RBC30 - Battery charger RIDGID - Free user manual and instructions

USER MANUAL RBC30 RIDGID

WARNING Read all safety warnings, instructions, illustra- tions and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury.

SAVE ALL WARNINGS AND INSTRUCTIONS

FOR FUTURE REFERENCE! The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. Work Area Safety

• Keep your work area clean and well lit. Cluttered or dark areas invite accidents.

• Do not operate power tools in explosive atmo- spheres, such as in the presence of flam mable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes.

• Keep children and by-standers away while oper- ating a power tool. Distractions can cause you to lose control. Electrical Safety

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adap - ter plugs with earthed (grounded) power tools. Un modified plugs and matching outlets will reduce risk of electric shock.

• Avoid body contact with earthed or grounded sur- faces such as pipes, radiators, ranges and refrig- erators. There is an increased risk of electrical shock if your body is earthed or grounded.

• Do not expose power tools to rain or wet condi- tions. Water entering a power tool will increase the risk of electrical shock.

• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of elec- tric shock.

• If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter Safety Symbols In this operator’s manual and on the product, safety symbols and signal words are used to communicate important safe- ty information. This section is provided to improve understanding of these signal words and symbols. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE indicates information that relates to the protection of property. This symbol means read the operator’s manual carefully before using the equipment. The operator’s manual contains important information on the safe and proper operation of the equipment. This symbol means always wear safety glasses with side shields or goggles when handling or using this equipment to reduce the risk of eye injury. This symbol indicates the risk of hands, fingers or other body parts being crushed. This symbol indicates the risk of electrical shock.

• The text used in the General Power Tool Safety Warnings section of this manual is verbatim, as required, from the applicable EN 62841-1 standard. This sec- tion contains general safety practices for many different types of power tools. Not every precaution applies to every tool, and some do not apply to this tool.

(GFCI) protected supply. Use of a GFCI reduces the risk of electric shock. Personal Safety

• Stay alert, watch what you are doing and use com- mon sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol, or medication. A mo - ment of inattention while operating power tools may result in serious personal injury.

• Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

• Prevent unintentional starting. Ensure the switch is in the OFF-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch ON invites accidents.

• Remove any adjusting key or wrench before turn- ing the power tool ON. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

• Do not overreach. Keep proper footing and bal- ance at all times. This enables better control of the power tool in unexpected situations.

• Dress properly. Do not wear loose clothing or jewel ry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.

• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

• Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second. Power Tool Use And Care

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.

• Do not use the power tool if the switch does not turn it ON and OFF. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. RE 6/RE 60/RE 600 Electrical Tools

• Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, chang- ing accessories, or storing power tools. Such pre- ventive safety measures reduce the risk of starting the power tool accidentally.

• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the pow - er tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

• Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s op er ation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

• Keep cutting tools sharp and clean. Properly main- tained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations dif- ferent from those intended could result in a hazardous situation.

• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations. Battery Tool Use And Care

• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.

• Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.

• When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.

• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact acciden - tally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.clear during use and wear appropriate protective equip- ment, including eye protection

• Do not modify tool. Modifying the tool in any manner may result in personal injury.

• Never repair a damaged head. A head that has been welded, ground, drilled or modified in any manner can break during use. Never replace individual compo- nents. Discard damaged heads to reduce the risk of injury.

• Use proper tool, head, die, connector and cable combinations. Improper combinations can result in an incomplete or improper crimp which increases the risk of fire, severe injury or death.

• One person must control work process and ma - chine operation. Only the operator should be in the area when the tool is running. This helps reduce the risk of injury.

• Before operating a RIDGID Electrical Tool, read and understand: – This operator’s manual, – The specific head instructions, – The battery/charger manual, – The connector and die/insert manufacturer’s instal- lation instructions, – The instructions for any other equipment used with this tool. Failure to follow all instructions and warnings may result in property damage and/or serious injury. RIDGID Contact Information If you have any question concerning this RIDGID

product: – Contact your local RIDGID distributor. – Visit RIDGID.com to find your local RIDGID contact point. – Contact Ridge Tool Technical Service De part ment at rtctechservices@emer son.com, or in the U.S. and Canada call [phone]. Description The RIDGID

Models RE 6/RE 60/RE 600 family of Electrical Tools are used to perform a variety of func- tions, such as crimping electrical compression connections, cutting electrical cables and hole punching operations, depending on the head used with the tool. The RE 6 and RE 60 Electrical Tools are equipped with

• Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explo- sion or risk of injury.

• Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temper- ature above 265 °F (130 °C) may cause explosion.

• Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging im - properly or at temperatures outside the specified range may damage the battery and increase the risk of fire. Service

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

• Never service damaged battery packs. Service of battery packs should only be performed by the man- ufacturer or authorized service providers. Specific Safety Information WARNING This section contains important safety information that is specific to this tool. Read these precautions carefully before using the electrical tool to reduce the risk of electrical shock or serious personal injury. SAVE THESE INSTRUCTIONS! A compartment in the tool carrying case is included to keep this manual with the machine for use by the operator. Electrical Tool Safety

• Keep your fingers and hands away from the tool head during the operating cycle. Your fingers or hands can be crushed, fractured or amputated if they become caught in the head or between the head and other objects.

• Do not use on energized electrical lines to reduce the risk of electrical shock, severe injury and death. Tool is not insulated for use on energized electrical lines. Use appropriate work procedures and personal protective equipment when working near energized electrical lines.

• Large forces are generated during use that can break or throw parts and cause injury. Keep all unnecessary personnel away from work area. Stand

QuickChange System™ (QCS™) Coupling that allows the installation and use of a variety of inter- changeable heads. The RE 600 series of Electrical Tools have dedicated (non-interchangeable) heads. All heads (both interchangeable and dedicated) can be rotated 360 degrees for better access in tight spaces. When operated, an internal electric motor powers a hydraulic pump which supplies fluid to the cylinder of the tool, moving the ram forward and applying force to spe- cially designed tool heads. The tools come with two (2) fabric loops that can be used with appropriate attachments such as shoulder straps or tie off lanyards. The tools are equipped with a bright work light that turns on when the run switch is depressed.This allows the user to easily illuminate the work area. The tool status lights indicate the tool’s status (tool ON/OFF, temperature out of range, service required, etc.). See specific head instructions for specifications and other information. Figure 1 – RE 6/RE 60 - Use QCS Coupling for head attachment Figure 2 – RE 600 Series Dedicated Head Tools Figure 3 – Tool Status Lights Figure 4 – Machine Serial Number - The first 4 digits (cir- cled) indicate the year and month of manufac- ture. (12 = year, 06 = month).

• RE 6/RE 60/RE 600 Electrical Tools BatteryFabric LoopPressureReleaseButton LED Work Light Run SwitchQCS SleeveWarning Labels LED ON/OFFButtonQCS TypeLabel Control Marking Description On/Off Button I/O Main tool power switch (I = On, O = Off). Run Switch — Depress to advance tool ram. In most cases, hold until ram automatically retracts. Pressure — Allows tool ram retracted prior to automatic retraction. Primarily used with Punch Heads. Release Button If used with a crimp head, crimp is NOT complete and must be repeated. QCS Sleeve — Used to retract QCS balls and change heads. Figure 5 – Controls Chart Battery Loop PressureReleaseButtonLED WorkLight Run SwitchWarning LabelsType LabelSpecifications Piston Force kN (6-ton) (13,500 lbs.) QCS Coupling Type p. 60
• RE 6 6T QCS RE 60 60 kN QCS RE 600 Series – N/A Duty Cycle p. 3
• Cycles per minute Motor Voltage p. 18
• V DC Amperage p. 18
• Amp Power p. 324
• Watts Battery V Li-Ion, Rechargeable Batter y (see Optional Equipment) Ingress Protection p. 18
• IP32 Allowable Humidity p. 0
• -80% Operating Temperature Range p. 15
• ° F to 122° F (-10° C to 50° C) Storage Temperature Range ° F to 113° F (0° C to 45° C) Sound Pressure (L p. 32

• Sound and Vibration measurements are measured in accordance with a stan-dardized test per Standard EN 62481-1.- Vibration levels may be used for comparison with other tools and for pre-liminary assessment of exposure.- Sound and vibration emissions may vary due to your location and specific useof these tools.- Daily exposure levels for sound and vibration need to be evaluated for eachapplication and appropriate safety measures taken when needed. Evaluationof exposure levels should consider the time a tool is switched off and not inuse. This may significantly reduce the exposure level over the total workingperiod. Go to RIDGID.com/CrimpDies for the RIDGID Crimp

RE 6/RE 60/RE 600 Electrical Tools Icon Solid Light Blinking Light Meaning Green Tool ON, ready to use. Green Battery low. Tool will not operate. Recharge battery/Insert fully charged battery. Red Tool out of Specification temperature range. Bring tool and battery to correct operating temperature range. Yellow Indicates service interval approaching. Starts 2,000 cycles prior to service interval (see Figure 7). Tool is usable, but tool will lock after service interval. Tool is locked. Tool has completed service interval Yellow (see Figure 7) and requires service. Tool has malfunctioned. Have serviced. Figure 6 – Tool Status Lights Green Red Yellow Figure 7 – Specification Chart Model Description Weight

With 2 Ah Battery * Includes dies * Versions for Cu/Al wire and ACSR available - See blade markings.999-999-463.08_REV. H

Figure 8 – Inside of QCS Coupling Figure 9 – Dimples in QCS Coupling Grooves If any problems are found, do not use the tool until the problems have been repaired.

4. Inspect and maintain any other equipment being used

per its instructions to make sure it is functioning prop- erly. Inspect the heads for wear, deformation or other issues. Set-Up And Operating Instructions WARNING Keep your fingers and hands away from the tool head during the operating cycle. Your fingers or hands can be crushed fractured or amputated in the head or tool or be tween the tool head, work piece and other objects. Do not use on energized electrical lines to reduce the risk of electrical shock, severe injury and death. Tool is not insulated. Use appropriate work proce- dures and personal protective equipment when working near energized electrical lines. Die/Electrical Connector Compatibility Charts for these tools with various heads. Standard Equipment Refer to the RIDGID catalog for details on equipment supplied with specific tool catalog numbers. Selection of appropriate materials and joining methods is the responsibility of the system designer and/or installer. Before any installation is attempted, careful eval- uation of the specific service environment requirements should be completed. Consult connector manufacturer for selection information. Pre-Operation Inspection WARNING Daily before use, inspect your electrical tool and cor - rect any problems to reduce the risk of serious in jury from electric shock, crushing injures, equipment failure and other causes, and prevent tool damage.

1. Remove battery from tool.

2. Clean any oil, grease or dirt from the tool and head,

including handles and controls. This aids inspection and helps pre vent the tool or control from slipping from your grip.

3. Inspect the electrical tool for:

• Proper assembly, maintenance and completeness (See Figures 1-3).

• Any broken, worn, missing, misaligned or binding parts.

• Presence and readability of the tool and battery warning labels.

• Any other condition which may prevent safe and normal operation. If equipped with the QCS Coupling, inspect for:

• Foreign material in the QCS coupling (see Main - tenance section).

• Confirm that all retaining balls are present in all openings and that there is no damage. Figure 8 shows the inside of a complete and clean QCS coupling.

• When inspecting the mating QCS coupling on interchangeable heads, dimples in the grooves of the QCS coupling are normal with use and are not considered damage (Figure 9). RE 6/RE 60/RE 600 Electrical Tools DimplesAcceptableRetainingBallsNOTICELarge forces are generated during use that can break or throw parts and cause injury. Keep all unnecessary personnel away from work area. Stand clear during use and wear appropriate protective equipment, including eye protection. Do not operate the electrical tool without inserts in the tool head. This can damage the electrical tool and/or cause serious personal injury. Follow set up and operating instructions to reduce the risk of injury from crushing, electrical shock and other causes and to prevent tool damage.

1. Confirm have appropriate work area (See General

Safe ty Rules). Operate in clear, level, stable, dry loca- tion. Do not use tool while standing in water.

2. Inspect the work to be done and determine the cor-

rect RIDGID tool for the application. Using an incor- rect tool for an application can cause injury, damage the tool and make incomplete connections.

3. Confirm that the electrical tool and head have been

inspected and set up as directed in their instructions. If needed, confirm that proper dies have been in - stalled in the head. Changing Heads With QCS Coupling (RE 6/RE 60 only) Remove the battery from the tool. Retract QCS sleeve and remove/insert the appropriate interchangeable head. Release QCS sleeve to retain the head (Figure 10). Confirm that the head is fully inserted and locked into the tool. Do not operate without an interchangeable head or head inserts installed - this can damage the electrical tool. If interchangeable head will not lock into QCS cou- pling, ensure ram is fully retracted by pressing the pres- sure release button. There are different QCS coupling types. Make sure that the tool and interchangeable head QCS coupling types are compatible (as marked). Figure 10 – Installing Interchangeable Head in the QCS Coupling Operation

1. With dry hands, install a fully charged battery into the

electrical tool. Press the ON/OFF button (Figure 3) to power on the electrical tool. All three tool status will blink once. Then, the green light should solidly illumi- nate indicating the tool is ready to operate (See Figure 6 for Tool Status Lights). The electrical tool will auto- matically turn OFF if left unused for 600 seconds. Figure 11 – Tool in operation

2. Refer to the instructions for the head in use for specific

operating instructions. With hands clear of the head and other moving parts, depress the Run Switch to advance the tool ram and activate the head. The advancement of the ram can be stopped at any point by releasing the Run Switch. This allows final posi- tioning of the head for cutting, punching or gripping and positioning of connectors. Unless otherwise stated in the specific head instruc- tions, continue to press the Run Switch until the ram automatically retracts. Automatic ram retraction indi- cates that the electrical tool has reached the appro- priate force and the cycle is complete. This is required to ensure the complete crimping of electrical con- nections. If the ram does not fully retract, press the pressure release button. If the pressure release button is pressed while crimping an electrical connection, the crimp is NOT complete and needs to be repeated.

3. When operation is complete, press the ON/OFF but-

ton to turn OFF and remove the battery. Storage Remove battery from tool. Store electrical tool and battery in case. Avoid storing in extreme heat or cold. The elec- trical tool will not turn ON if the tool or battery temperature is outside of the specification range. This will be indicated by a tool status light. (See Figure 6)

RE 6/RE 60/RE 600 Electrical Tools Store in a dry, secured area that is out of reach of children and people unfamiliar with the Electric Tool. The electrical tool is dangerous in the hands of untrained users. Maintenance Instructions WARNING Remove battery from tool before performing main- tenance or making any adjustment. Cleaning Tool Wipe exterior of the electrical tool clean daily with a clean, dry cloth. Cleaning QCS Coupling Point the QCS opening down and gently shake any debris out. Visually inspect the QCS opening for any debris. Cotton swabs can be used to wipe out debris. Do not let material build up into the retaining ball pockets (Figure 8). The QCS coupling is lubricated for life at the factory. Do not add any lubricant to the QCS coupling, Required Maintenance By RIDGID Independent Service Center The Electrical tool must be serviced at set intervals by a RIDGID Independent Service Center to ensure proper operation. This will be indicated by a tool status light (See Figure 6). See Specifications for service interval. Service And Repair WARNING Improper service or repair can make machine unsafe to operate. Service and repair on these Electrical Tools must be per- formed by an RIDGID Independent Crimp Tool Service Cent er. Use only RIDGID service parts. For information on your nearest RIDGID Independent Service Center or any service or repair questions see Contact Information section in this manual. WARNING

SYMPTOM POSSIBLE REASONS SOLUTION

Tool will not turn ON when ON/OFF button is pressed. The connections produced are not complete. Oil leaks from tool. Motor runs but tool will not complete a cycle. Dies stop during operation. Cutting tool stops dur- ing operation. Troubleshooting Battery is completely discharged or battery has failed. Battery not properly inserted into handle of tool. Used wrong tool/insert for the cable size or mate- rial. The tool was not square to the connector. Tool is in need of repair. Seal or mechanical problems. Oil level low. Oil level low. Oil Level low. Cutting edges are dull or broken. Material not within blade specification. Insert fully charged battery/recharge battery. Check to assure battery is fully inserted. Install the correct tool/insert. Make sure that the tool is square to the connector. See Contact Information for nearest RIDGID Inde - pendent Service center. See Contact Information for nearest RIDGID Inde - pendent Service center. See Contact Information for nearest RIDGID Inde pendent Service center. Replace dull or broken blades with appropriate replacements. Change to blade specified for material to be cut. See Figure 6 – Tool Status Lights999-999-463.08_REV. H

RE 6/RE 60/RE 600 Electrical Tools Optional Equipment WARNING To reduce the risk of serious injury, only use equip- ment specifically designed and recommended for use with the RIDGID Electrical Tools, such as listed below. RE 6/RE 60/RE 600 Series RE 6/RE 60 Series For a complete listing of RIDGID equipment available for these tools, see the Ridge Tool Catalog online at RIDGID.com or see Contact Information. Disposal Parts of the Electrical Tool contain valuable materials and can be recycled. There are companies that specialize in recycling that may be found locally. Dispose of the com ponents in compliance with all applicable regula- tions. Contact your local waste management authority for more information. For EC Countries: Do not dispose of elec- trical equipment with household waste! According to the European Guideline 2012/ - 19/ EU for Waste Electrical and Electronic Equipment and its implemen tation into nation- al legislation, electrical equipment that is no longer usable must be collected separately and disposed of in an environmentally correct manner. Electromagnetic Compatibility (EMC) The term electromagnetic compatibility is taken to mean the capability of the product to function smoothly in an environment where electromagnetic radiation and elec- trostatic discharges are present and without causing electromagnet interference to other equipment. The RIDGID RE 6/RE 60/RE 600 Family of Electrical Tools conform to IEC61000-6-5 (Ed. 1.0) Electromagnetic Compatibility (EMC) Part 6-5: Generic Standards – Im - munity for Equipment Used in Power Station and Sub - station Environment. These tools conform to all applicable EMC standards. However, the possibility of them causing inter- ference in other devices cannot be precluded. All EMC related standards that have been tested are called out in the tool's technical document. Catalog No. Description 44693 18V 2.0Ah Battery (North & Latin America, Australia) 44698 18V 4.0Ah Battery (North & Latin America, Australia) 43458 120V Advanced Lithium Battery Charger 43333 230V Advanced Lithium Battery Charger 43323 18V 2.0Ah Battery (Europe & China) 43328 18V 4.0Ah Battery (Europe & China) Catalog No. Description 52283 4P-6 4PIN™ Dieless Crimp Head 52078 Swiv-L-Punch Knockout Punch Head 47918 SC-60C Cutter Head for Copper/Aluminum Wire 49408 SC-60C Cutter Head for ACSR 52083 RE 6 Carrying Case (Plastic) 47773 RE 60 Carrying Case (Plastic) 47753 LR-60B Latching Round Head NOTICEPinces électriques RE 6, RE 60, RE 600 Enregistrez ci-dessous pour future référence le numéro de série de l’appareil indiqué sur sa plaquesignalétique.N° de série Pinces électriques RE 6/RE 60/RE 600 RE 6, RE 60Pinces série RE 600 AVERTISSEMENT ! Familiarisez-vous avec cette notice avant d’utiliser l’appareil. Tout manque de compréhension ou de respect des consignes ci-présentes augmenterait les risques de choc électrique, d’incendie et/ou de grave blessure corporelle.999-999-463.08_REV. H

EC DECLARATION OF CONFORMITY

We declare that the machines listed above, when used in accordance with the operator’s manual, meet the relevant requirements of the Directives and Standards listed below.

© 2014, 2017 RIDGID, Inc. The Emerson logo and RIDGID logo are registered trademarks of Emerson Electric Co. or RIDGID, Inc. in the U.S. and other countries. All other trademarks belong to their respective holders.