K1500G - Drain cleaning machine RIDGID - Free user manual and instructions

USER MANUAL K1500G RIDGID

• Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.

• Do not operate power tools in explosive atmo- spheres, such as in the presence of flammable liquids, gases, or dust. Tools create sparks which may ignite the dust or fumes.

• Keep bystanders, children, and visitors away while operating a tool. Distractions can cause you to lose control.

• Keep the engine at least one meter (3 feet) away from buildings and other equipment during oper- ation. Do not place flammable objects close to engine. Procedures should be followed to prevent fire hazards and to provide adequate ventilation. Personal Safety

• Stay alert, watch what you are doing and use com- mon sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medications. A moment of inattention while operating power tools may result in serious per- sonal injury.

• Dress properly. Do not wear loose clothing or jew- elry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jew- elry, or long hair can be caught in moving parts.

• Remove adjusting keys or wrenches before turning the tool ON. A wrench or a key that is left attached to a rotating part of the tool may result in personal injury.

• Do not over-reach. Keep proper footing and bal- ance at all times. Proper footing and balance enables better control of the tool in unexpected situations.

• Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hear- ing protection must be used for appropriate conditions. Tool Use and Care

• Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.

• Store idle tools out of the reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.

• Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control.

• Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.

• Use only accessories that are recommended by the manufacturer for your tool. Accessories that may be suitable for one tool may become hazardous when used on another tool.

• Disconnect the spark plug wire before making any adjustments or repairing tool. Such preventative measures reduce the risk of starting the tool acciden- tally.

• Keep handles dry and clean; free from oil and grease. Allows for better control of the tool. Service

• Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified repair personnel could result in injury.

• When servicing a tool, use only identical replace- ment parts. Follow instructions in the Maintenance Section of this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of injury. Specific Safety Information WARNING Read this operator’s manual carefully before using the K-1500G Drain Cleaner. Failure to understand and follow the contents of this manual may result in carbon monoxide poisoning, fire and/or serious personal injury. Call the Ridge Tool Company, Technical Service Depart- ment at [phone] if you have any questions. Machine Safety

• Wear leather mitt provided with the machine. Never grasp a rotating cable with a rag or glove. Could be- come wrapped around the cable and cause serious injury.

• Do not overstress cables. Keep hand on the cableK-1500G Drain Cleaning Machine Ridge Tool Company 3 for control when machine is running. Overstressing cables because of obstruction may cause twisting, kinking or breaking of the cable and result in serious injury.

• Position machine within three feet of inlet. Use front end guide hose when it is difficult to locate the machine near the access or clean-out. Greater distances can result in cable twisting or kinking.

• Do not operate machine in (REV) reverse. Operating machine in reverse can result in cable damage and is used only to back tool out of an obstruction.

• Operate machine from the side with the cable clutch. Allows for better control of the machine.

• Use rear guide hose. Prevents cable from whipping and picking up debris.

• Never operate machine with belt guard removed. Fingers can be caught between the belt and pulley.

• Be careful when cleaning drains where cleaning compounds have been used. Avoid direct contact with skin and eyes. Serious burns can result from some drain cleaning compounds.

• Machine is made to clean drain lines 2w to 10w di- ameter. Follow instructions in Operator’s Manual on machine uses. Other uses may increase the risk of injury.

• Use caution when handling gasoline. Refuel in well-ventilated area. Do not overfill fuel tank and do not spill fuel. Make sure tank cap is closed prop- erly. Gasoline is extremely flammable and is explosive under certain conditions.

• Never run the engine in an enclosed or confined area. Exhaust contains poisonous carbon monoxide gas; exposure may cause loss of consciousness and may lead to death. Exhaust also contains chemicals that the State of California believes may cause cancer or reproductive harm.

• Be careful not to touch the muffler while it is hot. To avoid severe burns or fire hazards, let the en- gine cool before transporting or storing it indoors. The muffler becomes very hot during operation and re- mains hot for a while after stopping the engine. Description, Specifications and Standard Equipment Description The RIDGID K-1500G Drain Cleaning Machine is de- signed to clean 2w to 10w lines in diameter and 300 feet in length. Machine is driven by a 6 HP gasoline engine and has a transmission with three forward speeds and one reverse. Machine is designed to use sectional-type cable that has a quick coupling system for disconnecting tools. The cable is manually fed in and out of the machine and the rotation of the cable is controlled by a clutch han- dle. The cable stops instantly when the clutch handle is released. Specifications Line Capacity.................2w through 10w lines, 300v in distance using

w cable Clutch ............................Instant Acting Cable Speed Transmission has three FORWARD speeds and one REVERSE. Use 3rd gear, 500 RPM for most drain clean- ing applications. A slower cable speed, 2nd or 1st gear, may be more effective depending on the nature of the ob- struction. 1st Gear.........................333 RPM 2nd Gear .......................425 RPM 3rd Gear ........................500 RPM REVERSE .....................250 RPM Engine ...........................6 HP Gasoline Engine with Reversible gear transmission and automatic throttle control NOTE! Use only NO-LEAD gasoline in engine Weight ...........................190 Lbs.K-1500G Drain Cleaning Machine Ridge Tool Company4 Machine Assembly WARNING To prevent serious injury, proper assembly of the K-1500G Drain Cleaning Machine is required. The following procedures should be followed: Instructions for Installing Handle

1. Insert handle assembly into handle opening in base

and attach by means of four

NOTE! See Ridge Tool Catalog for complete listing of tools and accessories. Catalog Model No. No. Description 92280 C-11 15v Standard All-Purpose Wind,

w Pitch. 3w - 6w Lines Good for Traps. 63090 T-27 1

w x 25v Leader 62275 C-10 15v Standard All-Purpose Wind, Requires A-368X Jaws and

w Tools Cables and Leaders Standard Equipment Machine Options Catalog Model No. No. Description 44587 K-1500G Machine Only with A-1 Glove, A-12 Coupling Pin Key and A-34-10 Rear Guide Hose 48462 K-1500G Machine with Standard Equipment, w/C-14 includes: – Ten Sections Of C-14 Cable, Total 150 Feet – Three A-8 Cable Carriers – A-1 Left-Hand Mitt – A-12 Coupling Pin Key – A-34-12 Rear Guide Hose – A-2864 Hex Key – A-3516 Hex Key – A-3 Tool Box – T-2 Heavy-Duty Straight Auger – T-4 Heavy-Duty Funnel Auger – T-6 Retrieving Auger – T-8 Grease Cutter – T-13 Sawtooth Cutter – T-50 Sharktooth Cutter NOTE! C-10 (

w Dia.) cable should be used to clean 2w diameter drains. Requires A-368X jawset and

3. Inspect the Drain Cleaning Machine for any broken,

missing, misaligned or binding parts as well as any other conditions which may affect the safe and normal operation of the machine. If any of these conditions are present, do not use the Drain Cleaning Machine until any problem has been repaired.

4. Lubricate the Drain Cleaning Machine, if necessary,

according to the Maintenance Instructions.

5. Use tools and accessories that are designed for your

drain cleaner and meet the needs of your application. The correct tools and accessories allow you to do the job successfully and safely. Accessories suitable for use with other equipment may be hazardous when used with this drain cleaner.

6. Clean any oil, grease or dirt from all equipment han-

dles and controls. This reduces the risk of injury due to a tool or control slipping from your grip.

7. Inspect the cutting edges of your tools. If necessary,

have them sharpened or replaced prior to using the Drain Cleaning Machine. Dull or damaged cutting tools can lead to binding and cable breakage.

8. Inspect cables and couplings for wear and damage.

Cables should be replaced when they become severely worn or corroded. A worn cable can be identified when the outside coils become flat. Worn or damaged cables can break caus- ing serious injury. Machine and Work Area Set-Up WARNING To prevent serious injury, proper set-up of the machine and work area is required. The following procedures should be following to set-up the ma- chine.

1. Check work area for:

• Flammable liquids, vapors or dust that may ignite.

• Adequate ventilation for engine exhaust. Exhaust contains poisonous carbon mon- oxide gas. Exposure may cause loss of consciousness and may lead to death. Ridge Tool Company 5 Figure 1 – K-1500G Drain Cleaner Instructions for Engine

1. Engine is shipped without oil. Fill with oil prior to

starting engine (See enclosed Engine Owner’s Manual for details). Failure to fill engine with oil will result in en- gine failure. Machine Inspection WARNING To prevent serious injury, inspect your Drain Cleaning Machine. The following inspection pro- cedures should be performed before each use.

1. Check engine crankcase oil level. If low, add oil (see

enclosed Engine Owner’s Manual for details).

2. Check engine fuel level. If low, add unleaded gasoline

with a pump octane rating of 86 or higher. (See en- closed Engine Owner’s Manual for details). Use caution when handling gasoline. Refuel in well-ventilated area. Do not over fill fuel tank and do not spill fuel. Make sure tank cap is closed properly. CAUTION WARNING WARNING WARNING Clutch Handle Handle Handle Bolts Stabilizing LegsK-1500G Drain Cleaning Machine Ridge Tool Company6

2. Position the Drain Cleaning Machine within 3v of

sewer inlet. Greater distance can result in cable twist- ing or kinking. NOTE! A front guide hose A-20 is available for areas where the machine cannot be positioned within 3 feet of inlet. Manhole guide pipe A-17 supports cable when used in manholes.

3. Engage stabilizer legs to prevent movement of the

machine (Figure 1). Figure 2 – Rear Hose Attachment

4. Attach the rear guide hose by sliding guide hose

adapter onto the guide hose pins (Figure 2). Do not use machine without rear guide hose attached. Prevents cable whipping and possible entanglement.

5. Insert first cable into front of machine (female end

first) and push through guide hose until approxi- mately one foot remains out the front of the machine (Figure 3). Figure 3 – Inserting Cable Into Front Of Machine Never couple more than one cable at a time. Cable will extend behind rear guide tube.

6. Select and install the proper tool to the end of the

cable. The T-Slot Coupler allows the tool to be snapped into the cable coupler (Figure 4). To re- move tool, use the pin key to depress the plunger and slide the coupling apart. Figure 4 – Coupling and Uncoupling Tools and Cables NOTE! Proper Tool Selection A good rule of thumb is to use a tool at least 1w smaller than the line to be cleaned. The style of the tool is deter- mined by the nature of the job and is left up to the operator. Operating Instructions WARNING Wear mitts with rivets provided with machine. Never grasp a rotating cable with a rag, cloth or leather glove that may become wrapped around the cable causing serious injury. Always wear eye protection to protect your eyes against dirt and other foreign objects. Wear rubber soled, non-slip shoes. Do not operate if clutch handle is damaged or does not function properly. Clutch is a safety feature designed to stop rotation of cable when released. Never run engine in an enclosed or confined area. It is important to know approximate distance from inlet to main sewer or septic tank. Over-running cable too far into main sewer or septic tank can cause cables to knot up and prevent their return through small lines. If main is 12 inches or larger and standard 1

cable is being used, do not allow more than 10 to 15 feet of overrun. When working into a septic tank do not allow more than 3 to 5 feet overrun.

1. Place transmission shift lever in N (Neutral) position.

2. Set choke control handle at CHOKE and turn en-

gine over a few times with pull starter. WARNING WARNING WARNING To Couple Cable and Tools Snap Together Insert Pin Slide Apart To Uncouple Cable and Tools CAUTIONRidge Tool Company 7

3. When engine “catches” set choke control handle at

RUN and pull throttle control to desired speed.

4. Assume the correct operating posture in order to

maintain proper balance (Figure 5). Should an unexpected situation arise, this posture provides you with the opportunity to keep control of the machine and cable.

• Be sure you can quickly release the clutch handle.

• Hand must be on the cable to control its twisting ac- tion when it hits an obstruction.

5. Pull sufficient cable out of the machine to start tool and

cable into the sewer inlet. Push cable into inlet as far as it will go.

6. Pull enough extra cable through machine to form al-

most a half circle between machine and line opening.

7. Hold cable loosely in mittened hand (left hand), shift

transmission into 3rd forward gear position. NOTE! The cable will not rotate.

8. With mitted hand on cable, push down on clutch han-

dle with opposite hand to engage cable. Push down on top of the cable loop with a definite snap to ad- vance the cable. NOTE! A slow or gradual engaging of the clutch handle causes excessive wear of the jaw set. The clutch is instant-acting and returning clutch handle to its original position frees cable instantly.

9. As soon as excess cable has gone into line, release

clutch handle and pull six to ten inches of cable out of machine with mitted hand.

10. To add cable, the following procedure should be fol-

• After reaching the end of each cable section, shift transmission to NEUTRAL.

• Secure the cable by looping it in the line (Figure 6). This procedure is especially useful when cleaning a line with a steep grade.

• With line secured, insert another section of cable in through the front of the machine (female end first) until approximately one foot remains out the front of the machine.

• Attach cable to cable in line and resume operation.

11. Continue to feed the cable into the line until resistance

or obstruction is encountered. This will become ap- parent to operator as it will be difficult to feed additional cable into line and/or the cable will have a tendency to twist sideways in operator’s hands.

12. If cable loads down in the obstruction, relieve load by

pulling back on cable with short, quick jerks to free cut- ter. Slowly advance cable back into the obstruction. Repeat this process until the obstruction is clear. Remember, make sure the cutter is rotating at all times and never force the cable. At this point, progress depends upon the sharpness of the tool and nature of the obstruction. WARNING Do not allow tension to build up in the cable. This will happen if the cutting tool hits a snag and stops turning, but the motor and cable continue to ro- tate. Torque builds until the cable suddenly twists, potentially wrapping around your hand or arm. This can happen quickly and without warning, so proceed slowly and carefully as you feed the cable into the drain. Releasing clutch handle will stop the cable ro- tating and releases the torque. If tool gets hung up in an obstruction, refer to Reverse Operating Instructions in the “Special Procedures” section.

13. Once obstruction is cleared, it is recommended that

operator flush debris from line with running water. Repeat Step 11 several times if necessary for thor- ough cleaning job and then work cable through additional stoppages as required. Figure 6 – Looping Cable In Line K-1500G Drain Cleaning Machine WARNING Figure 5 – Operating Drain Cleaning MachineRidge Tool Company8

14. To retrieve cable from drain line, the following proce-

dure should be followed:

• Leave in FOR (forward) gear.

• Push down on clutch handle to engage cable. With mitted hand pull cable out of line (if possible) or hold cable against edge of inlet to thread the cable out until loop forms in front of the machine. NOTE! By holding the cable against the edge of the inlet, the rotation will rapidly “thread” the cable out of the line.

• When loop forms, release clutch handle and push excess cable back through machine. Disconnect one section at a time. When disconnecting sections, remem- ber to shift transmission to NEUTRAL.

• Once section of cable is removed, insert the se- cured cable in through the front of the machine and continue removing sections until tool on last section of cable is just inside sewer inlet. Never retract tool from sewer inlet while cable is rotating. Tool can whip causing serious injury.

15. Shift transmission to NEUTRAL position.

16. Pull remaining cable and tool from sewer.

17. Turn off engine and disengage stabilizer legs.

After using, thoroughly flush and drain ca- bles, couplings and tools with water due to damaging effects of some drain cleaning compounds. NOTE: When placing removed cables back into cable carrier, reconnect all cables. This assures easy removal at next job. Special Procedures Reverse Operation Running machine in reverse will cause premature failure of cable. Use reverse only to free a tool or cable caught in an obstruction. If this should occur, immediately release clutch handle and let engine speed return to idle. Shift trans- mission to the REV (reverse) direction. Engage clutch handle only until cable or tool is free of obstruction. Once it is free, release clutch handle immediately. As soon as tool is free and engine speed has returned to idle, shift transmission to a FORWARD gear position. Never operate this machine in REV (re- verse) for any other purpose. Operating in reverse can damage a cable and cause serious injury. Cable Applications Standard Cable Standard

w cable can be used in straight lines from 3w through 6w and through fit- tings (Figure 7). Figure 7 – Standard Cable Application Heavy Duty Cable Where conditions allow, heavy- duty 1

w cable, such as C-14, should be used for faster results and longer cable life. The heavy-duty cables work effectively in 4w through 8w straight lines (Figure 8). NOTE! This type cable should not be used in areas where 4w “P” traps or 4w running traps are cur- rently in use. Figure 8 – Heavy Duty Cable Application Faster Cleaning Obstructions of grease or fats can be cleaned faster and more effectively by bending the cable about 6w or 8w behind the cutter (Figure 9). Figure 9 – Bending Cable for Faster Cleaning K-1500G Drain Cleaning Machine 4w and 6w Tees 3w, 4w and 6w Y’s 3w, 4w and 6w Ells 6w to 8w Running Traps 4w to 8w Ells 4w to 8w Cleanouts Bent Cable WARNING WARNING CAUTION WARNINGK-1500G Drain Cleaning Machine Accessories Only the following RIDGID products have been designed to function with this Drain Cleaning Ma- chine. Other accessories suitable for use with other tools may become hazardous when used on the machines. To prevent serious injury, use only the recommended ac- cessories. Ridge Tool Company 9 Catalog Model No. No. Description 59470 A-8 Cable Carrier, 60v Capacity (1

NOTE! See Ridge Tool Catalog for complete listing of tools and accessories. Cables and Leaders WARNING NOTE! A-17 Manhole Guide Pipe Adjusts 7v to 12v, supports cables, when used in manholes. Catalog Model No. No. Description 92280 C-11 15v Standard All-Purpose Wind,

w Pitch. 3w - 6w Lines Good for Traps. 63090 T-27 1

w x 25v Leader 62275 C-10 15v Standard All-Purpose Wind, Requires A-368X Jaws and

w Dia.) cable should be used to clean 2w diameter drains. Requires A-368X jawset and

3. Slide out clutch driver jaws and replace with desired

size jaws. Figure 12 – Replacing Clutch Jaws

4. Replace nose piece assembly, screws and guard.

Never operate machine with belt guard removed. Fingers can be caught between the belt and pulley. Removing Clutch End Play

1. To remove end play from clutch, loosen screw in

lock and adjusting nut (Figure 13).

2. Turn lock and adjusting nut clockwise until snug

against body, then back off one half turn.

3. Tighten screw in lock and adjusting nut.

Figure 13 – Removing Clutch End Play Ridge Tool Company10 Maintenance Instructions WARNING Disconnect the spark plug wire before perform- ing maintenance or making any adjustment. Moving Parts Lubrication Grease all exposed moving parts such as rocker arms and main bearing approximately every three months. Make sure to grease main bearing through grease fitting inside clutch handle slot. Clutch Jaws Lubrication Clean and lubricate clutch driver jaws with oil after each use. Cables Cables should be thoroughly flushed with water to prevent damaging effects of sediment and drain cleaning com- pounds. Periodically lubricate cables and couplings with RIDGID Cable Rust Inhibitor. When not in use, store cables indoors to prevent deterio- ration by the elements. Cables should be replaced when they be- come severely corroded or worn. A worn cable can be identified when outside coils of cable become flat. Clutch Jaw Replacement

1. Remove three screws holding the front guard to the

2. Remove two screws from the nose piece assembly

(Figure 11). Figure 11 – Replacing Clutch Jaws WARNING WARNINGRidge Tool Company 11 V-Belt Adjustment Check V-belt periodically for loosening. V-belt should be kept tight at all times.

1. To tighten V-belt, remove guard.

2. Turn belt tension hex nut slowly clockwise until V-belt

NOTE! Proper tension is realized when V-belt moves approximately

tools are warranted to be free of defects in workmanship and material. How long coverage lasts This warranty lasts for the lifetime of the RIDGID

tool. Warranty coverage ends when the prod- uct becomes unusable for reasons other than defects in workmanship or material. How you can get service To obtain the benefit of this warranty, deliver via prepaid transportation the complete product to RIDGE TOOL COMPANY, Elyria, Ohio, or any authorized RIDGID

INDEPENDENT SERVICE CENTER. Pipe wrenches and other hand tools should be returned to the place of purchase. What we will do to correct problems Warranted products will be repaired or replaced, at RIDGE TOOL’S option, and returned at no charge; or, if after three attempts to repair or replace during the warranty period the product is still defective, you can elect to receive a full refund of your purchase price. What is not covered Failures due to misuse, abuse or normal wear and tear are not covered by this warranty. RIDGE TOOL shall not be responsible for any incidental or consequential damages. How local law relates to the warranty Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific rights, and you may also have other rights, which vary, from state to state, province to province, or country to country. No other express warranty applies This FULL LIFETIME WARRANTY is the sole and exclusive warranty for RIDGID