KCT 205 H - Saw King Craft - Free user manual and instructions

USER MANUAL KCT 205 H King Craft

Carbide-tipped saw blade Parallel stop Angle stop Push stick Bench-type circular saw

The KCT 205 H bench-type circular saw is designed for the slitting and cross-cutting (only with the angle stop) of all types of timber, commensurate with the machine’s size. The machine is not to be used for cutting any type of roundwood. The machine is to be used only for its prescribed purpose. Any use other than that mentioned is considered to be a case of misuse. The user/operator and not the manufacturer shall be liable for any damage or injury resulting such cases of misuse. The machine is to be operated only with suitable saw blades that correspond with the machine specifications contained in these operating instructions. It is prohibited to use any type of cutting-off wheel. To use the machine properly you must also observe the safety regulations, the assembly instructions and the operating instructions cited in this manual. All persons who use and service the machine have to be acquainted with this manual and must be informed about its potential hazards. It is also imperative to observe the accident prevention regulations in force in your area. The same applies for the general rules of occupational health and safety. The manufacturer shall not be liable for any changes made to the machine nor for any damage resulting from such changes. Even when the machine is used as prescribed it is still impossible to eliminate certain residual risk factors. The following hazards may arise in connection with the machine’s construction and design: Contact with the saw blade in the uncovered saw zone. Reaching into the running saw blade (cut injuries). Kick-back of workpieces and parts of workpieces Saw blade fracturing. Catapulting of faulty carbide tips from the saw blade. Damage to hearing if essential ear-muffs are not worn. Harmful emissions of wood dust when the machine is used in closed rooms.

Please read this manual carefully and pay attention to the information provided. Use this manual to familiarize yourself with the machine, its correct use and safety regulations. Safety regulations Caution: Whenever you use electric tools, be sure to take basic safety precautions in order to rule out any risk of fire, electric shock and injury to persons. For example: Keep these safety instructions in a safe place. Observe all these instructions before and while you work with the saw. Guard against electric shock! Avoid body contact with earthed parts. When equipment is not being used it should be kept in a dry, closed place out of children’s reach. You will work better and more safely if you keep your tools sharp and clean. Check the power cable regularly and have it replaced by an authorized specialist at the first sign of any damage. Check your extension cables regularly and replace them if damaged. When working outdoors, use only extension cables that are approved for outdoor use and which are marked accordingly.14

Concentrate on what you are doing. Take a sensible attitude to your work. Never use the tool when you are tired. Never use a tool with a switch that cannot be turned on and off. The use of plug-in tools and accessories other than those intended may put you at risk of injury. Give these safety regulations to all persons who work on the machine. Do not use this saw to cut fire wood. Do not use this saw to cross-cut roundwood. Caution! You may place yourself in danger of injury if you use any other plug-in tools and accessories. The machine is equipped with a safety circuit- breaker (11) to prevent it starting up again after a voltage drop. Before you use the machine for the first time, check that the voltage marked on the rating plate is the same as your mains voltage. If you need to use an extension cable, make sure its conductor cross-section is big enough for the saw’s power consumption. Minimum cross-section: 1 mm

If you use a cable reel, the complete cable has to be pulled off the reel. Check the power cable (9). Never use a faulty or damaged power cable. Never remove the plug from the socket-outlet by pulling the cable. Protect the cable from heat, oil and sharp edges. Do not leave the saw in the rain and never use it in damp or wet conditions. Provide good lighting. Never saw near combustible liquids or gases. Wear suitable work clothes! Loose garments or jewellery may become caught up in the rotating saw blade. We recommend wearing non-slip shoes when working outdoors. If you have long hair, wear a hair-net. Avoid abnormal postures. Operators have to be at least 18 years of age. Trainees of at least 16 years of age are allowed to use the machine under supervision. An untidy workplace may result in accidents. Do not allow other persons, particularly children, to touch the tool or the power cable. Keep them away from your workplace. Keep children away from the machine when it is connected to the power supply. Keep your workplace clean of wood scrap and any unnecessary objects. Persons working on the machine should not be distracted. Note the direction of rotation of the motor and saw blade. After you have switched off the motor, never slow down the saw blade (4) by applying pressure to its side. Fit only blades (4) which are well sharpened and have no cracks or deformations. Use only circular saw blades (4) made of high- alloy high-speed steel (HSS). The machine is to be operated only with tools which conform with prEN 847-1: 1966. Faulty saw blades (4) have to be replaced immediately. Never use saw blades which do not comply with the data specified in this manual. Never dismantle the machine’s safety devices (2, 5) or put them out of operation. The splitter (5) is an important safety device. Not only does it guide the workpiece, it also prevents the kerf closing behind the blade so that there is no kickback from the workpiece. Note the thickness of the splitter. The splitter should never be thinner than the saw blade body or thicker than the width of its kerf. The guard hood (2) has to be lowered over the workpiece for each cut. Be sure to use a push stick (3) when slitting narrow workpieces (smaller than 120 mm in width). Never cut workpieces which are too small to hold securely in your hand. Important: This saw is not to be used for plunge cutting. Always stand to the side of the saw blade when working with the saw. Never load the machine so much that it cuts out. Always press the workpiece firmly against the saw table (1). Make sure that off-cuts do not catch on the saw blade crown. Risk of catapulting! Never remove loose splinters, chips or jammed pieces of wood when the saw blade is running. To rectify faults or remove jammed pieces of wood, always switch off the machine first. - Pull out the power plug! - If the sawing gap is worn, replace the table insert (6). - Pull out the power plug! - Conversions, adjustments, measurements and cleaning jobs are to be performed only when the motor is switched off. - Pull out the power plug! - Before you switch on the machine, check that all wrenches and adjustment tools have been removed. When you leave your workplace, switch off the motor and pull out the power plug. All guards and safety devices have to be refitted immediately after completion of any repairs or maintenance. It is imperative to observe the manufacturer’s safety, operating and maintenance instructions as well as the dimensions quoted in the technical data. It is imperative to observe the accident prevention regulations in force in your area as well as all other generally recognized rules of safety.15

Note the information published by your professional associations (VBG 7j). Switch on the dust extraction system each time you use the machine. Use the saw only with a suitable vacuum extraction system or a standard industrial vacuum cleaner. The bench saw must be connected to a 230 V socket-outlet with a minimum 10 A fuse. Never use light-duty machines for heavy-duty work. Never use the cable for any purpose other than that for which it is intended! Extension cables outdoors: Use only extension cables which are approved for outdoor duty and are marked accordingly. Adopt a firm standing position and keep your balance at all times. Check the tool for signs of damage! Before you carry on using the tool it is imperative to check that its safety devices and any slightly damaged parts are working properly and in the way intended. Check that the moving parts work properly and do not jam or whether any of the parts are damaged. All parts must be fitted correctly and satisfy all conditions for the tool to work properly. Unless otherwise stated in these instructions, damaged safety devices and parts must be repaired or replaced by experts in an approved specialist workshop. Have damaged switches replaced by a customer service workshop. This tool complies with the pertinent safety regulations. Repairs are to be carried out only by qualified electricians using original replacement parts. The user may suffer an accident if this condition is not observed. Caution! Risk of injury! Do not reach into the running saw blade. Wear goggles Wear ear-muffs Wear a breathing mask Noise emission values The saw’s noise is measured in accordance with DIN EN ISO 3744; 11/95, E DIN EN 31201; 6/93,ISO 7960 Annex A; 2/95. The machine may exceed 85 dB(A) at the workplace. In this case, noise protection measures need to be introduced for the user (ear-muffs). Cutting Idling Sound pressure level LPA 105,0 dB(A) 85,0 dB(A) Sound power level LWA 114,6 dB(A) 94,6 dB(A) The quoted values are emission values and not necessarily reliable workplace values. Although there is a correlation between emission and immission levels it is impossible to draw any certain conclusions as to the need for additional precautions. Factors with a potential influence on the actual immision level at the workplace include the duration of impact, the type of room, and other sources of noise etc., e.g. the number of machines and other neighbouring operations. Reliable workplace values may also vary from country to country. With this information the user should at least be able to make a better assessment of the dangers and risks involved.“

Asynchronous motor 230 V 50 Hz Power rating 720 Watts, S2 30 min Idle speed n 0 2950 rpm Carbide saw blade 205 x 16 x 2.4 mm Number of teeth 20 Table size 513 x 400 mm Cutting height max. 43 mm Height adjustment infinite from 0 - 43 mm Connector for dust extractor Ø 35 mm Size, complete 513 x 400 x 300 mm Weight: 14 kg Load factor: A load factor of S2 30 min (intermittent periodic duty) means that you may operate the motor continuously at its nominal power level (720 W) for no longer than the time stipulated on the specifications label (30 minutes ON period). If you fail to observe this time limit the motor will overheat. During the OFF period the motor will cool again to its starting temperature.16

6. Before putting the machine into

operation The machine has to be set up where it can stand firmly, e.g. on a work bench, or it must be bolted to a strong stand. All the covers and safety devices have to be properly fitted before the machine is switched on. It must be possible for the saw blade to run freely. When working with wood that has been processed before, watch out for foreign bodies such as nails or screws etc. Before you actuate the On/Off switch, make sure that the saw blade is correctly fitted and that the machine’s moving parts run smoothly. Before you connect the machine to the power supply, make sure the data on the rating plate is the same as that for your mains.

Cation! Always pull out the power plug before carrying out any maintenance or conversion work.

7.1 Fitting the saw blade (Fig. 2/3)

Caution! Pull out the power plug. Raise the saw table (1) to its top position (see 8.3). Undo the five clamping screws (20) and remove the dust box cover (19). Undo the nut (17) with a size 19 wrench on the nut (21) itself and a second fork wrench (size 8) on the motor shaft (a) to apply counter-pressure. Caution! Turn the nut (21) in the direction of rotation of the saw blade (4). Take off the outer flange (22) and pull the old saw blade (4) off the inner flange (20) by dropping the blade at an angle. Clean the mounting flange (19 / 20). Fit the new saw blade in reverse order. Caution! Note the direction of rotation (see arrow on the saw blade).

7.2 Adjusting the splitter (Fig. 4- 6)

Remove the saw blade guard (2) (see 7.3). Remove table insert (6) (see 7.4). Slacken the two screws (24). Adjust the splitter (5) so that the distance between the saw blade (4) and the splitter (5) equals 3 - 5 mm (see Fig. 6). The splitter (5) must be positioned lengthwise to and directly line up with the saw blade (4). Tighten both screws (24). The splitter has to be adjusted each time the saw blade is changed.

7.3 Fitting the saw blade guard (Fig. 4)

Mount the saw blade guard (2) on the splitter (5) and align. Insert the thumb screw (18) through the hole in the saw blade guard (2) and the splitter (5) and fasten with the nut. To dismantle, proceed in reverse order.

8.1 Switching on and off (Fig. 1)

The saw can be switched on by pressing the green pushbutton . Wait for the saw blade to reach its maximum speed before beginning to saw. The red pushbutton has to be pressed to switch off the saw.

The supplied parallel stop (7) has two different guide level heights. Depending on the thickness of the material to be cut, the stop rail (25) must be used as shown in Fig. 7 for thick material and as shown in Fig. 8 for thin material. To adjust the stop height, loosen both thumb screws (16) and pull the stop rail (25) out from carrier rail (26). Rotate the stop rail (25) left or right through 90°, depending on the required cutting height, then reattach to the carrier rail (26). Tighten thumb screws (16).

8.2.2 Cutting length (Fig. 7/8)

In order to avoid binding of the material to be cut, the stop rail (25) must always be pushed to the leading edge of the saw table (1) and fastened using both thumb screws (16) (see

The parallel stop (7) has to be used when slitting wood pieces. Slide the parallel stop (7) to the right or left side of the saw table (1). The parallel stop (7) can be set to the required dimension with the help of the scale engraved on the saw table (1). Tighten the two thumb screws (12) in order to fix the parallel stop.

8.3 Adjusting the cutting height (Fig. 4/9)

Slacken the four thumb screws (15). The saw table (1) can be raised or lowered to adjust it to the required cutting height. The cutting height can be read off the scale (c) of the splitter (5). Fix the saw table (1) with the thumb screws (14). Important: Always tighten the thumb screws securely to prevent the saw table dropping accidentally.

9. Sawing operations

After each new adjustment it is advisable to carry out a trial cut in order to check the set dimensions. Be careful when feeding the saw into the workpiece.

9.1 Making longitudinal cuts in narrow

workpieces (width less than 120 mm) (Fig. 10) Adjust the parallel stop (7) to the width of workpiece you require. Feed in the workpiece with two hands. Always use the push stick (3) in the area of the saw blade (4). (A push stick is supplied with the saw!) Always push the workpiece through to the end of the splitter (5). Caution! With short workpieces, use the push stick from the beginning.

9.2 Making longitudinal cuts in extremely narrow

workpieces (width less than 30 mm) (Fig. 11) Adjust the parallel stop (7) to the width of the workpiece you want to cut. Use a push block (d) to push the work piece against the stop rail (25) and use the push stick (3) to push the work piece through to the end of the splitter (5). A push block is not supplied with the saw! (Can be purchased in suitable specialty stores.)

9.3 45°-cuts on small workpieces (Fig. 11)

You must always use the parallel stop (7) and the angle stop (14) when making 45° cuts. Push the angle stop (14) into the stop rail (25) of the parallel stop (7). Adjust the parallel stop (7) to the required length of the workpiece and clamp securely. Insert the workpiece in the angle stop (14). Turn on the saw and push the angle stop (14), together with the wood piece, along the stop rail (25) into the saw blade (4). Switch off the saw when the cut is completed.

9.4 Making cross cuts (Fig. 13)

Always use the parallel stop (7) and the angle stop (14) when making cross cuts. Workpieces must not exceed a maximum length of 160 mm between the parallel stop (7) and the blade (4), and a maximum width of 70 mm. Slide the angle stop (14) into the stop rail (25) of the parallel stop (7). Adjust the parallel stop (7) to the required length of the workpiece and clamp in place. Place the workpiece in front of the angle stop (14). Switch on the saw and, with the help of the push stick (3), push the angle stop (14) together with the workpiece along the stop rail (25) into the blade (4). Switch off the saw when you have finished the cut.

Remove dust and dirt regularly from the machine. Cleaning is best done with compressed air or a rag. Never use caustic agents to clean plastic parts.

11. Ordering replacement parts

Please quote the following data when ordering replacement parts: Type of machine Article number of the machine Identification number of the machine Replacement part number of the part required18