GMP 200 4T - Water pump Güde - Free user manual and instructions

USER MANUAL GMP 200 4T Güde

9Introduction We reserve right for technical changes for further improvement and development of the product. This is the original operation manual. Identification: Warnings/prohibitions:

Fill the pump w ith w ater. Other persons must step aside at a sufficient distance.

Oil low level sensor (see user guide) Throttle lever adjustment

General w arning instructions Use outdoors only, toxic flue gases

Warning instructions for refuelling Check for oil level before starting. Product safety:

The product complies w ith relevant EU standards

Environment protection:

Dispose w aste not to harm your environment. Packaging material from cardboard can be recycled in a collection point.

Defective and/or disposed electric or electronic devices must be delivered to relevant collection points.

Delivered volume Suction lift

8. Oil draining screw

1. 2 x hose connector

4. 1 x wrench for spark plugs

10Warranty A w arranty period of 12 months applies to commercial use and 24 months apply to private use and commences on the day of purchase of the device. Warranty applies exclusively to failures due to defective material or w orkmanship. An original sale slip w ith indication of date of sale must be presented in case of claiming for the w arranty rights. Warranty does not cover unprofessional use such as device overload, violent use, damage caused by third party or foreign materials, failure to comply w ith operations and assembly manual, and normal w ear and tear. Technical information GMP 200 Engine type (air cooled) four stroke engine Volume of cylinders 196 ccm Motor power

Max delivered volume 48,000 l/h Max w ater pressure in piping

Max suction lift 6 m Max total head 30 m Ø pressure/suction connector

General safety instructions Please read through this user guide and make sure you know all controls and proper use of this product. We shall not be responsible for damage caused by non- adherence of the instructions and procedures in this user guide. Damage due to non-adherence of the instructions and procedures are excluded from w arranty. Keep the user guide well and pass it to a new owner of the machine. Children and person not informed about content of this user guide must not operate the machine. Supervise children to prevent playing w ith the machine. Applicable directives in certain countries restrict minimum age of the potential user and these directives must be respected. Physically and mentally handicapped persons or persons w ith sensorial limitations must not operate the machine albeit under supervision of a security engineer or based on instructions for operation received from a responsible person. Please obey the special safety instructions listed in the chapters of this user guide. Cautions and instructions w ith the follow ing symbol must be follow ed w ith special care: Failure to comply with this instruction may result in hazard to humans and/or material damage! Check the machine for transport damage. In case of damage, inform your sales representative immediately. The pump is not suitable for pumping of salt water, faecal solids, flammable, corrosive, explosive and other dangerous liquids. Furthermore, the pump is not suitable for pumping of potable water and other foods. The transported liquid must not drop below or exceed minimum or maximum liquid temperature specified in the technical data. Emergency procedures For reasons of potential injury, a first aid box according to DIN 13164 must be available on w orkplace. Replenish immediately material used from the first aid box. If you require assistance, please give the follow ing details: Place of accident Type of accident Number of injured persons Type of injury Administer first aid according to injury and call for qualified medical assistance. Protect injured person against other injuries and keep him/her in rest. Application according to intended use Gasoline engine pump for pumping of clean or moderately contaminated w ater. Any other use contradicts to the intended use. Manufacturer is not responsible for subsequent damage and injuries. Please note the appliance is intended for domestic use only.

Area of applicability The machine is suitable for pumping of clean or moderately contaminated w ater. Thanks to high performance, the model can be used industrially and in agriculture. Standard areas of applicability of the gasoline engine pump: w ater delivery on construction sites irrigation of gardens, flow erbeds, fields and raining pumping of w ater from w ells, tanks, flow s, streams etc. draining and filling of fish ponds, pits etc. Disposal Disposal instructions are illustrated in the form of pictograms on the device or packaging. Description of the pictograms is given in "Identification" chapter. Disposal of transport packaging Packaging protects the device against damage during transport. Packaging materials are usually selected according to their effect on environment and disposal methods and can therefore be recycled. Returning of the packaging back to circulation saves resources and costs for packaging disposal. Parts of the packaging (e.g. foil, styropor) may be dangerous for children. Risk of suffocation! Keep these parts of the packaging out of reach of children and dispose as soon as possible. Operator requirements The operators must thoroughly read operation manual before use. Qualification Except for thorough training by an expert for use of the device, no special qualification is required. 11Minimum age The machine may be used by persons over 18 years and trained in handling and function of the machine. Supervision is required for persons from 16 to 18 years. An exception is use by younger person if the use takes place under supervision of an adult trainer in the course of education. Training Use of the device requires corresponding guidance by an expert or operation manual only. No special training is required. Transport and storing

• For long-term storing, the machine must be thoroughly cleaned and no unauthorized persons may have access to the machine.

• Secure the machine against turning over before each transport. Assembly/first commissioning The gasoline engine pump is installed in a stable cage made from steel tubes w ith vibration damper. These devices must not be disassembled during operation because they provide stability and reduce vibrations. General installation instructions All connection piping must be absolutely tight. Leaking piping may influence operation of the pump negatively and cause substantial damage. During installation, the machine must not be running. All connection piping must be absolutely tight because leaking piping may influence operation of the pump negatively and cause substantial damage. Therefore, make screw connections betw een the pump and the piping and seal w ith Teflon tape. Use of the sealing material such as Teflon tape w ill ensure airtight assembly. Do not overtighten the screw joints to avoid damage. During installation of the connection piping, make sure the pump is free of any forces, w eight, vibration, and stress. Installation of the suction piping A filter must be installed at the input of the suction piping to remove coarse impurities from w ater w ith potential of either clogging or damaging the pump. The suction piping w ill transport the liquid to be pumped up to the pump. Use the suction piping of diameter identical to the pump suction connector. For pumping lift w ith the difference betw een the pump and the pumped liquid level of more than 4 metres, using of +¼‘‘ diameter is recommended. A filter must be installed at the input of the suction piping to remove coarse impurities from w ater w ith potential of either clogging or damaging the pump. In addition, it is highly recommended to install the return valve to prevent pressure leak after turning the pump off and protecting the machine against damage due to pressure surges. The return valve can be connected directly on the pump suction connector or the suction piping input. Installation on the suction piping input is favourable. The suction piping can be easily deaerated by filling w ith w ater. The suction piping input must alw ays be located at least 0.30 m under pumped liquid level to avoid air inlet. In addition to this, pay attention to sufficient distance of the suction piping from soil and streams, rivers, fishponds banks to avoid suction of stones, plants etc. Installation of the force piping The force piping transports the liquid to be pumped from the pump to the consumption point. To avoid losses from flow , using of the force piping of at least identical diameter as the pump connector is recommended. Fixed installation For fixed installation, attach the gasoline engine pump to a suitable stable supporting surface. To reduce vibrations, it is recommended to insert an anti-vibration material, e.g. rubber layer, betw een the pump and the supporting surface. Commissioning Installation and visual control Flue gases of the gasoline engine pump contain odourless toxic carbon monoxide that may result in serious health issues and death under extreme conditions. To protect humans and animals, the machine must not be used in poorly ventilated places and not in closed spaces. Generally, avoid breathing of the flue gases. Check the gasoline engine pump w ith respect to safety before use. Do not use the machine if damaged. The gasoline engine pump may only be used in areas w ithout risk of floods. For each starting of the machine, it is necessary to make sure the pump is installed safely and in a stable position. Alw ays pay attention to a flat surface under the pump, otherw ise the oil low level sw itch may be activated and starting is not enabled. The gasoline engine pump may only be used in areas w ithout risk of floods. Select the place of the pump installation so that no environmental damage is caused by leaked fuel or engine oil. If used in fish ponds, pits, construction pits, rivulets, streams and similar places, the pump must be secured against fall. Check the gasoline engine pump visually before use of the pump. Pay attention to correct tightness of the bolts and perfect condition of all connectors. Do not use the machine if damaged. Fuel and fuelling/engine oil The gasoline engine pump is pow ered by gasoline. Use the fuel specified in the technical data applicable to your product. Do not smoke and w ork w ith open flame w hen refuelling. Do not breathe vapours. Gasoline and engine oil are toxic substances. Do not sw allow gasoline or engine oil and do not breathe vapours. Avoid any direct contact of gasoline and engine oil w ith skin, eyes, and clothes. 12Do not refuel if the engine is running. Turn the pump off and let it cool for at least five minutes before refuelling. During refuelling, the machine must be placed on a flat surface in vertical position to avoid fuel leak. Refuel in w ell-ventilated area only. All leaked gasoline must be first cleaned and then start up the engine. Do not smoke and w ork w ith open flame w hen refuelling. Do not breathe vapours. Check oil level before use (see Replacem ent/check of oil) Filling the pump with water or deaerating of the system Pour w ater in the filling hole of the pump. Check for w ater leaks. Close the filling hole again to be airtight. It is recommended - but not absolutely necessary - to f ill the suction piping w ith w ater as w ell. The gasoline engine pump is self-suctioning device. It means that for starting, only the pump and not the suction piping must be filled. In either w ay, the pump w ill need some more minutes to draw the pumped liquid. Additional filling of the suction piping w ill significantly facilitate and fasten the first suction. If the suction piping is not filled w ith the liquid, it w ill be perhaps necessary to prime the pump several times w ith w ater. It depends on length and diameter of the suction piping. Open potential closures in the force piping (e.g. w ater cock) to release air during suction. Starting of the engine Open the gasoline cock to turn the engine on (Fig. A/19). Set the ignition breaker (Fig. A/10) to ON position, set the saturator lever (Fig. A/15) in Start position and the pow er controller (Fig. A/12) to Full throttle position. Then, pull w ith the starting rope (Fig. A/11) several times until the engine starts. Then, slow ly set the saturator lever (Fig. A/15) in the operation position. As soon as the engine starts, suction commences. Now , leave the pow er controller (Fig. A/12) in the Full throttle position. If the liquid is draw n equally or w ithout any air, the suction is interrupted and the system deaerated. Now , set the pow er controller (Fig. A/12) according to individual requirements. Operation The gasoline engine pump must not be used w ith the delivery point closed. The pump must not be used w ithout w ater for longer period of time. Dry operation, i.e. w ithout pumping of w ater, may result in substantial damage of the machine. The gasoline engine pump and the piping system must be protected against freeze and w eather conditions. Flammable substances and things, easily inflammable or explosive substances must be out of reach of the pump during operation. Do not put anything on the engine. If the engine is in operation, do not refuel or pour oil in it. Turn the pump off before refuelling. During operation, some parts of the engine pump - e.g. exhaust or exhaust cover - are very hot. To avoid burning injuries, touch the machine during operation and after turning it off until cooling dow n on the designed points only - e.g. on sw itches and handles. During first 20 hours of operation, the brand new engine must not be fully loaded. Operation at 2/3 of possible output performance is recommended. Full throttle operation is now permissible for short term only up to 10 minutes - e.g. for starting due to suction operation. Turning the engine off Set the pow er controller (Fig. A/12) to Idle Throttle position and set the ignition breaker (Fig. A/10) to OFF position. The pump input is fitted w ith a valve that prevents leaking of w ater from the pump after it is turned off. Stopping of the back flow w ill result in shorter time for re-suction during the next start. Therefore, the pump must not be primed again during restart. Decommissioning Transport of the pump w ith the fuel tank filled is not approved. Discharge w ater in the pump from the relevant discharge hole after use. Let the pump dry w ell to avoid damage due to corrosion. Water entrapped in the pump may cause damage if frozen. If the device is transported, all fuel must be discharged. Transport of the pump w ith the fuel tank filled is not approved. Care and maintenance If possible, turn the engine off, remove the spark plug shield and let the engine cool dow n before maintenance. If the engine must be on during maintenance, provide sufficient ventilation because the exhaust fumes are toxic.

Regular maintenance and diligent care reduce the risk of potential operation failures and contribute to improved lifecycle of your machine. The engines consist of the up-to-date technology and many rotary components exposed to substantial mechanic, thermal as w ell as chemical effect of environment and the combustion process. Use of correct, high quality and clean operation liquids - fuel and engine oil - is prevention against damage to the engine and operation failures. Abrasive substances in the delivered liquid, such as sand, increase w ear and tear and reduce total performance. Installation of a pre-filter is highly recommended for pumping of liquids w ith abrasive substances. The recommended accessories filter sand and other similar substances from the liquid effectively and reduce w ear and tear and improve lifecycle of the pump. Oil check and replacem ent Check for oil level before starting. Oil must be replaced at least annually. Engine oil deteriorates during this period despite the fact the engine is not almost used. For oil replacement, discharge old oil and pour new oil in the filling hole in the oil tank (for type and quantity of oil - see Technical data). Excessive amount of oil has negative effect as w ell - (see quantity of oil - Technical data). Diligent care includes oil level check before use. Use prescribed oil dipstick for inspection. During the oil level check, the machine must stand flat, turned off and cooled dow n. Make sure oil level does not exceed maximum quantity and fall under minimum quantity required as indicated on the dipstick. (For type and quantity of oil - see Technical data). 13Please, observe local requirements applicable to disposal of used oil. If the engine operates, do not pour engine oil in it. Before filling of the engine oil, turn the pump off and let it cool dow n for at least 5 minutes. During pouring of the engine oil, the machine must be placed on a flat surface in vertical position to avoid engine oil leak. All leaked engine oil must be first cleaned and then start up the engine. Do not smoke and work with open flame when pouring the engine oil. Do not breathe vapours. Automatic Auto Stop activation (safety feature for low oil level) for low oil level. This technology automatically turns the engine off w hen the oil level is low er than minimum required. The engine can be restarted after sufficient quantity of engine oil is replenished. When replenishing engine oil, adhere to all instructions related to the engine oil and engine oil check as specified in this guide. Ignition plug Cleaning of the ignition plug and correction of distances of the electrodes must be performed in six-month intervals or after 100 hours of operation. First, remove the ignition plug shield before maintenance of the ignition plug. Then, screw the ignition plug out using the ignition plug key. To ensure failure-free operation, the dry ignition plug w ithout burnt residues must show distance of the electrodes 0.6 - 0.7 mm. If necessary, clean the ignition plug. To remove the burnt residues, use a fine w ire brush. Distance of the electrodes must be corrected by slight bending of the electrode. It is recommended to use a new ignition plug in case of strong accumulation or w orn electrodes. Checked, cleaned or a new ignition plug must be screw ed first manually to stop. Then, tighten the ignition plug using the ignition plug key. Avoid excessive forces not to damage the ignition plug due to torque. Finally, slide the ignition plug shield back on the ignition plug. Air filter To clean the air filter, do not use gasoline or a thinner w ith low flash point in any case due to fire and explosion danger. If the air filter is clogged, it prevents air flow to the carburettor. To avoid operation failures of the carburettor, air filter must be regularly checked and cleaned or replaced, if necessary. Generally, checking of the air filter as far as clogging is concerned is recommended before use. Cleaning is required in three-month interval or after 50 hours of operation. When the pump is operated in dirty or dusty environment, cleaning must be performed in ten-hour intervals. Use a new air filter in six-month interval or after 300 hours of operation. Open air filter cabinet and remove the air filter before maintenance. Wash the air filter w ith an inflammable thinner, if necessary - e.g. detergent. To clean the air filter, do not use gasoline or a thinner w ith low flash point in any case due to fire and explosion danger. Let the air filter dry after cleaning. Insert checked, cleaned or new air filter and close it again. Do never use the pump w ithout the air filter to avoid increased w ear and tear of the engine. Replacement of the slide locking ring The slide locking ring is the seal betw een the pump body and the engine shaft. The ring is a component w ith natural w ear and tear. If the slide locking ring is defective, w ater leaks betw een the engine and the pump body. Demount the pump body, manual starting device and the pump moving w heel. Then, the slide locking ring may be replaced. Finally, carefully mount the moving w heel of the pump, manual starting device and the pump body. Removal of foreign particles from the pump Coarser particles in the pumped liquid may block the pump body and the pump moving w heel. For this case, the pump body can be demounted in order to remove all impurities from the pump moving w heel. Storing If the machine is not used for longer time, all w ater in the pump must be drained. Let the pump dry to avoid corrosion. Drain the fuel tank and the carburettor. Cleaning and preserving of the machine before storing is recommended. Make sure the machine is stored in dry and frost-proof place. Failures Make sure no w ater gets in the machine. We shall not be liable for damage due to unprofessional repair attempts. Damage due to unprofessional repair attempts shall void any w arranty claims. All measures for removal of defects may be performed only if the engine is stopped. The follow ing list specifies some potential machine damages, potential reasons and tips for removal. All measures for removal of defects may be performed only if the engine is stopped. If you are unable to remedy the defect, please contact either the customer service or your sales representative. Overhaul repairs may be performed by authorized personnel only. Please note that w arranty claims shall void in case of damage due to unprofessional repair attempts and w e shall not be responsible for any consequent damage. In case of operation failures, first check for operator error or other cause not associated w ith the machine defect - e.g. no fuel. Maintenance table Defect Possible cause Remedy The pump does not pump or pumps too little of liquid, the engine runs.

input filter clogged.

w heel blocked by impurities.

the filling hole of the pump body.

suction piping and piping connectors w ith Teflon tape. Replace the suction piping if irreparable damage is detected.

4. Clean the filter.

operation. installation so that the suction lift/total head does not exceed max imum value.

customer service. Vibration or noisy operation

blocks the suction piping and/or the pump moving w heel.

installation so that the suction lift/total head does not exceed max imum value.

position of the machine.

customer service. The engine does not start or turns off during operation.

Stop because of low engine oil level.

gasoline cock and/or refuel.

ignition sw itch. Or check the ignition plugs.

EC-DECLARATION OF CONFORMITY

We, hereby declare the conception and construction of the below mentioned appliances correspond - at the type of construction being launched - to appropriate basic safety and hygienic requirements of EC Directives. In case of any change to the appliance not discussed with us the Declaration expires.