock, or injury to persons.

5. To reduce risk of damage to electric plug and cord,

pull by plug when disconnecting battery charger.

6. Make sure cord is located so that it will not be stepped

on, tripped over, or otherwise subjected to damage or stress.

7. An extension cord should not be used unless

absolutely necessary. Use of improper extension cord could result in a risk of fi re and electric shock. If extension cord must be used make sure: a. That blades of extension cord are the same number, size, and shape as those of plug on battery charger: b. That extension cord is properly wired and in good electrical condition; and c. That wire size is large enough for AC ampere rating of battery charger as specifi ed in Table 1. Table 1

AC Input Rating Amperes* AWG Size of Cord Equal to or greater than but less than Length of Cord, Feet (Meter) 25 (7.5) 50 (15) 100 (30) 150 (45)

• If the input rating of a battery charger is given in watts rather than in amperes, the corresponding ampere rating is to be determined by dividing the wattage rating by the voltage rating–for example: 1,250 watts = 10 amperes 125 volts

8. Do not operate battery charger with damaged cord or

plug-replace them immediately.

9. Do not operate battery charger if it has received a

sharp blow, been dropped, or otherwise damaged in any way; take it to a qualifi ed serviceman.

10. Do not disassemble battery charger; take it to a

qualifi ed serviceman when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fi re.

11. To reduce risk of electric shock, unplug charger from

receptacle before attempting any maintenance or cleaning. Removing the battery will not reduce this risk.

BATTERY CHARGER You must charge the battery before you can use the power tool. Before using the model UC18YFSL battery charger, be sure to read all instructions and cautionary statements on it, the battery and in this manual. REMEMBER: USE ONLY metabo HPT BATTERY TYPES BSL14 AND BSL18 SERIES. OTHER TYPES OF BATTERIES MAY BURST AND CAUSE INJURY!

English 000BookP18DSL.indb5000BookP18DSL.indb5 2018/10/1617:38:402018/10/1617:38:40In this case, stop using the battery and let the battery cool. After that, you can use it again. Furthermore, please heed the following warning and caution. WARNING In order to prevent any battery leakage, heat generation, smoke emission, explosion and ignition beforehand, please be sure to heed the following precautions.

1. Make sure that swarf and dust do not collect on the

During work make sure that swarf and dust do not fall on the battery.

Make sure that any swarf and dust falling on the power tool during work do not collect on the battery.

Do not store an unused battery in a location exposed to swarf and dust.

Before storing a battery, remove any swarf and dust that may adhere to it and do not store it together with metal parts (screws, nails, etc.).

2. Do not pierce battery with a sharp object such as a

nail, strike with a hammer, step on, throw or subject the battery to severe physical shock.

3. Do not use an apparently damaged or deformed

4. Do not use the battery in reverse polarity.

5. Do not connect directly to an electrical outlets or car

cigarette lighter sockets.

6. Do not use the battery for a purpose other than those

7. If the battery charging fails to complete even when a

specifi ed recharging time has elapsed, immediately stop further recharging.

8. Do not put or subject the battery to high temperatures

or high pressure such as into a microwave oven, dryer, or high pressure container.

9. Keep away from fi re immediately when leakage or foul

10. Do not use in a location where strong static electricity

11. If there is battery leakage, foul odor, heat generated,

discolored or deformed, or in any way appears abnormal during use, recharging or storage, immediately remove it from the equipment or battery charger, and stop use.

12. Do not immerse the battery or allow any fl uids to fl ow

inside. Conductive liquid ingress, such as water, can cause damage resulting in fi re or explosion. Store your battery in a cool, dry place, away from combustible and fl ammable items. Corrosive gas atmospheres must be avoided. Follow these instructions to avoid the risk of injury:

Improper use of the battery or battery charger can lead to serious injury. To avoid these injuries:

1. NEVER disassemble the battery.

2. NEVER incinerate the battery, even if it is damaged or

is completely worn out. The battery can explode in a fi re.

3. NEVER short-circuit the battery.

4. NEVER insert any objects into the battery charger’s

air vents. Electric shock or damage to the battery charger may result.

5. NEVER charge outdoors. Keep the battery away

from direct sunlight and use only where there is low humidity and good ventilation.

6. NEVER charge when the temperature is below 32°F

(0°C) or above 104°F (40°C).

7. NEVER connect two battery chargers together.

8. NEVER insert foreign objects into the hole for the

battery or the battery charger.

11. NEVER store the battery or battery charger in places

where the temperature may reach or exceed 104°F (40°C) such as inside metal box or car.

12. NEVER expose the battery or battery charger to rain

13. ALWAYS operate charger on standard household

electrical power (120 volts). Using the charger on any other voltage may overheat and damage the charger.

14. ALWAYS wait at least 15 minutes between charges to

avoid overheating the charger.

15. ALWAYS disconnect the power cord from its

receptacle when the charger is not in use.

CAUTION ON LITHIUM-ION BATTERY

To extend the lifetime, the lithium-ion battery equips with the protection function to stop the output. In the cases of 1 to 3 described below, when using this product, even if you are pulling the switch, the motor may stop. This is not the trouble but the result of protection function.

1. When the battery power remaining runs out, the motor

stops. In such case, charge it up immediately.

2. If the tool is overloaded, the motor may stop. In this

case, release the switch of tool and eliminate causes of overloading. After that, you can use it again.

3. If the battery is overheated under overload work, the

battery power may stop.

1. If liquid leaking from the battery gets into your eyes,

do not rub your eyes and wash them well with fresh clean water such as tap water and contact a doctor immediately. If left untreated, the liquid may cause eye-problems.

2. If liquid leaks onto your skin or clothes, wash well with

clean water such as tap water immediately. There is a possibility that this can cause skin irritation.

3. If you fi nd rust, foul odor, overheating, discolor,

deformation, and/or other irregularities when using the battery for the fi rst time, do not use and return it to your supplier or vendor. WARNING If an electrically conductive foreign object enters the terminals of the lithium ion battery, a short-circuit may occur resulting in the risk of fi re. Please observe the following matters when storing the battery.

Do not place electrically conductive cuttings, nails, steel wire, copper wire or other wire in the storage case.

Either install the battery in the power tool or store by securely pressing into the battery cover until the ventilation holes are concealed to prevent short-circuits (See Fig. 1).

SAVE THESE INSTRUCTIONS

AND OWNERS OF THIS TOOL!

English 000BookP18DSL.indb7000BookP18DSL.indb7 2018/10/1617:38:402018/10/1617:38:40FUNCTIONAL DESCRIPTION NOTE The information contained in this Instruction Manual is designed to assist you in the safe operation and maintenance of the power tool. NEVER operate, or attempt any maintenance on the tool unless you have fi rst read and understood all safety instructions contained in this manual. Some illustrations in this Instruction Manual may show details or attachments that diff er from those on your own power tool.

for adjusting cutter depth

Front base Switch trigger Remaining battery indicator switch Remaining battery indicator lamp Rear base Battery Switch lock Nameplate Stand Brush cap Housing Outlet of shaving Fig. 1(a) Fig. 1(b)

Battery <BSL1850> Ventilation holes Latch Terminals Battery cover Battery Fig. 2

Model P18DSL Motor DC motor No-load speed 16,000 / min Cutting Width 3-1/4" (82 mm) Max. Cutting Depth 5/64" (2.0 mm) Battery Model BSL1850 Type Li-ion battery (5.0 Ah 10 cells) Voltage DC 18 V Weight (With BSL1850 attached) 7.3 lbs. (3.3 kg)

Model UC18YFSL Input power source Single phase: AC 120 V 60 Hz Charging time (At a temperature of 68°F (20°C)) BSL1850: Approx. 75 min Charging voltage DC 14.4 V – 18 V Charging current DC 3.5 A Weight 1.1 lbs. (0.5 kg)

REMOVAL AND INSTALLATION METHOD

How to install the battery. Align the battery with the groove in tool handle and slip it into place. Always insert it all the way until it locks in place with a little click, If not, it may accidentally fall out of the tool, causing injury to you or someone around you (Fig. 5).

How to remove the battery. Withdraw battery from the tool handle while pressing the latch (2 pcs) of the battery (Fig. 5). Battery Pull out Handle Latch Push Insert Fig. 5 APPLICATIONS

Planing various wooden planks and panels 23/64"(Max) (9mm) Fig. 4-A (Planing) Fig. 4-B (Beveling) Fig. 4-C (Rabbeting) 23/64"(Max) (9mm) Side face cutting Fig. 4-D (Tapering) Fig. 4-E (Side planing of fl ush door) CHARGING METHOD NOTE Before plugging into the receptacle, make sure the following points.

The power source voltage is stated on the nameplate.

The cord is not damaged. WARNING Do not charge at voltage higher than indicated on the nameplate. If charged at voltage higher than indicated on the nameplate, the charger will burn out.

1. Connect the charger’s power cord to a receptacle.

When the power cord is connected, the charger’s pilot lamp will blink in red. (At 1-second intervals) WARNING Do not use the electrical cord if damaged. Have it repaired immediately.

English 000BookP18DSL.indb10000BookP18DSL.indb10 2018/10/1617:38:402018/10/1617:38:402. Insert the battery to the battery charger. Firmly insert the battery into the battery charger as shown in Fig. 6. Charger Battery Pilot lamp Fig. 6

When the battery is connected to the battery charger, charging will commence and the pilot lamp will light in red. (See Table 2) NOTE If the pilot lamp fl ickers in red, pull out the plug from the receptacle and check if the battery is properly mounted. When the battery is fully charged, the pilot lamp will blink in red slowly. (At 1-second intervals) (See Table 2)) (1) Pilot lamp indication The indications of the pilot lamp will be as shown in Table 2, according to the condition of the charger or the rechargeable battery. Table 2 Indications of the pilot lamp Pilot lamp (LED) Before charging Blinks Lights for 0.5 seconds. Does not light for

0.5 seconds. (off for 0.5 seconds)

While charging Lights Lights continuously Charging complete Blinks Lights for 0.5 seconds. Does not light for

0.5 seconds. (off for 0.5 seconds)

Overheat standby Blinks Lights for 1 second. Does not light for

0.5 seconds. (off for 0.5 seconds)

Battery overheated. Unable to charge. (Charging will commence when battery cools). Charging impossible Flickers Lights for 0.1 seconds. Does not light for

0.1 seconds. (off for 0.1 seconds)

Malfunction in the battery or the charger (2) Regarding the temperature of the rechargeable battery. The temperatures for rechargeable batteries are as shown in Table 3, and batteries that have become hot should be cooled for a while before being recharged. Table 3 Rechargeable batteries Temperatures at which the battery can be recharged BSL1850 32°F–122°F (0°C–50°C) (3) Regarding recharging time (At 68°F (20°C)) Depending on the combination of the charger and batteries, the recharging time will become as shown in Table 4. Table 4 Charging time (At 20°C) Charger Battery UC18YFSL BSL1850 Approx. 75 min. NOTE The charging time may vary according to temperature and power source voltage.

4. Disconnect battery charger from the receptacle.

CAUTION Do not pull the plug out of the receptacle by pulling on the cord. Make sure to grasp the plug when removing from receptacle to avoid damaging cord.

English 000BookP18DSL.indb11000BookP18DSL.indb11 2018/10/1617:38:412018/10/1617:38:415. Remove the battery from the battery charger. Supporting the battery charger with hand, pull out the battery from the battery charger. NOTE After charging, pull out batteries from the charger fi rst, and then keep the batteries properly. Regarding electric discharge in case of new batteries, etc. As the internal chemical substance of new batteries and batteries that have not been used for an extended period is not activated, the electric discharge might be low when using them the fi rst and second time. This is a temporary phenomenon, and normal time required for recharging will be restored by recharging the batteries 2 – 3 times. How to make the batteries perform longer. (1) Recharge the batteries before they become completely exhausted. When you feel that the power of the tool becomes weaker, stop using the tool and recharge its battery. If you continue to use the tool and exhaust the electric current, the battery may be damaged and its life will become shorter. (2) Avoid recharging at high temperatures. A rechargeable battery will be hot immediately after use. If such a battery is recharged immediately after use, its internal chemical substance will deteriorate, and the battery life will be shortened. Leave the battery and recharge it after it has cooled for a while. CAUTION

When the battery charger has been continuously used, the battery charger will be heated, thus constituting the cause of the failures. Once the charging has been completed, give 15 minutes rest until the next charging.

If the battery is charged while it is heated because it has been left for a long time in a location subject to direct sunlight or because the battery has just been used, the pilot lamp of the charger lights for 1 second, does not light for

0.5 seconds (off for 0.5 seconds). In such a case,

fi rst let the battery cool, then start charging.

When the pilot lamp fl ickers rapidly in red (at 0.2–second intervals), check for and take out any foreign objects in the charger’s battery installation hole. If there are no foreign objects, it is probable that the battery or charger is malfunctioning. Take it to your authorized Service Center. BEFORE USE

1. Check the work area to make sure that it is clear of

debris and clutter. Clear the area of unnecessary personnel. Ensure that lighting and ventilation is adequate.

Ensure that the power switch is in the OFF position. If the battery is attached to the body while the power switch is in the ON position, the power tool will start operating immediately, which could cause a serious accident.

3. Prepare a stable wooden workbench suitable for

planning operation. As a poorly balanced workbench creates a hazard, ensure it is securely positioned on fi rm, level ground. PLANING PROCEDURES

1. Operation of switch (Fig. 7)

(1) For safe operation of the machine, a “switch lock” is provided on the side of a handle. If the “switch trigger” is pulled in a state where “switch lock” is pressed in the direction of the arrow mark, the main switch can be turned ON. (2) After the switch is turned ON, even when you release your hand from the switch lock, the body continues running and the light continues being turned ON as long as you keep on pulling the switch trigger. (3) If you release the switch trigger, you can turn OFF the switch and the “switch lock” returns to the original position automatically. CAUTION Do not fi x and secure the switch lock. Besides, keep your fi nger off the switch trigger when the planer is being carried around. Otherwise, the main body switch can be inadvertently turned ON, resulting in unexpected accidents. Switch lock Switch trigger Fig. 7

2. About remaining battery indicator

When pressing the remaining battery indicator switch, the remaining battery indicator lamp lights and the battery remaining power can be checked. (Fig. 8)

Rough cutting should be accomplished at large cutting depth and at a suitable speed so that shavings are smoothly ejected from the machine. To ensure a smoothly fi nished surface, fi nish cutting should be accomplished at small cutting depth and at low speed.

5. Beginning and ending the cutting operation

As shown in Fig. 10, place the front base of the planer on the workpiece and support the planer horizontally. Turn ON the power switch, and slowly operate the planer toward the leading edge of the workpiece. Firmly depress the front half of the planer at the fi rst stage of cutting and, as shown in Fig. 11, depress the rear half of the planer at the end of the cuning operation. The planer must always be kept fl at throughout the entire cutting operation. Fig. 10 Beginning of cutting operation Fig. 11 End of cutting operation

6. Precaution after fi nishing the planing operation

When the planer is suspended with one hand after fi nishing the planing operation, ensure that the cutting blades (base) of the planer do not contact or come too near your body. Failure to do so could result in serious injury. When releasing your fi nger from the remaining battery indicator switch, the remaining battery indicator lamp goes off . The Table 5 shows the state of remaining battery indicator lamp and the battery remaining power. Remaining battery indicator switch Remaining battery indicator lamp Fig. 8 Table 5 State of lamp Battery Remaining Power The battery remaining power is enough. The battery remaining power is a half. The battery remaining power is nearly empty. Re-charge the battery soonest possible. As the remaining battery indicator shows somewhat diff erently depending on ambient temperature and battery characteristics, read it as a reference. NOTE

Do not give a strong shock to the switch panel or break it. It may lead to a trouble.

To save the battery power consumption, the remaining battery indicator lamp lights while pressing the remaining battery indicator switch.

3. Adjusting the cutter depth

Turn the knob in the direction indicated by the arrow in Fig. 9 (clockwise), until the triangular mark is aligned with the desired cutting depth on the scale. An interval between graduations on the scale corresponds to 1/256"(0.1mm) in cutting depth. The cutting depth can be adjusted within a range of 0 ― 5/64"(0 ― 2.0 mm).

DISASSEMBLY AND ADJUSTMENT OF

To prevent accidents, ensure that the power tool is switched off and pull out the battery.

Be careful not to injure your hands.

1. Carbide blade disassembly

(1) As shown in Fig. 14, loosen the blade holder with the attached box wrench. Blade holder Box wrench Fig. 14 (2) As shown in Fig. 15, remove the carbide blade by sliding it with the attached box wrench. Carbide blade (Double edged blade type) Fig. 15

2. Carbide blade assembly

CAUTION Prior to assembly, thoroughly wipe off all swarf accumulated on the carbide blade. (1) As shown in Fig. 16, lift set plate (B) and insert the new carbide blade between cutter block and set plate (B).

Lift the back of the planer to extend the foot from the base. Having the stand extended when you put the planer down prevents contact between the blade and the material. Stand Fig. 12

8. Regulating the guide (Fig. 13)

The planing position can be regulated by moving the guide to the left or right after loosening its set screw. The guide may be mounted on either the right or left side of the tool. Set screw Guide Fig. 13 Work Precautions

About Continuous Operation This tool is provided with a protective function to extend battery life. The battery may become overheated during continuous operation or deep cutting operations, which may cause it to automatically stop. Especially with any of the batteries listed below, the tool may stop operation before the battery starts to get hot to prevent rapid failure from overheating. If this happens, stop operation, remove the battery from the tool and leave it in a well-ventilated location not exposed to sunlight until it is suffi ciently cool. The battery can be used again once it is cool. (Applicable batteries: BSL1825, BSL1820, BSL1815 and old batteries)

Proper Battery Usage When the tool is used with any of the batteries listed below, it should be used for light work to extend battery life. Work example: Shallow depth fi nishing and chamfering work (Applicable batteries: BSL1825, BSL1820, BSL1815 and old batteries)

English 000BookP18DSL.indb14000BookP18DSL.indb14 2018/10/1617:38:412018/10/1617:38:41Carbide blade (Double edged blade type) Set plate (B) Fig. 16 (2) As shown in Fig. 17, mount the new carbide blade by sliding it on the set plate (B) so that the blade tip projects by 1 mm from the end of the cutter block. Fig. 17 (3) As shown in Fig. 18, fi x the bolts at the blade holder after blade replacement has been completed. Fig. 18 (4) Turn the cutter block over, and set the other side in the same manner.

3. Adjustment of carbide blade height

CAUTION If the carbide blade’s heights are inaccurate after above procedures have been completed, carry out the procedures described below. (1) As shown in Fig. 19, use the box wrench to loosen the three bolts used to retain the carbide blade, and remove the blade holder. Blade holder Box wrench Bolt Fig. 19 (2) As shown in Fig. 20, after removing the carbide blade, slide set plate (B) in the direction indicated by the arrow to disassemble set plate (B). Set plate (B) Fig. 20 (3) Loosen the 2 screws holding on the carbide blade and set plate (A), set plate (B). (4) As shown in Fig. 21, 22, press the turned surface of set plate (A) to the wall surface b while adjusting the carbide blade edge to the wall surface a of the set gauge. Then, tighten them with the 2 screws. Machine screw Fig. 21 Turned surface Set plate (A) Set plate (B) Carbide blade (Double edged blade type) Set gauge Wall surface a Wall surface b Fig. 22

English 000BookP18DSL.indb15000BookP18DSL.indb15 2018/10/1617:38:412018/10/1617:38:41(5) As shown in Fig. 23, 24, insert a turned portion of set plate (A) attached to set plate (B) into a groove on the fl at portion of the cutter block. Set plate (A) Flat portion of the cutter block Fig. 23 Groove Fig. 24 (6) As shown in Fig. 25, place the blade holder on the completed assembly and fasten it with the three bolts. Ensure that the bolts are securely tightened. Follow the same procedures for the opposite side carbide blade. Bolt Blade holder Fig. 25

CUTTER BLADE ASSEMBLY AND

DISASSEMBLY AND ADJUSTMENT OF

To prevent accidents, ensure that the power tool is switched off and pull out the battery.

Be careful not to injure your hands.

1. Cutter blade disassembly

(1) As shown in Fig. 26 use the accessory box wrench to withdraw the three bolts used to retain the cutter blade, and remove the cutter blade holder. Box wrench Blade holder Fig. 26 (2) As shown in Fig. 27, slide the blade in the direction indicated by the arrow to disassemble the blade. Set plate (B) Fig. 27

2. Cutter blade assembly

CAUTION Prior to assembly, thoroughly wipe off all swarf accumulated on the cutter blade. (1) Insert a turned portion of set plate (A) attached to the blade into a groove on the fl at portion of the cutter block. (Fig. 28, 29) Set the blade so that both sides of the blade protrude from the width of the cutter block by about 3/64" (1 mm) (Fig. 30) Flat portion of the cutter block Set plate (A) Fig. 28

English 000BookP18DSL.indb16000BookP18DSL.indb16 2018/10/1617:38:412018/10/1617:38:41Set plate (A) Blade Groove Fig. 29 (Correct installation) Cutter block Blade 3/64" (1 mm) 3/64" (1 mm) Fig. 30 (2) Place the blade holder on the completed assembly, as shown in Fig. 31, and fasten it with the three bolts. Ensure that the bolts are securely tightened. Blade holder Bolt Fig. 31 (3) Turn the cutter block over, and set the other side in the same manner.

3. Adjustment of cutter blade height:

CAUTION As the set gauge has been accurately factory adjusted, never attempt to loosen it. (1) Loosen the 2 screws holding on the blade and set plate (A). (Fig. 32) Machine screw Fig. 32 (2) Press the turned surface of set plate (A) to the wall surface b while adjusting the blade edge to the wall surface a of the set gauge. Then, tighten them with the 2 screws. (Fig. 33, 34) Machine screw Fig. 33 Set gauge Wall surface a Blade Set plate (A) Wall surface b Turned surface Fig. 34

SHARPENING THE CUTTER BLADES

Use of the accessory Blade Sharpening Ass'y is recommended for convenience. (1) Use of Blade Sharpening Ass’y. As shown in Fig. 35, two blades can be mounted on the blade sharpening ass’y to ensure that the blade tips are ground at equal angles. During grinding, adjust the position of the cutter blades so that their edges simultaneously contact the grinding stone as shown in Fig. 36.

English 000BookP18DSL.indb17000BookP18DSL.indb17 2018/10/1617:38:412018/10/1617:38:41Machine screw Cutter blade Fig. 35 Fig. 36 (2) Cutter blade sharpening intervals Cutter blade sharpening intervals depend on the type of wood being machined and the cutting depth. However, sharpening should generally be eff ected after each 1,640 ft (500 m) of cutting operation. (3) Grinding allowance of the cutter blades As illustrated in Fig. 37, a grinding allowance of 0.14" (3.5 mm) is provided for on the cutter blade. That is, the cutter blade can be repeatedly sharpened until its total height is reduced to 0.96" (24.5 mm). Grinding allowance 0.96" (24.5 mm) 0.14" (3.5 mm) Fig. 37 (4) Grinding Stone When a water grinding stone is available, use it after dipping it suffi ciently in water since such a grinding stone may be worn during grinding procedures, fl atten the upper surface of the grinding stone as frequently as possible.

ATTACHING AND DETACHING THE DUST

To prevent accidents, ensure that the power tool is switched off and pull out the battery.

Follow the procedure below to mount the dust adapter securely. Failure to do so may result in the adapter coming off , causing injury.

1. Attaching the dust adapter

(1) Remove the screw D4 × 16 in the chip cover and remove the chip cover as shown in Fig. 38. Screw D4 × 16 Chip cover Fig. 38 (2) Mount the dust adapter and secure with the screw D4 × 16. (Fig. 39) Screw D4 × 16 Dust adapter Dust bag Elbow Fig. 39 NOTE Take care not to break the catch when attaching or detaching the dust adapter and chip cover.

2. Removing the dust adapter

To remove the dust adapter, follow the procedure above in reverse order.

English 000BookP18DSL.indb18000BookP18DSL.indb18 2018/10/1617:38:422018/10/1617:38:42MAINTENANCE INSPECTION WARNING To prevent accidents, ensure that the power tool is switched off and pull out the battery.

1. Inspecting the cutter blades

Continued use of dull or damaged cutter blades will result in reduced cutting effi ciency and may cause overloading of the motor. Sharpen or replace the cutter blades as often as necessary.

CAUTION The front base, rear base, and cutting depth control knob are precisely machined to obtain specifi cally high precision. If these parts are roughly handled or subjected to heavy mechanical impact, it may cause deteriorated precision and meduced cutting performance. These parts must be handled with particular care.

3. Inspecting the screws

Regularly inspect all screws and ensure that they are fully tightened. Should any of the screws be loosened, retighten them immediately. WARNING Using this planer with loosened screws is extremely dangerous.

4. Inspecting the carbon brushes (Fig. 40)

The motor employs carbon brushes which are consumable parts. Replace the carbon brush with a new one when it becomes worn to its wear limit. Always keep carbon brushes clean and ensure that they slide freely within the brush holders. Wear limit No. of carbon brush 0.16" (4 mm) 0.43" (11 mm) Fig. 40 CAUTION Using this planer with a carbon brush which is worn in excess of the wear limit will damage the motor. NOTE When replacing the carbon brush with a new one, be sure to use the metabo HPT Carbon Brush Code No.

5. Replacing carbon brushes

After removing the chip cover, take out the carbon brush by fi rst removing the brush cap and then hooking the protrusion of the carbon brush with a slotted head screw driver, etc., as shown in Fig. 41. Brush cap Fig. 41 When installing the carbon brush, choose the direction so that the nail of the carbon brush (Fig. 42) agrees with the contact portion of brush tube. Then push it in with a fi nger as illustrated in Fig. 43. Lastly, install the brush cap. Protrusion of carbon brush Nail of carbon brush Fig. 42 Contact portion of brush tube Fig. 43

Be absolutely sure to insert the nail of the carbon brush into the contact portion of brush tube. (You can insert whichever one of the two nails provided.)

Caution must be exercised since any error in this operation can result in the deformed nail of the carbon brush and may cause motor trouble at an early stage.

Dust may be removed with a soft cloth or a cloth dampened with soapy water. Do not use bleach, chlorine, gasoline or thinner, for they may damage the plastics.

7. Disposal of the exhausted battery

WARNING Do not dispose of the exhausted battery. The battery must explode if it is incinerated. The product that you have purchased contains a rechargeable battery. The battery is recyclable. At the end of it’s useful life, under various state and local laws, it may be illegal to dispose of this battery into the municipal waste stream. Check with your local solid waste offi cials for details in your area for recycling options or proper disposal.

Storing in a place below 104°F (40°C) and out of the reach of children. NOTE Storing lithium-ion batteries Make sure the lithium-ion batteries have been fully charged before storing them. Prolonged storage (3 months or more) of batteries with a low charge may result in performance deterioration, signifi cantly reducing battery usage time or rendering the batteries incapable of holding a charge. However, signifi cantly reduced battery usage time may be recovered by repeatedly charging and using the batteries two to fi ve times. If the battery usage time is extremely short despite repeated charging and use, consider the batteries dead and purchase new batteries.

9. Service and repairs

All quality power tools will eventually require servicing or replacement of parts because of wear from normal use. To assure that only authorized replacement parts will be used, all service and repairs must be performed by a metabo HPT AUTHORIZED SERVICE CENTER, ONLY. CAUTION In the operation and maintenance of power tools, the safety regulations and standards prescribed in each country must be observed. Important notice on the batteries for the metabo HPT cordless power tools Please always use one of our designated genuine batteries. We cannot guarantee the safety and performance of our cordless power tool when used with batteries other than these designated by us, or when the battery is disassembled and modifi ed (such as disassembly and replacement of cells or other internal parts).

English 000BookP18DSL.indb20000BookP18DSL.indb20 2018/10/1617:38:422018/10/1617:38:42ACCESSORIES WARNING ALWAYS use Only authorized metabo HPT replacement parts and accessories. NEVER use replacement parts or accessories which are not intended for use with this tool. Contact metabo HPT if you are not sure whether it is safe to use a particular replacement part or accessory with your tool. The use of any other attachment or accessory can be dangerous and could cause injury or mechanical damage. NOTE Accessories are subject to change without any obligation on the part of the metabo HPT. STANDARD ACCESSORIES P18DSL (2LJRK)

Carbide Blade (Double edged Blade type) (Code No. 879418) ........................................ 1 Battery, battery charger, plastic case and battery cover are not contained. OPTIONAL ACCESSORIES.....sold separately

(Code No. 879418) (Double edged Blade type)

(Code No. 314746) (Resharpenable blade type) NOTE Specifi cations are subject to change without any obligation on the part of the metabo HPT.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

Lead from lead-based paints,

Crystalline silica from bricks and cement and other masonry products, and

Arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fi lter out microscopic particles.