Deck Jig - Drill Kreg - Free user manual and instructions

USER MANUAL Deck Jig Kreg

• We’re here to help. We want you to have an exceptional project building experience. If you have questions or need support, please get in touch. 1-800-447-8638 | [e-mail] Tell us about your experience. Your opinion counts. And we’re always looking for ways to improve. Share your feedback so we can keep growing and innovating for you. www.kregtool.com/feedback WARNING Every user must read and follow instructions and safety precautions in this manual. Failure to do so could result in serious injury. Save manual for future reference. English 2 French 17 Spanish 33 Deck Jig™ Concealed Fastening System Manual applies to Item # KJDECKSYS202 Safety Precautions WARNING Before using a power tool with this product, read and follow the tool manufacturer’s instructions and safety precautions in addition to the safety precautions below to reduce the risk of serious injury from hazards such as re, electric shock, or rotating drill bit. ■ Always wear personal protective equipment recommended by the manufacturer of the power tool you are using, such as eye, hearing, or respiratory protection. ■ The drill bit is sharp. Handle with care. ■ Do not allow familiarity gained from frequent use of your tools to replace safe work practices. A moment of carelessness is sufcient to cause serious injury. ■ Avoid awkward hand positions where a sudden slip could cause contact with the rotating bit. WARNING Do not operate this tool or any machinery while under the inuence of drugs, alcohol, or medications. WARNING This product can expose you to chemicals including Acrylonitrile and other chemicals, which are known to the State of California to cause cancer and reproductive harm. For more information go to www.P65Warnings.ca.gov. Table of Contents Safety Precautions p. 2
• Pre-Assembly p. 3
• Recommended Tools/Materials (NotIncluded) p. 3
• Product Description p. 3
• Jig Assembly p. 4
• Depth Collar Setup p. 5
• Operation p. 7
• Hole Placement p. 9
• Drilling a Long Edge p. 9
• Drilling Ends p. 10
• Drilling 45° Decking p. 10
• Drilling a Splice Joint p. 10
• Drilling Stair Treads p. 11
• Using Spacer Rings p. 12
• Choosing a Deck p. 13
• Decking Material p. 13
• Deck Screws p. 13
• Service Parts p. 14
• Accessories p. 14
• Online Resources Pre-Assembly Review this section before you begin. Ensure you have all tools/materials on hand and compare the package with the items listed in the Hardware Included and Product Description sections. If any item appears missing or lost, do not use this product. Contact Kreg Technical Support or return product to place of purchase. Recommended Tools/Materials (NotIncluded) #2 Phillips Screwdriver Product Description p. 143

Part Description Part Description A Deck Jig F 6" Deck Jig drill bit B Drill guide (3) G 6" KTX square driver bit C Drill-guide screw (6) H Depth collar (2) D Drill-guide nut (6) I Hex wrench E Rubber foot (6 plus 4 extra) J 1/4" Spacer ring (3)4 Jig Assembly

Attach the Drill Guides to the Deck Jig The Deck Jig includes three drill guides. Each drill guide attaches to a pair of mounting holes on the Deck Jig. a. Turn the Deck Jig (A) upside down and locate a pair of mounting holes for a drillguide. Note There are three pairs of mounting holes (one pair per drill guide). b. Insert two drill-guide nuts (D) into the pair of mounting holes on the bottom of the DeckJig(A). c. Holding the drill-guide nuts (D) in place, turn the Deck Jig (A) right-side up and place a drill guide (B) into position over those two mounting holes. d. Insert a drill-guide screw (C) into each of the two mounting holes and use a #2 Phillips screwdriver to tighten the screws rmly. e. Repeat these steps to attach the two remaining drill guides (B) to the Deck Jig(A).

Adhere the Rubber Feet to the Deck Jig Remove rubber feet (E) from the backing sheet and adhere them to the six designated locations on the bottom of the jig (A). Note The rubber feet help prevent the jig from slipping on the boards.

Depth Collar Setup Before drilling your rst hole, you must set the depth collar on both the drill bit and the driver bit. The depth collars help you achieve the proper hole and screw depth, ensuring the strongest possible joint with minimal exposure to the elements. Note Follow the instructions for either non-grooved or grooved decking, depending on the type of boards you are using for your project. Tip After initial depth collar setup, check the settings from time to time to ensure that each depth collar is still set correctly.

Set the Depth Collar on the Drill Bit This depth collar controls hole depth and the position where the “shoulder” stops the screw. For non-grooved decking: a. On the Deck Jig (A), locate the gauge (1) labeled “Drill Bit Setting.” b. Place a depth collar (H) into the recessed slot and use a hex wrench (I) to hold it in position. c. Slide the drill bit (F) through the depth collar (H) until the shoulder (2) of the drill bit (F) aligns with the dashed line. d. Use the hex wrench (I) to tighten the depth collar (H) to the drill bit (F) securely. H1 F

For grooved decking: a. Place the Deck Jig (A) at the end of a grooved deck board. b. Slide the drill bit (F) into the center drill guide (1) until the drill bit shoulder (2) is even with the bottom of the groove in the deck board. c. Holding the drill bit (F) in this position, slide the depth collar (H) onto the drill bit(F) until the depth collar (H) rests against the drill guide (1). d. Use the hex wrench (I) to tighten the depth collar (H) to the drill bit (F) securely.

Set the Depth Collar on the Driver Bit This depth collar controls the depth of your screw. When set properly, this depth collar prevents you from over-driving the screw. For non-grooved decking: a. On the Deck Jig (A), locate the gauge (1) labeled “Driver Bit Setting.” b. Place a depth collar (H) into the recessed slot and use a hex wrench (I) to hold it in position. c. Slide the driver bit (G) through the depth collar (H) until the square tip (2) of the driver bit (G) aligns with the dashed line of the center drill guide. d. Use the hex wrench (I) to tighten the depth collar (H) to the driver bit (G) securely.

For grooved decking: a. Place the Deck Jig (A) at the end of a grooved deck board. b. Slide the driver bit (G) into the center drill guide (1) until the square tip (2) of the driver bit (G) is even with the bottom of the groove in the deck board. c. Holding the driver bit (G) in this position, slide the depth collar (H) onto the drive bit (G) until the depth collar (H) rests against the drill guide (1). d. Use the hex wrench (I) to tighten the depth collar (H) to the driver bit (G) securely.

Operation The Kreg Deck Jig allows you to drill a specialized hole at an optimized angle to secure your deck boards to the deck joists. Thehole is created by a stepped (or shouldered) drill bit which drills the pocket hole and pilot hole for the screw in one simple motion. The depth of the hole is controlled by a depth collar. The Kreg Deck Jig also guides your screw as it is driven, so that the screw follows the exact path necessary and so that you won’t overdrive or under-drive the screw. Important! Driving your screws without the use of the depth collar and/or the Kreg Deck Jig can cause over-driving. Over-driving can lead to a joint with signicantly reduced strength and increases the potential for excessive moisture build-up on the screw head.

Before You Begin a. Check the depth collars: ■ Ensure that a depth collar (H) is securely attached to the drill bit (F) and to the driver bit (G). ■ Ensure that the placement of each depth collar (H) is appropriate for your decking (either non-grooved or grooved). Note See Depth Collar Setup onpage5.

b. For grooved decking: Test the screw placement: With the depth collars set on the drill bit and driver bit, test-drive a deck screw into a scrap of grooved decking and check the results: ■ The bottom of the screw head should bear against the bottom lip of the groove. ■ None of the screw shank should be exposed, but the head should not be buried. Make any necessary adjustments to the position of the driver bit stop collar; then retest the screw placement.

Note Ensure that the screw head is not buried. Burying the screw head in the bottom lip of the groove could cause the lip to split.8

Drill a Pocket Hole and Pilot Hole a. Align the appropriate drill guide (1) over the deck board. Note Review the recommendations in Hole Placement onpage9 for guidance on which drill guide is best for a given hole. b. Place the drill bit (F) with attached depth collar (H) into your drill. c. Insert the drill bit (F) into the drill guide (1) and bring your drill up to speed before contacting the deck board to ensure correct rotation of the driver bit. d. Drill until the depth collar (H) contacts the drill guide (1). e. Remove the drill bit (F) from the drill guide(1) while the drill bit is still rotating.

Drive a Screw Note For information on choosing deck screws, see Deck Screws onpage13. a. Place the driver bit (G) with attached depth collar (H) into your drill. b. Realign the drill guide (1) with the hole that you just drilled. c. Place a screw (2) directly into the drill guide (1). d. Ensure that the screw(2) is correctly positioned to enter the hole; then drive the screw (2) when ready. e. Drive the screw(2) until the depth collar (H) on the driver bit (G) reaches the drill guide (1).

Hole Placement The Kreg Deck Jig provides three drill guides to accommodate different situations: a center guide (1) and two angled guides (2). General guidelines: ■ Whenever possible, use the center guide (1) in the center of the joist. This hole placement provides the strongest joint. ■ When the edge is obstructed or when you are splicing two boards on the center of a joist, use either of the angled guides (2). ■ When you cannot position the jig effectively, drive a face-screw to secure the board.

Specic situations are described below Note The suggestions in this section are provided as guidance, only. Drilling a Long Edge Unobstructed edge When you are screwing along the length of the board with no obstructions, use the center drill guide (1) aligned with the center of the joist. Note This hole placement is the most common type.

Obstructed edge When the edge of your deck board is obstructed by a wall, or when the edge is on the outside of the deck where you cannot use angled holes, drive your screws from the top side of the deck board (face-screw).10 Drilling Ends Unobstructed end When you are securing the end of a board and you can position the Deck Jig past the board (that is, when the Deck Jig is not obstructed by a wall), use the center drill guide (1) for superior strength.

Obstructed end When you are securing the end of a board but the Deck Jig cannot be positioned past the board because of a wall obstruction, use either of the angled drill guides (2), as shown.

Drilling 45° Decking When you are securing deck boards at a 45° angle from the joists, place the center drill guide (1) at the intersection of the joist and the deck board. Then drill using the dashed line as an alignment guide.

Drilling a Splice Joint When you are creating a splice at the center of a joist, use an angled drill guide (2) to get the strongest joint possible. For correct hole placement, align the edge of the jig with the splice, as shown.

Drilling Stair Treads Start at the bottom of the stairs and work your way up so that you always have room to drill holes and drive screws. If you plan to put risers on the stairs, install all the treads before you install the risers. For the inner tread: ■ Use either of the angled drill guides for the inner long edge (1).

Using Spacer Rings Three 1/4" spacer rings are included with your Deck Jig. These spacer rings act as a guide to help you create consistent spacings between one deck board and the next. Building your deck with the proper 1/4" minimum spacing between boards allows debris to fall through for a clean deck. More importantly, the spacing ensures proper air movement to reduce moisture buildup. Tip Also check your decking manufacturer’s spacing recommendations. a. Place the spacers (J) between a secured board (X) and an adjacent unsecured board(Y). b. Using the Deck Jig, drill holes and drive screws into all the joists along the outer edge (1) of the unsecured board (Y). Note Always drill the edge of the board that is opposite the spacers rst (that is, the outer edge), so that the pressure of drilling and driving pushes toward the spacers.

c. Remove the spacers (J). d. Drill holes and drive screws into all the joists along the inner edge (2) of the unsecured board (Y). Note Now the pressure of drilling and driving pushes back against the edge of the board that is already held in place by the screws (3).

Choosing a Deck This section describes some considerations to take into account when selecting material and screws for your deck. Decking Material The Kreg Deck Jig works with almost any type of decking material. These types are some of the most popular materials: ■ ACQ pressure-treated lumber: Usually made from pine, “Green Treat” lumber is one of the most affordable types of decking material. This material commonly suffers from shrinking, swelling, and splitting. It will not last as long as many other types of decking. ■ Composite Material: Composite decking is often made from a combination of wood bers and plastic. It is more expensive than pine, but lasts much longer and is less prone to shrinking, swelling, and splitting. Composite is our recommended decking material. ■ Exotic Hardwoods: Exotic woods such as ipe are much harder and more dense than traditional pine. As a result, they last longer, look better, and cost more. Exotic woods still require treatment to prevent discoloration and water damage. Deck Screws Kreg Deck Screws were designed specically for use as concealed fasteners with the Kreg DeckJig. These screws can also be used as simple face-screws for a variety of outdoor projects. Concealed Face-screw (visible) Protection from Corrosion Kreg Deck Screws are available in two types: ■ Protec-Kote™: Three anti-corrosion layers protect against rusting in a wide variety of decking applications; perfect for ACQ- treated lumber. ■ Stainless: For even more protection, choose stainless. Stainless screws provide the best long-term protection against corrosion and are suited for marine applications. Screw Length Choose the screw length based on the thickness of your decking material. Material Thickness Screw Length 4/4 to 5/4 (3/4" to 1-1/8") 2" 1-1/2" 2-5/8"14 Service Parts If you need help with parts for your Kreg Deck Jig, contact Kreg Technical Support. Accessories Kreg Protec-Kote™ Deck Screws Kreg Stainless Deck Screws Online Resources ■ Instructional video: Visit https://www.youtube.com/watch?v=Ft50pR-V0DY and follow along as master carpenter Gary Streigler demonstrates how to use the Kreg Deck Jig. ■ Kreg website: Visit www.kregtool.com for everything Kreg. Whether you need to review a particular step or order a box of Kreg Deck Screws, this site is where you’ll nd it. ■ Kreg Owners Community: Visit kregjig.ning.com to see what other Kreg Deck Jig owners are building, get your questions answered in the forums, and sign up to receive the Kreg Plus Newsletter.15EXPLORE. BUILD. SHARE. We’re makers just like you. That’s why we love to see what you’re working on. Share with the community and get inspired! #madewithKreg Get free plans, project resources, and more. kregtool.com and buildsomething.com