VHW201 - Vacuum Cleaner NILFISK - Free user manual and instructions

USER MANUAL VHW201 NILFISK

Italian
GB English
F French
D Deutsch
E Spanish

Translation of original instructions

Table of contents

Instructions for use 2

Operator's safety 2
General information for using the vacuum cleaner. 2
Proper uses 2
Improper Use 2
General recommendations 3
EC Declaration of conformity 3
Variants 3

Vacuum cleaner description 4

Vacuum Cleaner Parts and Labels 4
Optional kits. 4
4
Packing and unpacking 4
Unpacking, moving, use and storage 4
Setting to work - connection to the power supply 5
Vacuum cleaner connection 5
Power cable. 6
Blower connection cables. 6
Circuit breaker 6
Extensions 6
Dry applications 6
Maintenance and repairs 6
Technical data 7
Dimensions 7
Technical data 8
Dimensions 8
Controls, indicators and connections 9
Inspections prior to starting 9
Starting/stopping the vacuum cleaner 9
Emergency stopping 9
Emptying the container 9
At the end of a cleaning session 9
Maintenance, cleaning and decontamination 9
Primary filter disassembly and replacement. 10
Primary filter replacement 10
Upstream absolute filter replacement 10
Downstream absolute filter replacement 11
Motor cooling fan inspection and cleaning 11
Disposing of the vacuum cleaner 11
Wiring diagrams 11

Recommended spare parts 12

Troubleshooting 13

Instructions for use

Read the operating instructions and comply with the important safety recommendations identified by the word WARNING!

Operator's safety

WARNING!

tarting the device, it is absolutely essential to read these operating instructions and to keep them ready at hand for consultation.

The vacuum cleaner can only be used by people who are familiar with the way it works and who have been explicitly authorised and trained for the purpose.

Before using the device, the operators must be informed, instructed and trained on how to work it and for which substances its usage is permitted including the safe method for removing and disposing of the vacuumed material.

WARNING!

The use of the device by people (including children) with limited physical and mental capacities or lacking in experience and knowledge is strictly forbidden, unless they are supervised by a person who is experienced in the use and safe handling of the machine.

Children must be supervised to make sure they will not play with the device.

General information for using the vacuum cleaner

Use the vacuum cleaner in accordance with the laws in force in the country where it is used.

Besides the operating instructions and the laws in force in the country where the device is used, the technical regulations for ensuring safe and correct operation must also be observed (Legislation concerning environmental and labour safety, i.e. European Union Directive 89/391/EC and successive Directives).

Do not perform any operation that could jeopardize the safety of people, property and the environment.

Comply with the safety indications and prescriptions in this instruction manual.

Proper uses

This vacuum cleaner is suitable for commercial use, in hotels, schools, hospitals, factories, shops, offices and apartment hotels for example, for hire and in any case for purposes other than normal domestic use.

This vacuum cleaner was conceived to clean and collect solid non-flammable materials indoor and outdoor.

WARNING!

This device can be used for dry materials only.

Always leave enough room around the device to reach the controls easily.

The device has been designed to be used by one operator at a time.

This vacuum cleaner consists of an automated vacuum unit, with a filter upstream and a container for collecting the vacuumed material.

Improper Use

WARNING!

The following use of the device is strictly forbidden:

Outdoors in case of atmospheric precipitation.
When not used on level horizontal surfaces.
When the filtering unit is not installed.
- When the vacuum inlet and/or hose are turned to face parts of the human body.
When the dust container is not installed.
Use without the guards, protective covers and safety systems installed by the manufacturer.
- When the cooling vents are partially or totally clogged.
- When the vacuum cleaner is covered with plastic or fabric sheets.
When the air outlet is partially or totally closed.
When used in narrow areas where there is no fresh air.
Vacuuming the following materials:

1. Burning materials (embers, hot ashes, lit cigarettes, etc.).
2. Naked flames.
3. Combustible gas.
4. Flammable liquids, aggressive fuels (gasoline, solvents, acids, alkaline solutions, etc.).
5. Explosive dust/substances and/or ones liable to ignite in a spontaneous way (such as magnesium or aluminium dusts, etc.).

IMPORTANT: Fraudulent use is not admitted.

General recommendations

WARNING!

If an emergency situation occurs:

■ filter breakage
■ fire outbreak
short-circuit
motor block
■ electric shock
etc.

Turn the vacuum cleaner off, unplug it and request assistance from qualified personnel.

[NOTE]

Check the place of work and substances tolerated for the vacuum cleaner in ATEX variant.

WARNING!

The vacuum cleaners must not be used or stored outdoors in damp places.

WARNING!

These devices cannot be used in corrosive environment.

EC Declaration of conformity

Every vacuum cleaner comes with a EC Declaration of conformity (fig. 14).

[NOTE]

The Declaration of conformity is an important document and should be kept in a safe place to be presented to the Authorities on request.

Variants

ATEX

The manufacturer produces vacuum cleaners suitable to be used in potentially explosive atmospheres. These variants are manufactured according to directives and standards in force. The relevant additional instructions are supplied together with the device.

[NOTE]

ATEX variants

Refer to the manufacturer's sales network for these versions.

For ATEX industrial devices see the instructions for "ATEX" use.

Vacuum cleaner description

Vacuum Cleaner Parts and Labels

Figure 1

1. Identification plate which includes: Code of the Model, Class, Technical Specifications (see table on page 6), Serial N^ EC Mark, Year of manufacture, Nominal network voltage.
2. Vacuum union hose
3. Main switch (if equipped)
4. Filtering chamber and dust container
5. Outlet
6. Panel power plate indicates that the panel is powered by the voltage indicated on the data plate (if equipped).
7. Inlet

This vacuum cleaner creates a strong air flow which is drawn in through the inlet (7) and blows out through the outlet (5).

Before turning the vacuum cleaner on, fit the vacuum hose into the inlet and, if necessary, fit the required tool on to the end part. Refer to the manufacturer's accessory catalogue or Service Centre. After the hose and tools have been fitted, make sure that the motor turns correctly.

This vacuum cleaner is equipped with an internal baffle plate which subjects the vacuumed substances to a circular centrifugal movement that makes them drop into the container. The vacuum cleaner is equipped with a filter which enables it to be used for the majority of applications.

Optional kits

Please contact the manufacturer's sales network for information on optionals.

Instructions for installing the optional are included in the conversion kit.

GB

WARNING!

Use only supplied and authorised genuine spare parts.

Accessories

Various accessories are available; refer to the manufacturer's accessory catalogue.

WARNING!

Use only genuine accessories supplied and authorised by the manufacturer.

Packing and unpacking

Dispose of the packing materials in compliance with the laws in force.

Figure 2

Model	A(mm)	B(mm)	C(mm)	Kg
VHW200	550 700	650		25
VHW210 31
VHW201	550 700	1000		33
VHW211 40

Unpacking, moving, use and storage

Operate on flat, horizontal surfaces.

The load-bearing capacity of the surface the vacuum cleaner is placed on must be suitable for bearing its weight.

Figure 3

WARNING!

To lift the vacuum cleaner

MOD.VHW200-VHW210

Do NOT use the fixing hooks, lift from the base.

MOD.VHW201-VHW211

Use the handles on the vacuum cleaner base.

Setting to work - connection to the power supply

WARNING!

Make sure there is no evident sign of damage to the vacuum cleaner before starting work.
Before plugging the vacuum cleaner into the electrical mains, make sure the voltage rating indicated on the data plate corresponds to that of the electrical mains.
- Connect the vacuum cleaner cable plug/terminals into a socket with a correctly installed ground contact/connection. Ensure that the vacuum cleaner is off (models equipped with main switch).
The plugs and connectors of the connection cables must be protected against splashes of water.
Check that for proper connection to the electrical mains.
Use the vacuum cleaners only when the cables that connect to the electricity mains are in perfect condition (damaged cables could lead to electric shocks!).
Regularly check there are no signs of damage, excessive wear, cracks or ageing on the electric cable.

WARNING!

When the device is operating, do not:

• Crush, pull, damage or tread on the cable that connects to the electrical mains.
  Remove the vacuum cleaner cable plug/terminals from the electrical mains.

Do not pull the cable when removing the plug, if equipped.

Only replace the electric power cable with one of the same type as the original: FROR, the same rule applies if an extension is used.

The cable must be replaced by the manufacturer's Service Centre staff or by equivalent qualified personnel.

WARNING!

VHW200-210 vacuum cleaner can be supplied without power supply cable.

Vacuum cleaner connection

Model	Cable with plug	Cable without plug	Circuit breaker protection
VHW200	- - -
VHW210
VHW200T	-	✓	✓
VHW210T
VHW201	-	✓	-
VHW211
VHW201T	-	✓	✓
VHW211T

WARNING!

MODELS SUPPLIED WITHOUT POWER CABLE AND CIRCUIT BREAKER PROTECTION

The user must provide a connection to the electrical mains, according to the law in force, including a circuit breaker protection appropriate to comply with the data plate on the motor. If the connection require a socket, this must be suitably rated according to the rated current value shown on the vacuum cleaner data plate. This procedure must be performed by qualified personnel

WARNING!

The vacuum cleaner is safe only if there is a circuit breaker protection interposed in the power supply connection, otherwise there is a risk of electric shock and/or fire in case of overheating or short circuit.

GB

Power cable

	VHW 200 VHW 201
	VHW210 VHW211
Type and section 4G - 2,5mm	2
Insulation 450/750V
Minimum external diameter 10 - 15mm

Blower connection cables

	VHW 200 VHW 201
	VHW210 VHW211
Type and section 4G - 2,5mm	2
Cable clamp size M25
Temperature 70°C

The indicated temperature is the minimum operating temperature.

Circuit breaker

The circuit breaker must be chosen according to the current rating indicated on the vacuum cleaner plate.

Here below there is a list of the suggested ranges for circuit breakers according to the models:

Model	Circuit breaker range
VHW200	1,1÷1,6A
VHW201
VHW210	2,2÷3,2A
VHW211

Extensions

If an extension cable is used, make sure it is suitable for the power input and protection degree of the vacuum cleaner.

Minimum section of extension cables:

Maximum length = 20m

Cable = FROR

	VHW 200 VHW 201
	VHW210 VHW211
Max power (kW) 1
Minimum section (mm2) 1.5

WARNING!

Sockets, plugs, cable clamps, connectors and installation of the extension cable must maintain the IP protection degree of the vacuum cleaner, as indicated on the data plate.

WARNING!

The vacuum cleaners are safe only if equipped with a circuit breaker protection.

Otherwise there is a risk of electric shock and fire.

WARNING!

The vacuum cleaner's power socket must be protected by a differential circuit-breaker with surge current limitation, that shuts off the power supply when the current discharged to the ground exceeds 30mA for 30 msec. or an equivalent protection circuit.

WARNING!

Never spray water on the vacuum cleaner: this could be dangerous for persons and could short circuit the power supply.

WARNING!

Comply with the safety regulations governing the materials for which the vacuum cleaner is used.

Dry applications

[NOTE]

The supplied filters and the bag (if applicable) must be installed correctly.

WARNING!

Comply with the safety regulations governing the materials for which the vacuum cleaner is used.

Maintenance and repairs

WARNING!

Disconnect the vacuum cleaner from its power source before cleaning, servicing or replacing parts; the vacuum cleaner cable plug/terminals must be removed from the power source.

• Carry out only the maintenance operations described in this manual.
  Use only original spare parts.
• Do not modify the vacuum cleaner in any way.

Failure to comply with these instructions could jeopardize your safety. Moreover, such action would immediately void the EC declaration of conformity/incorporation issued with the device.

Technical data

Parameter Units VHW200 VHW201
Frequency Hz 50 50
Voltage V 400 400
Power rating (EN 60335-2-69) (50 Hz) kW 0.45 0.45
Noise level (Lpf) (EN60335-2-69) dB(A) 56 56
Protection IP 55(1) 55
Insulation	Class I(2)	I
Container capacity	L	1	6.5
Inlet (diameter)	mm	40 40
Vibration, \( a_h(^*) \)	\( m/s^2 \)	≤2.5	≤2.5
Max vacuum	hPa - mbar	148-148	148-148
Max air flow rate(without hose and reductions)	\( m^3/h - L/min' \)	71.5 - 1192	71.5 - 1192
Max air flow rate(with hose, length: 3 m, diameter: 50 mm)	\( m^3/h - L/min' \)	70 - 1167	70 - 1167
Main filter surface	\( m^2 \)	0.133	0.184
Absolute filter surface - HEPA 14 according to MPPS method (EN 1822)	\( m^2 \)	1.1	1.1
Absolute filter surface - ULPA 15 according to MPPS method (EN 1822)	\( m^2 \)	1.1	1.1

(1) By using cable clamps granting the same IP protection or higher, correctly installed.
(2) If the ground cable has been properly connected by the installer.
(*) Total value of vibration output to the operator arm and hand

Dimensions
Figure 4

Model	VHW200	VHW201
	-	-
A (mm)	415	820
B (mm)	530	420
C (mm)	270	430
Weight (kg)	17	25

[NOTE]

Storage conditions:

Temperature: -10^÷ +40^

Relative humidity: ≤ 85%

Operating conditions:

Maximum altitude: 800m

( Up to 2,000 m with reduced performances)

Temperature: -10^÷ +40^

Relative humidity: ≤ 85%

Technical data

Parameter Units VHW210 VHW211
Frequency Hz 50 50
Voltage V 400 400
Power rating (EN 60335-2-69) (50 Hz) kW 0.89 0.89
Noise level (Lpf) (EN60335-2-69) dB(A) 62 59
Protection IP 55(1) 55
Insulation	Class I(2)	I
Container capacity	L	6.5	6.5
Inlet (diameter)	mm	40 40
Vibration, \( a_h^* \)	\( m/s^2 \)	≤2.5	≤2.5
Max vacuum	hPa - mbar	210 - 210	210 - 210
Max air flow rate(without hose and reductions)	\( m^3/h - L/min' \)	116 - 1933	116 - 1933
Max air flow rate(with hose, length: 3 m, diameter: 50 mm)	\( m^3/h - L/min' \)	114 - 1900	114 - 1900
Main filter surface	\( m^2 \)	0.184	0.184
Absolute filter surface HEPA 14 according to MPPS method (EN 1822)	\( m^2 \)	1.1	1.1
Absolute filter surface ULPA 15 according to MPPS method (EN 1822)	\( m^2 \)	1.1	1.1

(1) By using cable clamps granting the same IP protection or higher, correctly installed.
(2) If the ground cable has been properly connected by the installer.
(*) Total value of vibration output to the operator arm and hand

Dimensions

Figure 4

Model	VHW210	VHW211
	-	-
A (mm)	475	820
B (mm)	640	420
C (mm)	330	430
Weight (kg)	23	31

[NOTE]

Storage conditions:

Temperature: -10^÷ +40^

Relative humidity: ≤ 85%

Operating conditions:

Maximum altitude: 800m

( U p 2,000 m with reduced performances)

Temperature: -10^÷ +40^

Relative humidity: ≤ 85%

Controls, indicators and connections

Figure 5

1. Cap release knobs
2. Container locking levers
3. Start/stop switch (if equipped)
4. Electric power cable (if equipped)

Inspections prior to starting

Figure 6

1. Inlet

Prior to starting, check that:

The filter is installed, it is in good conditions and not damaged.
All latches are tightly locked;
The vacuum hose and tools have been correctly fitted into the inlet (1);

Do not use the device if the filter is faulty.

Starting/stopping the vacuum cleaner

Figure 7

1. Start switch (if equipped)

Version with main switch and circuit breaker protection

Turn the switch (1) to "I" position to start the vacuum cleaner.
Turn the switch to "0" position to turn the vacuum cleaner off.

Checking the rotation direction of the vacuum unit motor

Check the vacuum cleaner operation by putting a hand on the inlet.

If the vacuum cleaner blows air out of the vacuum hose, the motor rotation direction is wrong; disconnect the machine from the electrical mains and invert two of the three phase wires inside the power plug or inside the electrical panel to which the power cable is connected.

Emergency stopping

Turn the main switch to "0" position.

Emptying the container

WARNING!

Before proceeding with these operations, turn off the vacuum cleaner and remove the cable plug/terminals from the power socket.

Figure 8

1. Cap
2. Vacuum hose
3. Cap release knobs
4. Container locking levers
5. Container

Remove vacuum hose (2) from the cap (1).
Release the cap (1) by using the knobs (3).
After removing the cap (1), remove the main filter.
Open the container locking levers (4).
Empty the container (5).
Install the main filter, install the cap (1) and connect the hose (2).

At the end of a cleaning session

Turn off the vacuum cleaner and remove the cable plug/ terminals from the power socket.
For movable machines, wind the connection cable.
Empty the container as described in the "Emptying the container" paragraph. Clean the vacuum cleaner as described in the "Maintenance, cleaning and decontamination" paragraph.
- Wash the container with clean water if aggressive substances have been vacuumed.
Store the vacuum cleaner in a dry place, out of reach of unauthorised people.

Maintenance, cleaning and decontamination

WARNING!

The precautions described below must be taken during all the maintenance operations, including cleaning and replacing of the filter.

To allow the user to carry out the maintenance operations, the vacuum cleaner must be disassembled, cleaned and overhauled as far as is reasonably possible, without causing hazards for the maintenance staff or other people. The suitable precautions include decontamination before disassembling the device, adequate filtered ventilation of the exhaust air from the room in which it is disassembled, cleaning of the maintenance area and suitable personal protection.

Compartments that are not dust-tight must be opened with suitable tools (screwdrivers, wrenches, etc.) and thoroughly cleaned.

• Carry out a technical inspection at least once a year, for example: check the filters to find out whether the air-tightness of the vacuum cleaner has been impaired in any way and make sure that the electric control panel operates correctly. This inspection must be carried out by the manufacturer or by a competent person.

Primary filter disassembly and replacement

WARNING!

When the vacuum cleaner is used to vacuum hazardous substances, the filters become contaminated, therefore:

Work with care and avoid spilling the vacuumed dust and/or material.
- Place the disassembled and/or replaced filter in a sealed plastic bag.
Close it hermetically.
- Dispose of the filter in accordance with the laws in force.

WARNING!

Filter replacement is a serious matter. The filter must be replaced with one of identical filtering surface characteristics.

Otherwise the vacuum cleaner will not operate correctly.

Primary filter replacement

Figure 9

1. Vacuum hose
2. Release knobs
3. Cover
   4.Filter

WARNING!

Take care not to raise dust when this operation is carried out.

Wear a P3 mask and other protective clothing plus protective gloves (DPI) suited to the hazardous nature of the dust collected, refer to the laws in force.

Before proceeding with these operations, turn off the vacuum cleaner and remove the plug from the power socket.

Remove the vacuum hose (1).
Use the knobs (2) to remove the cover (3) together with the primary filter.
Remove the old filter from the cage and filter ring (4).
Install the new filter.
Install the cover and the primary filter in the reverse order of removal.
- Dispose of the old filter according to the laws in force.

If necessary contact the manufacturer's Service Centre.

Upstream absolute filter replacement

WARNING!

Take care not to raise dust when this operation is carried out. Wear a P3 mask and other protective clothing plus protective gloves (DPI) suited to the hazardous nature of the dust collected, refer to the laws in force.

WARNING!

Do not use the absolute filter again after having removed it from the vacuum cleaner.

Figure 10

1. Cap
2. Cap locking knobs
3. Vacuum hose
4. Absolute filter
5. Sealing washer
6. Knob

WARNING!

Reassemble with care to avoid trapping your hands between the vacuum unit and the container. Use gloves that provide protection against mechanical risks (EN 388) with a level of protection CAT. II.

Before proceeding with these operations, turn off the vacuum cleaner and remove the cable plug/terminals from the power socket.

Remove the vacuum hose (3).
Use both knobs (2) to remove the cap (1).
Unscrew the knob (6) and remove the sealing washer (5).
Remove the absolute filter (4) and place it in a plastic bag, close the bag hermetically and dispose of the filter in accordance to the laws in force.
Insert a new absolute filter (4) with the same filtering characteristics as the removed one.
Reinstall the sealing washer (5) and screw down the knob (6).
Reinstall the cap (1).

WARNING!

Periodically check the cover gasket. The gasket must be replaced if it is torn, cut, etc.

Downstream absolute filter replacement

WARNING!

Take care not to raise dust when this operation is carried out. Wear a P3 mask and other protective clothing plus protective gloves (DPI) suited to the hazardous nature of the dust collected, refer to the laws in force.

WARNING!

Do not use the absolute filter again after having removed it from the vacuum cleaner.

Figure 11

1. Knob
2. Cover
3. Absolute filter

WARNING!

Reassemble with care to avoid trapping your hands between the vacuum unit and the container. Use gloves that provide protection against mechanical risks (EN 388) with a level of protection CAT. II.

Before proceeding with these operations, turn off the vacuum cleaner and remove the cable plug/terminals from the power socket.

Unscrew the knob (1), and remove the cover (2).
Remove the absolute filter (3) and place it in a plastic bag, close the bag hermetically and dispose of the filter in accordance to the laws in force.
Insert a new absolute filter (3) with the same filtering characteristics as the removed one.
Reinstall the cover (2) by fastening it with the knob (1).

Motor cooling fan inspection and cleaning

Periodically clean the motor cooling fan to prevent the motor from overheating, especially if the device is used in a dusty place.

Tightness inspection

Figure 12

1. Blower connecting hose
2. Vacuum hose

Hoses check

Make sure that connecting hose (1) is in a good condition and correctly fixed.

If the hose is damaged, broken or badly connected to the unions, it must be replaced.

When sticky materials are treated, check for possible clogging along the hose (2), in the inlet and on the baffle plate inside the container.

Disposing of the vacuum cleaner

Figure 13

Equipment marked with the crossed-out wheeled bin symbol indicates that used electrical and electronic equipment should not be discarded together with unseparated household waste. To avoid negative effects on human health and the environment the equipment must be collected separately at the designated collection points.

Users of electrical and electronic household equipment must use the municipal collection schemes. Please note that commercially used electrical and electronic equipment, shall not be disposed of via municipal collection schemes. We will be pleased to inform you about suitable disposal options.

Wiring diagrams

Basic model

1. Plug
2. Vacuum cleaner
3. Circuit breaker

Figure 15

Item Part		Code
		VHW200 VHW210	VHW201 VHW211
Q1	Circuit breaker (if equipped)	Z8 39319 Z8	39319
	Circuit breaker box (if equipped)	Z8 39932 Z8	39932

Recommended spare parts

The following is a list of spare parts that should be kept ready at hand in order to speed up maintenance operations.

Refer to the manufacturer's spare parts catalogue when ordering spare parts.

	Description		Model
			VHW200 VHW201 VHW210 VHW211
	Filter kit 4083300414 4083300412
	Filter ring gasket 4081500254 4081500252
	Filter clamp Z8 18076 Z8 18077
	Upstream absolute filter Z8 17262
	Downstream absolute filter	HEPA 14 - Z8 17262
		ULPA 15 - 4081701068

Troubleshooting

Problem Cause Remedy
Reduced vacuum cleaner performance	Clogged primary filter	Clean the filter. Replace it if this is not sufficient.
	Clogged vacuum hose Check the vacuum	hose and clean it.
Vacuum cleaner sudden stop Circuit breaker activation	Check the circuit breaker adjustment. Check the motor electrical input. Empty the container. Contact an authorised after-sales service centre if necessary.
Dust leaks from the vacuum cleaner The filter is torn	Replace it with another of identical type.
Electrostatic current on the vacuum cleaner	Non existent or inefficient grounding	Check all ground connections. Especially check the connection at the inlet.

GB

GB

Temperature: -10°C ÷ +40°C

We declare under our own responsibility that the machine

1 + u7 = 40

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2016年8月29日

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