ELVOX ESM3.1 - Electronic board Vimar - Free user manual and instructions

USER MANUAL ELVOX ESM3.1 Vimar

Installation must be performed by professionally qualied personnel in observance of current national and European legislation. After removing the packaging check the condition of the device. If in doubt, consult a qualied technician. Packaging materials (carton, plastic bags, staples, polystyrene, etc.) must be disposed of in suitable containers and must not be dispersed into the environment. Above all they must be kept out of the reach of children. The installation, electrical connections and settings must be executed in accordance with sound engineering practice. Make certain that the data on the data plate conform with the mains electrical supply data and make certain that the section of the connection cables is suitable for the loads applied. Do not install the product in environments where there is a risk of explosion or which are disturbed by electromagnetic elds. The presence of ammable gases or fumes constitutes a serious hazard. Equip the mains supply with an overvoltage protection device, a 1-way switch/disconnector and/or an RCD suited for the product and in conformity with the standards in force. Clearly indicate with an appropriate sign on the gate, rolling door, window or barrier that they are remotely operated. VIMAR s.p.a. denies all liability for damage incurred when devices and/or components are used that are incompatible in terms of product integrity, safety and operation. This equipment must be used exclusively as specied in design; any other use is to be considered improper and therefore hazardous. Always disconnect the equipment from the power supply by means of the main switch or by removing the plug before performing maintenance or cleaning. Use exclusively genuine spare parts for repairs and replacements. The installer must provide all information regarding operation, maintenance and use of the single parts and the system as a whole.

1. Product characteristics.

Control unit for governing 230/120 VAC sliding gate gear motors with 800W max power, equipped with inputs for limit switch, encoder (used for obstacle detection and speed control) and integrated 433 Mhz receiver. The control unit is: - designed to customise the space and speed of deceleration in both opening and closing phases. - equipped with an obstacle detection system (if there is an encoder circuit) - designed for input diagnostics via LED - tted with an integrated receiver with capacity for 250 remote control codes (hard coded or rolling code)

3. Preparing the wiring.

(230/120 VAC) Key: A - Sliding actuator B - Rack C - External photocell D - Internal photocell E - Photocell column F - Flashing lamp G - Keyswitch

4. Electrical connections.

Draw out the power supply cable for a length of approx. 20 cm. Strip the earth wire conductor. Crimp the free eyelet screwed to the earth connection socket on the gear motor casting (Ref. A in the gure); for easier crimping you can also remove the eyelet from the socket making sure you reconnect the pre-wired earth between the control unit and the gear motor correctly. Strip the live and neutral wires and connect them to the control unit as indicated in the manual.

SL230.T - SL230.T.120 EN5. Control unit description. Control unit for governing gear motors for sliding gates at 230/120 VAC equipped with inputs for built-in receiver limit switch. The control unit is: - designed to customise the space and speed of deceleration in both opening and closing phases. - equipped with an obstacle detection system (if there is an encoder circuit) - designed for input diagnostics via LED - tted with an integrated receiver with capacity for 250 remote control codes (hard coded or rolling code) F2=F5A

1. Removable terminal for 24 VDC outputs, for safety devices and control inputs

2. Removable terminal for the power supply line, ashing lamp and 230 VAC electric motor

5. LED for programming diagnostics

6. Push buttons for programming the travel and remote controls

7. Trimmer for adjustments

8. Dip switch for programming functions

9. Protection fuse for the motor output, transformer and ashing lamp (230V F5A quick-acting, 120V F6.3 A quick-acting)

10. Encoder Connector (only for motor models with Encoder)

CAUTION: Secure the cables on the actuator with cable ties, to avoid them becoming loose and creating hazardous situations. In addition, secure the cables of the M2 power terminal block with cable ties separately from the cables of the M1 signal terminal block.

SL230.T - SL230.T.120 EN6. Electrical wiring. Description of terminals: Terminal block M1 Terminal number Board marking Description 1 P.IN Input (N.C.) for opening and closing safety devices (momentary stop) 2 SEQ Push button (N.O.) for opening and closing (sequential or start) 3 STOP Push button (N.C.) for stop 4 PED Push button (N.O.) for pedestrian opening 5 SCL Input (N.C.) for closing safety devices (reopening) 6 SOP Programmable input for non resistive (N.C.) or resistive 8K2 sensitive edge 7 LSC Input (N.C.) for left limit switch (activated with right-hand cam) 8 LSO Input (N.C.) for right limit switch (activated with left-hand cam) 9 COM Common inputs and indicator light (negative) 10 +AS Positive for 24 VDC accessories power supply 11 -AS Negative for 24 VDC accessories power supply 12 +P.OUT 24VDC positive programmable output for safety test or 2

SL230.T - SL230.T.120 ENInput wiring. The control unit is supplied with non-jumpered normally closed safety inputs (P.IN, STOP, SCL, SOP). Add a jumper between the common (COM) and the input you do not intend to use. LEDs DL1 DL3 DL5 and DL6 must be on. SEQUENTIAL/START N.O.STOP N.C.PEDESTRIAN N.O.SAFETY DEVICES WHEN CLOSING N.C.+24VDC ACCESSORIES-24VDC ACCESSORIESOPENING AND CLOSING SAFETY DEVICE N.C.RIGHT LIMIT SWITCH N.C.LEFT LIMIT SWITCH N.C.+24VDC 2nd RADIO CHANNEL PULSE+24VDC LIGHT 2W MAXCOMMON (NEGATIVE)SEQUENTIAL/START N.O.STOP N.C.PEDESTRIAN N.O.SAFETY DEVICES WHEN CLOSING N.C.+24VDC ACCESSORIES-24VDC ACCESSORIES+24VDC SAFETY TEST+24VDC LIGHT 2W MAXCOMMON (NEGATIVE)OPENING/CLOSING SAFETY DEVICE N.C.SENSITIVE EDGE SAFETY 8K2SENSITIVE EDGE SAFETY N.C.RIGHT LIMIT SWITCH N.C.LEFT LIMIT SWITCH N.C. DSW2 DIP1 ON DSW1 DIP 8 ON DSW2 DIP 1 OFF DSW1 DIP 8 OFF Connecting control push buttons and keyswitch. The contacts are normally open. Input SEQ (LED DL2) controls the opening or complete closing of the gate. Input PED (LED DL4) controls the opening or partial closing of the gate. LEDs DL2 or DL4 and LED DL.S light up when the keyswitch or push buttons connected in parallel are operated. Button controlling SEQ Button controlling PED N.O. N.C. N.C. N.O.

SL230.T - SL230.T.120 ENConnecting a timer or magnetic induction detector. The contact is normally open. With DSW1 Dip switch 1 ON (automatic closing active) and DSW1 Dip switch 4 ON (collective function active), you can connect a timer or a magnetic induction detector. Normally open input P.SEQ, if closed, operates the complete opening of the gate for as long as the contact remains closed. The gate opens and remains open. Controls SEQ, PED and the remote controls stored are not active until the contact is reopened. This input is used to open the gate and keep it open at the busiest hours. LED DL2 lights up and LED DL.S ashes when the timer or the magnetic induction detector are operated. TIMER Connecting photocells. Observe the correct polarity for the photocell power supply. Contacts SCL and P.IN are normally closed. The triggering of input SCL, during gate closing, inverts motion. If not used, jumper between COM and SCL. With the photocells not engaged, LED DL5 must be on. The triggering of input P.IN, during gate closing, blocks motion until the photocells remain engaged; upon their disengagement, motion is inverted into an opening of the gate. The triggering of input P.IN, during gate opening, blocks motion until the photocells remain engaged; upon their disengagement, gate opening resumes. If not used, jumper between COM and P.IN. With the photocells not engaged, LED DL1 must be on. Internal photocell Internal photocell External photocell External photocell Accessories +24VDCAccessories -24VDCSafety device when closing N.C.Safety device whenopening and closing N.C.

SL230.T - SL230.T.120 ENConnecting sensitive edge and/or internal photocells. With DSW2 Dip switch 1 OFF, programmable input SOP is congured as normally closed for the use of a non-resistive sensitive edge N.C. With the sensitive edge not engaged LED DL6 must be on. If not used, jumper between COM and SOP. With DSW2 Dip switch 1 ON, programmable input SOP is congured for the use of a resistive sensitive edge 8K2. With the sensitive edge not engaged LED DL6 must be on. If not used, set DSW2 Dip switch 1 to OFF and jumper between terminal COM and SOP. The triggering of input SOP, during closing, inverts and immediately stops motion. After the edge is disengaged, the gate remains still until a new control is given. The triggering of input SOP, during opening, inverts and immediately stops motion. After the edge is disengaged, gate closing motion resumes. Edge with electro- mechanical switch Resistive edge

DSW2 DIP 1 OFF DSW2 DIP 1 ON Electrical connection with Photo-test function active With DSW1 Dip switch 8 ON, programmable input P.OUT controls the operation of the safety devices. Internal photocell Internal photocell External photocell External photocell Accessories +24VDCAccessories -24VDCSafety device when closing N.C.Safety device whenopening and closing N.C.Safety test +24VDC

SL230.T - SL230.T.120 ENStop push button connection. Input STOP is normally closed. The opening of the contact causes the gate to stop and the automatic closing time to be suspended. If not used jumper between COM and STOP. With the push button not engaged, LED DL3 must be on. Stop N.C.Common(negative) N.B.: if there are no photocells, sensitive edges or stop push buttons in the system, inputs P.IN, STOP, SCL, SOP must be jumpered with COM and DSW1 Dip switch 8 DSW2 Dip switch 1 must be set to OFF. Connecting the Gate Open Warning Light. COMMON (NEGATIVE)+24V LIGHT 2W MAXGATE OPEN WARNING LIGHT Antenna connection: a 17 cm rigid wire is supplied, which acts as an antenna and should be wired to terminal ANT. CN2

SL230.T - SL230.T.120 EN7. Description of the LEDs in the circuit. Abbreviation Description DL1 Displays the status of input P.IN (terminal number 1). If not engaged, the LED remains on. Used for opening and closing safety devices, otherwise jumper between terminal COM and P.IN DL2 Displays the status of input SEQ (terminal number 2). If not engaged, the LED remains o󰀨. Used to control the sequential opening (opens, stops, closes, stop) or start (opens, closes). DL3 Displays the status of input STOP (terminal number 3). If not engaged, the LED remains on. Used to control the gate stopping devices, otherwise jumper between terminal COM and STOP DL4 Displays the status of input PED (terminal number 4). If not engaged, the LED remains o󰀨. Used to control the partial opening of the gate (pedestrian) DL5 Displays the status of input SCL (terminal number 5). If not engaged, the LED remains on. Used for closing safety devices, otherwise jumper between terminal COM and SCL. DL6 Displays the status of input SOP (terminal number 6). Using the non resistive sensitive edge with DSW2 Dip switch 1 set to OFF, if not engaged, the LED remains on, otherwise jumper between terminal COM and SOP. Using the 8K2 resistive sensitive edge with DSW2 Dip switch 1 set to ON, if not engaged, the LED remains on, otherwise set DSW2 Dip Switch 1 to OFF and jumper between terminal COM and SOP. DL7 Displays the status of input LSC left limit switch (terminal number 7). If not engaged, the LED remains on DL8 Displays the status of input LSO right limit switch (terminal number 8). If not engaged, the LED remains on DL.S Displays the programming and test status. If not engaged, the LED remains o󰀨.

After powering up the control unit the DL.S LED comes on for a second. Check the input diagnostics LEDs DL1, DL3, DL5, DL6, DL7 and DL8 are on. If one of the normally closed contacts or one of the normally open contacts is not in the rest status, the limit switch learning operation cannot be carried out and the DL.S LED ashes quickly to indicate a possible fault. Should one of the safety inputs P.in, STOP, SCL, SOP not be used, insert a jumper between COM and the input not being used.

10. Programming and deleting the remote control.

The maximum storage capacity is 250 rolling code remote control codes. Caution: The remote controls can only be saved and deleted when the gate is stationary. Programming the button of the remote control associated with input SEQ.

1. Press push button P2 and hold it down until LED DL.S (PRG) starts to ash (1

3. Within 10 seconds, activate the remote control button to be learnt and associated with the sequential or start control. 4. Learning procedure completion will be signalled by the ashing of the ashing lamp, followed by the LED DLS that stops ashing.

5. Repeat the process for every remote control to be learnt.

Programming the button of the remote control associated with input PED for use as 2

channel when DSW1 Dip switch 8 is ON. Programming the button of the remote control associated with input P.OUT for use as 2

channel when DSW1 Dip switch 8 is OFF.

1. Press push button P2 and hold it down. LED DL.S starts to ash (1

2. Do not release push button P2 until it ashes faster (2

4. Within 10 seconds, activate the remote control button to be learnt and associated with the pedestrian control.

5. Learning procedure completion will be signalled by the ashing of the ashing lamp, followed by the LED DL.S that stops ashing.

6. Repeat the process for every remote control to be learnt.

SL230.T - SL230.T.120 ENDeleting a single button saved on the remote control.1. Press push button P2 and hold it down. LED DL.S starts to ash (1 ashing frequency).2. Do not release push button P2. The ashing becomes faster (2 ashing sequence).3. Do not release push button P2 until it ashes faster (3 ashing frequency).4. Release push button P2.5. Within 10 seconds, activate the button of the remote control to be deleted. 6. Deletion procedure completion will be signalled by the ashing of the ashing lamp, followed by the LED DL.S that stops ashing. Deleting all the saved remote controls.1. Disconnect the power supply to the control unit.2. Reconnect the power supply to the control unit by holding down push button P2.3. Wait for the DL.S LED to stop ashing.4. At the end of this procedure, all the remote controls in memory are deleted.

Before you begin programming, we recommend you save at least one remote control associated with input SEQ.Manual tuning procedure to position the gate. In order to perform the gate positioning manoeuvres before you begin any learning or checks, there is a function designed to move the motor, both opening and closing, in dead-man mode. To enter this mode, press both push buttons P1 and P2 simultaneously, then LED DL.S lights up permanently to indicate dead-man tuning mode. Release the buttons. Push button P1 now controls opening while push button P2 controls closing, or vice-versa depending on the position of DSW1 Dip switch7. Simply hold down one of the two push buttons to move the gate.Exit dead-man mode by pressing both push buttons P1 and P2 simultaneously.Selecting the direction of opening.The control unit is equipped with dip switches to select the direction of gate opening. If the gate opens towards the right, set DSW1 Dip switch 7 to OFF and switch o󰀨 the power supply to the control unit and then back on again. OPENING If the gate opens towards the left, set DSW1 Dip switch 7 to ON and switch o󰀨 the power supply to the control unit and then back on again. OPENING

SL230.T - SL230.T.120 ENProcedure for gate travel programming: 1. Begin the procedure with the gate closed.2. Press push button P1 and hold it down until LED DL.S starts to ash.3. Release push button P1.4. Follow the programming phases shown in the gure.5. Programming ends when LED DL.S stops ashing. 1st START CAUTION!START WITH THE GATE CLOSED.THE FIRST START STARTS THE LEARNING BY MOVING THE MOTOR IN OPENING. 2nd START THE SECOND START SETS THE STARTING POINT OF OPENING DECELERATION.ONCE IT REACHES THE OPENING LIMIT SWITCH, THE GATE RESUMES CLOSING. 3rd START THE THIRD START SETS THE STARTING POINT OF CLOSING DECELERATION.ONCE IT REACHES THE CLOSING LIMIT SWITCH, THE GATE RESUMES OPENING. 4th START THE FOURTH START SETS THE PARTIAL OPENING POINT (PEDESTRIAN)ONCE PARTIAL OPENING IS FIXED, THE GATE RESUMES CLOSING.COMPLETE CLOSING AND THE DL.S LED TURNING OFF INDICATE THE END OF PROGRAMMING DECEL.ZONE DECEL.ZONE If the gate movement turns out to be reversed, check the DSW1 dip switch 7, do not change the wiring of either the limit switch or the electric motor.

12. Testing the automatic gate system.

It is necessary to test all the accessories connected to the control unit, especially the safety devices such as the sensitive edges and photocells. Remember that the photocells reverse the movement of the gate only during closing and the sensitive edges and/or internal photocells, if engaged during opening, reverse the movement of the gate for 1.5 seconds, while if engaged when closing they fully re-open the gate.

13. Trimmer for adjustments

Trimmer Function Description RangeTR1-DELAY Pause timeWith DSW1 Dip switch 1 ON, it adjusts the amount of time during which the gate remains stationary before automatic closing.From 1 to 140 seconds, maximum, clockwiseTR2-TORQ Motor torque It adjusts the electromechanical motor.From 20 to 100%, maximum, clockwiseTR3-BRK Braking intensity It adjusts the braking intensity of the motor during stopping phases.From 0 to 100%, maximum, clockwiseTR4-SL Slowdown speed It adjusts the deceleration speed.If turned completely clockwise, deceleration is excludedFrom 30 to 80%, maximum, anti-clockwiseTR5-SENSEObstacle sensitivity(only with Encoder)Function only available for motor models with Encoder. It adjust the impact sensitivity.From 100 to 10%, maximum, clockwise

SL230.T - SL230.T.120 EN14. Dip switch functions. Number Status Function Description DSW1 DIP 1 OFF Automatic closing disabled - ON Automatic closing enabled The open gate is closed automatically after the pause time. DIP 2 OFF Operating logic: Opens-Stops-Closes-Stops It modies the operating sequence of inputs SEQ (sequential) and PED (pedestrian) also via remote control. ON Operating logic: Opens-Closes DIP 3 OFF Courtesy function on photocell disabled - ON Courtesy function on photocell enabled Reduction to 3sec of the residual pause time after passing over photocells. DIP 4 OFF Collective operating logic disabled - ON Collective operating logic enabled When opening the gate, it ignores any controls and reloads the pause time when on pause DIP 5 OFF Pre-ashing disabled - ON Pre-ashing enabled The ashing lamp starts ashing 3 seconds before the start of each movement DIP 6 OFF Flashing built into the ashing lamp. It congures the output for ashing lamps with independent ashing. ON Flashing controlled by the control unit. It congures the output for ashing lamps without independent ashing. DIP 7 OFF Gate opens towards the Right Congures gate opening towards the right ON Gate opens towards the Left Congures gate opening towards the left DIP 8

remote control channel Input P.OUT works as 2

radio channel ON P.OUT Safety test (Photo-test) Input P.OUT controls the operation of the safety devices DSW2 DIP 1 OFF Non-resistive edge SOP SOP input congured to connect a non-resistive sensitive edge. ON 8K2 resistive edge SOP SOP input congured to connect an 8K2 resistive sensitive edge. DIP 2 OFF Soft Start disabled The gate begins moving at constant speed ON Soft Start enabled The gate begins moving at a progressive speed

15. Troubleshooting.

Problem Cause Solution The automatic gate system does not work No mains supply Check the power line switch Blown fuses Replace the fuses with others of the same value Control and safety inputs not working Check the diagnostics LEDs: DL1 P.IN, DL3 STOP, DL5 SCL, DL6 SOP must be on. Safety device test failed Check the operation of the safety devices installed if 4 simultaneous ashes of the following occur: LED DL.S, indicator light and ashing lamp. Triac operating control test failed Replace the control unit if 2 simultaneous ashes of the following occur: LED DL.S, indicator light and ashing lamp. (Only for motor models with Encoder) Motor not working properly (Only for motor models with Encoder) Replace the motor if 3 simultaneous ashes of the following occur: DL.S LED, indicator light and ashing lamp. The limit switches remain activated. Check the capacitor and/or wiring of the board/motor and/or the presence of any obstacles in deceleration zones if 6 simultaneous ashes of the following occur: DL.S LED, indicator light and ashing lamp. The limit switches are not activated. Check the xing of the limit switch cams and/or whether you have closed the release if 7 simultaneous ashes of the following occur: LED DL.S, indicator light and ashing lamp. You cannot save the remote controls Batteries of the remote control discharged Replace the batteries Remote control not compatible with the rst one saved The rst saved rolling-code remote control congures the control unit to save only rolling-code remote controls and not hard coded remote controls. Reached memory saturation Delete at least one remote control or add an external receiver (maximum capacity 250 rolling-code remote control codes) The remote control does not work Batteries of the remote control discharged Replace the batteries You cannot enter travel programming Safety devices open Check the diagnostics LEDs: DL1 P.IN, DL3 STOP, DL5 SCL, DL6 SOP must be on. As soon as the gate starts it stops and reverses Low acceleration on starting Increase the TR2 TORQ trimmer During slowdown, the gate stops and reverses Slowdown speed too low Increase the TR4 SL trimmer The gate stops just before the limit switch trips The limit switch does not work properly Advance the limit switch cam Declaration of Conformity. Vimar S.p.A. declares that the device complies the following directives: 2014/53/EU (RED) 2014/30/EU (EMC) 2014/35/EU (LVD) 2006/42/EC (Machinery Directive) The full text of the EU declaration of conformity is on the product sheet available on the following website: www.vimar.com. REACH (EU) Regulation no. 1907/2006 – Art.33. The product may contain traces of lead.