FlexShaft K9306 - Drain cleaning machine RIDGID - Free user manual and instructions

USER MANUAL FlexShaft K9306 RIDGID

Drain Cleaning Machine

Drain Cleaning Machine WARNING! Read this Operator’s Man ual carefully before using this tool. Failure to understand and follow the contents of this manual may result in electrical shock, fire and/or serious person al injury. Drain Cleaning MachineK9-306 FlexShaft Drain Cleaning Machine999-995-214.10_REV. D This symbol indicates the risk of hands, fingers or other body parts being caught, wrapped or crushed in the drain cleaning FlexShaft. Safety Symbols In this operator’s manual and on the product, safety symbols and signal words are used to communicate important safety information. This section is provided to improve understand- ing of these signal words and symbols. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.NOTICE indicates information that relates to the protection of property. sive atmospheres, such as in the pres- ence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

• Keep children and by-standers away while a power tool. Distractions can cause you to lose control. Electrical Safety

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.

• Avoid body contact with earthed or grounded surfaces such as pipes, radi- ators, ranges and refrigerators. There is an increased risk of electrical shock if your body is earthed or grounded.

• Do not expose power tools to rain or General Power Tool Safety Warnings* WARNING Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

AND INSTRUCTIONS FOR

FUTURE REFERENCE! The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. Work Area Safety

• Keep work area clean and well lit. Clut- tered or dark areas invite accidents.

• Do not operate power tools in explo- NOTICE DANGER WARNING CAUTIONThis symbol means read the operator’s manual carefully before using the equip-ment. The operator’s manual contains im- portant information on the safe and proper opera-tion of the equipment.This symbol means always wear safety glasses with side shields or goggles while using this equipment to reduce the risk of eye injury.This symbol indicates the risk of the elec-trical shock.This symbol indicates the risk of fingers or other body parts being caught, wrapped, crushed or struck by the chain knocker. Do not operate tool with the cable end outside of the drain.This symbol means always wear gloves when handling or using this equipment to reduce the risk of infections, burns or other serious personal injury from the drain contents.This symbol indicates that the marked equipment exceeds 55 lbs (25kg). Ex-ercise caution when lifting or moving to reduce the risk of injury. *The text used in the general power tool safety warnings section of this manual is verbatim, as required, from the ap- plicable UL/CSA/EN 62841-1 standard. This section contains general safety practices for many different types of power tools. Not every precaution applies to every tool, and some do not apply to this tool.K9-306 FlexShaft

Drain Cleaning Machine

facilities, ensure these are connected and properly used. Use of dust collec- tion can reduce dust-related hazards.

• Do not let familiarity gained from fre- quent use of tools allow you to become complacent and ignore tool safety prin- ciples. A careless action can cause se- vere injury within a fraction of a second. Power Tool Use and Care

• Do not force the power tool. Use the correct tool for your application. The correct power tool will do the job better and safer at the rate for which it is de- signed.

• Do not use the power tool if the switch does not turn it ON and OFF. Any pow- er tool that cannot be controlled with the switch is dangerous and must be re- paired.

• Disconnect the plug from the pow- er source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing pow- er tools. Such preventive safety mea- sures reduce the risk of starting the power tool accidentally.

• Store idle tools out of the reach of chil- dren and do not allow persons unfamil- iar with the power tool or these instruc- tions to operate the power tool. Power tools can be dangerous in the hands of untrained users.

• Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s op er ation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation. wet conditions. Water entering a pow- er tool will increase the risk of electrical shock.

• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

• If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock. Personal Safety

• Stay alert, watch what you are doing and use common sense when operat- ing a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol, or medica- tion. A mo ment of inattention while oper- ating tools may result in serious personal injury.

• Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protec- tion used for appropriate conditions will reduce personal injuries.

• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites acci- dents.

• Remove any adjusting key or wrench before turning the power tool ON. A wrench or a key left attached to a rotating part of the power tool may result in per- sonal injury.

• Do not overreach. Keep proper footing and balance at all times. This enables better control of the tool in unexpected situations.

• Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.

• One person must control both the ca- ble and the switch. If the cutter stops rotating, the operator must be able to turn the tool OFF to prevent the cable from twisting, kinking and breaking.

• Use latex or rubber gloves inside the gloves recommended by the manufac- turer, goggles, face shields, protective clothing, and respirator when chem- icals, bacteria or other toxic or infec- tious substances are suspected to be in a drain line. Drains may contain chem- icals, bacteria and other substances that may cause burns, be toxic or infectious or may result in other serious personal injury.

• Practice good hygiene. Do not eat or smoke while handling or operating the tool. After handling or operating drain cleaning equipment, use hot, soapy water to wash hands and other body parts exposed to drain contents. This will help reduce the risk of health hazards due to exposure to toxic or infectious ma- terial.

• Only use the Drain Cleaning Machine for the recommended drain sizes. Us- ing the wrong size drain cleaner can lead to twisting, kinking or breaking of the cable and may result in personal injury.

• Keep glove covered hand on the cable assembly whenever the FlexShaft Ma- chine is running. This provides better control of the cable and helps prevent twisting, kinking and breaking of the cable and reduces the risk of injury.

• Position machine cable outlet within 4' (1.2 m) of the drain inlet or properly support exposed cable assembly when the distance exceeds 4' (1.2 m). Greater distances can cause control problems lead- ing to twisting, kinking or breaking of the cable. Twisting, kinking or breaking cable may cause striking or crushing injuries.

• Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothing, jewelry or hair can be caught in moving parts.

• Do not operate this machine if oper- ator or machine is standing in water. Operating machine while in water increas- es the risk of electrical shock.

• Do not use if there is the risk of con- tact with other utilities (such as natural gas or electric) during operation. Visual

• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations. Service

• Have your power tool serviced by a qualified repair person using only iden- tical replacement parts. This will ensure that the safety of the power tool is main- tained. Specific Safety Information WARNING This section contains important safety information that is specific to this tool. Read these precautions carefully be- fore using the FlexShaft™ Drain Cleaning Machine to reduce the risk of electrical shock or other serious injury.

AND INSTRUCTIONS FOR

FUTURE REFERENCE! Keep this manual with machine for use by the operator. FlexShaft™ Drain Cleaning Machine Safety

• Before using the tool, test the ground fault circuit interrupter (GFCI) provided with the power supply cord to insure it is operating correctly. A properly oper- ating GFCI reduces the risk of electrical shock.

• Only use extension cords that are pro- tected by a GFCI. The GFCI on the ma- chine power cord will not prevent electrical shock from extension cords.

• Only grasp the rotating cable with gloves recommended by the manu- facturer. Latex or loose fitting gloves or rags can become wrapped around the cable and may result in serious personal injury.

• Do not allow the cutter to stop turn- ing while the cable is turning. This can overstress the cable and may cause twist- ing, kinking or breaking of the cable and may result in serious personal injury.K9-306 FlexShaft

Drain Cleaning Machine

FlexShaft Drain Cleaning Machine Figure 1C – Cable End/Chain Knocker inspection of the drain with a camera is a good practice. Crossbores, improperly placed utilities and damaged drains could allow the chain knocker to contact and damage the utility. This could cause elec- trical shock, gas leaks, fire, explosion or other serious damage or injury.

• Read and understand these instruc- tions and the instructions and warn- ings for all equipment and materials being used before operating this tool to reduce the risk of serious personal injury. RIDGID Contact Information If you have any question concerning this RIDGID

product: – Contact your local RIDGID distributor. – Visit RIDGID.com to find your local RIDGID contact point. – Contact Ridge Tool Technical Service De- part ment at ProToolsTechService@Emer- son.com, or in the U.S. and Canada call 844-789-8665. Description The RIDGID

Drain Cleaning Machine is designed to clean and descale 3" to 6" (75-150 mm) pipes and drain lines, up to 125' (38 m) in length. A REV/O-OFF/FOR switch controls cable rota- tion and a pneumatic foot switch provides ON/ OFF control of the motor. An integral Ground Fault Circuit Interrupter (GFCI) is built into the line cord. The cable assembly is manually fed in and out of the drain and rotates at 2000 RPM. A chain knocker that expands to the pipe inside diameter is used to break up the blockage and clean the walls of the pipe. Chain knockers with carbide cutting tips are available for use on roots and cleaning the scale from the pipe wall. Plain chain knockers are for general use, including grease. The machine is equipped with an electronic torque limiter ro reduce the likelihood of cable damage. FlexShaft Drain Cleaners are well suited to use with inspection cameras during the drain cleaning process. It is not recommended to clean glass, ceramic, porcelain or similar fixtures with the FlexShaft Drain Cleaners as it may damage the fixture. Telescoping Handle Loading Wheels Handle Latch Cart Frame Warning & Operation Label Cable Chain Knocker Cable Bushing Wheel Serial Number Plate Stair Climber Foot (Horizontal- Use Position) Loading Handle Cord Wrap Cord/GFCI Foot Switch Chain Knocker Clamp Knocker Bushing Electronic Torque Limiter LED

Drain Cleaning Machine

999-995-214.10_REV. D

This machine is made to clean drains. If properly used it will not damage a drain that is in good condition and properly designed, constructed and maintained. If the drain is in poor condition, or has not been properly designed, constructed and main- tained, the drain cleaning process may not be effective or could cause damage to the drain. The best way to determine the condition of a drain before cleaning is through visual in- spection with a camera. Improper use of this drain cleaning machine can damage the drain cleaning machine and the drain. This machine may not clear all blockages. Pre-Operation Inspection WARNING Before each use, inspect your Drain Cleaning Machine and correct any prob- lems to reduce the risk of serious injury from electric shock, twisted or broken cables, chemical burns, infections and other causes and prevent Drain Cleaning Machine damage. Always wear safety glasses, and other appropriate protective equipment when inspecting your Drain Cleaning Machine.

1. Make sure that the drain cleaning ma-

chine is unplugged and inspect the pow- er cord, Ground Fault Circuit Interrupter (GFCI) and plug for damage. If the plug has been modified, or if the cord is dam- aged, to avoid electrical shock, do not use the machine until the cord has been replaced by a qualified repair person.

2. Clean the machine, including handles

and controls. This aids inspection and helps prevent the machine or control from slipping from your grip. Clean and maintain the machine per the mainte- nance instructions.

3. Inspect the machine for:

• Proper assembly and completeness.

• Any broken, worn, missing, misaligned or binding parts.

• Presence and readability of the warning label (see Figure 3). Figure 2 – Machine Serial Number Serial number plate is located on cart side of housing. (See Figure 1A) The last 4 digits indicate the month (MM) and year (YY) of manufacture. Specifications Drain Capacity (Nom.) ...................3" to 6" (75 – 150 mm) Cable Diameter (without Sheath) .....3/8" (9.5 mm) Cable Assy. Diameter (with Sheath) ......... 5/8" (15.9 mm) Cable Assembly Length ................... 125' (38.1 m) Motor Power ....... 1.1 kW (1.5 HP) 1.1 kW (1.5 HP) Voltage ..... 110-120V 220-240V Current ..... 11A 8A Refer to on product serial plate for information specific to unit. Rotational Speed ...2000 RPM Weight ....................166 lbs. (75 kg) Dimension .............. 36.1" × 32.5" × 20.5" (918 mm × 826 mm × 521 mm) Handle down Operating Temperature ........... 20°F to 140°F (-6°C to 60°C) Sound Pressure

• Sound measurements are measured in accordance with a standardized test per Standard EN 62481-1. . - Sound emissions may vary due to your location and specific use of these tools. . - Daily exposure levels for sound need to be evaluated for each application and appropriate safety measures taken when needed. Evaluation of exposure levels should consider the time a tool is switched off and not in use. This may significantly reduce the exposure level over the total working period. Standard Equipment Refer to the RIDGID catalog for details on e- quipment supplied with specific drain cleaning machine catalog numbers. XXXXXXXXMMYY NOTICEK9-306 FlexShaft

Drain Cleaning Machine

999-995-214.10_REV. D

Machine and Work Area Set-up WARNING Set up the Drain Cleaning Machine and work area according to these proce- dures to reduce the risk of injury from electric shock, fire, machine tipping, twisted or broken cables, chemical burns, infections and other causes, and prevent machine damage. Always wear safety glasses and other appropriate protective equipment when setting up your Drain Cleaning Machine.

1. Check for an appropriate work area.

Operate in a clear level, stable, dry lo- cation. Do not use the Drain Cleaning Machine while standing in water.

2. Inspect the drain to be cleaned. If possi-

ble, determine the access point(s) to the drain, the size(s), length(s), and materi- al(s) of the drain, distance to mainlines, the nature of the blockage, presence of drain cleaning chemicals or other chem- icals, etc. If chemicals are present in the drain, it is important to understand the specific safety measures required to work around those chemicals. Contact the chemical manufacturer for required information. Confirm no other utilities are present in the drain or area to reduce the risk of damage. Visual inspection of the drain with a camera is a good practice. If needed, remove fixture (water closet, etc.) to allow access to drain. Do not run the chain knocker in a fixture. This could damage the FlexShaft Machine or the fixture.

3. Determine the correct equipment for the

application. See Specifications. Drain Cleaning Machines for other applications can be found by consulting the Ridge Tool Catalog, online at RIDGID.com.

4. Make sure all equipment has been prop-

5. If needed, place protective covers in the

work area. The drain cleaning process can be messy. Figure 3 – Warning Label

• Smooth and free movement of the ca- ble assembly in and out of the machine.

• Any condition which may prevent safe and normal operation. If any problems are found, do not use the drain cleaning machine until the prob- lems have been repaired.

4. Clean any debris from the cable assem-

bly and chain knockers. Inspect sheath for wear and damage. There should not be any cuts, kinks, breaks or excessive wear. Inspect the cable near the chain knocker. Cable assemblies should not be bent or deformed. Cable strands should be tight to one another without separa- tion. Inspect chain knocker for damaged or lost carbide cutting tips (if equipped) and wear of the chain itself. If chain links are worn more than ¼ through or dam- aged, replace the chain knocker. Replace worn and damaged equipment before using drain cleaning machine. Confirm that the chain knocker is proper- ly set up and is secure on the cable.

5. Inspect and maintain any other equip-

ment being used per its instructions to make sure it is functioning properly.

6. Make sure that the REV/O-OFF/FOR

switch is set to the O-OFF position.

7. With dry hands, plug cord into properly

grounded outlet. Test the GFCI provided in the electrical cord to ensure that it is operating correctly. Depress the GFCI TEST button -the machine should not op- erate. Depress the RESET button – the machine should operate. If GFCI is not functioning properly, unplug the cord and do not use the drain cleaning machine until the GFCI has been repaired.

8. With the inspection complete, with dry

Drain Cleaning Machine

Figure 5 – Example of Extending Drain Access to within 4' (1.2 m) of Machine Cable Outlet

9. Unclamp the chain knocker and pull ap-

proximately 5' (1.5 m) of cable assembly out of the machine.

10. Mark the sheath to indicate when the

chain knocker is approaching the drain opening when withdrawn. This can be done with tape. This reduces the risk of the chain knockers coming out of the drain and whipping around. The distance depends on the configuration of the drain, but should be at least 5' (1.5 m) from the chain knocker.

11. Ensure chain knocker is properly installed

(see Installing/Adjusting Chain Knocker).

12. Insert chain knocker end at least 1' (0.3 m)

any barriers are needed to keep bystand- ers away from the drain cleaning ma- chine and work area. The drain cleaning process can be messy, and bystanders can distract the operator.

14. Position the foot switch for easy accessi-

bility. You must be able to hold and con- trol the cable, control the foot switch, and reach the REV/O-OFF/FOR switch.

15. Confirm that the REV/O-OFF/FOR switch

is in the O-OFF position.

16. Run the cord along a clear path. With

dry hands, plug the drain cleaner into a properly grounded outlet. Some GFCIs may need to be reset every time they are plugged in. Reset GFCI if needed. Keep all connections dry and off the ground. If the power cord is not long enough, use an extension cord that:

6. Transport the drain cleaning machine to

the work area along a clear path. Adjust handle if necessary (Figure 4). Move han- dle latches together and move telescop- ing handle to desired position. Confirm that the handle latches engage and the handle is securely held in position. If han- dle is moved past latch holes, the handle buttons will prevent the handle from pull- ing out. If this occurs, depress buttons to move handle. Figure 4 – Adjusting Telescoping Handle

7. Place the Drain Cleaning Machine as

shown in Figure 5. Machine should sit squarely and firmly on the ground.

8. Position the Drain Cleaning Machine so

that the cable outlet is within 4' (1.2 m) of the drain access. Greater distances from the drain access increases the risk of the cable assembly twisting or kinking. If the FlexShaft Machine cannot be placed with the cable outlet within 4' (1.2 m) of the drain access, extend the drain access with similar sized pipe and fittings (see Figure 5). Improper cable assembly sup- port can allow the cable to kink and twist and can damage the cable or injure the operator. Extending the drain back to the Drain Cleaning Machine also makes it easier to feed cable assembly into drain. Handle Latches Telescoping Handle Handle ButtonK9-306 FlexShaft

Drain Cleaning Machine

• Is in good condition.

• Has a plug similar to that supplied on the drain cleaner.

• Is rated for outdoor use and contains a W or W-A in the cord designation (i.e. SOW), or complies with H05VV-F, H05RN-F types or IEC type design (60227 IEC 53, 60245 IEC 57).

) or heavier. When using an extension cord, the GFCI on the drain cleaner does not protect the extension cord. If the outlet is not GFCI protected, it is advisable to use a plug in type GFCI between the outlet and the extension cord to reduce the risk of shock if there is a fault in the extension cord.

17. Move the REV/O-OFF/FOR Switch to

the O-OFF position, and with dry hands unplug the machine. Installing/Adjusting Chain Knocker

1. Select proper chain knocker for the con-

ditions. Chain knockers are sized based on col- lar inside diameter and are designed for specific cable sizes. 3/8" chain knockers are used on 3/8" cable, etc. Do not use a larger size chain knocker on a smaller cable (for instance 1/2" on 3/8"). See Fi- gure 6 and Collar Distance Chart. Chain knockers without carbide cutting tips can be used in common pipe types. These chain knockers work well in grease and similar blockages. Chain knockers with carbide cutting tips are used for removing scale from the inside of the pipe and can be used for roots. Carbide cutting tips are used for aggressive cleaning and could damage pipe, especially softer materials (such as plastics and Orangeburg), thin walled pipe, or if the chain knocker is kept in one position for an extended time. Do not use chain knockers for cleaning in glass, ceramic, porcelain or similar ma- terial fixtures or pipes. They could be damaged.

2. Figure 7 shows a schematic of proper

chain knocker installation and adjustment. There are two key points when installing/ adjusting chain knockers. Collar Distance: Set the chain knocker collars the correct distance apart (“Collar Distance”) to allow the chains to spread an appropriate amount when rotated to clean the pipe walls. Collar Distance var- ies based on cable size and pipe diam- eter, and is generally set using a spacer made from sheath (“Collar Spacer”). If additional flexibility is required to navigate a bend, the collar spacer can be removed and the collar distance can be set with a tape measure. Operating without a collar spacer makes it more likely for the cable to flip over in use and be damaged. Do not operate carbide cutters without a collar spacer to reduce risk of cable damage. Exposed Cable: Minimize the amount of exposed cable (cable not covered by sheath). The more exposed cable there is, the more likely the cable will flip over in use and be damaged. Exposed cable should be limited to no more than ¼" (6 mm), and is set with a bushing made from sheath (“Knocker Bushing”). Sheath is supplied with the drain cleaner and is available as a service part to allow configuration as needed for your specific application. Only use RIDGID FlexShaft Drain Cleaner sheath of the correct size for the cable. Any time sheath is cut, it should be cut cleanly and squarely. Do not damage the cable when cutting the sheath.

3. Chain knockers are retained to the cable

with set screws that use a supplied 3 mm hex key. Loosen set screws and remove chain knocker, spacer and bushing from cable.

4. With no knocker installed, hold cable end

away from your body or others. Run ma- chine in REVERSE for 5 seconds to max- imize exposed cable. Place switch in O-OFF position and unplug machine. Hold sheath and pull on cable to remove slack and expose maximum amount of cable.

5. Inspect the sheath end for damage or

wear. The sheath end should be square and clean. If needed, the sheath end can be trimmed slightly.

6. If needed, cut a section of sheath to use

as the collar spacer to the appropriate size (See Collar Distance Chart).K9-306 FlexShaft

Drain Cleaning Machine

Drain Cleaning Machine

999-995-214.10_REV. D

as cleaning the inside of the pipe, centering the chain knocker in the pipe and spreading lining compound. See the specific brush infor- mation for the types of uses it is appropriate for. Brushes can be assembled in a variety of configurations, with some options shown in Figure 8. Figure 8 – Example Brush Configurations Collar distance can be modified to your preference for the specific pipe/applica- tion. As collar distance increases, the di- ameter of the chains decreases, and vice versa. Improperly set collar distance can reduce the efficiency of pipe cleaning.

7. Test fit the chain knocker, knocker bushing

and collar spacer on the cable as shown in Figure 7. Chains should be straight – do not assemble with chains twisted. To pre- vent excessive cable end wear, cable end should be flush with the end of the collar. Check length of exposed cable. To reduce the risk of cable flip over and damage, exposed cable cannot exceed ¼" (6 mm). If needed, cut a knocker bushing from sheath to limit exposed cable. Always use a knocker bushing to reduce wear on the sheath end.

8. With the chain knocker correctly installed

on the cable as shown in Figure 7, use the supplied hex wrench to securely tight- en the collar set screws. If the set screws are not secure, the chain knocker could slip and damage the cable or be lost down the drain. Installing Brushes Brushes are available for various uses, such Collar Distance Chart Knocker Figure 7 – Chain Knocker Installation/Adjustment Sheath EndCollar SpacerCableSet Scew (3 mm HEX)SheathCollar DistanceKnocker CollarKnocker ChainCable End Flush To CollarCarbide Cutting Tip (If Equipped)Knocker Bushing Knocker CollarSet Scew (3 mm HEX)Exposed Cable .25" (6.35 mm) Maximum Machine Cable Number Number of Nominal Recommended Collar Size of Chains Links/Chain Pipe Size Distance K9-306

Drain Cleaning Machine

999-995-214.10_REV. D

Installation of brushes is similar to the instal- lation of chain knockers. The collar of the brush is placed over the cable and retained by securely tightening the set screws. When at the end of the cable, the cable end is flush with the brush collar. Brush securing rings are available to improve brush retention if set screws loosen in use. As with chain knockers, minimize the amount of exposed cable (cable not covered by sheath). The more exposed cable there is, the more likely the cable will flip over in use and be damaged. Limit exposed cable to no more than ¼" (6 mm), set with a bushing made from sheath (“Knocker Bushing”). Installing Penetrating Head Penetrating heads are available to help create a hole in a blockage to get the drain flowing and allow the chain knocker into an area. See Figure 9 for installation information. Figure 9 – Penetrating Head Installation Operating Instructions WARNING Always use safety glasses and gloves in good condition while handling or using. Use latex or rubber gloves, face shields, protective clothing, respirators or other appropriate protective equip- ment when chemicals, bacteria or other toxic or infectious substances are suspected to be present to reduce the risk of infections, burns or other serious personal injury. Do not allow the chain knocker/end of cable to stop turning while cable assembly is turning. This can overstress the cable and may cause twisting, kinking or breaking of the cable assembly and may result in serious personal injury. Keep a hand on the cable assembly whenever the FlexShaft Machine is running. This provides better control of the cable and helps prevent twist- ing, kinking and breaking of the cable and reduces the risk of injury. Position the FlexShaft Machine cable outlet within 4' (1.2 m) of the drain inlet or properly support exposed cable assembly when the dis- tance exceeds 4' (1.2 m). Greater distances can cause control problems leading to twisting, kinking or breaking of the cable. Twisting, kinking or break- ing cable may cause striking or crushing injuries. One person must control both the cable as- sembly and foot switch. If the cable stops rotat- ing, the operator must be able to turn the tool OFF to prevent twisting, kinking and breaking of the cable and reduce the risk of injury. Follow operating instructions to reduce the risk of injury from twisted or broken cable, cable ends whipping around, machine tipping, chemical burns, infections and other causes.

1. Make sure that machine and work area is

properly set-up and that the work area is free of bystanders and other distractions.

2. Pull cable assembly from the machine

and feed into drain. At least 1' (0.3 m) of cable must be in drain so that the chain knocker will not come out of the drain and whip around when the machine is started. Directly route the cable assembly from the machine cable outlet to the drain opening, minimizing exposed cable and changes in direction. Do not tightly bend the cable assembly – this can increase the risk of twisting or breaking. If using a camera to view the drain clean- ing process, the camera can be fed in at the same time. Typically the cable as- sembly and the camera push rod can be gripped and advanced/retrieved at the same time. Keep the camera at least 1.5’ ( 0.5 m) behind the chain knocker. Do not allow the spinning chain knocker to hit the camera head/push rod. It can damage it.

3. Assume a proper operating position to

help maintain control of the cable assem- bly and machine (see Figure 10):

• Be sure you can quickly release the foot switch.

• Your gloved hands must be on the ca- ble assembly to control and support as the cable assembly is fed into the drain and blockage. Collar Fully Insert Securely Tighten Set Screws1/4" (6mm) MAX.NOTICE Always use safety glasses and gloves in good condition while handling or using. Use latex or rubber gloves, face shields, protective clothing, respirators or other appropriate protective equip- ment when chemicals, bacteria or other toxic or infectious substances are suspected to be present to reduce the risk of infections, burns or other serious personal injury. Do not allow the chain knocker/end of cable to stop turning while cable assembly is turning. This can overstress the cable and may causeK9-306 FlexShaft

Drain Cleaning Machine

• Be sure that you have good balance, do not have to overreach, and cannot fall on machine, drain, etc.

• You must be able to reach the REV/O- OFF/FOR switch. This operating position will help to main- tain control of the cable assembly and FlexShaft Machine. Figure 10 – In Operating Position

4. Confirm that at least 1' (0.3 m) of cable

assembly is in the drain.

5. Grasp the exposed cable assembly with

both gloved hands equally spaced and pull 6"-12" (150mm - 300mm) of cable out of the drum so that there is a slight bow in the cable. Gloved hands must be on the cable to control and support the cable. Improper cable support can allow the cable to kink or twist and can damage the cable or injure the operator. Make sure that the cable outlet of the drain cleaner is within 4' (1.2 m) of the drain opening (Figure 10).

6. Move the REV/O-OFF/FOR switch to

FOR (Forward) position.

7. Depress the foot switch to start the ma-

chine. There will be a slight delay be- fore the cable starts to rotate. The person controlling the cable must also control the foot switch. Do not operate the drain cleaner with one person controlling the cable and another person controlling the foot switch. This can lead to twisting, kink- ing and breaking of the cable.

8. The FlexShaft Drain Cleaning Machine uti-

lizes high rotational speed and low torque to clean drains. FlexShaft cable assem- blies are more flexible than other types of drain cleaning cables. The FlexShaft machine is best used by applying light pressure and slowly working the chain knocker into the blockage. It’s important to let the speed of the chain knocker clean the drain – do not force chain knockers into blockages.

9. Advancing/Retrieving the Cable

Assembly – FlexShaft Lubricant In some cases it may be beneficial to apply RIDGID FlexShaft lubricant to the outside of the sheath when feeding the cable down the drain. This can make it easier to advance the cable assembly down the drain and allow greater clean- ing distance. If doing so, place a clean towel with lubricant on it in the palm of the gloved hand used for advancing the cable assembly, and apply lubricant as feed- ing the cable assembly (Figure 11). Add lubricant to the towel as needed during the process. RIDGID FlexShaft markings are printed on the sheath every 5' (1.5 m) to aid in determining how much cable assembly has been fed from the machine. Only use RIDGID FlexShaft lubricant. Other lubricants may not be appropriate for use in a drain and could contaminate the water. When retrieving the cable assembly, it is good practice to use a towel to wipe dirt and debris from the cable sheath as it is pulled from the drain and fed back into the drum.

10. Rotating the Chain Knocker

Generally the chain knocker is rotated for cleaning while withdrawing the cable. Only rotate the cable/chain knocker when the chain knocker is at least 1' in the drain. To rotate the cable, firmly grip the cable and depress the foot switch. The person controlling the cable assembly must also control the foot switch. Do not operate the machine with one person controlling the cable assembly and an- other person controlling the foot switch. Do not allow cable assembly to build up outside the drain, bow or curve. This can lead to twisting, kinking and breaking of the cable. At any time, release the foot switch to stop cable rotation. When clear- ing blockages, operate the cable at full speed for best cleaning. Do not force the chain knocker into blockages. Rotating the chain knocker in FORWARD or RE- 4' (1.2 m) MAX. 4' (1.2 m) MAX.K9-306 FlexShaft

Drain Cleaning Machine

VERSE for a short time while advancing the cable assembly can help it negotiate the drain and blockages. Figure 11 – Applying Lubricant to the Cable Sheath

11. Advance the cable assembly into the

drain, generally not rotating. Grasp the sheath near where it exits the machine housing. Pull 6" to 12" (150 to 300 mm) of cable assembly out of the FlexShaft Machine so that there is a slight bow in the cable. Gloved hand must be on cable assembly to control and support. Improper cable support can allow the cable as- sembly to kink or twist and can damage the cable or injure the operator. Feed the cable assembly into the drain (Figure 12, Step 1).

12. Continue to advance the cable assem-

bly until the resistance is encountered. Carefully work the chain knocker through the blockage. Do not force the cable as- sembly – if the chain knocker cannot turn, it cannot clean the drain. Pay at- tention to how far the cable has gone. Do not overrun the cable into a larger drain. This can cause the cable to knot up or cause other damage (Figure 12, Step 2).

13. Once the drain is open, if possible, start a

flow of water down the drain to flush the debris out of the line and help clean the cable assembly as it is retrieved. This can be done by turning on a faucet in the sys- tem or other methods. Pay attention to the water level, as the drain could plug again (Figure 12, Step 3).

14. With the chain knocker past the block-

age/area to be cleaned and REV/O-OFF/ FOR switch in FOR position, depress the The general operating steps for the FlexShaft Drain Cleaning Machines (see below):

1. Advance the chain knocker (generally not

rotating) to the area of the drain that needs cleaned.

2. If there is a blockage, pass the chain knock-

er through the blockage.

3. If possible, start a flow of water through the

drain to carry cuttings and debris away as the drain is cleaned.

4. Rotate the cable/chain knocker at full speed.

5. Continue to rotate knocker. Gradually with-

draw the cable assembly so that the chain knocker can break up the blockage.

6. Continue to gradually withdraw the cable

assembly while rotating so that the chain knocker can clean the walls of the drain. Figure 12 – General Operating StepsK9-306 FlexShaft

Drain Cleaning Machine

999-995-214.10_REV. D

foot switch to rotate the chain knocker. Slowly pull the cable assembly from the drain, allowing the rotating chain knocker to clean the drain walls and break up the blockage (Figure 12, Steps 4 & 5). If the cable stops turning, do not continue operating the machine. This may cause the cable to twist and kink. At any time, re- lease the foot switch to stop cable rotation. Rotating the cable in REVERSE can help clean the opposite side of the pipe. Monitor the feedback from the feel of the cable assembly in your hand and the sound of the motor/knocker in the drain. It may be necessary to move the chain knocker out of the blockage to allow it to come back up to speed. If the chain knocker becomes stuck, the electronic torque limiter will shut off the motor to reduce the likelihood of cable damage. The torque limiter LED will flash to indicate this. Release the foot switch to allow motor to restart. Place the REV/O- OFF/FOR switch to allow opposite ro- tation. Grasp the cable with both gloved hands, press the foot switch for several seconds and pull on the cable until it is free of the blockage. Repeat if necessary. In some cases, it may be possible to pull the cable assembly and the blockage out of the drain by hand. If this is done, be careful to not damage the cable assembly. Place the REV/O-OFF/FOR switch in the FOR position and continue cleaning the drain. Do not allow the spinning chain knocker to hit the camera head/push rod. It can damage it.

15. Continue to clean the rest of the drain

while retrieving the cable. Once the drain has been cleaned, retrieve the cable and feed back onto the drain cleaning ma- chine. Pay close attention, as the cable may lodge in a blockage while being re- tracted (Figure 12, Step 6).

16. Watch for your sheath marking as the

cable assembly is retrieved. Release the foot switch when the chain knocker nears drain opening. Do not pull the chain knocker from drain while it is rotating. The chain knocker can whip around and could cause serious injury.

17. If needed for complete cleaning, repeat

the above procedure.

18. Pull any remaining cable assembly from

the line by hand and push back into the drum. Prepare the machine for transport. Using Machine With Brushes Using the machine with a brush is similar to use with a chain knocker. Brushes are used for finer cleaning of the pipe, they are not used for blockage removal. Remove block- ages and heavy debris with a chain knocker or other methods first. While chain knockers are most typically rotated while withdrawing the cable from the drain, brushes are typi- cally used while advancing the cable. This is because the brushes typically fill the drain diameter and push debris in front of them. See Figure 13 for general steps. Brushes can also be used in conjunction with chain knockers such as centering devices or for combined cleaning. Usage depends on the exact circumstances and is left to the judgment of the user. NOTICE

1. Advance the brush (generally not rotating)

2. When the area to be cleaned is reached, if

possible, start a flow of water through the drain to carry debris away during cleaning.

3. Rotate the cable/brush at full speed and

gradually advance the cable into the drain to clean the walls as desired. Figure 13 – Cleaning Drain Walls With Brush

Drain Cleaning Machine

999-995-214.10_REV. D

Draining Drum Open drain plug (Figure 14). Lean the ma- chine back into the wheels and allow to drain. Close plug when finished. Figure 14 – Drain Plug Transportation Feed all of cable assembly into the drum and secure the chain knocker with the clamp. Wrap cord and foot switch hose around the cord wrap. See Figure 15. Before moving the machine, make sure that the telescoping handle is secured into the extended position for transport. If the machine needs to be lifted, use proper lifting techniques. Use care moving equipment on stairs, and be aware of possible slip hazards. Figure 15 – Preparing for Transport Loading With the telescoping handle locked into the extended position, place machine with wheels toward the vehicle. Lean the machine back and rest the loading wheels on the ve- hicle bed. Use loading handles (Figure 16) to lift the machine and slide it onto the vehicle (Figure 17). Be aware of the machine weight. Use proper lifting techniques – more than one person may be required. Figure 16 – One Transport MethodFigure 17 – Lifting Unit Onto Vehicle Storage The Drain Cleaning Machine must be kept dry and indoors or well cov- ered if kept outdoors. Store the machine in a locked area that is out of reach of children and people unfamiliar with drain cleaning machines. This machine can cause serious injury in the hands of untrained users. Maintenance Instructions WARNING REV/O-OFF/FOR switch should be O-OFF and machine unplugged before perform- ing any maintenance. WARNINGLoading HandlesK9-306 FlexShaft

Drain Cleaning Machine

3. Loosen sheath clamp screws (Figure 19

A) two turns, but do not remove.

4. Remove the cable retention clamp fasten-

ers and retention clamp (Figure 19). Figure 19 – Cable Installation

5. Remove the retaining ring and pin from

• Disconnect coupling from the gearbox shaft. Remove the entire cable assem- bly from the machine.

• Insert cable coupling through the drum channel and install the coupling over the gearbox shaft. Securely install the pin and retaining ring. Do not load ca- ble yet.

• Slide end of cable retention clamp over the cable and into the drum channel.

• Loosely install the 4 cable retention clamp fasteners (see Figure 19). Make sure that the cable sheath is within ¼" (6.4 mm) of the cable coupling. When looking through the viewport, the end of the sheath must be between the lines (see Figure 20). Figure 20 – Sheath Position In Viewport

6. Securely tighten all clamp fasteners.

Always wear safety glasses and other appropriate protective equipment when performing any maintenance. Cleaning It is good practice to use a towel to wipe dirt and debris from the sheath as the cable assembly is pulled from the drain and fed back into the drum. This will help to keep the drum clean and reduce the likelihood of the cable assembly sticking in the drum. If needed, cable assembly can be pulled from the machine and the housing opened for flushing/cleaning. Clean the machine as needed with hot soapy water and/or mild disinfectants. Do not submerge or flush the machine with water. Do not allow water to enter motor or other electrical components. Make sure unit is completely dry before plugging in and using. Lubrication The FlexShaft Drain Cleaning Machines are lubricated for life from the factory. Cable Re-termination The FlexShaft cable cannot be shortened or re-terminated. If the cable is damaged, it must be replaced. Do not use a damaged cable. Cable Assembly Replacement

1. Remove chain knocker from cable as-

2. Use a 4 mm hex wrench to loosen the

front cover fasteners (they are retained to the cover and frame). Lift the cover and unplug the motor wire connector (Figure 18). Feed cable through bushing into ma- chine. Remove the front cover. Figure 18 – Drain Cleaner Housing Opened Motor Wire Connector Front Cover Pin/Retaining Ring Cable Clamp Fastener Cable Retention Clamp Sheath in Viewport Cable Coupling AK9-306 FlexShaft

Drain Cleaning Machine

7. Confirm end of sheath is between the

lines in the viewport. Securely tighten the sheath clamp screws.

8. Feed the cable into the drum channel.

9. Feed the end of the cable through the

cable bushing in the front cover and se- curely install the front cover.

10. With no knocker installed, hold cable

end away from your body or others. Run machine in REVERSE for 5 seconds to maximize exposed cable. Place switch in O-OFF position and unplug machine. If there is no cable exposed, cut back sheath to expose 1"- 2" (25 - 50 mm) of cable. Hold sheath and pull on cable to remove slack and expose the maximum amount of cable. Cut the sheath back to expose 7 3/4" (197 mm) of cable mea- sured from the end of the cable. Go to Installing/Adjusting the Chain Knocker section, step 5 to complete chain knocker installation. Motor Brush Inspection/Change Brushes should be inspected every 6 months and changed when shorter than ½" (13 mm).

2. Use a screwdriver to remove the brush

cover, Figure 21. Remove brush and in- spect. If there are any signs of damage or shorter than ½" (13 mm), replace brush- es.

3. Reverse process to reassemble.

4. Place chain knocker in drain and allow

to run 15 minutes in FORWARD and REVERSE, to break in brushes. Figure 21 – Inspecting/Changing Motor Brushes Electronic Torque Limiter/ Motor Thermal Overload The machine is equipped with an Electronic Torque Limiter/Motor Thermal Overload. If the motor draws excessive current, the motor will shut off to reduce the likelihood of cable damage and the Electronic Torque Limiter LED will flash. Release the foot switch to allow the motor to restart. See the Operating Instructions section for information for remov- ing the cable from a blockage. If the Electronic Torque Limiter LED is on con- tinuously, the motor has overheated. To reset the thermal overload, unplug machine, turn the REV/O-OFF/FOR switch to the O-OFF position and let the machine cool for at least 15 minutes. If the machine will not start or continuously trips during normal operation, take machine for service. Brush CoversK9-306 FlexShaft Drain Cleaning Machine999-995-214.10_REV. D signed and recommended for use with the RIDGID FlexShaft Drain Cleaning Machine, such as those listed. For a complete listing of RIDGID equipment avail able for these tools, see the Ridge Tool Catalog No. Description 66618 Knocker,

" cable, 3" pipe, 3 chain 66623 Knocker,

" cable, 4" pipe, 3 chain 66628 Knocker,

" cable, 6" pipe, 3 chain 66633 Knocker,

" cable, 4" pipe, 3 chain, carbide tip 66643 Knocker,

" cable, 3" pipe, 3 chain, carbide w/penetrating head 66653 Knocker,

" cable, 4" pipe, 3 chain, carbide w/penetrating head 66658 Knocker,

" sheath stock, 12" Service and Repair WARNING Improper service or repair can make the machine unsafe to operate. The “Maintenance Instructions” will take care of most of the service needs of this ma- chine. Any problems not addressed by this section should only be handled by a RIDGID Authorized Independent Service Center. Use only RIDGID service parts. For information on your nearest RIDGID Auth- orized In depen dent Service Center or any service or repair questions see Contact Information section in this manual. Optional Equipment WARNING To reduce the risk of serious injury, only use accessories specifically de- SYMPTOM POSSIBLE REASON SOLUTIONCable kinking or breaking.Cable turns in one direction but not the other.Ground Fault Circuit Interrupter (GFCI) trips when machine is plugged in.FlexShaft Machine wobbles or moves while cleaning drain.Motor does not turn on with switch. Troubleshooting Cable assembly is being forced. Incorrect FlexShaft Machine or chain knocker used for pipe diameter.Cable assembly exposed to acid/corroded.Cable/sheath worn out.Cable assembly not properly supported.Chain knocker not properly set up/adjusted.Faulty REV/O-OFF/FOR switch.Damaged power cord.Short circuit in motor.Faulty Ground Fault Circuit Interrupter (GFCI).Moisture in motor, switch box or on plug.Ground not level.GFCI needs to be reset.Motor has overheated. Electronic torque limiter LED ON.Electronic torque limiter LED flashing.Do not force cable assembly. Follow operating instructions.Use correct FlexShaft Machine or chain knocker for pipe size.Clean cable assembly routinely. Replace worn cable assembly.Support cable assembly properly, see instructions.Properly set up/adjust chain knocker, see instructions.Have switch replaced. Take for service.Have cord replaced. Take for service.Take for service.Have cord replaced. Take for service. Take for service..Operate in a clear, level and stable location.Reset GFCI. See “Motor Thermal Overload”. See “Electronic TorqueLimiter”K9-306 FlexShaft

Drain Cleaning Machine

Cata log online at RIDGID.com or see Contact Information. Disposal Parts of these tools contain valuable materi- als and can be recycled. There are compa- nies that specialize in recycling that may be found locally. Dispose of the components in compliance with all applicable regulations. Contact your local waste management au- thority for more information. For EC Countries: Do not dis- pose of electrical equipment with household waste! According to the European Guide- line 2012/19/EU for Waste Elec- trical and Electronic Equipment and its implementation into national legis- lation, electrical equipment that is no lon- ger usable must be collected separately and disposed of in an environmentally correct manner.Dégorgeoir électrique FlexShaft

UKCA DECLARATION OF CONFORMITY

We declare that the machines listed above, when used in accordance with the operator’s manual, meet the relevant requirements of the Directives and Standards listed below. RIDGE TOOL COMPANY Ridge Tool Europe NV UK Importer 400 Clark Street Ondernemerslaan 5428 Ridge Tool UK (RIDGID) Elyria, Ohio 44035-6001 3800 Sint-Truiden, Belgium 44 Baker Street U.S.A. London, W1U 7AL, UK Signature: Name: Harald Krondorfer Qualification: V.P. Engineering Date: 03/13/2024

Conforms to UL 62841-1 & UL STD. 62841-3-14 Certified to CSA C22.2 #62841-1 & CSA STD. C22.2 #62841-3-14 UKSI2008 No.1597, UKSI2016 No.1101, UKSI2016 No.1091, UKSI2012 No.3032 IEC62841-1, IEC 62841-3-14, CISPR 14-1What is covered RIDGID

tools are warranted to be free of defects in workmanship and material. How long coverage lasts This warranty lasts for the lifetime of the RIDGID

tool. Warranty coverage ends when the product becomes unusable for reasons other than defects in workmanship or material. How you can get service To obtain the benefit of this warranty, deliver via prepaid transportation the complete product to RIDGID c/o Emerson Professional Tools, LLC in, Elyria, Ohio or any RIDGID

AUTHORIZED INDEPENDENT SERVICE CENTER. Pipe wrenches and other hand tools should be returned to the place of purchase. What we will do to correct problems Warranted products will be repaired or replaced, at RIDGID’s option, and returned at no charge; or, if after three attempts to repair or replace during the warranty period the product is still defective, you can elect to receive a full refund of your purchase price. What is not covered Failures due to misuse, abuse or normal wear and tear are not covered by this warranty. Seller is not be responsible for any incidental or consequential damages. How local law relates to the warranty Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific rights, and you may also have other rights, which vary, from state to state, province to province, or country to country. No other express warranty applies This FULL LIFETIME WARRANTY is the sole and exclusive warranty for RIDGID

products. No employee, agent, dealer, or other person is authorized to alter this warranty or make any other warranty on behalf of the RIDGE TOOL COMPANY. Qué cubre Las herramientas RIDGID

©2020, 2024 Ridge Tool Company RIDGID and the Emerson logo are registered trademarks of Emerson Electric Co. or its subsidiaries in the US and other countries. Any other trademarks belong to their respective holders. Against Material Defects & Workmanship FULL LIFETIME WARRANTY RIDGID Emerson Professional Tools, LCC 400 Clark Street Elyria, Ohio 44035-6001 U.S.A. Full lifetime warranty (garantie légale étendue à la durée de vie du produit, voir conditions de garantie / legal warranty extended to the product lifecyle, see warranty conditions) Parts are available online at Store.RIDGID.com To obtain further warranty information on your product please visit www.RIDGID.com/us/en/warranty