RDG 183a - Milling machine Fein - Free user manual and instructions

Product type	Pneumatic tube milling machine (model RDG 183a)
Brand	Fein
Model	RDG 183a
Power supply	Compressed air, max pressure 6 bar
Air consumption	72 l/s under load
Idle speed (motor)	6000 min⁻¹
Cutting tool speed	35 min⁻¹ (gear a) or 70 min⁻¹ (gear b)
Feed	40 mm/min (gear a) or 80 mm/min (gear b)
Useful power output	2000 W
Dimensions (L x H x W)	886 mm x 282 mm x 443 mm
Net weight	Approx. 95 kg
Permissible tube diameter	250 to 3000 mm (depending on carrier axle position)
Main functions	Cutting and beveling of steel or cast iron tubes, with automatic feed
Clamping system	Link chains with adjustable clamping device
Lubrication	Maintenance unit (filter + lubricator) integrated in the air hose
Noise level	Sound pressure 87 dB(A); sound power 100 dB(A) – Wear hearing protection
Safety	Emergency stop via ball valve; protective cover mandatory
Routine maintenance	Gear oil change after 20-120 h; air filter cleaning
Spare parts	Available at www.fein.com; use only original FEIN parts
Repairability	Entrust all repairs to FEIN after-sales service

Frequently Asked Questions - RDG 183a Fein

What type of compressed air is required for the RDG 183a milling machine?

Compressed air must be clean, dry, and lubricated, with a pressure of 6 bar maximum and a flow rate of at least 72 l/s. Use a maintenance unit (filter + lubricator) within 10 m of the machine.

How to adjust the cutting depth?

The cutting depth is adjusted via the fixed headstock for tool spindle (16) by turning the feed spindle (6). After adjustment, tighten the two nuts (11) to secure the position.

What types of cutting tools can I use?

You can use circular saw blades (HSS or carbide) and profile milling cutters (V-shape, U-shape, gang cutters) for steel or cast iron. Choose the tool according to the tube material and the work (cutting or beveling).

How to mount the clamping chains?

Assemble the number of chain segments corresponding to the tube diameter (see table on page 33). Place the open chains around the tube, then position the milling machine on top and lock the ends with the bolts and retaining rings. Then tighten the spring retaining cups.

What to do if the cutting tool gets stuck in the tube?

For laid tubes, insert wedges (supplied) into the slot behind the tool at regular intervals. In ATEX zones, use anti-spark wedges (part no. 63305013002) and a non-sparking hammer.

How to check the gear oil level?

Place the milling machine horizontally, unscrew the closing screw (25) on the fixed headstock. A little oil should run out; if not, add oil ARAL OL Degol BMB 460 (or BMB 100 for low temperatures) until it flows.

When should the gear oil be changed?

First change after 20 to 40 hours of service, then every 80 to 120 hours or at least every 18 months. Perform the change while hot and entrust disposal to a FEIN repair center.

What to do if the pneumatic motor freezes or malfunctions?

Use a special anti-freeze lubricant like Kilfrost or Renolin SDL 1808. Ensure compressed air is dry and lubricated. If the problem persists, have the motor serviced by FEIN.

Can the milling machine be used in explosive atmospheres (ATEX)?

No, the RDG 183a version is not ATEX certified for explosive zones. Only the RSG Ex version has a compliant motor and switch, but the entire machine must be outside the zone.

How to maintain the link chains?

Clean the chains with petroleum ether, then immerse them for several hours in viscous oil (e.g., SAE 140). Before reuse, visually inspect the condition of the links and replace damaged parts.

USER MANUAL RDG 183a Fein

I.V.Schmidt I.V.Dr.Schreiber Quality Manager Director of Advanced Technology

Specifications. 17
Intended use of the pipe milling machine. 17
At a glance. 17
For your safety. 17
Method of functioning (see Fig. A). 18
Before putting into operation. 19
Putting into operation. 19
Handling. 20
Maintenance and repairs. 21
Troubleshooting (type RSG (^) and RSG Ex (^) ).23
Troubleshooting (type RDG (^**) 24
Maintenance unit. 24
Guarantee. 25
Milling tools and accessories. 25
Spare parts 27

France

Position der Laufachse	D A erforderliche Kett-tenlänge pro Seite			Gesamtkettenlänge	*
	[mm]	[mm]	[mm]
I 250		452	1.427,0	2.854,0	5
	300	452	1.525,0	3.050,0	5
	350	450	1.632,0	3.264,0	6
	400	448	1.744,0	3.488,0	6
II 400		414	1.782,0	3.564,0	6
	450	413	1.898,0	3.796,0	7
	500	412	2.019,0	4.038,0	7
	550	411	2.144,0	4.288,0	7
	600	409	2.273,0	4.546,0	8
III 600		383	2.302,0	4.604,0	8
	650	383	2.433,0	4.866,0	8
	700	382	2.566,0	5.132,0	9
	750	381	2.702,0	5.404,0	9
	800	379	2.840,0	5.680,0	9
IV 800		356	2.862,0	5.724,0	10
	850	355	3.001,0	6.002,0	10
	900	355	3.142,0	6.284,0	10
	950	354	3.284,0	6.568,0	11
	1.000	354	3.428,0	6.856,0	11
V 1.000		312	3.464,0	6.928,0	11
	1.050	312	3.607,0	7.214,0	12
	1.100	313	3.751,0	7.502,0	12
	1.150	313	3.896,0	7.792,0	13
	1.200	313	4.062,0	8.124,0	13
	1.300	314	4.338,0	8.676,0	14
VI 1.300		293	4.355,0	8.710,0	14
	1.400	295	4.651,0	9.302,0	15
	1.500	297	4.950,0	9.900,0	16
	1.600	298	5.250,0	10.500,0	17
	1.700	299	5.553,0	11.106,0	18
	1.800	300	5.857,0	11.714,0	19
	1.900	301	6.162,0	12.324,0	20
	2.000	301	6.468,0	12.936,0	21
	2.100	302	6.775,0	13.550,0	22
	2.200	303	7.083,0	14.166,0	23
	2.300	303	7.391,0	14.782,0	24
	2.400	303	7.700,0	15.400,0	25
	2.500	304	8.009,0	16.018,0	26
	2.600	304	8.319,0	16.638,0	27
	2.700	305	8.629,0	17.258,0	28
	2.800	305	8.940,0	17.880,0	29
	2.900	305	9.251,0	18.502,0	30
	3.000	305	9.562,0	19.124,0	31

[mm][mm][kg]St.[°][mm]

160382,8540652563508091010

150282032302563508099010

160382,854037,52563508095010

Original Instructions.

Specifications.

Electric pipe milling machine:

Reference number 7360...7360.

Type RSG Ex 18 a (^) RSG Ex 18 b (^*)

Reference number 7 360 ... 7 360 ...

Type RSG 18 a (^) RSG 18 b (^)

Voltage 400 V

Frequency 50Hz

Mains supply 3 ~ (three-phase current)

No-load speed

Motor 2860 r.p.m.

Length of the mains cable (with plug)

RSG Ex 18 a/b (^**)

RSG 18 a/b (水 水)

Weight (net), approx.

Class of protection

Protective type

Dimensions:

Max. tool

Lmax

max Hmax

max. Wmax

max W1

W

W

3 Electromotor and auxiliary switch in explosion-proof design

The A-weighted sound level of the pipe milling machine in the typical case is:

Sound pressure level 92 dB (A); sound power level 105 dB (A).

Wear ear protection

Pneumatic pipe milling machine:

Reference number

7560...7560...

Type

RDG 18-3 a (^) RDG 18-3 b (^)

Air pre

6 bar

Air consumption under load

72 l/s

No-load speed

Motor 6000 r.p.m.

Cutting

35 r.p.m. 70 r.p.m.

Advancement

40 mm/min 80 mm/min

Output

2000W

Hose width

15mm

Weight (net), approx.

89 kg

Dimensions:

Max. tool 0

220 mm

Lmax

886 mm

Hmax

282 mm

Wmax

443 mm

W1

372 mm

W

254 mm

W

25.5 mm

The A-weighted sound level of the pipe milling machine in the typical case is:

Sound pressure level 87 dB (A); sound power level 100 dB (A).

Wear ear protection!

Measuring values are determined according to EN 61 029.

Intended use of the pipe milling machine.

The pipe milling machine is intended for cutting exposed pieces of piping and lengths of laid piping, made of steel or casting, and for chamfering pipe ends before welding.

EU Directive 94/9EU ATEX (Atmospheres Explosibles)

We should like to point out that the Fein pipe milling machines of type RDG (^) / RSG (^) / RSG Ex (^**) have not been approved for use in areas where there is risk of explosion and that there are no EC type-approval certificates in accordance with the 94/9EC Directive for these pipe milling machines.

(In the case of pipe milling machine type RSG Ex (^**) , where the electromotor and the auxiliary switch are concerned, merely two ATEX-conform components are built In.)

The ATEX Directive is only valid for the EC countries.

At a glance.

1 Clamping unit

2 Fixation screw for side plate

3 Side plate

4 Specification plate

5 Bolt

6 Threaded spindle

7 Feed unit

8 Fillister head screw for feed unit

9 Tight-fit screw

10 Running axle

11 Nut

12 Hexagon screw

13 Disc

14 Tensioning axle

15 Nut

16 Tool spindle holder

17 Pipe nut

18 Fixation screw for motor

19 Fish plate

20 Securing ring

21 Chain wheel

22 Transport shaft

23 Securing ring

24 Pin

25 Screw plug, tool spindle holder

For your safety.

Before using this pipe milling machine please first read the following and act accordingly:

this Instruction Manual,

the relevant national industrial safety regulations.

This Instruction manual should be kept for later use and enclosed with the pipe milling machine, should it be passed on or sold.

General safety instructions.

ATTENTION! Please read all the following instructions. Errors caused by non-adherence to the following instructions can cause an electric shock, burns and/or severe injuries. The following term, "pipe milling machine", relates to the electrically powered and pneumatically powered pipe milling machines.

18 en

1. Work place.

a) Keep your work place clean and tidy. Untildness and bad lighting can cause accidents.
b) When using the pipe milling machine, keep child and other persons at a safe distance away. If your mind is diverted, you might lose control of the pipe milling machine.

2. Electrical safety.

a) The electrical connection must not be changed in any way.
b) Protect the connection cable from heat, oil, sharp edges or moving parts. Connection cables that are damaged or tangled Increase the risk of an electric shock.

3. Safety when handling compressed air.

a) Check the compressed-air supply at regular intervals. Protect the hose from bending, squeezing, heat and sharp edges. Tighten the hose clamps. Make sure that damaged hoses and couplings are repaired immediately. If the air supply is defective, the compressed air hose can suddenly toss around and cause injuries. Dust and chippings flying up in the air can cause eye injuries.

4. Personal safety and safety of others.

a) Pay particular attention, be sure of what you are doing and tackle the work you are going to do with your pipe milling machine in a sensible manner. Do not use the pipe milling machine if you are tired or under the influence of drugs, alcohol or medication. One minute of carelessness whilst using the pipe milling machine can cause serious Injuries.
b) Wear the following protective items above all things. Wearing protective items such as protective glasses (wear at all times!), dust mask, sturdy shoes that do not slip, a helmet or ear protection, depending on the job to be done using the pipe milling machine, reduces the risk of injuries.
c) Prevent the machine from starting unintentionally. Make sure that the main switch on the switchgear combination, the auxiliary switch or the ball valve are in the "OFF" position before you connect the pipe milling machine to the electric mains or compressed-air supply. If you connect the pipe milling machine to the electric power or compressed-air supply whilst it is switched on, this can cause accidents.
d) Remove the adjusting tools and the wrench before you switch the pipe milling machine on. A tool or wrench that has been left on a rotating part of the pipe milling machine can cause injuries.
e) Do not over-estimate yourself. Make sure you have a firm stance and can keep your balance at all times. In this way you are able to control the pipe milling machine better if anything unexpected happens.
f) Wear suitable clothing. Do not wear any baggy clothes or jewellery. Keep your hair, clothing and gloves away from any moving parts. Loose clothing, jewellery or long hair could get caught in the moving parts.

5. Application.

a) Do not overload the pipe milling machine. Use the correct cutting tool for your work. With the correct cutting tool you can work better and more safely.
b) Do not use a pipe milling machine that has a defective switch or ball valve. A pipe milling machine that can no longer be switched on or off is dangerous and must be repaired.
c) Disconnect the power supply before you undertake any adjustments to the machine or change the cutting tools. This precautionary measure prevents the pipe milling machine from starting unintentionally.
d) Do not allow anyone to use the pipe milling machine who is not familiar with it and has not read these instructions. Pipe milling machines are dangerous if they are used by inexperienced persons.

e) Service the pipe milling machine at regular intervals. Thoroughly examine the pipe milling machine for any possible incorrect alignment, check the correct fixation of the moving parts and that no other parts are damaged, and any other factors that could impair the operation of the pipe milling machine. A faulty pipe milling machine should be repaired before using it. A large number of avoidable accidents are caused by pipe milling machines that have been badly kept.
f) Keep the cutting tools sharp and clean. Cutting tools with sharp cutters that have been carefully looked after are less likely to jam and easier to guide.
g) Use the pipe milling machine, the accessories as well as cutting tools according to the instructions in this manual, whereby the working conditions and the activities to be carried out are to be taken into consideration. The use of pipe milling machines for applications different from those intended could result in hazardous situations.

Special safety instructions for pipe milling machines.

Risk of injury

Only transport the pipe milling machine with hoisting gear.
The national regulations for the prevention of accidents must be complied with when starting up, using and servicing the pipe milling machine.
The Explosion Protection Guidelines of the Professional and Trade Associations are to be observed at all times!

6. Electric pipe milling machines (type RSG (^**) ).

The mains voltage must agree with the voltage specification on the pipe milling machine.
The connection for the pipe milling machine must have a fuse protection of 16 amperes.
Check the mains cable and if applicable, the extension cable at regular intervals!
Only connect the pipe milling machine to the switchgear combination when the main switch is turned OFF.
The switchgear combination must be accessible for the operator at all times.

7. Pneumatic pipe milling machines (type RDG (^**) ).

The maximum pressure for the pipe milling machine is 6 bar.

Only connect the pipe milling machine to the compressed-air supply when the ball valve is closed.

Method of functioning (see Fig. A).

The pipe milling machine cuts and machines pipe walls using chip-removing cutting tools. It is clamped onto the outer surface of the pipe using the clamping gear and runs around the pipe with a self-actuating advancement. The tools used are metal circular saw blades and profiling cutters with HSS steel or hard metal cutters, depending on the what the pipe is made of.
The setting for the cutting depth is made using the tool spindle holder (16) that is pivot-mounted in the two side plates (3), and can be adjusted by the threaded spindle (6).
The transport shaft (22) that causes the working advancement via the transporting wheels, is driven by the tool spindle via 2 worm-gear levels.
A slipping coupling protects the advancement gear against overload. The bearing of the tool spindle is of a particularly rigid design. The main gear, lubricated by an oil-bath, for driving the tool spindle consists of a planetary and worm-gear level.
The gear is dimensioned in such a way that no damage is caused if the chain should occasionally come to a halt. All gear shafts run in roller bearings.

The machine frame together with the axles has the task of guiding the clamped-on pipe milling machine on the pipe, and transmitting the forces for cutting and advancing. The alignment to the respective external diameter of the pipe is made by adjusting the running axle (10). The clamping chains are composed of individual, identical chain links that are joined together.

The number of the required chain links, i.e. the length of the clamping chain, depends on the external diameter of the pipe.

Before putting into operation.

Preliminary work on the pipe to be machined.

Pipes that are cut in the warehouse must be supported underneath such that the cutting tool does not wedge.
In the case of pipes that have been laid, a distance away from the pit wall of at least 50~cm measured from the outer side of the pipe, must be given at any place over a length of 1m .
The surface of the pipe must be free from any dirt or earth. Remove any soft protective coating on the surface of the pipe.
The cutting tool must be selected according to the pipe material, the required form of machining and the cooling lubricant.

For further information, please contact your coolant/lubricant supplier (also see compressed-air cooling-lubricant device 9 12 01 002 00 4).

Preliminary work on the pipe milling machine (see Fig. A).

Loosen the two nuts (11) lying opposite each other. Raise the tool spindle holder (16) on the feed unit (7) using the handwheel (in the carrying case).

Remove the tight-fit screws (9) and re-mount the running axle (10) to the present external diameter of the pipe according to the instructions on the specification plate (4). For intermediate sizes, use the next largest external diameter of pipe. Tighten the tight-fit screws (9) again.

Specification plate:

P	D [mm] [Inch]
I 250 - 400 9.6 - 15.7
II 400 - 600 15.7 - 23.6
III 600 - 800 23.6 - 31.5
IV 800 - 1000 31.5 - 39.4
V 1000 - 1300 39.4 - 51.2
VI 1300 - 3000 51.2 - 118.1

P: Position of the running axle

D: Diameter of the pipe

Drive out the clamping fixtures (1) for the clamping chains by turning the sprung chain tensioner such that after placing the pipe milling machine on, sufficient clamping/tensioning distance is available. Assemble the clamping chains to fit the external diameter of the pipe. Position the pipe milling machine on the pipe.

Clamping the pipe milling machine onto the pipe. Mounting the link chains.

Tensioning the link chains.

Mount the link chains loosely over the pipe first by turning both the sprung chain tensioners. For exact alignment, push the pipe milling machine backwards and forwards a few times along the circumference of the pipe.

Tension the link chains by turning the sprung chain tensioners until the pin (24, see Fig. A) juts into the elongated hole of the sprung chain tensioner inside the groove punched in the circumference.

Watch the position of the pin during the cutting process. If the pipe should prove to be out of round, either retension or loosen.

Danger of accidents!

Do not continue to turn the sprung chain tensioner beyond this point!

Assembling the cutting tools.

Risk of injury

by switching ON unintentionally.
Before assembly, remove the mains plug or the compressed-air hose.
Before assembly, remove the mains plug or the compressed-air hose.
Before mounting, clean the tool spindle and also the fitting area and contact surfaces.
Mount the cutting tool.
Tighten the tool tensioning nut.

Putting into operation.

Electric pipe milling machine:

The pipe milling machines with electric drive have an upstream switchgear combination that contains the following components:

-Main switch/reversing switch
-Motor protection switch
-Undervoltage release
-Plug connections
The main switch is used for switching on and for reversing the direction of rotation. The motor protection switch and the undervoltage release form one unit. In the case of overload, the motor protection switch switches off; if there is a power cut,

the undervoltage trip disconnects the pipe milling machine from the mains in order to prevent it from starting again unintentionally.

The pipe milling machine is put into operation again by actuating the motor protection switch.
The switchgear combination is to be positioned such that it is accessible for the operator at all times.

Pipe milling machine partially in explosion-proof design:

In front of the switchgear combination use a switch box with additional ON/OFF switch for actuating the pipe milling machine in areas in Zone 2 where there is risk of explosion.

The switch box is to be positioned such that it is accessible for the operator at all times.

Danger of explosion

The switchgear combination is to be set up outside Zone 2.
After actuating the automatic circuit breaker, the auxiliary switch must be switched off first prior to switching on again.

Drive out the clamping fixtures (1) for the clamping chains by turning the sprung chain tensioner such that after placing the pipe milling machine on, sufficient clamping/tensioning distance is available. Assemble the clamping chains to fit the external diameter of the pipe. Position the pipe milling machine on the pipe.

Clamping the pipe milling machine onto the pipe. Mounting the link chains.

Place the link chains (that still have open ends) on both sides of the pipe milling machine, over the pipe.
Raise the pipe milling machine and push the link chains underneath the chain wheels so that the link chains are in the mesh after the pipe milling machine has been placed down. Place the link chains with their open ends over the chain wheels of the clamping axle (10) and lift the link chain to 10.
(14) and running axle (10). Finally close using the bolt
(3 02 17 216 00 4) and secure with the 2 securing rings (4 26 34 020 00 5).
Place the link chains (that still have open ends) on both sides of the pipe milling machine, over the pipe.
Raise the pipe milling machine and push the link chains underneath the chain wheels so that the link chains are in the mesh after the pipe milling machine has been placed down. Place the link chains with their open ends over the chain wheels of the clamping axle (10) and lift the link chain to 10.
(3 02 17 216 00 4) and secure with the 2 securing rings (4 26 34 020 00 5).

Pneumatic pipe milling machine:

The model RDG 18-3 a/b (^**) is operated by the ball valve mounted on the compressed-air hose; the ball valve is directly in front of the pneumatic motor.

Handling.

Risk of injury

The guard must be completely closed and locked during operation!

For pipe milling machines with an electric motor, it is important to ensure that the direction of rotation of the tool is correct. The direction of rotation can be reversed using the reversing switch.

• Swing the running saw blade into the pipe as deeply as possible using the handwheel. Plunging the saw blade deeply into the pipe stabilises the cutting procedure.
  For milling, choose the slightest possible tool depth. The removal volume increases as the cutting depth increases.
  Plunge the cutting tool approx. 3mm deeper than necessary; then return to the necessary depth; the cutting tool is then out of contact.
  Switch off the pipe milling machine.
  Then fix the setting by tightening both the nuts (11).
  Switch the pipe milling machine on again.
  Provided the motor power is sufficient the pipe wall should be cut in one operation.
• Pipes that have already been laid can sag during sawing and wedge the cutting tool in the slit. For this reason, the wedges supplied with the machine must be knocked into the slit at regular intervals behind the sawing tool. In areas where there is risk of explosion, use wedges (6 33 05 013 00 2)

(RSG Ex 18 a/b (^**) standard accessories) and a hammer made of a non-sparking material.

Avoid overloading the pipe milling machine.
The machine is overloaded if the motor speed noticeably drops when inserting the running cutting tool. This also results in a decrease in the chip-removal volume.

For pipes with a thick wall (s > 10 mm) the welded joint must be milled in several operations.

Congruence in the cutting procedure is influenced by the following factors:

• Alignment of the pipe milling machine at the beginning,
• Geometric deviation of the pipe from the circular or cylindrical form,
• Sharpness of the cutting tools,
• Hardness of the material.

The pipe milling machine is adjusted in such a way that for pipe diameters of 300mm and 600mm the beginning and end of the cutting line are approximately in line.

Due to the eccentricity of the guide shaft, the adjustment mark (24, see Fig. D) is only binding for the two given diameters. For larger pipe diameters it may be necessary to make a readjustment.

Reverse run of the pipe milling machines (RSG [ **]/ RSG Ex [ **] ).

Avoid damage!

Before the pipe milling machine is reversed, ensure that the cutting tool is retracted, in order to avoid damaging the tool and the gears.

Turn the main switch/reversing switch to position "0" (OFF).
Retract the cutting tool.
Switch the reversing switch to reverse run.

The pipe milling machine is not suitable for cutting in reverse run! Reverse run is not possible with the pneumatic pipe milling machine!

Instructions for cooling.

Avoid damage!

We recommend using the FEIN compressed-air cooling lubricator.

The chips can wedge if the cooling and lubrication are insufficient. This can cause the tool to break.

Always dry-cut cast iron pipes without using any cooling lubricant.
Cool the saw blade or cutter with soapy water whilst cutting plain steel pipes.

Setting the running accuracy.

Unscrew the nut (15, see Fig A) SW 46.
Turn the axle (10) respective to the fish plate (19).
Tighten the nut (15).

By turning the axle (10) clockwise (towards the cutting tool), the cutting tool moves rightwards (the viewing direction is the same as the running direction of the pipe milling machine).

When turning the axle anticlockwise, the cutting tool moves leftwards.

Clamping on the pipe milling machine.

"A" required working space for the deepest cutting depth.
"D" External diameter of the pipe
"i" Number of chain links for pipe diameter "D".

Position of the running axle	D A Required chain			Total chain length	i*
	[mm]	[mm]	[mm]
1 250		452	1.427.0	2.854.0	5
	300	452	1.525.0	3.050.0	5
	350	450	1.632.0	3.264.0	6
	400	448	1.744.0	3.488.0	6

Position of the running axle	D A Required chain			Total chain length	i*
	[mm]	[mm]	length for each side [mm]
II 400		414	1.782.0	3.564.0	6
	450	413	1.898.0	3.796.0	7
	500	412	2.019.0	4.038.0	7
	550	411	2.144.0	4.288.0	7
	600	409	2.273.0	4.546.0	8
III 600		383	2.302.0	4.604.0	8
	650	383	2.433.0	4.866.0	8
	700	382	2.566.0	5.132.0	9
	750	381	2.702.0	5.404.0	9
	800	379	2.840.0	5.680.0	9
IV 800		356	2.862.0	5.724.0	10
	850	355	3.001.0	6.002.0	10
	900	355	3.142.0	6.284.0	10
	950	354	3.284.0	6.568.0	11
	1.000	354	3.428.0	6.856.0	11
V 1.000		312	3.464.0	6.928.0	11
	1.050	312	3.607.0	7.214.0	12
	1.100	313	3.751.0	7.502.0	12
	1.150	313	3.896.0	7.792.0	13
	1.200	313	4.062.0	8.124.0	13
	1.300	314	4.338.0	8.676.0	14
VI 1.300		293	4.355.0	8.710.0	14
	1.400	295	4.651.0	9.302.0	15
	1.500	297	4.950.0	9.900.0	16
	1.600	298	5.250.0	10.500.0	17
	1.700	299	5.553.0	11.106.0	18
	1.800	300	5.857.0	11.714.0	19
	1.900	301	6.162.0	12.324.0	20
	2.000	301	6.468.0	12.936.0	21
	2.100	302	6.775.0	13.550.0	22
	2.200	303	7.083.0	14.166.0	23
	2.300	303	7.391.0	14.782.0	24
	2.400	303	7.700.0	15.400.0	25
	2.500	304	8.009.0	16.018.0	26
	2.600	304	8.319.0	16.638.0	27
	2.700	305	8.629.0	17.258.0	28
	2.800	305	8.940.0	17.880.0	29
	2.900	305	9.251.0	18.502.0	30
	3.000	305	9.562.0	19.124.0	31

*Reference number 3 02 31 013 02 7 consisting of 10 chain links, each 635mm long.

To attain optimum chain pre-tensioning, the halved chain links supplied in the carrying case with a length of 31.75mm can be used, if need be.

Example:

For a pipe diameter of D=400 mm, 6 chain links

(reference number 3 02 31 013 02 7) are required.

Final work after completing each job.

Retract the cutting tool
Switch off the plpe milling machine
Remove the cutting tool
Unclamp the plpe milling machine.

For pneumatic machines:

After uncoupling the compressed-air hose, pour a little corrosion-preventing oil into the air supply of the pneumatic motor and run it for a short time.

Close the hose opening with a protective cap.

Storing the pipe milling machine.

Protect the outer metallic parts against corrosion.
Store the pipe milling machine in a dry place.

Maintenance and repairs.

Maintenance and repairs.

We recommend our customer service department (central repair). Address at the end of this instruction manual.

Only use original FEIN spare parts.

isk of injury

by switching ON unintentionally. Before commencing any work on the pipe milling machine, disconnect the mains plug or the compressed-air hose!

General information

Servicing work may only be carried out by qualified engineers.
Care and maintenance work mainly comprises the following:
- Cleaning the outside of the pipe milling machine and the clamping chain
- Visual check of the entire pipe milling machine
- Changing the gear oil
- Filling the compressed-air maintenance unit with lubricant
- Greasing the movement thread and chains
- Greasing the guides of the tool spindle holder in the clamping and transport device.

Care of the link chains

After removing most of the dirt on the chain with benzine used for cleaning, petroleum or similar agent, clean it carefully moving the chain links.

For guaranteeing sufficient lubrication, leave the chains in viscous oil, e. g. gear oil SAE 140 for several hours.

Danger of accidents!

Before using the chain parts again, make a thorough visual check of the chain links and ensure that they are in perfect condition. Change any damaged parts and replace any missing securing rings.

Tool spindle holder

Check the gear-oil level
If necessary, change the gear oil.

See also the section on "Lubricants and lubrication plan".

Checking the gear-oil level

Check the oil level and tightness of the tool spindle holder each time before using:
Place the pipe milling machine with the side plate opposite the tool protection lying on a horizontal base.
Remove the screw plug (25, Fig. A).

Please note:

The oil level is correct if a little gear oil is still just seeping from the tapped hole.
If necessary, top up with gear oil (see the section on "Lubricants and lubrication plan").
Screw on the screw plug againtightly.

Changing the gear oil

The gear oil is to be changed according to the number of operating hours given in the table, however, at least ever 18 months.

Gear-oil change intervals [operating hours]	RSG Ex 18 a (**) RSG 18 a (**) RDG 18-3 a (**)	RSG Ex 18 b (**) RSG 18 b (**) RDG 18-3 b (**)
First oil change after 20 -	40 80 - 120
Next oil change after 80 -	120 200 - 250

Our central repairs department carries out the oil change for you and disposes of the used oil.

Drain the gear oil in its warm operating condition immediately after storing the pipe milling machine.

22 en

Pneumatic motor

The pneumatic motor is to be examined and cleaned thoroughly, using clean, oiled compressed air, free from water, after 200 hours of operation, however at least once a year. We therefore recommend our central repairs department for maintenance and repair work on the pneumatic motor.

Avoid damage!

Failure to carry out the stipulated checks can result in considerable damage and a reduction in the performance of the pneumatic motor.

Disassembling the pneumatic motor:

Position the pipe milling machine such that the pneumatic motor is at the highest point of the tool spindle holder.
Remove the 6 fillster head screws (18) (see Fig. A).
Remove the pneumatic motor.
Assemble in the reverse sequence. Care must be taken to connect the motor pinion and planetary gear exactly.

Feed unit (see Fig. A)

• Keep the surface area of the pipe nut (17) free from any dirt and rust formation and always grease slightly.
• When changing the gear oil, clean the movement thread and grease.

Disassembly:

Remove the filllster head screw (8).
Pull the bolt (5) out of the cover.
Then, using the handwheel unscrew the feed unit from the pipe nut.
Clean and grease the threaded parts (see the section on "Lubricants and lubrication plan" on page 23).
Change any faulty oil rings.

Assembly:

Assemble in the reverse sequence. Do not damage the oil rings during assembly!

Clamping unit

Avoid dirtying the thread on the eye bolts
(3, Fig. G) in the sprung chain tensioner.
If necessary, clean and grease the thread.

Lubricants and lubrication plan

Lubricants for the pneumatic motor

The pneumatic motor is lubricated via the oiler of the maintenance unit. Merely add a few droplets of oil into the air intake of the pneumatic motor after prolonged downtime.

Lubricating oil for the tool spindle holder

Lubricant ARAL OL Degol	Size of container	Reference number Temperature range [°C]			Specification
BMB 460	2 litres 3	21	32	009 01 3 -15	to +50 Gear oil type
BMB 100	2 litres 3	21	32	009 02 9 -35	to +5 CLPF acc. to DIN 15502

Gear-oil viscosity recommendation for different ambient temperature ranges:

Machines with country code N34 (recognisable by the Order No. on the type plate by digit 9 and 10, which have the numbers 3 and 4 7 360 XX XX 34 X) are delivered with BMB 100.

On delivery, the tool spindle holder is filled with ARAL OIL. Degol BMB 460. We urgently request you NOT to use any other gear oil. Lubricants for gliding surfaces

For lubricating and maintaining the gliding surfaces we recommend acidless, water-resistant branded, friction-bearing grease products.

Lubrication point Lubricant or fuel
2 (gears) see table: Lubricating oil for tool spindle holder
3 (gliding surfaces and movement thread)	Friction-bearing grease

Troubleshooting (type RSG (^**) and RSG Ex (^**) ).

Fault Possible causes Measures to be taken
Motor and cutting tool stop functioning	Very low ambient temperatures Use FEIN gear oil for low temperatures
	Blunt cutting tool Change the cutting tool
	No mains voltage Check the mains connection and switching devices
	Incorrect mains voltage Check the data for the mains connection
	Advancement too fast or material removal too high during one revolution	Align the gears and/or reduce the plunging depth
	Oil loss in the gear box Replish oil. If oil loss occurs again, look for leakage point and repair.
	Excessive temperature increase in the motor Reactivate the switchgear combination 3 07 02 041 01 4
Defective chain wheel Damaged chain link Change the chain link
	Chain Incorrectly joined Check the joins and correct
	Chain bolt only partially inserted Fully insert the bolt
Faulty cutting procedure Pipe milling machine and chain are not correctly aligned	See Chapter „Preliminary work on the pipe mil-ling machine (see Fig. A).“ auf Page 19 and Abschnitt „Clamping the pipe milling machine onto the pipe." auf Page 19
	Guide shaft not eccentric Adjust the running accuracy, see Chapter „Settling the running accuracy." auf Page 20
	Blunt cutting tool Change the cutting tool
	Pipe is laid at an incline or vertical, or pipe is out of round	Use the track guiding device, see Chapter „Clamping the pipe milling machine onto the pipe." auf Page 19 und Chapter „Track guiding" auf Page 27
	Cutting tool is overloaded Align the gears and/or reduce the plunging depth
The function of the machine is reduced or Ineffective	No mains voltage Check the mains connection and switching devices
	Switch is not on Check switch
	Coupling slips Align the gears or request the FEIN factory to adjust the pick-up torque of the coupling
Strong vibrations	Advancement too fast	Align gears
	Cutting tool too deep	Raise the cutting tool
	Nuts (11) have not been tightened	Tighten nuts
	Chain loose	Check chain tension
	Blunt cutting tool Chang the cutting tool

Line oilers

Compressed-air line oilers conduct a thinly oiled mist to the compressed air and thereby create a constant, reliable lubrication for pneumatically powered compressed-air tools.

The built-in air diaphragm adjusts automatically to the air passage. The minimum pressure is 0.5 bar.

Setting

The oil quantity, measured in drops per minute, can be regulated using the metering screw. To do this, turn the screw in the oiler attachment anti-clockwise, approx. 1 revolution. The drops can be seen in the Inspection glass.

Operation

The filling level can be seen on the container. Due to the built-in, pressure-regulating valve, topping up is possible during operation without turning off the compressed air.

• Unscrew the filler plug.
• Fill the container with oil; do not use a funnel.
• Alternatively, dismount the container at the bayonet lock and directly fill in oil. Mount container on again.
• Close the opening again with the filler plug. The oiler is ready for operation.

Max. operating pressure and temperature

For filters and oil-mist lubricators with polycarbonate container, the max. operating pressure is 16 bar to +30^ max., and 10 bar to +50^ max.
The following oil types are to be used for the maintenance unit:
For light to normal loads, use HLP/ISO-VG22 hydraulic oil with corrosion-protection properties (Order No. 3 21 32 017 05 0 -0.25) or
For high loads, use HLP/ISO-VG46 hydraulic oil with corrosionprotection properties (Order No. 3 21 32 006 01 7 - 0.5 I).
■ When not using for longer periods (several months), we recommend using corrosion- protection oils with HD properties (load-carrying capacity level: min. 8) before putting out of operation; e.g. engine-preservation oils, Mobilarma 524" (Mobil) or "Ensis 10W" (Shell).

Under unfavourable operating conditions, cold temperatures (below +3^ and/or high water content of the compressed air, the motor can ice up. This can be avoided by using a commercially available synthetic de-icing and lubrication agent, e.g., Kilfrost, or by using Renolin SDL 1808 in conjunction with the metal container

of the maintenance unit! Drain the lines and oiler first. Avoid any mixing, as this would reduce or nullify the de-icing effect. The remaining lubrication film does not have to be removed.

■ Kilfrost Anti-icing agent (DEPRAG - Order No. 807287)
■ Kilfrost 400 (Weyer Indutec)
Renolin SDL 1808 (Fuchs) is a biologically degradable compressed-air lubricant for restricted use when laying pipes for drinking water! Please generally observe the relevant regulations, legal provisions and the lubricant agent manufacturer's notes.
Flow pressure:
A flow pressure in excess of 6 bar leads to wear. A too low flow pressure leads to performance reductions.
Concerning the compressed-air quality according to ISO 8573-1, we recommend:

oiled air

For 3155-200.88

unoiled

air

Guarantee.

The guarantee on the product is valid according to the legal regulations in the country where it is marketed.

Milling tools and accessories.

Circular saw blades

1

2

3

Form 1, HSS, for gear type:
a, b - for machining steel pipes

∅ Width Weight Number				Max. cutting depth	Reference num-ber
[mm]	[mm]	[kg]	[mm]
160	4	0,5	50	25	6 35 02 022 00 6
180	4	0,7	60	35	6 35 02 037 00 8
200	4	0,9	64	45	6 35 02 053 00 7
220	5	1,3	70	68	6 35 02 041 00 1

Form 2, HSS, for gear type:
b - for machining cast iron pipes

Width Weight Number Max. cutting Reference num- of teeth depth ber

[mm][mm][kg][mm]

160	4	0,5	40	25	6 35 02 050 00 01
180	4	0,7	46	35	6 35 02 098 00 00
200	4	0,9	50	45	6 35 02 099 00 04

Form 3, HSS, with tungsten teeth, for gear type:

b - For cutting cast iron pipes (even with cement collar) and unalloyed steel pipes to 400N / mm^2

Width Weight Number Max. cutting Reference num- of teeth depth ber

[mm]	[mm]	[kg]	[mm]
160	40	25	6 35 02 080 00 8
180	40,7	44	35
200	40,9	50	45

Adjusting spring

W×H×L(mm)

6x6x32402210440000

8× 7× 3240221050005

Transport container

Length x Width x Height

mm mm mm

1000× 800× 39533901114007

Form cutter

V-form, HSS, for gear type:

a - for machining steel pipes, high-alloyed

b - for machining plain steel pipes and cast iron pipes up to a max. wall thickness of 10mm and a max.diameter of 1600~mm

D B Weight Number B Max. Reference num- of teeth cutting ber

[mm]	[mm]	[kg]			[mm]
160	30	2,85	36	30	25	6 35 08 081 00 9
160	30	2,85	36	37,5	25	6 35 08 093 00 0
180	42	4,8	36	37,5	25	6 35 08 094 00 0

U-form, HSS, for gear type:

a - for machining steel pipes, high-alloyed

b - for machining plain steel pipes and cast iron pipes up to a max. wall thickness of 10mm and a max.diameter of 1600~mm

D B Weight Number Max. cutting Reference num- of teeth depth ber

[mm] [mm] [kg] [mm] 160 25 2.8 40 25 63508089007

Gang cutters, HSS, for gear type:

a - for machining steel pipes, high-alloyed

b - for machining plain steel pipes and cast iron pipes up to a max. wall thickness of 10mm and a max. diameter of 1600mm

D B Welg Number of teeth

[mm][mm] [kg] [mm]

160 38 2,85 40 65 25 63508091010

150 28 2.0 32 30 25 63508099010

160 38 2,85 40 37,5 25 63508095010

Gang cutters, HSS, for gear type:

a - for machining steel pipes, high-alloyed

b - for machining plain steel pipes and cast iron pipes up to a max. wall thickness of 10mm and a max.diameter of 1600mm

D B Weig Number β Max. Reference number

ht of teeth

cutting

dept

[mm][mm] [kg] [mm]

154 30,5 2,5 32 30 25 63508099020

Special form cutters for other materials and other cutting geometries upon request

Chain link

10 chain links × 63.5mm = 635mm

Reference number 30231013027

1 chain link × 31.75mm

Reference number 3 02 31 029 00 2

Spare bolt

Reference number 3 02 17 216 00 4

Spare securing ring

Reference number 4 26 34 020 00 5

Spitting wedges made of steel

Reference number 63305006008

Splitting wedges, non-sparking

Reference number 63305013002

28 fr

Notice originale.

Position de l'axe par-ear [mm] [mm] [mm]			chaleur nécessaire pour chaque côté [mm]	Longueur totale de la chaine	i*
IV 800		356	2.862,0	5.724,0	10
	850	355	3.001,0	6.002,0	10
	900	355	3.142,0	6.284,0	10
	950	354	3.284,0	6.568,0	11
	1.000	354	3.428,0	6.856,0	11
V 1.000		312	3.464,0	6.928,0	11
	1.050	312	3.607,0	7.214,0	12
	1.100	313	3.751,0	7.502,0	12
	1.150	313	3.896,0	7.792,0	13
	1.200	313	4.062,0	8.124,0	13
	1.300	314	4.338,0	8.676,0	14
VI 1.300		293	4.355,0	8.710,0	14
	1.400	295	4.651,0	9.302,0	15
	1.500	297	4.950,0	9.900,0	16
	1.600	298	5.250,0	10.500,0	17
	1.700	299	5.553,0	11.106,0	18
	1.800	300	5.857,0	11.714,0	19
	1.900	301	6.162,0	12.324,0	20
	2.000	301	6.468,0	12.936,0	21
	2.100	302	6.775,0	13.550,0	22
	2.200	303	7.083,0	14.166,0	23
	2.300	303	7.391,0	14.782,0	24
	2.400	303	7.700,0	15.400,0	25
	2.500	304	8.009,0	16.018,0	26
	2.600	304	8.319,0	16.638,0	27
	2.700	305	8.629,0	17.258,0	28
	2.800	305	8.940,0	17.880,0	29
	2.900	305	9.251,0	18.502,0	30
	3.000	305	9.562,0	19.124,0	31

Recipients de transport

m = 311

63508081009

6.3508.093.00.0

6.3508.084.000

1. 1. 3.

，

AD = AC = 1

1.1.2

B=8°

r=6mm

b=4mm

In vivo on a murine surrogate P. aeruginosa per-cultured and

Posizione dell'asse mobile	D A Lunghezza necessa saria delle catene per lato		Lunghezza totale delle catene	1"
	[mm]	[mm] [mm]
I 250	452		2.854,0	5
	300	1.427,0	3.050,0	5
	350	1.525,0	3.264,0	6
	400	1.632,0	3.488,0	6
II 400	414		3.564,0	6
	450	1.898,0	3.796,0	7
	500	2.019,0	4.038,0	7
	550	2.144,0	4.288,0	7
	600	2.273,0	4.546,0	8
III 600	383		4.604,0	8
	650	2.433,0	4.866,0	8
	700	2.566,0	5.132,0	9
	750	2.702,0	5.404,0	9
	800	2.840,0	5.680,0	9

Posizione dell'asse mobile	D A Lunghezza necs-sarla delle catene per lato			Lunghezza totale delle catene	i*
	[mm]	[mm]	[mm]
IV 800		356	2.862,0	5.724,0	10
	850	355	3.001,0	6.002,0	10
	900	355	3.142,0	6.284,0	10
	950	354	3.284,0	6.568,0	11
	1.000	354	3.428,0	6.856,0	11
V 1.000		312	3.464,0	6.928,0	11
	1.050	312	3.607,0	7.214,0	12
	1.100	313	3.751,0	7.502,0	12
	1.150	313	3.896,0	7.792,0	13
	1.200	313	4.062,0	8.124,0	13
	1.300	314	4.338,0	8.676,0	14
VI 1.300		293	4.355,0	8.710,0	14
	1.400	295	4.651,0	9.302,0	15
	1.500	297	4.950,0	9.900,0	16
	1.600	298	5.250,0	10.500,0	17
	1.700	299	5.553,0	11.106,0	18
	1.800	300	5.857,0	11.714,0	19
	1.900	301	6.162,0	12.324,0	20
	2.000	301	6.468,0	12.936,0	21
	2.100	302	6.775,0	13.550,0	22
	2.200	303	7.083,0	14.166,0	23
	2.300	303	7.391,0	14.782,0	24
	2.400	303	7.700,0	15.400,0	25
	2.500	304	8.009,0	16.018,0	26
	2.600	304	8.319,0	16.638,0	27
	2.700	305	8.629,0	17.258,0	28
	2.800	305	8.940,0	17.880,0	29
	2.900	305	9.251,0	18.502,0	30
	3.000	305	9.562,0	19.124,0	31

Posición del eje de roda-dura	D A Longitud de la cadena por lado [mm] [mm] [mm]			Longitud total de la cadena	1*
I 250		452	1.427,0	2.854,0	5
	300	452	1.525,0	3.050,0	5
	350	450	1.632,0	3.264,0	6
	400	448	1.744,0	3.488,0	6
II 400		414	1.782,0	3.564,0	6
	450	413	1.898,0	3.796,0	7
	500	412	2.019,0	4.038,0	7
	550	411	2.144,0	4.288,0	7
	600	409	2.273,0	4.546,0	8
III 600		383	2.302,0	4.604,0	8
	650	383	2.433,0	4.866,0	8
	700	382	2.566,0	5.132,0	9
	750	381	2.702,0	5.404,0	9
	800	379	2.840,0	5.680,0	9
IV 800		356	2.862,0	5.724,0	10
	850	355	3.001,0	6.002,0	10
	900	355	3.142,0	6.284,0	10
	950	354	3.284,0	6.568,0	11
	1.000	354	3.428,0	6.856,0	11
V 1.000		312	3.464,0	6.928,0	11
	1.050	312	3.607,0	7.214,0	12
	1.100	313	3.751,0	7.502,0	12
	1.150	313	3.896,0	7.792,0	13
	1.200	313	4.062,0	8.124,0	13
	1.300	314	4.338,0	8.676,0	14
VI 1.300		293	4.355,0	8.710,0	14
	1.400	295	4.651,0	9.302,0	15
	1.500	297	4.950,0	9.900,0	16
	1.600	298	5.250,0	10.500,0	17
	1.700	299	5.553,0	11.106,0	18
	1.800	300	5.857,0	11.714,0	19
	1.900	301	6.162,0	12.324,0	20
	2.000	301	6.468,0	12.936,0	21
	2.100	302	6.775,0	13.550,0	22
	2.200	303	7.083,0	14.166,0	23
	2.300	303	7.391,0	14.782,0	24
	2.400	303	7.700,0	15.400,0	25
	2.500	304	8.009,0	16.018,0	26
	2.600	304	8.319,0	16.638,0	27
	2.700	305	8.629,0	17.258,0	28
	2.800	305	8.940,0	17.880,0	29
	2.900	305	9.251,0	18.502,0	30
	3.000	305	9.562,0	19.124,0	31

Paraoculars:
Paraoculars are made from the same material as the eye.
Paraoculars are made from the same material as the eye.

iPellgro de accidente!!

Ancho x alt. x long. (mm)

6× 6× 32402210440000

8× 7× 3240221050005

[mm][mm][kg] Cant [°] [mm]

160 25 2.8 40

25

63508089007

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B1	372 MM
B2	254 MM
B3	25,5 MM

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XpAHnIte 3TO pyKOBOACTBO NO 3KCNAYATAUINAMAAaBHeuero NOAbo3OBAHN HnpHaarTaCRO K TpyoOoPc3epHOH MaWHe NpH Ce PPOADAEHN INPEpeAeB NoPAOBAHNE.

06uhe yka3aHn no 6e3oNaCHOCTH.

BHIMAHVE! IpouTHTE Bce npBBeeHHbIe HNKe yka3aHn. OuIN6Kb, COBepueHHbIe H3-3a HcEoAHOeHHa 3THX yKa3aHnM, MORYT pNpBECTN K npaaXeHHIO AeKTPOKTOKOM, NOAPy HA TaeKebim TpaBMam. PnpMeHReMoE BdaJIbHeHJWe MoNtHRe (Tpy6OoPe3epHbMaMInHa) pacnpoCTpaHReTaC h TaBoOppe3epHbIe MaMInHbI c 3AEkTPOPnPBDoOM n C NHEBMOPNBDOAM.

I. Pa6oee mecTo.
aPa6oohy yactokdoaekhen 6bItb YnCTbIM y6paHnhbIM. BecopnpAOK HnAOOE OcBeueHNHe MOrY T pNBECTN K HcCCHTbIM CAYAHM.
b) He Oanyckatb AetH NocToPOHH ANL 6Aa3KO K paOtaiooI ty60oep3ePHo MaHIne. PnO tBxAeHNu Bbl MOKETe NOtepaB KOHTpAo HAD Tpy6oep3ePHo MaHInoH.

1. ΘAEKtpo6e30anachoctb Tpy6oΦpe3epHbIX Maunn C 3AEKtpoNPBOAOm.

a) HIKOMM 6pa3OM Heab3n3MeHrTb 3AekTpueckoe npncoeHHHeHne.
b)3auiuaiae Te 3eKtpKa6BeAIOAIAOHeHn OTOBdEChTBn BicocHXTNepaTpy,MCaA,OCTbpx KPOMK,BPAUauoXnCzBAIraOIoXnC4aCTe. TIOBpeXeAHHbe Nm IPEpXeACThTyBie Ka6BeAnIOAIAOHeHnOBuIIaOT PnCKNopAkeHn3AEKTPOTOKOM.

1. Be3onachocObB 6paueHH C CKaTBIM BO3AxyOM.
   a) Peryarphno npoBepnTe noaay cKaToro 03aXyHa. 3aunuHae T HAHT OT N3HbO6, nepeKHMOB, BO3eJeCTNB BICOKHX TEMepatyp HocptbX KPMOK. KpeKIO 3aTIRHBaTe XOMYTHN HAHA. TIOBpeKdEHNbIe HAHTN MyFtBu HEMcADEHNO peMOHTnPOBaTb. PnHEnCnpABHOCTN CnCTembl NTAHN CkTbMn 03aXyHom HApOpH bIaHr MOKeT p3ko 6bTb B NOCPtpaHCTBe nPiBecNT K TpABMaM. POHaTb Taab NAn CTpyKxMoYr NPbBcNT K PAheHNmTaA3.

2. Be3onachoctb AIOAeI.

a) BybTaB HBMATEbHbIMn, CaeHrTe 3a pa6oToM MaunHb, BeAHTe ce6b pa3ymHO npa6oTe ty6oFpe3ePHoMaHNb. He pa6oTaHc T py6oFpe3ePHoMaHNbO BCTAOM COCTOHHM, NOA, BHAHHEM HAPKOTIKOB, CNHPbHIX HAIHTKOB NAM AEKAPCTB. OAO MRHOBeHe HBMATEbHbOCHTn ppi TaOeCt TP6oFpe3ePHoMaHNHMO MOKET pIpABCTN K TRXKeAEBIM TpaBMAM.
b) PnMnEHJIte CpeCTBa HAnBmAYaLBOH 3aAunTbI. NcTOrHHo nOa3yIeTbc 3aUThBMIM OUYAMn. TaKHe CpeCTBa 3aUnTbI, KaK npOTBHOBJIeBEO rercapnTopa, 3aUTHHa OB6yBa HeCKoA3Ruei NOAOUIE, 3aUNTHBI WIAEM I pNOTHBOWMyB, PnMnEHJEmBe Ipn HAuINu COOTBeTCTBYIOUX BPeAHbIX fakTopoB, CHNKAOT PNCK TpABMNPOBAHNY 3a60AebAHN.
c) N36beraTe HenpeHaHapeHnO BkAIOeHnmaHHbI. Pepe aNODAIOUeHm TpyoOoPeezHO mAsHHbIK AAEKTPnueckoi CETn HcETn CkAtoHO 03dYxa IPOBepTe BkIAOeHnHO NAOXCHNE TaABHO BbIAOHTaeKOMMYTauOHNO HO 6oKa, AOAnHHeTbAHO BkIAOHTaeHn HAM IAPOBORO KpaHa. POAIOAHNE BkAIOeHnTO TpyoOoPeezHO mAsHHbIK Cetn 3AEKTPoNTAHm Hm NOaun CkAtoHO 03dYxa MOKeT PINBECTN K HeCACTbHM CaYaaM.
d)ПпepeвькAoHHeHmTpy6ofope3epHOМaWnHbYdaHnTB HNCTPYMEnTHbHaCtpoHKnCMeHbPEKyUeFOrHNCTPYMEnTA. HNCTPYMEnTHMANKIOOCTaBAAHbHbNAbPaAaIoEMcMaY3Ac Tpy6ofope3epHOaMnHHb,MOKET npHBcTeH KTPaBmAM.
e) He nepeoueHnBaIte ce6a.3aHmMaTe yctOouHBoe noLoXeHne n B AIO6e ApemA DePjXHe PABHOBeCne. B TAKOM NOAOKeHHn Bb MoKTe Ayuwe KOHTPOAnPoBaT Ty6OoPe3epHyO MaunHbI B HEoHXaAHhBIX ChTuAixN.
f) HocHTe noAOxOaIyIO OaEKAY. He HocHTe 1nPOkOyIO OaEKAY nnKpaueHnA. AepXHTe BOACbI, OaEKAY n nepATkn NOaAbIe OT ABmAoUnxCRACTei. UpOKaOaEKAA, YKpaueHnA nn DAmHHBc BOACbI MoYr 6bTb 3aTMyTb ABnAIOUHMNCAuCTAMN.

1. Pa60Ta c MaunHNoH.

a) He neperpykaite Tpy6oepzepHyIO MaunHy. PInmuHneIte Aa
pa6bI npabAIBbI nepeyUIMn IHCTpyMeHT. C nmoiubIO
npabAIBHO bI6pHaHOrO peyUeO mHCTpyMeHT Ba
BbIOAnHeI paboTy 6bITpeeN 6E0NaChEE.
b) He npHMeHnTe Tpy6oΦpe3epHyIO MaunHy C HecnpaBbIM BbIKAOHaTEcAeCM HAN WApOBeMb KpAHOM. Ty6oDpE3epHa MAuHnI, KOTOPAR HE BkIAOuaTcER Nm H E BbIKAOHaTecR OAnCaN I DOAAKHa 6BtB OTPEMOHTnPOBaHa.
c)AaHaaApa6oI NO HAcTPOKe HAn CMeHEpeXyUero HHCTPymEtA TOKIOUHTe NoAa3 Heprrn K MaIIHne. 3Ta mPe npaoctopoxkHO CTnpaoTbPaauet HnpeHaamepeHHbI aayck TpyOooepzepHOn MaHNb
d) He AnyckaIte K pa6oTe C Tpy6oPe3epHO MauHHoH AMLKOTOpBE H3AOKOMbI C He NAM He YHTAAH NaCTOARuXyKa3aAHN. Tpy6oPe3epHbE MaHHbI ONaCHbI B PykaxHeONblTHbX AIOAEi
e) Peryapno npoBAnTe Tex6cayKbAHHe Tpy6oep3epHOI MaHnHi. TpOeBpeTne Tpy6oep3epHy MoaHnHy Ha npAbaHyIO BbIEBepKy H NAdEeKOb KpeAeHnro NDoBnKbHbIX qactei, A TaXke APyTne kApTOpb, KOtOpBe MOrY OTpuNaTeAbeHO NOABnHb Ra KcNAYatauH No Tpy6oep3epHOI MaHnHi. HeCnpBaHn Tpy6oep3epHa MaHnHa DoAkhna 6bTb OTpEmOHTHpoBaH O hauHa PaTaBt. BoAhuoe YCAO pPeADToPbHMbs HecuaCTbH CAYaEB MNEOT CBOE HauAo B nAOxOM Tex6cayKbAHn IN Tpy6oep3epHy MaHnH.
f) Coepjatb pexyunn HNCTpymeh B OCTPM H NCTOM coctoHMM. TuaTeaBHO yOxKeEHbpeyunn HNCTpymeh C octpBMM pexyukmm KPOKMMa pa0TaT aYue n 6eonaneche.
g)NcnoAbyte Tpyo6ppe3epHyO MaHINHY,PNHnADAEKHOCTH, pekyUne HnCTpyMeHTbI N T. D. B COOTBeTCTBN C yKa3aHNM AHDoHO pyKOBOACTBa NO EKCNAYATAuY, YtHtBBA INP 3TOM YCaOBHa PA60TbI N BDA BvIOANHEMO ONePAuHN. AnOeB0AnHe N Tpyo6ppe3epHO MauHHN AAB BvIOANHEHNApyTHX, He npEayCMOTpeHHbIX Aae ee KClNAyTAuHN Opeaun, MOket nPMBeCTn BO3HNOBHeHHO ONaCHbIX cHTaUzH.

CneuHaBHe yKa3aHnno 6e3oNaChOCTn AAn Tpy6oΦe3epHbIX MaunH.

OnachOCTb TpaBMnPOBaHm

Tpy60pe3epheBteMaunHbTaPCHCnOPTpPOBaTbToABoKcNOMOJIbBO NAOBeMHIXMEXAHNMOB.
Пин ВБЕДЕНИВ 3ЖСЛУАТSAHIO, BO ВСМЯРбОТБИ Nпг 斯БСФСУКИВAHINТуБФОЗЧЕРОНМаSHINHBСOB6LOAДTe HANOHUAHbIbIte pabnaIa TSEXHNIK 6EZONAPCHOITN.
AMNNTBNO B3PbB06E3OANCHOCTMN POeCECHOAABHbIX COIO3OB AOAAKht CTPORO COAOAATCBsR

6. Tpy6ofope3epHbIe MaMHbI

c 3AekTpponpboAoM (TnRSG (^**)

HanpaJIeHHe NtOCHUHkA TOKA OAOJHO COOTBETCTBOOBATb DAHHbIM, Ykaa3AHbIMy HToTy60Fpe3EOH MOAIHNIE.

PnCoeAeHHeNRe Tpy6OpEzeHPO MAuMHbI OAOHXO 6BtB 3aauHNO pEdoxHPAAHTeMa H 16 A.

PeyAhpno IPOpeBepaKe6AbNoKaIAOueHnK cTeH N, pNHaAHNNi, KaEeBa-YAAHNHTeBa

ПLOДАКОЧАЕ ТуБФСФЕЗЧЕМУ MAHINСК Y KAOKY KOMMYTAUNI TOBAKIO Рп ВВКAOΥEHON ГавBERM ВьКИОЧТAE.

BOKKOMMYTAUIN DOAAKENBCERAHXOANTCBA NpeAeIAX OocraeMOCTH ONepaTopa.

7. Tpy6ofopeepheMaMHbI

C nHEBMONpNBODM (TnRDG (^**)

K Tpy6ofope3epHOn MauiHne pa3pe7aetcnoAkaKo7aTb AbaAenHe He 6oae 6 6ap.
IpoaKIOHaeTtp6ofopeep3epyHO MaunHy K cetn CxatoRO 034yxa ToAkoC3kpbTbIM IapOBbIM kpaHOM.

PnHnAeIcTBnA (cm.pnc.A).

Tpy60ppeepnmaunna Otp3aetn 06paabaet ctenktn py6b C nmooubo pexyueo Hnctpymenta. C nmooubo kpenexhoro yctpoiCTBa maunna yctahabMaetcHa HapkyHoi CTOpoe Tpy6n C nmooubo co6ctBHeHHO mExaHMA paOoehno NDaaN O6eAet Tpy6chApynK. B KAcTeBn HnCTpymenta CAYKAT KpytBe NnABHie ANCKI DAA MetaAa N PPOPhNAHbE Ppe3b, peKyuaan KPOMKA KOTOBHX BIIIOANEAH B 3aBNCMHOCHT ON MATEPHAA Tpy6bln 6biCTpOpexyuee CTaan NOBbUeHHo NpOvHOctn Hn H3 TBepAoONCBAA.

YcTaHOBbKaIay6Hmpe3a npOn3BOADTCa C NOMOIOBIO HNCTPYMEnTAABHOWIIINAEABHOH 6a6Kn (16), WApNHPO 3AKPeIeHHoHa OBeHX 6OkoBbIX NAMTax (3) npeCtABAREMOXOOBADBMHNOTM (6).

TpaHcnpTbH BA2 (22),KOTOpB C NOMOUsbTOpaHCnOpTHbIX KOAc co3aTe ABHXKeHHe pa6ooye NOaAHy, PnHbOAnTCy OT HcTpymENTbHoro UINHDeAe C NOMOUsb 2 cTypeH eHepBraHOI nepeAAu.

ΦpHKUHmRA MyfTa npeOxApaHReT peAkyTOp NOaHn OT neperpyakn.

HnCTpyMeHTaBbHbI WnHHAEb BpaaaetcR bOeyHb KcctKHX NOaunnnHKAX. TaBBHb peykTOp, CO m3AOKOH NORpyXeHNEM, AAR npMBOa HnCTpyMeHTaBbHO WnHHAEaCOCTOH N3 PAAHETAPHOu NepBPOH CTyneHEH.

PeaykTop paccunthaTakHM obpazom, YTO CAYaHHOe TOPMOKeHHe.
mieno IOAnOH octAHOBKN He NpBHOANT K NOpeKaeHNIO.Bce BAblpeaykTopBaPAAOTCBA NDOWTHINHXAK CHONHn

IIOACbMaHnBcOcMnPpeHa3HaeHdAeBcEHHNPO Tpy6e 3AkpeHHeHpybodpe3epHO MaHnBuN H AaPepeau CHa PEA3AHNOaDAAv.8VBAKcHpAkyHmHdAMMeTPOy6bO cyuectBaaretrapeCTAOHBKOxOAOBOOC (10).Lenn 3AkpeHHeoCobPAHbMOTAEAbHBHXoAMNAKOBBX3BeHbe. HcAo Heo6xoAHMbIX 3BeHBeMAnDAHnLaTeNe3ABNCHT O HApKyHOrO DAHMetPa TYb6I.

AoHaayaa pa60Tbl.

NoAROTOBHTeAbHbIe pa6OToI.

Tpy6bl,pa3pe3aemble hA cKaAaCkO nIa0uAke,doXKnHb6blTb yaoxhenb taK, TTO6bl peKyunn Hnctpyment He 3akAnHBaAo.
AayyoaeHHbIX Tpy6 DOAAHO BBAepKnBaTcBpacctOAHHEOT HApYKHOI CTeKN TPy6bl AO CTeKN KaHABBI He MeHee KAK 50 CM NO BCEI OKyPKHOCTNpy6bl HAANBY I M
PObEPXHOCTbTY6b DOAXHA 6BtB OHMHEAOT3aRpHHeHHn 3eMaH.PpeBaPHTeALBOYdAAHTbMRKHe3aUNTHbIe NOKpBTINN POBEXHOCTTpy6b.
PexyuHMHCTyPMHTAOJXEH BbTBbBbPAH CooTBeCTBNM C MATEPHAOM Tpy6bl, Tpe6yEMOHΦpMbI Opa6oTKN CMA3OHO XOAAXADOUE KHKOCTN.

3a DOHOHHeAHOH HOpMaueHoeBpaauTecb K BAAeMy
NOCTABHIXMCAOyHbIX MaTePbHAoB NOxAaXaAOuEi XHaKoCTH.
(CMOTnTE TAKKe NHEBMATneKcE OCAOHO-OXAaXaHOoOee
ycpOCTBO 912 01 002 004)

IpoAroTOBka Tpy6oΦpe3epHOH MaunHbI (cm.pnc.A).

OTnyctntb 06e Aekaiune Apy npotnb Aypyraikn (11). PyorktoB (b EMOADHe AANHCTPYMHTA) HMeXAH3Me NOaHn HA Bpe3aHHe (7) NOAHTb NHCTPMEtAByIO WUNHdAeBHyO 6a6ky 16). YAAaNbtpn3HOHHbIe BHTb (9) INpeCTaBbTb XoAOby OcB (10) COAACHO AaHHbIM TaBauKc HcapyKbHM dAmETpMaH (4) Ha AKTyBAHBII AHAMETp TpybI. AA IpOMeKyTOUHbX BEAMHN IcNOA3OBaTb CaeYIOuONo BOEAMIN HApNyHbI ANAMETp TpybI. ONaT KPNKO ZATRHYbPn3OHHe BImTHb (9).

Ta6HnKa HApKxHbix AnaMeTPOB Tpy6:

P	D [MM] [Актум]
I 250	-400 9,6 - 15,7
II 400	-600 15,7 - 23,6
III 600	-800 23,6 - 31,5
IV 800	-1000 31,5 - 39,4
V 1000	-1300 39,4 - 51,2
VI	1300 - 3000	51,2 - 118,1

P:poLoXeHHe XoOBOOIO

D:Anametptpy6bl

3aKHMHOe yctpoCTBO (1) AHA HATRAKeHINU CEneH Heo6xOAMMO BTHAYbBPAuEHnEM npyKHHORO CTAKANA TAK, YTO6bI pN IYcTAHOBE Tpy60pe3epHOH MaUNHBb 6bla DOCTaOHHb XODAA HATRAKeHIN.

Co6paTbIeHn HATaXeHHN B COOTBeTCTBn C HApYKhbIMdAMMetPOM Tpy6bl. YcTaHOBHb Tpy6ofopeepyIO MaunHy Ha Tpy6y.

3aKpePAAHHe Tpy6ophi3epHOH MaunHBHa Tpy6e. HAOXENHE 3BENbEBbx ueen.

EepepackbIbIe3BHeBbeIeLHnHaOoKHTbHaTpy6yNo06e CTOpOHi Tpy6ofoep3pHmMaunHbI.

PnHNOAHbTpy6oep3epHyKMAHNHyNpOHTAHyIeHHIOA eHHBM 3e3oOHAMK TAK,OTb6I NOCA ONYCKa MAHNHbIeEH BOUAN B3aueTACHECm CO 3e3oAOHKAM.HaAOoKHc CBO6oDHC KMOHJI L eHNEH 3e3oAOHQN OCH HATJKEHNA (14) N KOABOOI OCN (10).3aTeM 3AMKHYb cIb b6OAtOM (30217216004) npeaoxpaHITb yBMy CTONOPBHIMKOBaUMdian (4263240005).

HaTaeKeHne 3BeHeBbeBbIX eenei.

Chaaa CaerKa HataHyb cenn, YTO6bO OHN AERAM HA Tpy6y.
AAR STORo Bpaauatb npyykHHbte ctaKAnb. AAR TOHNO BBIEpKn
HECKoAko pa apepeAHBnhy TPdy0eepEpyHO MaunHy B o6e
CTOPOH NO OKPYKHXOT Npy6bI.

BpaueHm npyKHHbX cTakAHOB HATaHTy3 bEHeBBeBie 2eHN TaK, 406bl WHT (24, pnc. A) nonaa B npdoAhoBHOTepCTHE npyKHHORO cTAKAH B npeAAax BBtOCHN NO OKpyKHOCTH.

Bo BPmnpoecca pe3kn Heo6xOAMn CaeAHTb 3a NoAOKeHHem
MTHPfB MEXAHNIMAX HATRKeHH. ECAN TPyBa HE KpyTAAR, HATRAKHeH
CENe MoKet HMeHATCb. IIOtOMY pNp paOte Heo6xOAMn
MEXAHNIMATRKeHHn Heo6xOAMn AHo NO pAOHTb, AHo OCAABn.

Onachoctb hecaacthoro cayhan!

He noobopaybamb npyknHHbc cmaKaHb gaBbe 3a my mouky!

YcTaHOBkapeKyuHxHnCTpyMeHToB.

OnachocTb TpABMPOBAAHIN
BCAegcmbne HenpehamepeHHoro BKAIOeHNA.
OyCtmaHOBKn OmcoegnHmbl BnAky cemH HnA hN AHaH nogavn CkAmoro B03qYxa.
PpHMeHrTe ToaBko PcxyUHe HnCTpyMeHTbI c 6e3ynpeuHbIMn pexyUmm KpOMkAMN.
IpeaeYCTAHOBOKOHTHbTBEHTBbHMbTHINHNHEAEbN TAKKHePnHOHHbEs NocAaOHbE NOBEPXHOCHt.
YcTaHOBnTppeKyuHmHcTpyMeHT.
Kpenko 3aTaryb kpenexkyraKy HcTpymeHa.

BBeDeHHe MaunHbI B 3KcNlayaTaunIO.

Tpy6ofope3epHaMaunHnA C 3AeKToPOnPBOAOm:

Tpy6ofopeepnma Maunna C
aekrpoopnboaoam noakluohena K 6koxy
KOMMYTAUNCO cAeayuOUMN
annapatm:

-ΓaBbHb BbIaOHTaeb/peBepCop

-3aunTHbI aBTOMaT ABnTaTeA

-IMHHMaaBbHpaCpaCLeINTeAba HapxkeHHa

-WTENCEAbHbIe COeAHHeHH

IaBbHb BbIAOuYaeB HcNOAByTcA DAA BkAOUeHN NpeBaPcHaPaENH BpaSHeHN.3aunTHb ABTomAT ABnFATeA NmHHMaABhPb paCenIETeAb 6p3ayOT eHMHb y3e.Pnp neperpy3e

cpa6btaBbaet 3auHTbH bTOMAT ABHrTaA, npn OTKIOUeHHN HapraKeHHcETN MHHMaMbHb PAcCenNTeAB OKKHOaET Tpyo0pe3epHyO MaHIn O cTeT AAN PpEaTOBpaChEN HenpeHaMepeHHORNO NOBTOPHORO 3anyCa.

AaBkUOeHn Tpy6oep3epHoMaunHbI CaeyET 3aDeiCTBOBaTb 3auHTbI aBTOMAT ABInrataEa.

5AOK KOMMYTAUNPACNOAOXHTb OOCRAEMO AANonepatopaB AIO6OE Bpem.

Tp6oep3epHnMaunHbBvactnHO B3pbIO3aunHcHOMNCIOAHEHN:

Pepa6LOKOM KOMMYTzUN CAAyET yCTAHOBITb DOONAHTeabHYO KOMMYTAUHOHHO KOPOKBc BblkIOHATEAEM DAA BKAOUYHNA Tpy6oeppeHPO MAHNbHa B3pBbIOANbCHix YAChTKX 30Hb2I

BOKOMMYTZIMPHACNIOAOXNTB AOcraMoAANOEPaTopoAIO6oe BpEM.

B3pbboonachoctb BOKKOMMYTAaHn paCNOAOXHTb 3a npedeamM 30Hb 2.

Piocae cpa6aTaBbAHHa3aunTHoR aTOMaT,NEPeO NOBTOPhBM BKAIOHcEMe,CAEyET BkIAIOHTb AOJHOHNTAEhBbHb BkIAOHTaeAb.

Tpy6ofopeephaMaHHa c INHEBMONPNBOOM:

IcnoaHeHRe RDG 18-3 a/ (^**) BkAoAeTcRA pacNoAOKeHbIM B IaAHre NOBaDo cKaTOrO BOaBya WApOBbIM KpAHOM, KOtOpB HXoAHTcR pNMo NPeRa THeBMAtNHecKM TOMOP.

06paueHHe c MaunHoh.

OnachocbTtpaBMnpoBaHHA

Bo Iepma 6aobmbaazummbn kokxg gaoxhen 6bmyoanocmbto 3akpbo n aizhckcpoabaa

He neperpymaTb Tpy6ofope3epHyo MaunHy.

Ipeperpy3ka HauHIO, eCn npn Bpe3AHIN BpaauoOeOcR peKyuOe HNCTPymETA uCao O6pOTOB MOTOPa 3aMeTHO naAet. BCAeCTBNE 3TOr NaaTe OAnHOBepeMeHHO npOMBOAnTEABHOCTb p03AHIN.

HaTOACTOCTEHbIX TP6aX (s>10mm) p3aEAtK KPMOKHn POA CBAPKY CaAeyT fpeepoBaTb 3a HeKoAko NPOxoAOB. OAnhKOAB φopMa peea 3aBcHNT OT cAeyIOuX hAKTOPOB:

• BbBepKn Tpy6ofope3epHOu MaunHbdo HauaPa6oTbI,

-OTKLOHEHNEI REOMETPMueCKOIN FOPMbI TPy6bI OT FOPMBIKpyraN UMAHn4pa,

• COCTOHHNPEKJUeK KpOMKn HnCtpyMeHTA, -TBeP0CTNuMaTePNaA Tpy6bl.

Tpy6ofopeepnmauHa OtaaKeHa TaK,TO npn dAmetpe Tpy6bl 300 MM 600 MM Hauao KOHeue AnHHpe3a NoutH COBnAaOT.
13-3a 3KcUeHTMHOCTn HappaaHIOe Ro aAA Metka
HactPOHKN (24, CM. PNC. D) AeCHTBHeBA ToaBko DAO bO6x
HA3BaHbHX dAMetPOB. A4 BoaBxH dAmetPOB MOKCT
BO3HNKHyTB Heo6XoAHMOCTb B NOACTPOKE.

06paTHbI xoA Tpy6ofope3epHbIX Maunn (RSG (^**) / RSGEx^(**)

HaheceHne MaTePnaIbHoro yUepe6a!

Ao 8o3pma mpy6o4pe3epno Mauinb Caeyem BBeccnn peKyuun HmCpymenH nMpyb, yOmb npegombaPammb noBpexgemn HmCpymema n pegkmoa.

YAHOBHITBAAHBHbBbIAOaHTaeBA/bpeBepcOB bnoAOXeHHe 0 (BbHA).

BbBeCTnpeKyuHnHcTpymENTn3Tpy6bl. BKaIOHTbpeBepCopHaOpaTHbXoA.

Tpy6o0pe3epnHa MaunHa He npiroHa Aa pe3aHnHa 06paTHOM xOy!

Tpy6oΦpe3epHbIe MaunHbI C nHEBMOnpNBOaOM He HMeIOT 06paTHoro xOda!

Yka3aHnno OXaJKeHHIO.

HaheceHHe MaTePnaAaBHoro yuepe6a!

Mb pckomchgym npnHcHmbl npnHygmcAbho cma3oHoo
oxaagaouey cmpnoBto dpmbf DAIV. PnH neGocMaOHOOM
oxaagge HmCAme cmpyKkA moKem 3aKHMhbca.
tno moKem npneBcHn K noAoMK HehcmpyHmHa.
YyHhIe Tpy6bpe3aT BcERaB CyXOM CoCTOHN 6e3 npHMHeHHn CMA3OHO-OxAAaAIOoero CpeACTBa.
HnAbHbI AnCK HnAnpe3yAaPe3Kn HeaeInpoBaHHbIX CtaAbHbIX Tpy6 OxAAaTbMbIAHOI BOAOI.

HaCtPoiKa ToUHocTH XoDa.

OTnyctnbraky (15,cm.pnc.A) KAIOH 46 MM.
NoBepHybOcb (10) no OTHoWeHIO K HAKAAKe (19).
3aTMyb raiky (15).

PnBpaueHIN OCH (10) no yacobO CTpeAke (B HappaeHHN PEKyUeIO HNCTPMEHTA) AHHN PEKyuEero HNCTPMeHTA CmeaTc BnPaBO (HnPaBaeHHe B3rAa paBHO nApBaehHO ABHXeHH Tpy6ofoep3ePHO MaHHI, pIn HaxOXeHHOn onepatopn 03aAn Tpy6ofoep3ePHO MaHHIb).

Пгвршенин OSОпTNРТСТЕАКИ AHMHЯ РЕУДERO HNCTPYHTAmeCMLAECTCARBOTETCEBHNBOAECO.

3aKpeIaHne Tpy6ofope3epHO MaunHbI.

（A）HEo6xoAMOoe pa6Ooee npoctpaHCTBO npn HAn6oABwe TAY6HHe pe3AH.

Посцьим ховобим ОСH	DA Heбхоань [MM][MM][MM]		Дама цп ha ОАну STОРУ [MM][MM]		Оьшьддим цени	i²
IV 800		356	2.862,0	5.724,0	10
	850	355	3.001,0	6.002,0	10
	900	355	3.142,0	6.284,0	10
	950	354	3.284,0	6.568,0	11
	1.000	354	3.428,0	6.856,0	11
V 1.000		312	3.464,0	6.928,0	11
	1.050	312	3.607,0	7.214,0	12
	1.100	313	3.751,0	7.502,0	12
	1.150	313	3.896,0	7.792,0	13
	1.200	313	4.062,0	8.124,0	13
	1.300	314	4.338,0	8.676,0	14
VI 1.300		293	4.355,0	8.710,0	14
	1.400	295	4.651,0	9.302,0	15
	1.500	297	4.950,0	9.900,0	16
	1.600	298	5.250,0	10.500,0	17
	1.700	299	5.553,0	11.106,0	18
	1.800	300	5.857,0	11.714,0	19
	1.900	301	6.162,0	12.324,0	20
	2.000	301	6.468,0	12.936,0	21
	2.100	302	6.775,0	13.550,0	22
	2.200	303	7.083,0	14.166,0	23
	2.300	303	7.391,0	14.782,0	24
	2.400	303	7.700,0	15.400,0	25
	2.500	304	8.009,0	16.018,0	26
	2.600	304	8.319,0	16.638,0	27
	2.700	305	8.629,0	17.258,0	28
	2.800	305	8.940,0	17.880,0	29
	2.900	305	9.251,0	18.502,0	30
	3.000	305	9.562,0	19.124,0	31

HOMEPA343a3u 302130327,coTcToueH 13038bEBB C AHHON COOTBECTBHBNO B 635MM.

AIOAOCTHXKHeHONITMMAaHbHOHaTAXHEHUNPNI HNO6OoAMOCHTMOYF6BITNCIOAB3OBAHbIPOAOBHHaTBe 3eHBn CAAHHO B31,75 MM, PnHKAAabBaEMbE K NOCTaBKe BcHMeOaHaDE HA NHTCPYMEHTA.

Празмер:

Aa Tpy6b C Anametpom D=400 MM Tpe6yertc 63BHe8b ceHn (Homep AAA 3aKa3a 3 02 31 01 3 02 7).

3aKaIOuHTeAbHbIe pa60Tbl.

BbIeCTnpeKyuHmNHCtpymENTn3Tpy6bl.
BbIKAOHTb Tpy6ofoepe3epHy0 MaunHy.
CHaTbpeKyuHmNnHCTpyMeHT.
PaKpbItb KpeIaeHHe Tpy6ofope3epHOu MaunHbI.

MaHHbI c nHEBMONpHBOaOM:

Oc0eAHHTbIaHnNOaAChNCHATOB3yX3aHTb8 HAnOpHbN nAtpy6OKMOTOPaHEMOHmOaAa3aHTbOT Koppo3H NBAKQHTbMOTOPaHKOPOTKOE BPEM.
3aKpbItb OTBepCTHe AAR WAAHra 3auNTHBIM KOAnayKOM.

XpaHHeNr Tpy6ofope3epHO MaunHbI.

IpeoXpaHbTb HApKhbIe MetaAHHecKeHcHaCTN OT KoppO3n.
XpaHnTbpy6ofope3epHyMOaMHNyB cyxom NOMEeHNH.

Texo6cayxHbAHHe n peMOHT.

Texo6cayKmbaHne npemOHr.

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AA REMOHTA HNOAIBOABT ToaBKO NOAMHHbte 3nHCTHnΦHPMbI ΦAHJ.

OnachocTh TpaBMPOBAHNA

BCAeqcmbne HenpeqHamepeHHoro BKIOUeyHn.

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06une yka3aHn

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• HApKHyO OChTky Tpy6oep3epHOI MaunHbI NcienEKNpKaenEA
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yXoA 3a 3BeHbBbIMN cenrnn

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A O6CNEeHnM Cz34N POLOKHTb OUHJIe HHeIe LENH HA HeCKoBAKO YACOB BBAKOTeKyee MAcAo, HAnPmEp, B TPAHCmCCNOHOE MCAa SAE 140.

Onachocb HecyactHoro caya

Ipeg nobmopbHm npmeHenem nogBeprHymb 3BHeh yen muaAeabHomByaBabHomO KOMPPOAO Ha 6eynpeHoe coCmOHNHe. 3aemenb nobpegeHHbte qacnnn Hegocmaioiue cmonOpbhe KAbaJa.

HhctpyMeHTaBHaI 1nnHdAeBHaI 6a6ka

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KoHTPOAb ypOBH MaCaB BpeAkyKTope

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IIOAOXHTb TPy6Ope3e3PHyMauMHNy 60KOBoN PAHTOI, Aekaen HapnoTHBaaunTHORO opArKaENHa pa6OyoH NHCPTyMeNTA, MaRHOINaBHyIO NOBEXHOCT.
BbIBINHTntbpe3b6OByIO 3aIAYkY (25, pnc. A).

Yka3aHHe:

ECAM TPAHCMHCNCOHHOE MACAO KAK PA3 eBUE BTEKAET H3 peB3bBOBORO OBTOPCHY,TOYPOBEHB MACAO COOTBCTBYT HOPMC.
B npoTHBOM CAYyae DOANTb MaCao

（cm.pa3aCfA《Cma30HbIe CpeAcTbA H CXema CMA3KN》
Kpenko 3aBnHTntb pe3b6Obyo 3aIayky.

CmeHa TpaHCMnCCNOHHORo Macaa

CMEHy Maaa npoBOaHTb Nocae npHBeaehHbIX B Ta6Anue pa6Ouyx YacOB,HO He no3Ahee KaK Upee 18 MecaueB.

Сразк smени [pa6.час]Трансимсянhoe маса	RSG Ex 18 a (**)RSG 18 a (**)RDG 18-3 a (**)	RSG Ex 18 b (**)RSG 18 b (**)RDG 18-3 b (**)
Перов smени маса поа	20 - 40 80 - 120
Посамуюша smени поа	80 - 120 200 - 250

HaHa CEHTpaBHaPeMOHTHAR MaCTepCKa BbIIOAHHT DaBac CmEHyMaCa N yTHn3aUHO CTaporo MaCa.

TpaCHMNCCNOHOHE MACAO CANBAITE B TEAOM COCTOHN H IN HenoPCCTAEHBO NOCAE XPAHENA TYTOGDPEHNO MAMHNH.

TheBMOMOTOP

THEBMOHOTOPCAEYETNOABEPARbOCHOBATEbHOINPOBEPKeI OHCTKe NOCae 200paBOOHXcAOB,HeNpeKoADHOrpa3BaVroA pRn HCIOAIB3OBAHMHYNCTORO,OE6BDOXEHORo HCMaAHHORO MACAO CMATOTO B03dYaX.PeKOMeHAYEM NOPyAHT texo6CaYHXHBAHne I pMOHT THeBMOHOTOPaHaWe CEHTpAlbHOI pEMOHTHOI MACTPCKoi.

HaheceHHe MaTePnaAlbHoro yuepe6a!

ECAN He 6yggm BbINOAHHeI npegnncHbIe npoBepK, mo BO3MOxHO BO3NtKHOBEHNE cpeB3HOrO yuepe6a n Nagene MoUHcMn NHECMOMOpOa.

AeMOHTaXI INHeBMOMOTopa:

YCTAHOBINTy6Dp6e3HMyMAHNHYTAK，HTO6BI THEBMOMOTHOHXAOANCAHCMBBOKOMMECT HCHPTymEAHbONUHNHAeABHOBAB6Kn.
BbHHTtB6BHTOCuaHHAPHeCKO ROAOKB（18）CM.PNC.A).
CHATb THEBMOMOTOP.

C6opkaOcuyueCTBAReTcB O6paTHoN NOCAeAOBaTeAebHOCTM.
CAeAte 3a ToUHbIM CoaueHEHEM WcTePCHKM MOTOPa NAAHTAPHOH NpePAuH.

MexaHn3M noDaun Ha Bpe3aHne (cm. pnc. A)

HapyKha 60KOBa NOBepxHOCTb PAKNc Tpy6HOpe3b6o(17) DOKHa 6bTb BCERda CHTOI OT sarpAHEHN I CAeOB PKAAHBI N CAEFA CMA3AHON.
Pn CmeH MaCaa peAkyTopa ONUCTnB n Cma3aTb XOAOyIO pe3b6y.

AeMoHTaX:

BbINHTb BnH C uHHApueckoR rAOBkoI (8).
BbHyt6oAT(5)N3KpbliuKN.
TenebpyKPOKTKOB BvBBHNTbMbexAHM NOAaHn HA Bpe3AHHe HAIkN C TpyHOH Pe6bOe.
AeTaAM Cpe3b60H OHCTNB H CMA3aTB MCAOM (CM. pa3aE A «CMA3OuHbIe CpeAcTBA H CXEMAc3KHa Ha CTp. 78).
IOBpeXeEHbIe rpa3ecbEmHbIe KOaLHa 3aMeHHTb.

C6opka

C6OpKa OcyuEcTBaReTcB O6paTHoH IOCAeOBATeaHbHOCTM.
OCTOPOKHO, rpr3eBcBmHbI KOAbIa He OAOKbI HMeTb NOPAEKeHN hOeae6CpIKr

3aKHMoe yctpoCTBO

PpeoTbpaaaTe 3aepnHne pe3b6bipbIM-BHTOB
(3,pnc.G)B npyKHHHOM cTaKaHe.
PnHaao6HocTHOuHCTHTbpe3b6yHcmaaTbMaAOM.

Cma30yHbIe cpeAcTba H CXema Cma3Kn

Cma304HbIe CpeACTBa AAR NHEBMOMOTopa

Cm3ka B nHEbMaTHueckn ABHrataeB NoCTyPaet H3 MaCAeHNK 6LoKa TeXo6cAYxHBaHHa. ToAbko B cayae AanTeAebhbx NPOCTOEB Heo6xoAMINO OoBaABTaB HeCKoAaK PAnEaMbcaA Bo3dyoxo36OpHoe OTBePCTHe nHEbMaTHeCKoT OABHrATAE.

MaCAO DAa CMA3KN HHCPTpyMeHTaBHO

HnHaeAbHO6a6Kn

Самаочиwo сpeaTbO ARAL EL Degol	Уларова	Homeр ддя заразаа	Даналазон ТемпегаТур [°C]	Спеснфikсан msschannho e (pedakyTophoe) ma caо TnH-CLPF corlaacho Hopme DIN15502.
BMB 460 2 BMB 100 2	МТра 3 21	32 009 01 3 -15 д 32 009 02 9 -35 д	+50 Траим +5

HaHa cHTpaabHae pEmoHThaMaCTepckaBbIIOAHHT DaBac CmEHy MaCa H yTHAn3auHcTapRoMaCa.

TpaCHMNCCNOHOHE MACAO CANBAITE B TEAOM COCTOHN H IN HenoPCCTAEHBO NOCAE XPAHENA TYTOGDPEHNO MAMHNH.

TheBMOMOTOP

THEBMOHOTOPCAEYETNOABEPARbOCHOBATEbHOINPOBEPKeI OHCTKe NOCae 200paBOOHXcAOB,HeNpeKoADHOrpa3BaVroA pRn HCIOAIB3OBAHMHYNCTORO,OE6BDOXEHORo HCMaAHHORO MACAO CMATOTO B03dYaX.PeKOMeHAYEM NOPuyath Texo6CaYHXHBAHNE IMeMOHT THeBMOHOTOPaHaWe CEHTpAlbHOm PEmOHTHOI MACTPCKoi.

34100958068.bookSeite70Dienstag.23.Febur20162:1014

70 ru

PekomeHdyemble B3KoCTn TpaHCmCCNOHHO MaCAA DA pa3AMHbIX dHaIa3HOB OKpykaIOe Te TMNEpApTybl:

MaunHbC KOAMCTaPaHbN34(AERKHOAeHTHnHpyEmbI NO HOMEPy 3AkAAHa 3ABAOCKoTbAumHke, Ha910MeTe CTOT RnPp3N47360XXX34X)NOCTABARIOCTBMEcE 3aAHNTBM BpeyKTopMACoBMB100.

PnO OTRpy3E B HcTPTyMeHbIHy WINHaeAsbHy G6kY 3aIpaBaeHO MaCArAL E Delgo BMB 460.HactoTeBaHO pCKOMHEAYEm He nPMHeHTb ApyTO TaPHMCCHOHHO MaCAO.

CMAOHTHbIe CpeACTBa AAR NOBepxHOCTe cKoAusbHeHHN
AAcMA3bIAHnry HXOAa 3A NOBepXHOCTAm cKoAusbHeHHN
PEKOMHEyEM pImMeHHTb G63KCAOTbHe, BOAOCTOHNKe OHPMeHHbIE
NACTCHbHIe CMsKn AAR NOAUINNNKO BcKoAusbHeHHN.

Pn3MaTHueckKa WNOHka

U×B×△（MM）

6x6x32 40221044000

8× 7× 32 40221050005

TpaHcnpOpTHbI KOHTeHep

AANHa X WIPINHa X BBICota

MM MM MM

1000×800×395 33901114007

PpoHbHa Ppe3a

V-6pa3haopma,6bIcTpOpeKyuzaTcAaBAApeyKTopaTHTAa -Aa06pa06Tkn BBCOKoAeHrpObaAHbIX TaabbHbTxpy6 b-a46pa06Tkn HaeHrpObaAHbIX TaabHbN MyyHbHbX py6c TOaIOHOH cTeHNK GoAoE 10 MMcDAMETPOM HeGoae 1600 MM

DBBecy

BΓa6nHa

Homep

3y6be8

pe3a, MaKc. 3aka3a

[MM][MM][KR][°][MM]

160 30 2,85 36
160 30 2,85 36
180 42 4,8 36

30 25
37,5 25
37,5 25

63508081009
63508093000
63508094000

U-06pa7aHopma, BbCTPOPEXUYA CtAaB, ApeyKTOPA TINAA a-AaO6paGOTKH BbICKOAEINPOBAHHBIX CTABHbIX TP6

b- Ⅲa06baTOKHHHEAERHPoABHnBHXCTaBbHINxUyTHNHbXTPyC5TOAIIHHOCTHENKHO He6Oae10 MMc HAnemPTPOHe6OAE1600MM

DBBecYHcAo

Fy6nHa Hmep Aa pe3a, MaKc. 3aKa3a

[MM][MM][Kf][MM]

16025

2,8402563508089007

KOMIaekTΦpe3,H65(bictpopejxuaCTA,b),AA Tnapeyaktopa:

a-06pa6oTKn CTAaHbix BbICOKoAernpObaHHbIX Tpy6,

b-aa06ba07kTHHEAERMOBAAHHCTaBAABHIXuYHTNYHHBXTPY6cMAKc.TaOuaHHCHTECHKH 10 MM uMAKC.AnAMETPOM 1600 MM

D B

Bec

yHCAO 3y6beb

B

Iy6HnHa HoomepAa3aKa3a pe3a,
MAKc

[mm] [mm]

[kg] St.

[°][mm]

160 38

2,85

40

65

25

63508091010

160 38

2,85

40

37,5 25

63508095010

KOMnAeKT fpe3, H65 (6bICTpopejxuaa ctaab), AAA Tna peaykToppa:

a-06pa6oTkn CTAaHbIX BbICOKoAeHnPOBaHHbIX Tpy6,

b-48 06pa6oTKN HeAernpoBaHHBx CTAaHbHix NyyHHBX Tpy6 cMAK. ToaunHO CTeHKN 10 MM MAMC. DnAmETPM 1600 MM

D

B

Bec

HCAO

B

Tay6nH3

[mm] [mn

St.

[°] [mm]

63508099020

154 30,

2,5

32

30

25

63508099020

CneuaHbIepe3blAARAPyTHMaTePhaAOBnApYroReometpnppe3na03anpocy

3BHeO 1eH

103BHeHbeUeHNx63,5MM=635MM

Homep 3aKa3a30231013027

13BENO cENx 31,75 MM

Homep 3a3a30231029002

3aNaCHO6oAT

Homep 3aKa3a 30217216004

3anachoe cTOnopHoe KOAbuO

Homep 3a4 26 34 020 005

CtaaBhpie pacnOpHbke KAnHb

Homep 3305006008

PacnopHbIe KAnHb63bickpoBbl

Homep 3a3a363305013002

PnHaAeXHOCTN B KOMIIaekTe NOCTABKN

TpeyetcKOMnpeccop c KOAnueCTBOM BCAcbIbAemoro BO3aYxa OK.

130A/MnH,HomepAA3aKa3aΦnPmblDAH92601023023.

HanpaBAAIOUaPe3a.

Ha3BaHnBbIe BnHnHc (cm. cTp. 66) Ha ToHOCt bpe3
Tpy6DpEe3EPHO MAnHHb Ibl3BaHn Heo6XoAMnOCTb Pa3pa6OTKn
PocToH, COctOaue H3 DByx CacteN JcctAHO MAnKetb, KOTOPa
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Tpy6DpEe3EPHO MaNNHb.

MaHjEeTA COCTON H3 ABYX O6OAOKOBbIX φOpM C 3AKePENHBMIM CHAPyXn YcTbEpxrrpHaHHbMI pOPOHMAHNI, NO KOTOpBIM cKOAb3rQ KOaEa Tpy6OphiepoH MaunHb.

Tak KaK MaHKeTbI DOAkhHb GbITb NfTOBaeHb AAR KaKHoT OANAMETpA TpyBoi OTaEBHo, TO 3aBO, NfTOBIEeB He NoCTaBAReT Hx. OAHako, Mbl PnEOCTABREM B Baale pacnoprKeHHe GcNaATHO qyeTeKAA DAr IHN fTOBAEHnR (32175089020N Off. Bl. 522).

3anuactn.

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