ELVOX ESM4.120 - Remote trigger Vimar - Free user manual and instructions

USER MANUAL ELVOX ESM4.120 Vimar

Control panel for governing sliding gear motors, 230/120 Vac with 600 W rated power, equipped with inputs for limit switch, encoder (used for obstacle detection and speed control) and integrated receiver. The control panel enables:- customizing the space and speed of deceleration in both opening and closing phases - equipped with an obstacle detection system (if there is an encoder circuit)- LED for input diagnostics- removable data memory- integrated receiver with capacity for 128 remote control codes (hard coded or rolling code)

EN12 RS09/RS09.120 Key: 1- Removable terminal for the power line, flashing light and electric motor2- Removable terminal for 24 Vdc outputs3- Removable terminal for safety and control inputs4- LED for input diagnostics5- APCH control sequential button6- Buttons for programming the travel and remote controls7- Dip switches for programming functions8- Trimmer for adjustments9- LED for programming diagnostics10- Removable aerial connector11- Radio module12- Protection fuse for 24 V output and control logic (630 mA)13- Protection fuse for motor output, transformer and flashing light (5 A)14- Encoder connector

Terminal numberDescription Function 1-2-3 Power supply line 230/120 Vac power line (1 = phase / 2 = ground wire / 3 = neutral) 4-5 Output for flashing light Output for flashing light (230/120 Vac max 60 Watt) 6-7-8 Output for powering the electric motor Output for powering the electric motor (6 = common / 7 = opens / 8 = closes) the capacitor is connected in terminal 7 and 8 in parallel with the electric motor 9-11 Second radio channel or photo-test output Second radio channel or photo-test output (can be selected with dip switch 1-3 and 9 = GND / 11= +24 Vdc max 120 mA) 10-11 Gate movement warning output Gate movement warning output (10 = GND / 11 = +24 Vdc max 120 mA) 11-12 24 Vdc output 24 Vdc output to power photocells and accessories (11 = GND / 12 = +24 Vdc 300mA) 3.3- Input wiring: The control panel is supplied with non-jumpered normally closed safety inputs (STOP, FOTO, STPA), add a jumper between the common (COM) and input you do not intend to use

24Vdc output to power photocells and accessoriesSecond radio channel or photo-test outputOutput for viewing gate movement 2CAN AUX +24V GNDFig. 4Fig. 5The sum of the absorptions of the 2CAN, AUX and -VA outputs must not exceed 500 mA

Terminal number Description Input type14-17-20 Control inputs common (permanent GND) -13 Opening limit switch input (with dip switch 2-1 OFF) Normally closed15 Closing limit switch input (with dip switch 2-1 OFF) Normally closed 16 Opening-only button input, dedicated for timer or detector for magnetic induction coils Normally open 18 Sequential control input, to govern the complete travel of the gate Normally open19 Sequential control input, to govern the pedestrian travel of the gate Normally open21 Input for stopping the gate Normally closed 22 Photocell input, active during gate closing Normally closed 23 Input for edges or internal photocell, active during gate closing and opening Normally closed 3.4- Connecting control buttons and key switch, normally open contacts (the ap/ch or aped LEDs come on when the selector or the buttons connected in parallel are operated) the APCH input controls opening or closing the gate completely, the APED input controls partial gate opening or closing: 3.5- Connection of timer or detector with magnetic induction with normally open contact (the open LED comes on when the timer or magnetic induction detector are operated) the OPEN input commands full opening of the gate, until the contact is closed, the gate opens and remains in the open position, the APCH, APED commands and saved remote controls are not active until the contact is reset from closed to open, after the automatic closing time set with the PAUSE trimmer, the gate closes, this input is used to open and hold open the gate at the times of greatest influx: Button controlling APEDFig. 6Fig. 7 RX1 +-CNCNA+- RX2 +-CNCNA TX1TX2 RX1 +-CNCNA+- RX2 +-CNCNA +-+COM- TX1TX2

+COMFOTO-COM STOP FOTO 3.6- Connecting photocells: Normally closed contact (when the photocells are not engaged the PHOTO LED must be on), when this input trips during closing it reverses the movement, if not used then jumper between COM and PHOTO, you must observe the polarity of the power supply for the photocells: 3.7- Sensitive edge connection Programmable input (with the edge or photocell not engaged, the STPA LED must be on) if this input trips during opening it immediately reverses the movement for 1.5 seconds and then stops the gate, while during closure it reverses the movement until fully open, see the dip switch 1-4 to select the type of edge. If not used jumper between COM. and STPA and set the dip switch 1-4 off: STPA input as edge with electromechanical switch, set the dip switch 1-4 OFF STPA input as edge resistive 8.2Kohm, set the dip switch 1-4 ON Switch edge connectionResistive sensitive edge connection

Fig. 9 3.8- Electrical connection with photo-test function active (dip switch 1-3 and 1-8 ON) the control unit governs the operation of the safety devices. DIP 1 DIP 2 DIP 1 DIP 2 Example DIP en ON position: Example DIP en OFF position: COM STPA COM STPA Fig. 8

RS09/RS09.120 3.9- Stop button connection: normally closed contact, opening the contact causes the gate to stop and suspends the automatic closing time (when the button is not engaged, the STOP LED should be lit), if not used then jumper between COM and STOP: N.B. If the system has no photocells, sensitive edges or stop buttons, the PHOTO, STPA and STOP inputs must be jumpered (do not activate the photo-test function and select the switch edge, dip switch 1.4 and 1.8 set OFF). 3.10- Connecting the aerial: The 17cm rod is supplied pre-wired, to increase the range connect the aerial as shown in the figure:

4 - Description of the LEDS in the circuit:

5 - Buttons in the circuit:

Abbreviation DescriptionAP/CH Controls opening and closing the gateP1 Press to enter travel programmingP2 Press to enter radio controls programming or deletionPreliminary check: After powering up the control unit the DL9 LED comes on for a second. Check the diagnostic LEDs of the inputs, STOP, PHOTO, STPA, FCAP and FCCH must be on, if one of the normally closed contacts or one of the normally open contacts is not in the rest state, the DL9 LED flashes quickly to indicate a fault.Should one of the safety inputs (PHOTO, STOP, STPA) not be used, insert a jumper between COM and the input not used. RX1 +-CNCNA+- RX2 +-CNCNA TX1TX2 RX1 +-CNCNA+- RX2 +-CNCNA

ABBREVIATION DESCRIPTION OPEN Displays the status of the OPEN input (terminal number 16), if not engaged the red LED stays off (used to control opening only, dedicated for the magnetic induction coil connection or timer) AP/CH Displays the status of the AP/CH input (terminal number 18), if not engaged the red LED remains off APED Displays the status of the APED input (terminal number 19), if not engaged the red LED remains off STOP Displays the status of the STOP input (terminal number 21), if not engaged the green LED remains lit, if not used then jumper between terminal COM and STOP PHOTO Displays the status of the PHOTO input (terminal number 22), if not engaged the green LED remains lit, if not used then jumper between terminal COM and PHOTO. STPA Displays the status of the STPA input (terminal number 23), if not engaged the green LED remains lit, if not used then jumper between terminal COM and STPA. FCAP Displays the input of the opening limit switch, it turns off when the gate is fully open, if the dip-switch 2.1 is set to OFF FCCH Displays the input of the closing limit switch, it turns off when the gate is fully closed, if the dip-switch 2.1 is set to OFF DL9 Displays the programming status EN17 RS09/RS09.120

Selecting the direction of opening: the control unit is equipped with dip switches to select the direction of gate opening. If the gate opens to the right, set the dip switch 2-1 OFF: APERTURA APERTURA If the gate opens to the left, set the dip switch 2-1 ON:Procedure for gate travel programming: APERTURA APERTURA - Move the gate into the closed position, the limit switch LED must be off- Press and hold down the P1 button until the red DL9 LED starts flashing, approximately 3 seconds- Press and release the AP/CH button, the gate starts opening at normal speed - Press and release the AP/CH button, to fix the starting point of deceleration on opening, the gate continues at reduced speed until the opening limit switch trips, to then stop- After approximately 2 seconds, it automatically starts closing at normal speed - Press and release the AP/CH button, to fix the starting point of deceleration on closing, the gate continues at reduced speed until the closing limit switch trips, to then stop- After approximately 2 seconds, it automatically starts opening at normal speed- Press and release the AP/CH button, to fix the point of partial or pedestrian opening - After approximately 2 seconds, it automatically starts closing at normal speed until the closing limit switch trips, to then stop. The DL9 LED turns off to indicate that the travel programming is over.Fig. 13 OPENING OPENING OPENING

RS09/RS09.120 If the gate movement turns out to be reversed, check the dip switch 2-1, do not change the wiring or the limit switch or the electric motor. Programming and deleting the remote control. The first saved remote control sets the type of remote controls that can be used (rolling code or hard code) programming the button of the remote control associated with the AP/CH input: - Press and hold down the P2 button until the DL9 LED starts flashing slowly, release button P2 - Press the button of the remote control to save as the full gate opening and closing command, within 10 seconds - The DL9 LED comes on with a steady light for 2 seconds and then goes out, the remote control is saved, to save other remote controls, repeat the above procedure. Programming the button of the remote control associated with the APED input or 2CAN output (see dip switch number 3): - Press and hold down the P2 button until the DL9 LED starts flashing quickly, for approximately 4 seconds, release button P2 - Press the button of the remote control to save as the pedestrian gate opening command or 2CAN output activation, within 10 seconds - The DL9 LED comes on with a steady light for 2 seconds and then goes out, the remote control is saved, to save other remote controls, repeat the above procedure. Deleting all the saved remote controls: Switch off the power supply to the control panel. Press and hold down button P2, switch back on the power supply to the control panel without releasing button P2. Led DL9 starts to flash, the flashing speed then increases, when led DL9 goes out release button P2. At the end of this procedure all the remote controls in memory are deleted, the first remote control that will be learned sets the type of remote controls that can be saved in the control panel. The maximum capacity is 128 remote controls, on reaching the maximum capacity, when entering remote control programming (the DL9 LED flashes) on pressing the button of the new transmitter to be saved, the DL9 LED makes three quick flashes. Saving the settings: You can save the current setting of the dip switches and trimmers on the removable board and then remove it, in order to make further changes impossible. Proceed as follows: press buttons P1 and P2 simultaneously until the DL9 LED lights up, release the buttons, the DL9 LED will flash quickly and then go out. You can now remove the card and the settings of the dip switches and trimmers will be retained even after switching the control unit off and back on again. Testing the automatic gate system: It is necessary to test all the accessories connected to the control unit, especially the safety devices such as the sensitive edges and photocells. Remember that the photocells reverse the movement of the gate only during closure and, when pressed during opening, the sensitive edges reverse the movement of the gate for 1.5 seconds, while if pressed when closing they fully re-open the gate. Trimmer Function Range Pause Automatic closing time From 1 to 140 seconds maximum clockwise Force Motor force From 20 to 100%, maximum, clockwise Brake Braking on limit switch From 0 to 100% (when zero, braking is not active), maximum, clockwise Sldwn.sp. Slowdown speed From 30 to 100%, maximum, clockwise Sens. Time for obstacle detection If this trimmer is set on the maximum, the anti-crushing function is not active

7 - Trimmer for adjustments:

EN19 RS09/RS09.120 8 - Dip switch functions: After setting the dip switches it is necessary to jumper the jr1 reset contacts for a few seconds or switch power off and back on again for the change to be updated by the control panel: Dip switch number Status of dip switch Description DIP 1-1 OFF Pick-up on starting ON DIP 1-1 ON Pick-up on starting OFF DIP 1-2 OFF Pre-flashing off DIP 1-2 ON Pre-flashing on, before the gate moves the flashing light comes on for 3 seconds DIP 1-3 OFF The 2CAN output is associated with the second channel of the remote control DIP 1-3 ON The 2CAN output is used to feed the photocell transmitters DIP 1-4 OFF The STPA input used for the switch sensitive edge connection DIP 1-4 ON The STPA input used for the resistive sensitive edge connection

DIP 1-8 OFF Photo-test function off DIP 1-8 ON Photo-test function on (photocell checking with each command) see paragraph 4.8 DIP 2-1 OFF For opening the gate to the right DIP 2-1 ON For opening the gate to the left

The AUX output (terminal number 10) flashes during the gate movement, slowly flashing when opening, quickly during closing, on steady when the gate is open and off when the gate is closed DIP 2-2 ON The AUX output (terminal number 10) is switched off only when the gate is fully closed Control input operating logic: Dip 5 Dip 6 Dip 7 Logic OFF OFF OFF Condominium plus OFF OFF ON Condominium plus+ close immediately OFF ON OFF Automatic OFF ON ON Automatic+ close immediately ON ON OFF condominium ON ON ON Condominium + close immediately ON OFF OFF Semi-automatic ON OFF ON Step-by-step Logic description: Condominium plus: when the gate is closed the APCH command controls opening, during the opening phase it is ignored. Once opening has completed the gate is paused for the rest time. During the pause time an APCH command makes the automatic closing time restart from scratch. During closing the APCH command controls reopening. Automatic: when the gate is closed the APCH command controls opening, during the opening phase it stops the gate and with an additional command the gate closes. In the case of complete opening, the gate is paused for the rest time. During the pause time an APCH command makes the gate restart with closing. During closing the APCH command controls reopening. Condominium: with the gate closed an APCH input command controls opening, during gate opening the APCH command is ignored by the control unit, with the gate fully open it stays open for the automatic closing time. With an APCH command during the pause the gate starts to close, an additional command during closing controls reopening. Semi-automatic: with the gate closed an APCH input command controls opening. During opening the APCH command stops the gate. When the gate is fully open and automatic closing is not active, to close the gate before the automatic closing time you need to apply a command via the APCH input, another APCH command during closing controls reopening. Step-by-step: with the gate closed an APCH input command controls opening. During opening the APCH command stops the gate. When the gate is fully open, automatic closing is not active, to close the gate you need to apply a command via the APCH input, another APCH command during closing stops the gate and another pulse causes reopening. Close immediately: engaging the photocells causes the gate to close 5 seconds after they are disengaged, regardless of the set rest time. The control panel can work with or without an encoder. When switching on, the control unit checks for the presence of the encoder on connector CN6. For operation without an encoder it is necessary to insert the jumper in connector CN6 as shown in the image fig.15 and power up the control panel. With this configuration, the SENS trimmer and the obstacle detection function are not active. For operation with an encoder it is necessary to insert the encoder circuit cable in connector CN6 and power up the control panel. With this configuration, the SENS trimmer and the obstacle detection function are active. EN20 RS09/RS09.120 Obstacle detection Description During closing The gate immediately reverses its movement, to open completely During opening The gate immediately reverses its movement for 1.5 seconds to then stop Fig. 14 Operation with an encoder:

9 - Troubleshooting:

Problem Cause Solution The automatic gate system does not work No mains supply Blown fuses Control and safety inputs not working Check the power line switch Replace the fuses with others of the same value Check the diagnosis leds (STOP, STPA and PHOTO must be on) You cannot save the remote controls Safety devices open Batteries of the remote control discharged Remote control not compatible with the first one saved Reached memory saturation Check the diagnosis leds (STOP, STPA and PHOTO must be on) Replace the batteries The first saved remote control configures the control panel to save only rolling-code remote controls or only dip-switch remote controls Delete at least one remote control or add an external receiver (maximum capacity 128 remote controls) The remote control does not work Batteries of the remote control discharged Replace the batteries You cannot enter travel programming Safety devices open Check the diagnosis leds (STOP, STPA and PHOTO must be on) As soon as the gate starts it stops and reverses Low acceleration on starting Encoder not detected Increase the FORCE and SENS trimmer Check the encoder connector is plugged in During slowdown, the gate stops and reverses Slowdown speed too low Increase the Sldwn.sp. and Sens trimmer The gate does not stop with the limit switches tripping and obstacle detection trips The limit switch does not work properly Advance the limit switch bracket EN21 RS09/RS09.120

EC DECLARATION OF CONFORMITY

(Declaration of incorporation of partly completed machinery Annex IIB Directive 2006/42/EC) No.: ZDT00438.00 The undersigned, representing the following manufacturer Elvox SpA Via Pontarola, 14/A - 35011 Campodarsego (PD) Italy herewith declares that the products

Articles RS09, RS10, RS11, RS15 are in conformity with the provisions of the following EU Directive(s) (including all applicable amendments) and that all of the following standards and/or specifications have been applied LV Directive 2006/95/EC: EN 60335-2-103 (2003) + A11 (2009) EMC Directive 2004/108/EC: EN 61000-6-1 (2007), EN 61000-6-3 (2007) + A1 (2011) EN 61000-6-2 (2005), EN 61000-6-4 (2007) + A1 (2011) R&TTE Directive 1999/5/EC: EN 301 489-3 (2002), EN 300 220-3 (2000) Machinery Directive 2006/42/EC EN 13241(2003) + A1 (2011), EN 12453 (2000) He also declares that the product must not be commissioned until the end machine, in which it is to be incorporated, has been declared in conformity, when applicable, with the provisions of Directive 2006/42/EC. He declares that the relevant technical documentation has been constituted by Elvox SpA, drawn up in accordance with Annex VIIB of Directive 2006/42/EC and that the following essential requirements have been fulfilled: 1.1.1, 1.1.2, 1.1.3, 1.1.5, 1.1.6, 1.2.1, 1.2.2, 1.2.6, 1.3.1, 1.3.2, 1.3.3, 1.3.4, 1.3.7, 1.3.8, 1.3.9, 1.4.1, 1.4.2, 1.5.1, 1.5.2, 1.5.4, 1.5.5, 1.5.6,