Professional 180-LI 06019G5123 - Screwdriver BOSCH - Free user manual and instructions

USER MANUAL Professional 180-LI 06019G5123 BOSCH

(4) Battery release button

(5) Rotational direction switch (6) On/off switch (7) "PowerLight" lamp (8) Handle (insulated gripping surface) (9) Screwdriver bit with ball catch

(11) Screwdriver bit

Accessories shown or described are not included with the product as standard. You can find the complete selection of accessories in our accessories range. Technical Data Cordless impact screwdriver GDR 180-LI GDX 180-LI Article number 3 601 JG5 1.. 3 601 JG5 2.. Rated voltage V 18 18 No-load speed

0–3600 0–3600 Maximum torque, hard screwdriving application according to ISO 5393 – ¼" internal hexagon

¼" internal hexagon Weight according to EPTA-Procedure 01:2014

kg 1.7 1.8 Recommended ambient temperature during charging °C 0 to +35 0 to +35 Permitted ambient temperature during operation

(triax vector sum) and uncertainty K determined according to EN62841-2-2: Tightening screws and nuts of the maximum permitted size:

The vibration level and noise emission value given in these instructions have been measured in accordance with a standardised measuring procedure and may be used to com- pare power tools. They may also be used for a preliminary estimation of vibration and noise emissions. The stated vibration level and noise emission value repres- ent the main applications of the power tool. However, if the power tool is used for other applications, with different ap- plication tools or is poorly maintained, the vibration level and noise emission value may differ. This may significantly increase the vibration and noise emissions over the total working period. To estimate vibration and noise emissions accurately, the times when the tool is switched off or when it is running but not actually being used should also be taken into account. This may significantly reduce vibration and noise emissions over the total working period. Implement additional safety measures to protect the oper- ator from the effects of vibration, such as servicing the power tool and application tools, keeping their hands warm, and organising workflows correctly. Assembly u Remove the battery from the power tool before carry- ing out work on the power tool (e.g. maintenance, changing tool, etc.). The battery should also be re- moved for transport and storage. There is risk of injury from unintentionally pressing the on/off switch. Charging the Battery u Use only the chargers listed in the technical data. Only these chargers are matched to the lithium-ion battery of your power tool. Note: The battery is supplied partially charged. To ensure full battery capacity, fully charge the battery in the charger before using your power tool for the first time. Bosch Power Tools 1 609 92A 5XY | (26.04.2021)16 | English The lithium-ion battery can be charged at any time without reducing its service life. Interrupting the charging process does not damage the battery. The lithium-ion battery is protected against deep discharge by the "Electronic Cell Protection (ECP)". When the battery is discharged, the power tool is switched off by means of a protective circuit: The application tool no longer rotates. u Do not continue to press the On/Off switch after the power tool has automatically switched off. The battery can be damaged. Follow the instructions on correct disposal. Removing the battery The battery (3) is equipped with two locking levels to pre- vent the battery from falling out when pushing the battery re- lease button (4)unintentionally. As long as the battery is in- serted in the power tool, it is held in position by means of a spring. To remove the battery (3), press the release button (4) and pull the battery forward and out of the power tool. Do not use force to do this. Battery charge indicator The green LEDs on the battery charge indicator indicate the state of charge of the battery. For safety reasons, it is only possible to check the state of charge when the power tool is not in operation. Press the button for the battery charge indicator or to show the state of charge. This is also possible when the bat- tery is removed. If no LED lights up after pressing the button for the battery charge indicator, then the battery is defective and must be replaced. Battery model GBA 18V... LEDs Capacity 3× continuous green light 60−100% 2× continuous green light 30−60% 1× continuous green light 5−30% 1× flashing green light 0−5% Battery model ProCORE18V... LEDs Capacity 5× continuous green light 80−100% 4× continuous green light 60−80% 3× continuous green light 40−60% 2× continuous green light 20−40% 1× continuous green light 5−20% 1× flashing green light 0−5% Changing the Tool (see figures A and B ) u Remove the battery from the power tool before carry- ing out work on the power tool (e.g. maintenance, changing tool, etc.). The battery should also be re- moved for transport and storage. There is risk of injury from unintentionally pressing the on/off switch. u When working with an application tool, ensure that the application tool is connected securely to the tool holder. If the application tool is not securely connected to the tool holder, it can come off during operation. Inserting GDR 180-LI: Pull the locking sleeve (2) forward, guide the application tool (1) into the tool holder up to the stop and release the locking sleeve (2) to lock the application tool. Only use screwdriver bits with ball catch (9) (DIN 3126- E6.3). Other screwdriver bits (11) can be inserted using a universal bit holder with ball catch (10). GDX 180-LI: Slide the application tool (12) onto the square drive of the tool holder (1). Due to the way the system operates, the application tool (12) will move around slightly in the tool holder (1); this has no effect on the function/safety. Removing Pull the locking sleeve (2) forward and remove the applica- tion tool. Operation Method of Operation The tool holder (1) (with the application tool) is driven by an electric motor via a gear and impact mechanism. The working procedure is divided into two phases: Screwing in and tightening (impact mechanism in action). The impact mechanism is activated as soon as the screwed connection runs tight and load is therefore put on the motor. The impact mechanism then converts the power of the mo- tor to steady rotary impacts. When loosening screws or nuts, the process is reversed. 1 609 92A 5XY | (26.04.2021) Bosch Power ToolsEnglish | 17 Starting Operation Inserting the Battery Set the rotational direction switch (5) to the centre position to protect the power tool from being switched on accident- ally. Push the charged battery (3) into the base of the power tool from the front until the battery is securely locked. Set the rotational direction (see figureC) The rotational direction switch (5) is used to change the ro- tational direction of the power tool. However, this is not pos- sible while the on/off switch (6) is being pressed. Right rotation: To drive in screws and tighten nuts, press the rotational direction switch (5) through to the left stop. Left Rotation: To loosen and unscrew screws and nuts, press the rotational direction switch (5) through to the right stop. Switching on/off To start the power tool, press and hold the on/off switch (6). The lamp (7) lights up when the on/off switch (6) is lightly or fully pressed, meaning that the work area is illuminated in poor lighting conditions. To switch off the power tool, release the on/off switch (6). Adjusting the Speed You can adjust the speed of the power tool when it is on by pressing in the on/off switch (6) to varying extents. A light pressure on the on/off switch (6) results in a low rota- tional speed. Increased pressure on the switch causes an in- crease in speed. Practical advice u Only apply the power tool to the screw/nut when the tool is switched off. Rotating tool inserts can slip off. The torque depends on the impact duration. The maximum achieved torque results from the sum of all individual torques achieved through impact. Maximum torque is achieved after an impact duration of 6–10 seconds. After this duration, the tightening torque increases only minimally. The impact duration is to be determined for each required tightening torque. The tightening torque actually achieved should always be checked with a torque wrench. Screw applications with hard, spring-loaded or soft seats When the achieved torques in an impact series are measured during a test and transferred onto a diagram, the result is the curve of a torque characteristic. The height of the curve cor- responds to the maximum achievable torque, and the steep- ness indicates the duration in which this is achieved. A torque characteristic depends on the following factors: – Strength properties of the screws/nuts – Type of backing (washer, disc spring, seal) – Strength properties of the material being screwed/bolted together – Lubrication conditions at the screw/bolt connection Consequently, the following applies in each case: – A hard seat is used for metal-to-metal screw applications that use washers. After a relatively short impact duration, the maximum torque is achieved (steep characteristic curve). An unnecessarily long impact duration only causes damage to the machine. – A spring-loaded seat is used for metal-to-metal screw applications that use spring washers, disc springs, studs or screws/nuts with conical seats. It is also called a spring-loaded seat when extensions are used. – A soft seat is used for screw applications of e.g. metal on wood or screw applications that use lead washers or fibre washers as backing. For a spring-loaded seat, as well as for a soft seat, the max- imum tightening torque is lower than for a hard seat. A much longer impact duration is also required. Guide values for maximum screw tightening torques Figures given in Nm; calculated from the tensional cross-section; utilization of the yield point: 90% (with friction coefficient

total =0.12). As a control measure, always check the tightening torque with a torque wrench. Property Classes according to DIN267 Standard Screws/Bolts High-strength Bolts

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EU Declaration of Conformity We declare under our sole responsibility that the stated products comply with all applicable provisions of the directives and regulations listed below and are in conformity with the following standards. Technical file at: * Cordless impact screwdriver Article number