Chill FACR15HESABLAM - Air Conditioning Furrion - Free user manual and instructions

USER MANUAL Chill FACR15HESABLAM Furrion

• Picture shown here is for reference only.

This manual has safety information and instructions to help you eliminate or reduce the risk of accidents and injuries. Always respect all safety warnings identified with these symbols. A signal word will identify safety messages and property damage messages, and will indicate the degree or level of hazard seriousness. DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate personal injury, or property damage.

IMPORTANT SAFETY INSTRUCTIONS

This manual has safety information and instructions to help users eliminate or reduce the risk of accidents and injuries. Please read this instruction manual carefully before installation and start-up, and store it in a safe place for future reference. If you pass on the device to another person, hand over this instruction manual along with it. The manufacturer accepts no liability for damage in the following cases: ● Faulty assembly or connection ● Damage to the product resulting from mechanical influences and excess voltage ● Alterations to the product without express permission from the manufacturer ● Use for purposes other than those described in the operating manual. The following basic safety information should be heeded when using electrical devices to protect against: ● Electric shock ● Fire hazards ● Injury All Furrion product referenced in this manual is to be installed in accordance with local and national codes, including the latest editions of the following standards: USA: – NFPA 1192 – NFPA 70 Canada: ● C22.1 ● CSA Z240 Handling the device WARNING ● Installation and repair of the rooftop air conditioner must only be carried out by qualified personnel who are familiar with the risks involved and the relevant regulations. Inadequate repairs may cause serious hazards. ● Electrical devices are not toys. Keep electrical devices out of reach of children or elderly persons. Do not allow them to use electrical devices without supervision. ● Prevent inexperienced people from using the device without supervision. ● Do not undo the upper cover of the rooftop air conditioner in the event of a fire. Use approved extinguishing agents instead. Do not use water to extinguish fires. CAUTION ● The rooftop air conditioner must be installed securely so that it cannot fall down. ● Only operate the rooftop air conditioner if you are certain that the housing and the cables are not damaged. ● Do not use the rooftop air conditioner near flammable fluids or in closed rooms. ● Make sure no combustible objects are stored or installed near the air outlet. A distance of at least 20” must be kept. ● Do not reach into air outlets or insert any foreign objects into the device. ● Only use the device as intended. ● Do not make any alterations or conversions to the device. ● If faults occur in the refrigerant circuit, the system must be checked by a certified service technician and repaired properly. The refrigerant must never be released into the air.English CCD-0005773 Rev: 04-25-22 - 3 - Handling Electrical Cables WARNING The electrical power supply must only be connected by a qualified electrician. CAUTION ● Refer to NEC (National Electric Code) for proper sizing of wire gauge (awg) based on cable length and overcurrent protection rating that is suppling power to the air conditioner. ● See rooftop unit nameplate for proper overcurrent protection sizing. ● Attach and lay the cables so that they cannot be tripped over or damaged. ● Only a qualified electrician should connect the rooftop air conditioner to electrical power. ● Do not lay loose or bent cables next to electrically conductive materials. ● Do not pull on the cables. ● Use cable ducts to lay cables through walls with sharp edges. ● Refer to rooftop unit nameplate and NEC for proper power supply rating. BEFORE INSTALLING Read this installation manual completely before installing the rooftop air conditioner. The following tips and instructions must be observed while installing the rooftop air conditioner. What’s in the Box Open and remove the components from carton. Make sure you have all the following items included in the packaging, if any item is missing, contact your dealer. Rooftop Unit (sold separately): Rooftop Unit Mounting Frame Filter ADB Shroud Control Box Bolt Control Knob Lower Duct Divider with Plastic Screws Upper Duct Divider PE Foam Screw Cap ● Rooftop Unit x 1 ● Warranty Manual x 1 Air Distributor Box: Rooftop Unit Mounting FrameFilterADB ShroudControl Box Bolt Control KnobLower Duct Divider with Plastic ScrewsUpper Duct DividerPE FoamScrew Cap ● Upper Duct Divider x 1 ● Lower Duct Divider x 1 ● Bolt x 4 ● Mounting Frame x 1 ● Control Box x 1 ● Air Distribution Box (ADB) Shroud x 1 ● Filter x 1 ● PE Foam x 1 ● Control Knob x 2 ● Self-tapping Screws x 4 ● Screw Cap x 2 ● Instruction Manual x 1 ● Warranty Manual x 1 Choosing Proper Location for the Air Conditioner IMPORTANT: The roof must be designed to support the weight of the rooftop unit and the weight of 2 installers standing on the roof. There are two ways of installing the rooftop air conditioner:

1. Using the existing roof vent opening in the vehicle roof.

2. Making a new opening. In this case the opening should be

reinforced by an appropriate frame as required. Existing Roof Vent Opening The air conditioner is designed to fit over an existing 14” roof vent opening. New Opening When no roof vent is available or another location is desired, the following is recommended: – For one unit installation - the air conditioner should be mounted slightly forward of center (front to back) and centered from side to side. – For two unit installations, install one air conditioner one third from the front of the RV and the other air conditioner two thirds from the front of the RV, aligned in the center. It is preferred that the air conditioner be installed on a relatively flat and horizontal roof section measured when the RV is parked on a level surface. NOTE: A 15° slant to either side or front to back is acceptable for all units. If the roof exceeds 15° please use an exterior leveling shim to make air conditioner level.English CCD-0005773 Rev: 04-25-22- 4 - After the Location Has Been Selected:

1. Check for obstructions in the area where the air

conditioner will be installed. Center Line of Rooftop Front Roof Opening 18” 34⁄”(884mm)13⁄”(345mm)27⁄”(700mm) Keep this air flow area free of obstructions

2. Check the inside of the RV for return air kit obstructions.

(i.e. door openings, room dividers, curtains, ceiling fixtures, etc.) Allow 6” (152mm) space from the opening to account for any potential return air kit obstructions. Roof Opening 17.5”(438mm) 17.5” (438mm) 19⁄”(500mm)19⁄”(500mm)6"6" Roof Opening 17.5”(438mm)17.5”(438mm) 19⁄”(500mm)19⁄”(500mm)6"6" Roof Preparation Opening Requirements - Before preparing the ceiling opening, decide on the type of system options. Read all of the following instructions before beginning the installation. WARNING Fire/Electric Shock Hazard ● Make sure there are no obstacles inside the RV roof, floor and walls, such as wires and pipes. ● Shut off the gas supply and disconnect the 115VAC power from the RV before drilling or cutting into the RV. Failure to obey these warnings could result in death or serious injury. Roof Thickness The installation of air conditioner suits for roof thickness from 3.5" (90mm) to 6" (152mm). For other thickness, please contact Furrion or Furrion authorized service agent. Installing in an Existing Opening

1. Unscrew and remove the roof vent.

2. Remove all caulking compound around the opening.

3. If the opening exceeds 14¼" x 14¼" (+½"), it will be

necessary to resize the opening to 14¼" x 14¼" (+½"). If the opening is less than 14¼” x 14¼" (+½"), it must be enlarged. 3 6 2 m m 1 4 ¼ ” 3 6 2 m m 1 4 ¼ ” 3 6 2 m m 1 4 ¼ ” 3 6 2 m m 1 4 ¼ ” Making a New Opening If a roof vent opening will not be used, a 14¼" x 14¼" (+½") (362mm x 362mm) opening must be cut through the roof and ceiling of the RV. This opening must be located between the roof reinforcing members. The 14¼" x 14¼" (+½") opening is part of the return air system of the air conditioner and must be finished in accordance with NFPA Standard 501C Section 2.7.2.

1. Mark a 14¼" x 14¼" (+½") square on the roof and carefully

cut an opening. 3 6 2m m 1 4 ¼” 3 6 2m m 1 4 ¼” 3 6 2m m 1 4 ¼” 3 6 2m m 1 4 ¼”

2. Using the roof opening as a guide, cut a matching hole in

the ceiling. NOTE: Maintain structural integrity. Otherwise damage to product and/or RV could occur. Always observe the following guidelines while structuring the opening. Do not cut roof structure or rafters Good: rafters supported by cross beams Good: location between roof rafters 3⁄4" Min. (19.05 mm) Leave access for power supply wiring

3. The opening created must be framed to provide adequate

support and prevent air from being drawn from the roof cavity.

4. Lumber ¾" or more in thickness must be used. Remember

to provide an entrance hole for power supplies, wall thermostat and furnace wiring for connections. Leave 15" (381mm) minimum at the front of the opening.English CCD-0005773 Rev: 04-25-22 - 5 - Do not cut roof structure or rafters Good: rafters supported by cross beams Good: location between roof rafters 3⁄4" Min. (19.05 mm) Leave access for power supply wiring Air Distribution Duct Sizing and Design The installer of this system must design the air distribution system for their particular application. NOTE: Make sure ductwork will NOT bend or collapse during and after installation, and that it is correctly insulated and sealed. Otherwise, damage to roof structure and ceiling could occur. The following requirements must be met for properly operate the unit: Roof Cavity Depth 3.5"-6" (89mm-152mm)Duct Cross Sectional Area21 Sq. In. Min.Duct SizeDepth1½" Min. - 2½" Max. (38mm Min. - 63.5mm Max.)Width7" Min. - 10" Max. (178mm Min. - 254mm Max.)Total Duct Length15Ft. Min. - 40Ft. Max. (4.5m - 13m)Duct Length (short run) 1/3 Total Duct LengthRegister Requirements per A/C UnitNumber Required 4 Min. - 8 Max.Supply Register Free Air Area14 Sq. In. (90 sq. cm)Return Register Free Air Area40 Sq. In. (258 sq. cm)Distance From Duct End 5" Min. - 8" Max. (127mm Min. - 203mm Max.)Distance From Elbow 15" (381mm)Total System Static Air PressureBlower at High Speed, Filter & Grille In Place0.55 - 1.10 In. W.C. ● Properly insulate and seal all discharge air ducts to prevent condensation from forming on their surfaces or adjacent surfaces during operation of the unit. This insulation must be R-7 minimum. FrameDuctDuctFrameFrameRoof OpeningRoof Opening Roof Duct Ceiling Duct TOP VIEW (BACK OF RV)SIDE VIEW (TOWARD BACK OF RV) ● Return air openings must have 80 square inches (516 square centimeters) minimum free area including the filter. ● Return air to the unit must be filtered to prevent dirt accumulation on the unit cooling surface. Air Distribution System Installation It is the responsibility of the installer to review each RV floor plan to determine the following items in conjunction with “Air Distribution Duct Sizing and Design” section NOTE: Alternate configurations and methods may be used which will allow the unit to operate properly, however, these alternate configurations and methods MUST be approved by Furrion in writing. ● Duct size ● Duct layout ● Register size ● Register location ● Thermostat location ● Indoor temperature sensor location (if applicable) Front Registers 4 Min - 8 Max. (Per Unit) 14 Sq. In. Free Area Per Register Air Conditioner Return Air Laying the Connecting Cables The rooftop air conditioner must be connected to an electric circuit which is able to supply the required power supply (see chapter “Specification”). NOTE: The supply wire must be located in the front portion of the roof opening. The power supply must be equipped with a time delay fuse or circuit breaker. See rooftop unit nameplate for rating. DANGER Electrical Shock Hazard ● Disconnect power before servicing. Failure to obey this warning could result in death or serious injury. ● Provide grounding in compliance with all applicable electrical codes. Failure to obey this warning could result in death or serious injury. Refer to the applicable electric code guidelines for sizing the appropriate wire gauge, length and type.

1. Route a 115VAC supply wire with ground wire from the time

delay fuse or circuit breaker box to the roof opening. NOTE: Refer to rooftop unit nameplate and applicable code for proper installation.

2. Use approved method to protect the wire where it passes

through the opening.

3. Feed the 115VAC cable through the opening into the

vehicle interior. Make sure at least 15" (381mm) of supply wire extends into the roof opening. This ensures an easy connection at the control box.English CCD-0005773 Rev: 04-25-22

INSTALLATION Installing the Rooftop Unit CAUTION ● The rooftop unit weighs approximately 100 pounds (45 kg). To prevent back injury, use a mechanical hoist when lifting or moving the unit. Failure to obey this warning could result in injury. ● Do not slide unit. It may damage the gasket at the bottom of the rooftop unit and cause leakage. ● Do not grasp the ventilation slots to lift the rooftop unit up. Hold the bottom of the unit, lift and position the rooftop unit into the prepared opening using the gasket at the bottom of the rooftop unit as a guide. Roof OpeningThis Side is Facing Forward This completes the outside installation of the rooftop unit. Minor adjustments can be done from inside of the RV if required. Installing the Air Distribution Box NOTE: The installation of the air distribution box is same for both ducted and non-ducted structures. The rooftop unit is fixed on the RV roof using 4 long bolts through the mounting frame from the interior of the RV ceiling.

1. Check the gasket alignment of the rooftop unit inside the

RV over the roof opening and adjust as necessary by lifting and moving slightly. Roof Opening

2. Reach up into the return air opening and pull the rooftop

unit electric cord and 115VAC power cord down from the cutout area for later connection. 115VAC Power CordRooftop Unit CableCeiling ThicknessRoof Opening

3. Remove the control box off the mounting frame by

unscrewing the two screws on the supporters of the control box.

4. Install the assembled mounting frame and the lower duct

divider into the rooftop opening. Make sure the “THIS WAY FRONT” mark is facing front (the direction of the vehicle) while installing.

5. Fix the assembled mounting frame and lower duct divider

into the rooftop unit using 4 bolts provided. Evenly tighten the four bolts to a torque of 40 to 50 inch pounds. This will compress the roof gasket to approximately ½". NOTE: If bolts are left loose there may not be an adequate roof seal or if over tightened, damage may occur to the rooftop base or mounting frame.English CCD-0005773 Rev: 04-25-22

6. Pull to remove the film off the double sided sticky tape on

the inner side of the lower duct divider. Film

7. Stick the upper duct divider into the assembled mounting

frame. NOTE: Make sure the upper duct divider is pressing against the ceiling before finally sticking it. Upper Duct Divider

8. Peel to remove the release paper from the PE foam,

overlap the sticky side over all gaps and compress to seal and insulate the entire section. PE Foam

9. Remove the cable compartment cover using a Phillips

screw driver. DANGER Electrical Shock Hazard ● Disconnect power before servicing. Failure to obey this warning could result in death or serious injury. ● Provide grounding in compliance with all applicable electrical codes. Failure to obey this warning could result in death or serious injury.

10. Loosen the cable clip on top of the control box and let the

115VAC power cord pass through the cable clip. Make the 115VAC power supply connection to the control box and ensure they are properly insulated by using twist caps. NOTE: Always follow the color code while connecting the cables. Black - Hot White - Neutral Green/yellow - Ground

11. Tighten the cable clip until the cable is snapped tightly.

NOTE: Do not over tighten.

12. Fit all cables into the cable compartment and tuck any

excess wires up out of the way. Tighten the cover with screw.English CCD-0005773 Rev: 04-25-22

13. Connect the wires of the rooftop unit cable to the control

box. 115VAC power cord connects to 115VAC power source. 115VAC Power Cord Rooftop Unit Cable

14. Install the Air Distribution Box (ADB) shroud over the

mounting frame and fix with 4 self-tapping screws. NOTE: Make sure the “THIS WAY FRONT” mark is facing front (the direction of the vehicle) while installing.

15. Align the filter tabs with mating notches and push to snap

the filters into the ADB shroud.

16. Install the two control knobs through holes on the

decoration plate and push to lock into place.

17. Install the screw caps to cover the screw holes.

Screw Cap Your new rooftop air conditioner has now been fully installed in the RV roof.English CCD-0005773 Rev: 04-25-22

OPERATION Your new rooftop air conditioner is designed with 2 control knobs which allow you to set the temperature set-point and change the operating mode of the air conditioner. Change the Operating Mode Rotate the operating control mode knob to select the desired operating mode. There are 3 available operating modes for you to select. FAN MODE Rotate the operating mode control knob to the FAN position. COOL MODE Rotate the operating mode control knob to the COOL position. OFF MODE Rotate the operating mode control knob to the OFF position. Set the Temperature Set the temperature to your comfort level by rotating the temperature control knob. The fan will run continuously to circulate the air and maintain an even temperature. NOTE: The temperature setting mode is only available while cooling mode is selected.

1. Rotate the operating mode control knob to the cool

2. Rotate the temperature control knob to your desired level.

Defrosting & Anti-Freezing Instructions Frost or even ice formed on part of or the entire evaporator coil is not unusual under certain conditions or below combined conditions:

1. The air conditioner is operating with very cold temperature

2. The air conditioner is operating at very low Fan speed;

3. The air outlet of the air conditioner is obstructed, for

example, the shutter of the cool air outlet or the ducts vents are closed, or the filters are obstructed;

4. The ambient temperature is relatively low, e.g. ≤78°F

(25.5°C). If the frosting or icing should occur, please follow below instructions to clean up the frost or ice. How to clean up the frost or ice? Rotate the operating mode control knob to the “HIGH FAN” mode position (as shown above), and keep the air conditioner running for half an hour. Then the frost and ice will be melted and drop down of the evaporator coil, and the air conditioner will be resumed. WARING: During the defrosting or anti-freezing process, the frost or ice will be melted into water and might drop down from the trim kit to the floor or furnitures. Make sure you have prepared protections for your floor or furnitures in advance, or you can use a bucket to collect water. How to operate the air conditioner after being frozen up? Rotate the operating mode control knob to the “HIGH FAN” mode position (as shown above), and keep the air conditioner running for half an hour. Then the frost and ice will be melted and drop down of the evaporator coil, and the air conditioner will be resumed. WARING: During the anti-freezing process, the frost or ice will be melted into water and might drop down from the trim kit to the floor or furnitures. Make sure you have prepared protections for your floor or furnitures in advance, or you can use a bucket to collect water.English CCD-0005773 Rev: 04-25-22

How to prevent frosting or icing in the air conditioner? ● Do not rotate the temperature control knob to the “MAX COOL” position (as shown above) at night to prevent being frozen up. ● When the operating control mode knob is in “COOL” mode position, always keep at least 2 duct vents open to prevent being frozen up.

WARNING: The air conditioner could be frozen up when the

ambient temperature is relatively low, e.g. ≤78ºF (25.5ºC).

CLEANING AND MAINTENANCE

A blocked filter will impair the cooling and heating performance of the unit significantly. The filter must be cleaned periodically to ensure that it does not become clogged with dust and other particles. The state of the filter can be ascertained from its appearance. If it appears dirty or clogged then it should be cleaned. WARNING Airborne particles can pose a health risk, particularly to young children and the elderly. Ensure that filters are cleaned in a safe and well ventilated area. To Clean the Filter The filter should be cleaned every four weeks or more when in use. Prolonged use, higher concentrations of airborne particles and various other factors may result in the filters needing to be cleaned more often.

1. Remove the filters by pushing the tabs to release. (Fig. 18)

2. The filter can be washed with warm soapy water. Care

must be taken to avoid ripping the fabric.

3. Replace the filters, decoration plate and control knobs by

reversing the above process. NOTE: The filter must be completely dry before re- installation. To Replace the Filter Filter changes should be carried out depending on the amount of use, it is recommended to change at least every 12 months. Never operate the air conditioning system without a filter, since this can decrease performance and indoor air quality. Replacement return air filters can be ordered directly from Furrion.English CCD-0005773 Rev: 04-25-22

TROUBLESHOOTING Problem Cause Remedy Rooftop air conditioner constantly switches itself off Freeze sensor has tripped. Outer temperature is too low or all air nozzles are closed. Not cooling well The rooftop air conditioner is not set to cooling. Set the rooftop air conditioner to cooling. The set temperature is too high. Select a lower temperature. The evaporator fan is damaged. Contact an authorized service agent or Furrion (see the detail contact info at the back page of this manual). The condenser fan is damaged. Contact an authorized service agent or Furrion (see the detail contact info at the back page of this manual). The air intake grilles are blocked or obstructed. Remove any leaves and other dirt from the ventilation grilles of the rooftop air conditioner. The blower is defective. Contact an authorized service agent or Furrion (see the detail contact info at the back page of this manual). Water enters the vehicle The condensation water drainage openings are clogged up. Clean the drainage openings for condensation water. The seals are damaged. Contact an authorized service agent or Furrion (see the detail contact info at the back page of this manual). Rooftop air conditioner does not switch on No supply voltage connected. Check the power supply. The voltage is too low. Contact an authorized service agent or Furrion (see the detail contact info at the back page of this manual). Fuse blown or circuit protector tripped. Check the electrical fuse of the power supply. SPECIFICATIONS FACR13HESA-**

Cooling Capacity (Btu/h) 13,500 14,500 15,500 15,000 Dehumidification (pint/h) 1.8 2.7 3.2 3.0 Applicable vehicle length (feet) 23 26 31 31 Refrigerant R410A R410A R410A R410A Charge (Oz) 13.9 19.8 23.1 20.8 Roof top Unit Dimensions (L x W x H) (inch) 34⅞ x 27⅝ x 13⅝ 34⅞ x 27⅝ x 13⅝ 34⅞ x 27⅝ x 13⅝ 34⅞ x 27⅝ x 13⅝ ELECTRICAL Volts/Frequency 115V~/60Hz/1Ph 115V~/60Hz/1Ph 115V~/60Hz/1Ph 115V~/60Hz/1Ph Power Watts (Cooling) 1,283 1,620 1,720 1,760 Amps (Cooling) 11.3 14.6 15.4 15.6 Power Cord Gauge Min. (mm) AWG12 AWG12 AWG12 AWG12 ** Product color.English CCD-0005773 Rev: 04-25-22- 12 - WIRING DIAGRAM DANGER Electrical Shock Hazard ● Disconnect power before servicing. Failure to obey this warning could result in death or serious injury. ● Provide grounding in compliance with all applicable electrical codes. Failure to obey this warning could result in death or serious injury.

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