BP240V09NIB - Battery Tripp Lite - Free user manual and instructions

USER MANUAL BP240V09NIB Tripp Lite

Extended-Run Battery Cabinet

Models: BP240V09, BP240V09K, BP240V09-NIB, BP240V40, BP240V40-NIB, BP240V40L, BP240V40L-NIB

Not suitable for mobile applications.

Manufacturing Excellence

1111 W. 35th Street, Chicago, IL 60609 USA · triplite.com/support

Copyright © 2020 Tripp Lite. All rights reserved.

Table of Contents

1. Introduction 3

1.1 Features 3
1.2 UPS and Battery Cabinet 4 Compatibility

2. Important Safety Instructions 5

2.1 Installation and LocationWarnings 5
2.2 ConnectionWarnings 5
2.3 BatteryWarnings 6

3. Battery Cabinet Installation 7

3.1 Preparation 7
3.2 Transportation 7
3.3 Mechanical Check 7
3.4 Package Contents 8
3.5 Internal Wiring (Typical) 8
3.6 Battery Cabinet Placement 9
3.7 Electrical Connection 9
3.8 Final Electrical Check 10

4.Mechanical Data 11

4.1 Physical Measurements 11

4.1.1 BP240V09, BP240V09K and 11 BP240V09-NIB
4.1.2 BP240V40 and BP240V40-NIB 13
4.1.3 BP240V40L and BP240V40L-NIB 15

4.2 Physical Requirements 17

5.Installation 18

5.1 Unpacking and Inspection 18
5.2 Selecting Installation Position 21
5.3 Power Cables 22

5.3.1 Cable Sizes 22

5.4 Internal Battery Installation - 22 Model BP240V09-NIB

5.4.1 Battery Installation and Setup 23
5.4.2 Battery Connection 37
5.4.3 Voltage Check 39

5.5 Internal Battery Installation - 39 Model BP240V40-NIB
5.5.1 Battery Installation and Setup 40

5.6 Internal Battery Installation - 47 Model BP240V40L-NIB
5.6.1 Battery Installation and Setup 48

5.6.2 Battery Installation and Connection 55
5.6.3 Voltage Check 56

5.7 Multiple Battery Pack Connections 57

5.7.1 Models BP240V09, BP240V09K 57 BP240V09-NIB
5.7.2 Models BP240V40, BP240V40-NIB 58
5.7.3 Models BP240V40L, 59 BP240V40L-NIB

6. Operation and Configuration of 61 S3M UPS Models and Battery Cabinets

6.1 S3M10-50K UPS Compatibility 61 with BP240V09 to BP240V40L Battery Cabinet Models
6.2 Configuring 10-20K UPS for Specific Battery Cabinets using the LCD Display

6.2.1 S3M10-20K UPS Home Display 62
6.2.2 Setting 62
6.2.3 Battery Setup 63
6.2.4 Configuring the S3M10-20K UPS 63 and Optimizing Charging of the BP240V09/BP240V09K, BP240V40 and BP240V40L Battery Cabinets

6.3 Configuring 25-100K UPS for 66 Specific Battery Cabinets Using the LCD Display

6.3.1 S3M25-100K UPS Home Display 66
6.3.2 Setting 67
6.3.3 Battery Setup 68
6.3.4 Configuring the S3M25-50K 69
UPS and Optimizing Charging of the BP240V09/BP240V09K, BP240V40 or BP240V40L Battery Cabinets

6.4 Configuration Reference Table for 71 S3M10-50K UPS and BP240V09/09K/09-NIB and BP240V40/40-NIB/40L/40L-NIB Battery Cabinet Models

7. Specifications 73

8.Storage and Service 74

9.Warranty 75

1. Introduction

Tripp Lite's Extended-Run Battery Cabinets connect to SmartOnline® UPS Systems to provide long-lasting battery backup for data centers, telecommunications, networks, industrial facilities, security, emergency systems and other mission-critical applications that require high capacity, high availability and extended runtime.

Battery cabinets are available in seven options, with pre-installed batteries and without: BP240V09, BP240V09K, BP240V09-NIB, BP240V40, BP240V40-NIB, BP240V40L and BP240V40L-NIB.

The "-NIB" suffix battery cabinet models BP240V09-NIB, BP240V40-NIB and BP240V40L-NIB do not include pre-installed batteries. However, they include all of the jumper cables, fuses and breakers, enabling the flexibility to purchase batteries separately for the battery cabinet. The BP240V09-NIB battery cabinet is designed for CSB HR1234W F2 or similar 9Ah batteries. The BP240V40-NIB and BP240V40L-NIB battery cabinets are designed for CSB GP12400i batteries.

1.1 Features

• The battery cabinets are designed for battery string voltages of ± 120V DC and battery capacities of 9Ah or 40Ah, @ C20 to 1.67VPC.
• Battery cabinets contain multiple 12V DC AGM batteries connected in series to achieve higher voltages.
  Each battery cabinet contains several shelves to achieve the required battery string voltages:

o BP240V09 / BP240V09K / BP240V09-NIB: holds 80 x 9Ah AGM batteries
o BP240V40 / BP240V40-NIB: holds 20 x 40Ah AGM batteries
o BP240V40L / BP240V40L-NIB: holds 40 x 40Ah AGM batteries

• Hinged lockable door facilitates access to batteries for periodic maintenance.
• A minimum of 4 in. (100 mm) clearance is located above the individual batteries for access to terminals.
• The battery cabinet is constructed of heavy-gauge steel for durability.
• A baked powder-coat finish provides corrosion resistance.
• The battery cabinet ships bolted to a pallet with a double layer of protective stretch wrap and integrated corner and top protection.
• Appropriate ventilation and convection cooling of individual batteries is provided via spacing between batteries. Front and rear vents allow the free flow of warmer air out of the battery cabinet.
• A molded case circuit breaker is provided for overcurrent protection.
• User-supplied power output cables can be fed into the battery cabinet via built-in conduit knockouts on the bottom of the cabinet for BP240V40/40L/40-NIB/40L-NIB models, and with an included cable for BP240V09/09K/09-NIB models at the rear of the cabinet.
• For improved safety, higher power density and minimized maintenance, the cabinet systems use Valve-Regulated Lead-Acid (VRLA) recombinant batteries. The electrolyte in these batteries is immobilized in either an absorbent mat separator or a gelling medium, eliminating the spilling hazards and maintenance requirements of free liquid electrolyte. There is no need to add water or measure specific gravity.
• Because the batteries are recombinant cells that employ an oxygen recombination cycle, minimal gasses are emitted during normal float charging. Each cell contains an individual valve, which releases the gas products from overcharge and prevents pressure build-up within the cell.

1. Introduction

1.2 UPS and Battery Cabinet Compatibility

	Cabinets with Internal Batteries BP240V09 / 09K BP240V40 BP240V40L
	Cabinets without Internal Batteries BP240V09-NIB BP240V40-NIB BP240V40L-NIB
10kVA-20kVAUPS with InternalBatteries	• S3M10K1B, S3M10K2B, S3M10K3B• S3M15K2B, S3M15K3B• S3M20K3B	Yes No No
10kVA-20kVA UPSwith NO InternalBatteries	• S3M10K-NIB• S3M15K-NIB• S3M20K-NIB	Yes Yes Yes
25kVA-100kVA UPSwith NO InternalBatteries	• S3M25K, S3M30K No Yes Yes
	• S3M50K No No Yes
	• S3M60K, S3M80K, S3M100K No No No

2. Important Safety Instructions

SAVE THESE INSTRUCTIONS

All sections of this manual contain instructions and warnings that must be followed during the installation and operation of the battery cabinet described in this manual. Read ALL instructions thoroughly before attempting to move, install or connect your battery cabinet.

Failure to heed these warnings may affect your warranty and cause serious property damage and/or personal injury.

DANGER! LETHAL HIGH-VOLTAGE HAZARD!

All wiring should be performed by a qualified electrician in accordance with the warnings in this manual and all applicable electrical and safety codes. Incorrect wiring may cause serious personal injury and property damage.

2.1 Installation and LocationWarnings

• Install the battery cabinet in a controlled indoor environment, away from moisture, temperature extremes, flammable liquids and gasses, conductive contaminants, dust and direct sunlight.
• Install the battery cabinet in a level, structurally sound location.
• The battery cabinet is extremely heavy. Exercise caution when moving or lifting the unit.
• Operate the battery cabinet at indoor temperatures between 0^ and 40^ only. For best results, maintain an ambient indoor temperature of 25^ .
• Allow adequate space around the front and rear of the battery cabinet for proper ventilation. Do not block, cover or insert objects into the battery cabinet's external ventilation openings.
• Do not place any object on the battery cabinet, especially containers of liquid.
• Do not attempt to stack the battery cabinet. Attempting to stack the battery cabinet may cause permanent damage and create a potential for serious personal injury.
• Do not attempt to unpack or move the battery cabinet without assistance. Use appropriate handling equipment rated to bear the weight and bulk of the battery cabinet, such as freight elevators, pallet jacks and forklifts. (Fully extend forks under load. Spread forks to maximum possible width under load. Lift cabinet from bottom only. Wear safety shoes.)
• For emergency use, install a fire extinguisher rated for energized electrical equipment fires (Class C rating or exact equivalent, with a non-conductive extinguishing agent) near the battery cabinet.

2.2 ConnectionWarnings

• The battery cabinet contains hazardous high voltages that have the potential to cause personal injury or death from electric shock.
• The battery cabinet has its own energy source. The output terminals may be live, even when the battery cabinet is not connected to a UPS system.
• The battery cabinet must be suitably grounded according to all applicable electrical wiring regulations.
• Use of this equipment in life support applications where failure of this equipment can reasonably be expected to cause the failure of the life support equipment or to significantly affect its safety or effectiveness is not recommended.
• De-energize all input and output power sources before installing cables or making electrical connections.
• Use flexible cable of sufficient length to permit battery cabinet servicing.
• Use ferrule caps to cover termination cables and prevent frayed ends from shorting on terminal blocks. Use cabling rated VW-1, FT-1 or better. Use cable sleeves and connector clamps.
• Confirm all cables are marked correctly according to their purpose, polarity and diameter.
• Observe proper polarity by following the positive and negative markings on the unit. Failure to observe proper polarity may damage the batteries and create a serious risk of personal injury and property damage.

2. Important Safety Instructions

• Wiring and assembly should be performed by trained, qualified electricians only. Refer to the UPS unit's Owner's Manual for wire sizing.

2.3 BatteryWarnings

• The battery cabinet requires routine maintenance by qualified, knowledgeable service personnel familiar with its operation. All required precautions should be taken prior to opening the cabinet for any reason. Keep unauthorized personnel away from batteries.
• The battery cabinet contains valve-regulated recombinant lead-acid (VRLA) batteries. Do not attempt to add water to these batteries or sample the electrolyte specific gravity.
• VRLA batteries can contain an explosive mixture of hydrogen gas. DO NOT SMOKE when near batteries. DO NOT cause flames or sparks near batteries. Discharge static electricity from body before touching batteries. DO NOT open or mutilate batteries—released electrolyte is harmful to the skin and eyes and may be toxic. DO NOT dispose of batteries in a fire—they may explode.
• Batteries present a risk of electrical shock and burns from high short-circuit current. Battery connection or replacement should be performed only by qualified service personnel observing proper precautions. Use tools with insulated handles. Remove watches, rings or other metal objects. Wear rubber gloves and boots. Do not short or bridge the battery terminals with any object. Do not lay tools or metal parts on top of batteries.
• Replace batteries with equivalent batteries (same number and type) available from Tripp Lite.
• The batteries are recyclable. Refer to local codes for disposal requirements. Do not dispose of batteries except through approved channels in accordance with all applicable local, state and national regulations.
• Do not connect or disconnect batteries when the UPS system is operating from the battery supply or when the unit is not in bypass mode. Disconnect the charging source prior to connection or disconnecting battery terminals.
• If the charging source remains off for an extended period of time, it should be turned on periodically to allow the batteries to recharge. The charging source should be turned on and the batteries should be recharged at least one uninterrupted 24-hour period every 3 months. Failure to recharge the batteries periodically may cause permanent battery damage.
• Allow batteries to charge uninterrupted for 24 hours after installation.

Note on Labeling

These symbols may appear on the product label:

V=DC Voltage

：Ground

+: Battery Positive

-Battery Negative

Refer to the product label for model numbers, voltage ratings and other important information.

Standards Compliance

• UL 1778, CSA-C22.2 No. 107.3-14 (3rd Ed)
  ISTAB(Transport,Vibration,Tilt)

3. Battery Cabinet Installation

Read Section 2 - Important Safety Instructions Before Installation

3.1 Preparation

• At your site, prepare to off-load the battery cabinet from the delivery truck and transport it to the final installation location. Consider both the packaged weight and dimensions.
• Make sure the floor can support the load of the specific battery cabinet being installed. The battery cabinet must be installed in a structurally sound area with a level floor that is able to bear the weight of the battery cabinet and other equipment that will be installed nearby.
• Draw a wiring schematic representing the cables connected between the battery cabinet's output terminal blocks and any external disconnect device, junction box and/or load/rectifier.
• If you plan to store the battery cabinet for an extended period before or after installation, follow the instructions in section 8. Storage and Service.

3.2 Transportation

1. Inspect the shipping container(s) for visible damage (do not remove the stretch wrap around the unit until it has been transported to the final installation location). Confirm that the model name and rating match the unit you ordered. If you determine the unit has been damaged during shipping or if anything appears to be missing, contact Tripp Lite for assistance. Do not attempt to use the unit if it has been damaged or mishandled.
2. Do not attempt to move or unpack the battery cabinet without assistance. Use appropriate handling equipment rated to bear the weight and bulk of the battery cabinet, such as freight elevators, pallet jacks and forklifts. (Fully extend forks under load. Spread forks to maximum possible width under load. Lift cabinet from bottom only. Wear safety shoes.) Confirm load limits for freight elevators, handling equipment and floors along the transport route are not exceeded by the combined weight of the packaged battery cabinet, handling equipment and personnel. Confirm that the packaged unit will pass through any doorways along the intended route.
3. The battery cabinet is secured with stretch wrap to protect it during shipping and movement within a facility. Remove the stretch wrap from the battery cabinet when the unit is in the final installation location—not before.

3.3 Mechanical Check

While the assembled cabinet battery system is still on the shipping pallet, inspect all sides for impact or other damage.

1. Open the front door of the battery cabinet.
2. Confirm none of the internal parts (batteries, terminal blocks, circuit breaker and other parts) have been damaged.
3. Note the individual battery model number and terminal type shown in section 7. Specifications.
4. Use insulated tools to tighten all battery terminal connections to the recommended torque shown in the table in section 5.3 Power Cables.
5. Use insulated tools to tighten the cables from the positive and negative output terminals at the end batteries to the circuit breaker.

3. Battery Cabinet Installation

3.4 Package Contents

	Part Number	Description	BP240V09BP240V09K	BP240V09-NIB BP240V40	BP240V40V40L	BP240V40-NIB	BP240V40L-NIB
Owner's Manual	933BF6 Yes	Yes Yes Yes Yes Yes
Battery Cable	73184C Length	1.3 m Cableswith Andersonconnector terminals	2 2 n/a	n/a n/a n/a
Battery Cable	731891 Length	3 m Cableswith Andersonconnector terminals	n/a n/a 2	2 2 2
Battery Shorts/Jumper Cables	731856 Copper bars forinterconnectingadjacent batteries		n/a 72 n/a	n/a n/a n/a
Cushion	820606 Battery cabinetbracket/panelassembly		n/a 16 n/a	n/a n/a n/a
Battery Cablesfor "-NIB"Models	Various P/N For connecting thebattery strings to thecabinet		n/a n/a n/a	n/a 9	16
Copper JumperBars	1038F2 Copper bars forinterconnectingadjacent batteries		n/a n/a n/a	n/a 14	28

3.5 Internal Wiring (Typical)

• Battery cabinets use multiple 12V DC batteries connected in series to provide nominal DC voltage of 240V DC (±120V DC).
• Internal cabling is sized for specific application load currents. Do not use any other cable size other than the one provided in the battery cabinet.
  Each battery cabinet shelf includes a specific wiring diagram. Refer to section 5. Installation for battery installation details.
• All circuit breakers are in the middle tier of the battery cabinet.
• All load connection polarities will be labeled as "+" (battery positive), " - " (battery negative) and "N" (battery center tap) for ±120V DC strings.
• All battery cabinets are provided with a branch circuit overcurrent protection device and may be wired directly to the load or UPS.

3. Battery Cabinet Installation

3.6 Battery Cabinet Placement

Place the battery cabinet in a cool location with free airflow and away from direct heat sources. The lifespan and performance of a battery may be dramatically affected by elevated temperature, decreasing 50% for each 8.25^ above 25^ .

1. Prepare the surface where the cabinet will be placed. The surface must be clean, flat and able to support the battery cabinet and other equipment installed nearby. See section 7. Specifications for floor loads.
2. Allow adequate clearance around the front and rear of the battery cabinet for ventilation and maintenance. The front door must be accessible to allow easy access to internal batteries, internal fuses and other overcurrent protection devices. See section 5.1 Unpacking and Inspection for dimensions and battery cabinet measurements.
3. If the cabinet will be anchored to the floor, install appropriate anchor bolts in the mounting hole located at the bottom of the cabinet. Use washers to create a level surface between the mounting areas around the anchor bolts.
4. Using extreme caution, remove the bolts securing the battery cabinet to the shipping pallet.
5. Forklift forks should be at maximum width within the cabinet clearance opening and fully inserted to prevent tipping. Lift cabinet from bottom only. Be careful not to damage the sheet metal floor of the cabinet with the forks.
6. If the battery cabinet will be secured to the floor, carefully align and lower the battery cabinet down on the floor anchor bolts and secure it in place.
7. If the cabinet will not be secured to the floor, lower it into the designated space and then level it using shims. Leveling does not affect performance, but does align the battery cabinet with other equipment in the facility.

3.7 Electrical Connection

DANGER! LETHAL HIGH-VOLTAGE HAZARD!

All wiring should be performed by a qualified electrician in accordance with the warnings in this manual and all applicable electrical and safety codes. Incorrect wiring may cause serious personal injury and property damage.

• The battery cabinet is connected to the load through a DC circuit breaker. This allows the battery to disconnect from the load and charger for maintenance and/or repair.
• The DC molded case circuit breakers are CE-approved for branch circuit protection. If replacement is required, CE-approved components with the same voltage and current rating must be used.
• The size of the load connection cables must consider maximum allowable voltage drop, as well as the cables' continuous ampere capacity and anticipated ampere discharge rate of the individual battery cabinet. A maximum voltage drop of 1.5V DC in the load connection cables is recommended. Refer to the UPS unit's Owner's Manual for recommended wire sizes.
• Refer to all applicable local, state and national codes for appropriate cable size and ratings.
• External circuit protection devices (fuses or circuit breakers) must consider the discharge rate of the battery, the wiring to be protected and the DC short circuit current of the battery.

After performing the installation procedures in section 5. Installation, perform the following:

1. Open the front door of the battery cabinet to access internal components. Use a digital voltmeter when voltage measurements are required.
2. Determine if the battery has been inadvertently grounded by resetting the circuit breaker to the "On" position and measuring the voltage between the battery cabinet grounding lug and the positive load connection point within the cabinet. This voltage should measure 0 (zero) VDC. If the measured voltage is not zero, determine the cause and correct before proceeding.
3. Return the internal circuit breaker to an open "Off" position as a safety precaution while connecting the output cables. Doing so prevents damage in the event the cables are accidentally shorted.

3. Battery Cabinet Installation

1. The top of the battery cabinet includes knockouts for load connection cable entry. Punch out the appropriate knockout and connect the conduit or cable bushing.
2. The output circuit breaker accommodates cables up to 300mm^2
3. Connect an appropriate equipment grounding cable to the grounding lug located on the top of the battery cabinet.
4. Feed the positive and negative cables (and "N" center, if equipped) from the open external disconnect switch or the UPS battery field wiring terminals through the conduit/cable bushing. Connect to the respective output terminals inside the battery cabinet.

3.8 Final Electrical Check

Before closing any connecting circuit breaker or disconnect switch, complete these verification steps:

1. Verify the battery cabinet output voltage is correct.
2. If battery cabinets will be operated in parallel, verify that the individual system output voltages match within 2V DC.
3. Verify the voltage measured between either output terminal and the battery cabinet ground is zero.
4. If any of the above verification steps show an irregularity, determine and correct the cause before proceeding.
5. Reset the circuit breaker to the "On" position.

4. Mechanical Data

4.1 Physical Measurements

4.1.1 BP240V09, BP240V09K and BP240V09-NIB

Dimensions (H x W x D): 34.2 x 9.8 x 35.4 in. (868 x 250 x 900 mm)

Front View Side View Rear View
Figure 4-1: BP240V09, BP240V09K and BP240V09-NIB

4. Mechanical Data

Figure 4-2: Rear View (Terminal Block without Cover)

1 External Battery Cable Connectors
2 Battery Breaker
3 Grounding Lug
4 Battery Cable Knockouts

4. Mechanical Data

4.1.2 BP240V40 and BP240V40-NIB

Dimensions (H x W x D): 47.2 x 17.4 x 33.5 in. (1200 x 442 x 850 mm)

Front View Side View Rear View

Figure 4-3: BP240V40 and BP240V40-NIB

4. Mechanical Data

Figure 4-4: Rear View, BP240V40 and BP240V40-NIB (Terminal Block Shown without Cover)

1 Battery Breaker (one breaker for one battery group)
2 External Battery Cable Connectors for 10-20kVA UPS Models
3 Battery Cable Terminal Connectors for 25-30kVA UPS Models
4 Grounding Lug
5 Battery Cable Knockouts

4. Mechanical Data

4.1.3 BP240V40L and BP240V40L-NIB

Dimensions (H x W x D): 63 x 23.6 x 33.5 in. (1600 x 600 x 850 mm)

Front View Side View Rear View

Figure 4-5: BP240V40L and BP240V40L-NIB

4. Mechanical Data

Figure 4-6: Rear View, BP240V40L and BP240V40L-NIB (Terminal Block Shown without Cover)

1 Battery Breaker (one breaker for one battery group)
External Battery Cable Connectors for S3M10-20kVA UPS Models
3 External Battery Cable Connectors for S3M25-50kVA UPS Models
4 Grounding Lug
5 Battery Cable Knockouts

4. Mechanical Data

4.2 Physical Requirements

Leave a minimum of 20 in. (500 mm) around the front, back and left and right sides of the cabinet for operation and ventilation.

5. Installation

Note: Before installation, inspect the unit. Ensure nothing inside the package is damaged. Retain the original packing material in a safe place for future use.

5.1 Unpacking and Inspection

Any damage to packaging should be noted with the delivery carrier at the time of receipt.

Remove the rail kit, battery enclosure, and battery modules from the packaging.

Note: The battery modules are very heavy. Be cautious when unpacking and lifting the unit to avoid injury.

• Don't tilt the battery pack when removing it from the packaging.
• Inspect the battery cabinet for damage that may have occurred from transport. If damage is found, do not turn on the unit. Immediately contact the dealer from whom the unit was purchased.
• Check the accessories according to the packing list and contact the dealer in case of missing parts.

For Battery Cabinet Models BP240V09, BP240V09K, BP240V09-NIB

1. Remove the outer carton. 1. Remove the packing tape with scissors.

1. Remove the inner carton, unfasten and remove the screws securing the cabinet to the shipping pallet.

1. Place the incline board on the floor. Use the screws unfastened in step 3 to fasten the incline board to the pallet.

5. Installation

1. Slowly slide the cabinet down from the pallet.

For Battery Cabinet Models BP240V40, BP240V40L

1. Remove the carton. 1. Remove the packing tape with scissors.

5. Installation

1. Remove the foam packing. 4. Remove the metal brackets securing the

battery cabinet to the shipping pallet.

1. Lift the cabinet from the pallet.5. Position a forklift under the cabinet

5. Installation

1. Place the cabinet on a level surface as close as possible to its final position.

1. Move the cabinet into its final operating position. Adjust one front foot to level and immobilize the unit, then adjust the other support foot accordingly to ensure the unit is level.

5.2 Selecting Installation Position

Select a proper environment to install the unit, in order to minimize the possibility of damage to the battery system and maximize the life of the batteries.

1. Do not block air flow to the ventilation openings of the unit.
2. Ensure environmental conditions of the installation site are in accordance with the unit specifications to avoid overheat and excessive moisture. Refer to section 4.2 Physical Requirements.
3. Do not place the unit in a dusty or corrosive environment or near any flammable objects.
4. The unit is not designed for outdoor use.

Notes:

• Place the battery cabinet in a clean, stable environment. Avoid vibration, dust, humidity, flammable gases, liquids and corrosives.
  To help prevent high temperatures in the room where the UPS is installed, extractor fans and/or cooling systems are recommended.
• Batteries should be mounted in an environment where the temperature is within the required specifications. Temperature is a key factor in determining battery life and capacity. Battery temperature should be maintained between 59^ to 77^ (20°C to 25°C). Keep batteries away from heat sources, main air ventilation areas, etc.

WARNING!

Typical battery performance data reflects an operating temperature between 59^ to 77^ (20°C to 25°C). Operating the UPS above this range will reduce the battery life, while operating the UPS below this range will reduce battery capacity.

• If the UPS will not be installed immediately, it must be stored in a room without excessive heat or humidity.

5. Installation

5.3 Power Cables

The cable design shall comply with the voltages and currents provided in this section, and in accordance with local electrical codes.

WARNING!

Typical battery performance data reflects an operating temperature between 59^ to 77^ ( 20^ to 25^ ). Operating the UPS above this range will reduce the battery life, while operating the UPS below this range will reduce battery capacity.

5.3.1 Cable Sizes

Battery Cabinet Models UPS Size		Recommended DC Cable AWG	Recommended Ground Cable AWG	Recommended Cable Torque
BP240V09, BP240V09K, BP240V09-NIB	10kVA 6 AWG Max 6 AWG	6 AWG Max 2 AWG (35mm²)	Anderson Connector (No Torque Parameter) 0kgf.com / ON*m
	15-20kVA 2 x 6 AWG Max 6 AWG	2 x 6 AWG Max 2 AWG (35mm²)
BP240V09, BP240V09K, BP240V09-NIB	25kVA 1/0 AWG 2 AWG 450kgf.cm/		44N·m
	30kVA 1/0 AWG 1/0 AWG
BP240V40L, BP240V40L-NIB	10kVA 6 AWG 6 AWG 450kgf.cm/		44N·m
	15-20kVA 2 x 6 AWG 2 x 6 AWG
	25kVA 1/0 AWG 2 AWG
	30kVA 1/0 AWG 1/0 AWG
	50kVA 2/0 AWG 2/0 AWG

5.4 Internal Battery Installation - Model BP240V09-NIB

The battery box includes built-in battery cables, breaker, fuses and terminals and can hold 80 units of 12V 9Ah batteries, with output voltage of ± 120V by battery connection. Four groups of batteries are connected in parallel for use, and consist of BAT+, N, BAT-.

Figure 5-1: Models BP240V09 / BP240V09K / BP240V09-NIB

5. Installation

5.4.1 Battery Installation and Setup

1. Remove all circled screws (Figures 5-2A and 5-2B).
2. Remove the top, right side and left side plates (Figure 5-3).

Figure 5-2A

Figure 5-2B

Figure 5-3

5. Installation

1. Remove all screws securing the bracket rod on the left and right (Figures 5-4A and 5-4B).

Figure 5-4A

Figure 5-4B

1. Remove the right side and left side bracket bars (Figure 5-5A and 5-5B).

Figure 5-5A

Figure 5-5B

5. Installation

1. Install 10 battery packs in the bottom layer (L1-A, group 1 positive string). Be sure to keep terminal sides of all batteries up (Figure 5-6A).
2. Install another 10 battery packs in the bottom layer (L1-B, group 1 negative string). Be sure to keep terminal sides of all batteries up (Figure 5-6B).

Figure 5-6A

Figure 5-6B

1. Reinstall the right side and left side bracket bars of group 1 batteries (Figures 5-7A and 5-7B).

Figure 5-7A

Figure 5-7B

5. Installation

1. Install 10 battery packs in the next layer (L2-A, group 2 positive string). Be sure to keep terminal sides of all batteries up (Figure 5-8A).
2. Install another 10 battery packs in the layer (L2-B, group 2 negative string). Be sure to keep terminal sides of all batteries up (Figure 5-8B).

Figure 5-8A

Figure 5-8B

1. Reinstall the right side and left side bracket bars of group 2 batteries (Figures 5-9A and 5-9B).

Figure 5-9A

Figure 5-9B

5. Installation

1. Install 10 battery packs in the next layer (L3-A, group 3 positive string). Be sure to keep terminal sides of all batteries up (Figure 5-10A).
2. Install another 10 battery packs to the layer (L3-B, group 3 negative string). Be sure to keep terminal sides of all batteries up (Figure 5-10B).

Figure 5-10A

Figure 5-10B

1. Reinstall the right side and left side bracket bars of group 3 batteries (Figures 5-11A and 5-11B).

Figure 5-11A

Figure 5-11B

5. Installation

1. Install 10 battery packs in the next layer (L4-A, group 4 positive string). Be sure to keep terminal sides of all batteries up (Figure 5-12A).
2. Install another 10 battery packs in the layer (L4-B, group 4 negative string). Be sure to keep terminal sides of all batteries up (Figure 5-12B).

Figure 5-12A

Figure 5-12B

1. Reinstall the right side and left side bracket bars of group 4 batteries (Figure 5-13A and 5-13B).

Figure 5-13A

Figure 5-13B

5. Installation

Battery Cabling

Cable Cable Color	Color Cable Gauge	Cable Length Quantity			Cable Number Location	Factory Pre-installed Cable
1 Black 1015 10	AWG 101 mm 72	1# No
2 Red 1015 10	AWG 1170 mm 1	2#				Yes
3 Red 1015 10	AWG 1000 mm 1	3#
4 Red 1015 10	AWG 830 mm 1	4#
5 Red 1015 10	AWG 660 mm 1	5#
6 Black 1015 10	AWG 920 mm 1	6#
7 Black 1015 10	AWG 760 mm 1	7#
8 Black 1015 10	AWG 600 mm 1	8#
9 Black 1015 10	AWG 440 mm 1	8#
10 Blue	1015 10 AWG	790/810 mm	1	10#
11 Blue	1015 10 AWG	610/660 mm	1	11#
12 Blue	1015 10 AWG	440/540 mm	1	12#
13 Blue	1015 10 AWG	280/420 mm	1	13#
14	Red	1015 8 AWG	650 mm 1	14#
15	Black	1015 8 AWG	800 mm 1	15#
16	Red	1015 8 AWG	210 mm 1	16#
17	Black	1015 8 AWG	310 mm 1	17#
18	Red	1015 6 AWG	330 mm 2	18#
19	Black	1015 6 AWG	370 mm 2	19#
20 Blue	1015 8 AWG	450 mm 1	20#
21 Blue	1015 8 AWG	340 mm 2	21#
22	Green and Yellow	1015 4 AWG	200 mm 2	22#

5. Installation

1. Use 36 battery shorting/jumpers to connect the terminals of the adjacent batteries on the positive side of the battery cabinet (Figure 5-14A).
2. Use 36 battery shorting/jumpers to connect the terminals of the adjacent batteries on the negative side of the battery cabinet (Figure 5-14B).

Figure 5-14A: The left side of the cabinet is the positive side of the battery strings.

Figure 5-14B: The right side of the cabinet is the negative side of the battery strings.

1. Connect group 1 battery 10- to N battery bus bar (BAT N) (Figure 5-15A).

Note: In steps 19 through 29, the cabinet diagrams show only the specific cable being referenced in each sequential step to avoid confusion with previously installed cables. However, each step is an accumulation of cable connections. Refer to the wiring connection diagram in Figure 5-32 for details.

1. Connect group 1 battery 11+ to N battery bus bar (BAT N) (Figure 5-15B).

Figure 5-15A

Figure 5-15B

5. Installation

1. Connect group 1 battery 1+ to + battery bus bar (BAT +) (Figure 5-16A).
2. Connect group 1 battery 20- to - battery bus bar (BAT-) (Figure 5-16B).

Figure 5-16A

Figure 5-16B

1. Connect group 2 battery 10- to N battery bus bar (BAT N) (Figure 5-17A).
2. Connect group 2 battery 11+ to N battery bus bar (BAT N) (Figure 5-17B).

Figure 5-17A

Figure 5-17B

5. Installation

1. Connect group 2 battery 1+ to + battery bus bar (BAT +) (Figure 5-18A).
2. Connect group 2 battery 20- to - battery bus bar (BAT-) (Figure 5-18B).

Figure 5-18A

Figure 5-18B

1. Connect group 3 battery 10- to N battery bus bar (BAT N) (Figure 5-19A).
2. Connect group 3 battery 11+ to N battery bus bar (BAT N) (Figure 5-19B).

Figure 5-19A

Figure 5-19B

5. Installation

1. Connect group 3 battery 1+ to + battery bus bar (BAT +) (Figure 5-20A).
2. Connect group 3 battery 20- to - battery bus bar (BAT-) (Figure 5-20B).

Figure 5-20A

Figure 5-20B

1. Connect group 4 battery 10- to N battery bus bar (BAT N) (Figure 5-21A).
2. Connect group 4 battery 11+ to N battery bus bar (BAT N) (Figure 5-21B).

Figure 5-21A

Figure 5-21B

5. Installation

1. Connect group 4 battery 1+ to + battery bus bar (BAT +) (Figure 5-22A).
2. Connect group 4 battery 20- to - battery bus bar (BAT-) (Figure 5-22B).

Figure 5-22A

Figure 5-22B

1. Connect + battery bus bar to the fuse (Figure 5-23).
2. Connect the fuse to the BAT+ circuit breaker (Figure 5-24).

Figure 5-23

Figure 5-24

5. Installation

1. Connect - battery bus bar to the fuse (Figure 5-25).
2. Connect the fuse to the BAT-circuit breaker (Figure 5-26).

Figure 5-25

Figure 5-26

1. Connect N battery bus bar to the BAT N circuit breaker (Figure 5-27).

Figure 5-27

5. Installation

1. Reinstall the top cover (Figure 5-28).

Figure 5-28

1. Reinstall the right side and left side plates (Figure 5-29).

Figure 5-29

5. Installation

5.4.2 Battery Connection

With the battery cabinet placed in position, remove the left and right panels of the cabinet. Remove the right and left cover plate of the battery pack and the battery flapper to install the batteries.

The BP240V09 / BP240V09K / BP240V09-NIB battery cabinet contains 80 batteries (12V 9Ah), divided into four groups connected in parallel for use. Each group consists of 20 batteries in series (BAT+, N and BAT-).

Figure 5-30: Positive Side Battery View

Figure 5-31: Negative Side Battery View

5. Installation

Figure 5-32: Wiring Diagram for Installation of 80 Batteries

5. Installation

5.4.3 Voltage Check

When all batteries have been installed and connected, use a multi-meter or other instrument to check if the voltages between BAT + and N, N and BAT- are normal. If normal, close and lock the cabinet cover.

Note: The positive and negative connections of batteries cannot be reversed or short-circuited - personal injury or property damage could occur. Do not touch the battery's positive and negative terminals at the same time. Before replacing or removing the batteries, disconnect the breaker, pull up cell terminals and remove the screws from the copper bar.

5.5 Internal Battery Installation: Model BP240V40-NIB

The battery box includes built-in battery cables, breaker, fuse and terminals and holds 20 units of 12V 40Ah batteries, with nominal output voltage of ± 120V by battery connection. One group of batteries is connected in parallel for use, consisting of BAT+, N, BAT-.

Note: The BP240V40 battery cabinet is compatible only with UPS systems without internal batteries (model numbers with suffix -NIB).

Figure 5-33: Models BP240V40 / BP240V40-NIB

5. Installation

5.5.1 Battery installation and setup

1. Remove all screws labeled 1 (Figures 5-34A and 5-34B).

Figure 5-34A

Figure 5-34B

5. Installation

1. Remove the top, front, back, right side and left side plates (Figures 5-35A and 5-35B).

Figure 5-35A

Figure 5-35B

5. Installation

1. Remove all screws from the six battery retention brackets and remove the retention brackets (Figure 5-36A).

Figure 5-36A

1. Install 6 battery packs in layer 1 (Figure 5-36B).

Figure 5-36B

5. Installation

1. Reinstall layer 1 battery retention brackets and screws (Figure 5-37).
2. Install 6 battery packs to layer 2 (Figure 5-37).

Figure 5-37

1. Reinstall layer 2 battery retention brackets and screws (Figure 5-38).
2. Install 8 battery packs to layer 3 (Figure 5-38).

Figure 5-38

5. Installation

1. Reinstall layer 3 battery retention plates and screws (Figure 5-39).

Figure 5-39

1. Install the copper bus bars (13 pieces) between adjacent batteries and battery insert bolts/posts (Figure 5-40).

Figure 5-40

5. Installation

1. Connect the cables from battery 1+ to BAT+ bus bar, battery 10- to BATN bus bar, battery 11+ to BATN bus bar, battery 20- to BAT- bus bar and the layer connect cables (Figures 5-41A and 5-41B).

Notes:

For these connections, refer to the wiring diagram in Figure 5-41C.
This manual may be downloaded in color at tripplite.com, which shows the cables in corresponding colors:

Red = Positive

Blue = Center Tap

Black = Negative

Figure 5-41A

Figure 5-41B

5. Installation

Figure 5-41C

5. Installation

5.6 Internal Battery Installation - Model BP240V40L-NIB

The battery cabinet includes built-in battery cables, breaker, fuses, terminals and DC connections. The cabinet holds 40 units of 12V 40Ah batteries, with nominal output voltage of ± 120V by battery connection. Two groups of batteries are connected in parallel for use, which consist of BAT+, N, BAT-.

Figure 5-42: Models BP240V40L / BP240V40L-NIB

5. Installation

5.6.1 Battery Installation and Setup

1. Remove all screws labeled 1 (Figures 5-43A and 5-43B).

Figure 5-43A

Figure 5-43B

5. Installation

1. Remove top, right side and left side plates (Figure 5-44).

Figure 5-44A

5. Installation

1. Remove all screws from the battery retention brackets and remove the retention brackets (Figure 5-45).

Figure 5-45

1. Install 10 battery packs in layer1. (Figure 5-46).

Figure 5-46

5. Installation

1. Reinstall 2 battery retention brackets with screws in layer 1 (Figure 5-47).
2. Install 10 battery packs in layer 2. (Figure 5-47).

Figure 5-47

1. Reinstall 2 battery retention brackets with screws in layer 2 (Figure 5-48).
2. Install 10 battery packs in layer 3. (Figure 5-48).

Figure 5-48

5. Installation

1. Reinstall 3 battery retention brackets with screws in layer 3 (Figure 5-49).
2. Install 10 battery packs in layer 4 (Figure 5-49).

Figure 5-49

1. Reinstall battery retention brackets and screws in layer 4 (Figures 5-50A and 5-50B).

Figure 5-50A (front view)

Figure 5-50B

5. Installation

1. Install the copper bars (28 pieces) between adjacent batteries and the screws (Figures 5-51A and 5-51B).

Figure 5-51A

Figure 5-51B

1. Connect the cables from battery 1+ to BAT+ copper bar, battery 10- to BAT N copper bar, battery 11+ to BAT N copper bar, battery 20- to BAT- copper bar and the layer's connecting cables (Figures 5-52A and 5-52B).

Figure 5-52A

Figure 5-52B

5. Installation

1. Reinstall the covers and the screws (Figure 5-53).

Figure 5-53

5. Installation

5.6.2 Battery Installation and Connection

The 40 batteries are divided into two groups connected in parallel for use. Each group has 20 batteries in series (BAT+, N and BAT-). Install the batteries starting at the bottom of the cabinet and working up one by one (Figures 5-54 and 5-55).

Figure 5-54: Front Internal View, Models BP240V40L and BP240V40L-NIB
Figure 5-55: Rear Internal View, Models BP240V40L and BP240V40L-NIB

5. Installation

Next, connect the battery cables according to the following wiring diagram (Figure 5-56).

Figure 5-56: Wiring Diagram for Installation of 40 (12V 40Ah) batteries

5.6.3 Voltage Check

When the battery installation and connection is completed, use a multi-meter or other instrument to check if the voltages between BAT+ and N, N and BAT- are normal. If normal, close and lock the cabinet cover.

Note: The positive and negative connections of batteries cannot be reversed or short-circuited - personal injury or property damage could occur. Do not touch the battery's positive and negative terminals at the same time. Before replacing or removing the batteries, disconnect the breaker, pull up cell terminals and remove the screws from the copper bar.

5. Installation

5.7 Multiple Battery Pack Connections

CAUTION!

Ensure correct polarity of the battery string series connection. DO NOT mix old and new batteries, different brands of batteries or batteries with different capacities.

WARNING!

Ensure correct polarity of battery string end connections to the battery circuit breaker, and from the battery circuit breaker to the UPS terminals, i.e. (+) to (+), (-) to (-) and (N) to (N). Disconnect one or more battery cell links in each tier. Do not reconnect these links and do not close the battery circuit breaker unless all connections have been properly checked and approved.

5.7.1 Models BP240V09 / BP240V09K / BP240V09-NIB

Note: The BP240V09 / BP240V09K / BP240V09-NIB battery cabinets are compatible only with 10kVA to 20 kVA UPS systems.

Figure 5-57: Multiple Battery Pack (80 x 9Ah)
Connections for BP240V09 / BP240V09K / BP240V09-NIB - 10 kVA, 15 kVA and 20kVA UPS

5. Installation

5.7.2 Models BP240V40 / BP240V40-NIB

Note: The BP240V40 and BP240V40-NIB battery cabinets are compatible only with UPS systems without internal batteries (model numbers with suffix -NIB).

UPS Battery cabinet UPS Battery cabinet

Figure 5-59: Multiple Battery Pack (20 x 40Ah) Connections for BP240V40 - 25 kVA and 30 kVA UPS Systems

Figure 5-58: Multiple Battery Pack (20 x 40Ah)

Connections for BP240V40 / BP240V40-NIB - 10 kVA, 15 kVA and 20 kVA UPS Systems

5. Installation

5.7.3 Models BP240V40L / BP240V40L-NIB
Figure 5-60: Multiple Battery Pack (40 x 40Ah)

Connections for BP240V40L / BP240V40L-NIB - 10 kVA, 15 kVA
and 20 kVA UPS Systems

Figure 5-61: Multiple Battery Pack (40 x 40Ah)

Connections for BP240V40L / BP240V40L-NIB - 25 kVA and
30 kVA UPS Systems

5. Installation

UPS Battery Cabinet
Figure 5-62: Multiple Battery Pack (40 x 40Ah)
Connections for BP240V40L / BP240V40L-NIB - 50 kVA UPS Systems

6. Operation and Configuration of S3M UPS Models and Battery Cabinets

6.1 S3M10-50K UPS Compatibility with BP240V09 to BP240V40L Battery Cabinet Models

	Cabinets with Internal Batteries BP240V09 / 09K BP240V40 BP240V40L
	Cabinets without Internal Batteries BP240V09-NIB BP240V40-NIB BP240V40L-NIB
10kVA-20kVAUPS with InternalBatteries	• S3M10K1B, S3M10K2B, S3M10K3B• S3M15K2B, S3M15K3B• S3M20K3B	Yes No No
10kVA-20kVA USPWith NO InternalBatteries	• S3M10K-NIB• S3M15K-NIB• S3M20K-NIB	Yes Yes Yes
25kVA-100kVA USPWith NO InternalBatteries	• S3M25K, S3M30K No Yes Yes
	• S3M50K No No Yes
	• S3M60K, S3M80K, S3M100K No No No

6.2 Configuring 10-20K UPS for Specific Battery Cabinets using the LCD Display

Overview of the Operating Panel of the UPS

CAUTION!

Settings for most parameters cannot be changed when the UPS is in inverter mode.

6. Operation and Configuration of S3M UPS Models and Battery Cabinets

6.2.1 S3M10-20K UPS Home Display

6.2.2 Setting

Click on the Settings icon to enter two setting levels. The Basic Setting is for user settings, and the Advanced Setting is for technical personnel only. Contact your administrator to enter advanced settings.

Advanced Setting: Click Advanced Setting and input the correct password. The user password is "191210".

6. Operation and Configuration of S3M UPS Models and Battery Cabinets

6.2.3 Battery Setup

Click Battery Setup

6.2.4 Configuring the S3M10-20K UPS and Optimizing Charging of the BP240V09/BP240V09K, BP240V40 and BP240V40L Battery Cabinets

Step 1: Setting the Battery Group

The Battery Group is Quantity 1 for every set of 20 batteries that are in and/or connected to the UPS model. For example, UPS model S3M20K3B has 60 internal batteries and is Battery Group 3. However, to connect a BP240V09 cabinet with 80 internal batteries to the S3M20K3B, the S3M20K3B UPS must be configured to a Battery Group 7 (seven sets of 20 batteries). Obtain the Battery Group number based on the specific S3M UPS and Battery Cabinet models combination from the chart under Section 6.4.

The value can be 1 to 8. The default value is 1 for S3M UPS models without internal batteries.

Step 2: Setting the Battery Number

The battery number must remain at 20 for all S3M10-100K UPS models when connected to Tripp Lite external battery cabinets designed for the S3M-Series UPS Series.

6. Operation and Configuration of S3M UPS Models and Battery Cabinets

Step 3: Setting Single Battery (Ah) Capability

Change the Single Battery (Ah) Capability to the individual Ah capacity for one individual battery as follows for the specific battery cabinet models:

BP240V09/BP240V09K: the Single Battery (Ah) Capacity is 9
BP240V40/BP240V40L: the Single Battery (Ah) Capacity is 40
BP240V65/BP240V65L: the Single Battery (Ah) Capacity is 65
BP240V100/BP240100L: the Single Battery (Ah) Capacity is 100

The values can be 7 2000

Scroll to the next display screen by pressing the down arrow.

Step 4: Setting Max Charge Current

Max Charge Current is the estimated charge current that the UPS will use to charge the batteries. Obtain the recommended estimated Max Charge Current based on the specific S3M UPS and battery cabinet model combination from the chart in Section 6.4.

Float and Boost Voltage: The UPS is factory-set for proper float (2.27V/cell, 13.62V/battery) and boost (2.35V/cell, 14.1V/battery) voltages.

Cell float voltage: The float voltage value can be 2.23~2.30 V/cell. The default value is 2.27 V/cell.

Cell boost voltage: The battery equalized voltage value can be 2.30 2.40V / cell . The default value is 2.35 V/cell.

6. Operation and Configuration of S3M UPS Models and Battery Cabinets

Step 5: Setting Aver Changing Duration (min)

Setting the Average Charging Duration in minutes is an estimation of the boost charger time duration to charge new batteries to 90% capacity at 25^ . Obtain the recommended Average (Aver) Charging Duration (min) number based on the specific S3M UPS and battery cabinet model combination from the chart in Section 6.4. Note the recommended battery boost charge durations are estimates only based on new batteries. These numbers may change with the age of the batteries and the battery ambient temperature. To change the Aver Charging Duration, press directly on the defaulted 240 value in the display.

• The Average (Aver) charging duration is the battery boost charge time limit. The value can be 1 999 min. The default is value 240 (4 hours).

EOD Battery Volt: End of discharge voltage is the low voltage cutoff of the batteries during a battery mode operation. The value can be 1.60~1.90. The default value is 1.67V/cell, or 10.02Vdc per battery.

Float Temp Compen Coeff: Modifies the voltage of compensation after enabling the switch. The value can be 0.001 0.007V / cell / ^ . The default value is 0.003V / cell / ^ .

Boost Charge Setting: Boost charge can be set to Disable or Enable. The default value is Enable.

No Battery Warning: Keep this alarm enabled if you want the UPS to provide a warning when no batteries are present. The default value is Alarm.

C

6. Operation and Configuration of S3M UPS Models and Battery Cabinets

6.3.2 Setting

Click the Settings icon to enter two setting levels. The Basic Setting is for user settings, and the Advanced Setting is for technical personnel only. Contact your administrator to enter advanced settings.

Advanced Setting: Click Advanced Setting and input the correct password. The user password is "191210".

6. Operation and Configuration of S3M UPS Models and Battery Cabinets

6.3.3 Battery Setup

Click BATT Setup

Float Temp. Compen.: The temperature sensor compensation setting maybe changed to Enable when a battery temperature sensor is connected to the UPS system's RJ45 rear port.

Temp Sensor Select: Set the temperature sensor type to NTC for single and short distances. Set the temperature sensor type to RS485 for multiple and far distances.

6. Operation and Configuration of S3M UPS Models and Battery Cabinets

6.3.4 Configuring the S3M25-50K UPS and Optimizing Charging of the BP240V09/BP240V09K, BP240V40 and BP240V40L Battery Cabinets

Step 1: Setting the Battery Group

The Battery Group is Quantity 1 for every set of 20 batteries that are in and/or connected to the UPS model. For example, UPS model S3M50K UPS has no internal batteries and is Battery Group 1 by default. However, to connect a BP240V40L cabinet with 40 internal batteries to the S3M50K, the S3M50K UPS must be configured to Battery Group 2. To connect a second BP240V40L cabinet to the S3M50K UPS, the Battery Group must be 4 (four sets of 20 batteries). Obtain the Battery Group number based on the specific S3M UPS and Battery Cabinet models combination from the chart under Section 6.4.

The value can be 1 to 8. The default value is 1 for S3M UPS models without internal batteries.

Step 2: Setting the Battery Number

The battery number must remain at 20 for all S3M10-100K UPS models when connected to Tripp Lite external battery cabinets designed for the S3M-Series UPS Series.

Step 3: Setting Single Battery (Ah) Capability

Change the Single Battery (Ah) Capability to the individual Ah capacity for one individual battery as follows for the specific battery cabinet model:

BP240V09/BP240V09K: the Single Battery (Ah) Capacity is 9
BP240V40/BP240V40L: the Single Battery (Ah) Capacity is 40
BP240V65/BP240V65L: the Single Battery (Ah) Capacity is 65
BP240V100/BP240100L: the Single Battery (Ah) Capacity is 100

The Single Battery (Ah) values can be 7~2000.

Scroll to the next display screen by pressing the down arrow.

6. Operation and Configuration of S3M UPS Models and Battery Cabinets

Step 4: Setting Chg. cur. limiting coef (C)

The charging current limit is a multiple of the battery capacity. It is used to set the battery boost charging time limit. The value can be 0.05~0.25, and is 0.25 by default. Obtain the Charging (Chg) current (cur) limiting coefficient (C) based on the specific S3M UPS and battery cabinet model combination from the chart in Section 6.4.

Float and Boost Voltage: The UPS is factory-set for proper float (2.27V/cell, 13.62V/battery) and boost (2.35V/cell, 14.1V/battery) voltages.

Cell float voltage: The float voltage value can be 2.23~2.30 V/cell. The default value is 2.27 V/cell.

Cell boost voltage: The battery equalized voltage value can be 2.30 2.40V / cell . The default value is 2.35 V/cell.

Step 5: Setting Aver Changing Duration (min)

Setting the Average Charging Duration in minutes is an estimation of the boost charger time duration to charge new batteries to 90% capacity at 25^ . Obtain the recommended Average (Aver) Charging Duration (min) number based on the specific S3M UPS and battery cabinet model combination from the chart in Section 6.4. Note the recommended battery boost charge durations are estimates only based on new batteries. These numbers may change with the age of the batteries and the battery ambient temperature. To change the Aver Charging Duration, press directly on the defaulted 240 value in the display.

The Average (Aver) charging duration is the battery boost charge time limit. The value can be 1~999 min. The default is value 240 (4 hours).

6. Operation and Configuration of S3M UPS Models and Battery Cabinets

EOD Battery Volt: End of discharge voltage is the low voltage cutoff of the batteries during a battery mode operation. The value can be 1.60~1.90. The default value is 1.67V/cell, or 10.02Vdc per battery.

Float Temp Compen Coeff: Modifies the voltage of compensation after enabling the switch. The value can be 0.001~0.007V/cell/°C. The default value is 0.003V/cell/°C.

Boost Charge Setting: Boost charge can be set to Disable or Enable. The default value is Enable.

No Battery Warning: Keep this alarm enabled if you want the UPS to provide a warning when no batteries are present. The default value is Enable.

6.4 Configuration Reference Table for S3M10-50K UPS and BP240V09/09K/09-NIB or BP240V40/40-NIB/40L/40L-NIB Battery Cabinet Models

Configurations for S3M10-20kVA UPS with Internal Batteries

UPS with Internal batteries		Battery Cabinet	Qty. of Battery Cabinets	Step 1	Step 2 Step	3 Step 4	Step 5
				Battery Group	Battery Number	Single Battery (Ah) Capability	Max Charge Current (A)	Aver Changing Duration (min) Time (minutes) to Charge Batteries to 90% at 25°C
10kVA	S3M10K1B	BP240V09K 1 5	20 9 6.75	500
	S3M10K2B	BP240V09K 1 6	20 9 8.1		500
	S3M10K3B	BP240V09K 1 7	20 9 9.45	500
15kVA	S3M15K2B	BP240V09K 1 6	20 9 8.1		500
	S3M15K3B	BP240V09K 1 7	20 9 9.45	500
20kVA	S3M20K3B	BP240V09K 1 7	20 9 9.45	500

6. Operation and Configuration of S3M UPS Models and Battery Cabinets

Configurations for S3M10K-NIB, S3M15K-NIB, S3M20K-NIB UPS with No Internal Batteries

UPS with No Internal Batteries		Battery Cabinet	Qty. of Battery Cabinets	Step 1	Step 2	Step 3	Step 4	Step 5
				Battery Group	Battery Number	Single Battery (Ah) Capability	Max Charge Current (A)	Aver Changing Duration (min) Time (minutes) to Charge Batteries to 90% at 25°C
10-20kVA	S3M10K-NIB, S3M15K-NIB, S3M20K-NIB	BP240V09K	1 4 20 9 5.4 500
		BP240V09K	2 8 20 9 10.8 500
		BP240V40	1	1	20	40	6	500
		BP240V40	2	2	20	40	12	500
		BP240V40	3	3	20	40	18	500
		BP240V40L	1	2	20	40	12	500
		BP240V40L	2	4	20	40	20	600
		BP240V40L	3	6	20	40	20	900

Configurations for S3M25K and S3M30K

Battery Cabinet	Qty. of Battery Cabinets	Step 1	Step 2	Step 3	Step 4	Step 5
		Battery Group	Battery Number	Single Battery (Ah) Capability	Chg. Cur. Limiting Coef. (C)	Aver Changing Duration (min) Time (minutes) to Charge Batteries to 90% at 25°C
BP240V40	1	1	20	40	0.15	540
BP240V40	2	2	20	40	0.15	540
BP240V40	3	3	20	40	0.15	540
BP240V40L	1	2	20	40	0.15	540
BP240V40L	2	4	20	40	0.12	540
BP240V40L	3	6	20	40	0.08	999

Configurations for S3M50K

Battery Cabinet	Qty. of Battery Cabinets	Step 1	Step 2	Step 3	Step 4	Step 5
		Battery Group	Battery Number	Single Battery (Ah) Capability	Chg. Cur. Limiting Coef. (C)	Aver Changing Duration (min) Time (minutes) to Charge Batteries to 90% at 25°C
BP240V40	1	1	20	40	0.15	540
BP240V40	2	2	20	40	0.15	540
BP240V40	3	3	20	40	0.15	540
BP240V40L	1	2	20	40	0.15	540
BP240V40L	2	4	20	40	0.15	540
BP240V40L	3	6	20	40	0.15	540

7. Specifications

Battery Cabinet Specifications (DC Nominal Voltage: ± 120V DC, 240V DC)

Battery Cabinet Models Battery Ah	Size	Battery Terminal Type	Battery Qty.	DC Output Breakers Amperage Rating	Fuses Amperage Rating	DC Output Breakers Included	Dlimmensions, H x W x D	Cabinet Weight (complete unit weight)	Floor Load
BP240V09 / 09K 9	Ah Anderson	Connector 2x3 Pin (75A)	80 125A, 3-Pole/ Qty. 1	160A, Qty. 2	Qty. 1 34	.2 x 9.8 x 35.4 in. (868 x 250 x 900 mm	575.4 lb. (261 kg)	1160 kg/m2
BP240V09-NIB (NIB = No internal battery)	Empty, but includes all battery connection cables and breakers.		0 134.5	Qty. 1			(61 kg)	271.1 kg/m2
BP240V40 40 Ah, CBP12400	CSB BP12400	M6 Threaded Insert (cable connection included on empty battery cabinets	20 150A, 3-Pole/ Qty. 1	250A, Qty. 2	Qty. 1 47	.2 x 17.4 x 33.5 in. (1200 x 442 x 850 mm)	728.1 lb. (330 kg)	878.4 kg/m2
BP240V40-NIB Empty	empty, but includes all battery connection cables and breakers.		0 172.1	Qty. 1			(78 kg)	207.6 kg/m2
BP240V40L 40 Ah	CSB BP12400	is designed to work with M6 threaded inserts)	40 250A, 3-Pole/ Qty. 1	250A, Qty. 4	Qty. 1 63	x 23.6 x 33.5 in. (1600 x 600 x 850 mm)	1491.6 lb. (676 kg)	1325.5 kg/m2
BP240V40L-NIB Empty	empty, but includes all battery connection cables and breakers.		0 346.4	Qty. 1			(157 kg)	307.8 kg/m2

8. Storage and Service

Storage

The battery cabinet must be stored in a clean, secure environment with a temperature less than 104^ (40^) and a relative humidity less than 90% (non-condensing). Store the battery cabinet in its original shipping container if possible. Charge the batteries for at least 24 hours prior to use. Do not rely on the battery cabinet to provide backup power to connected equipment until the batteries are fully charged.

Note: If the UPS system remains off for an extended period of time, it should be turned on periodically to allow the batteries to recharge. The UPS system should be turned on and the batteries should be recharged at least one uninterrupted 24-hour period every 3 months. Failure to recharge the batteries periodically may cause irreversible battery damage.

Service

Your Tripp Lite product is covered by the warranty described in this manual. A variety of Extended Warranty and On-Site Service Programs are also available from Tripp Lite. For more information on service, visit triplite.com/support. Before returning your product for service, follow these steps:

1. Review the installation and operation procedures in this manual to ensure that the service problem does not originate from a misreading of the instructions.
2. If the problem continues, do not contact or return the product to the dealer. Instead, visit tripplite.com/support.
3. If the problem requires service, visit tripplite.com/support and click the Product Returns link. From here you can request a Returned Material Authorization (RMA) number, which is required for service. This simple on-line form will ask for your unit's model and serial numbers, along with other general purchaser information. The RMA number, along with shipping instructions will be emailed to you. Any Damages (direct, indirect, special or consequential) to the product incurred during shipment to Tripp Lite or an authorized Tripp Lite service center are not covered under warranty. Products shipped to Tripp Lite or an authorized Tripp Lite service center must have transportation charges prepaid. Mark the RMA number on the outside of the package. If the product is within its warranty period, enclose a copy of your sales receipt. Return the product for service using an insured carrier to the address given to you when you request the RMA.

9. Warranty

Limited Warranty

Seller warrants this product, if used in accordance with all applicable instructions, to be free from original defects in material and workmanship for a period of one (1) year from the date of initial purchase. If the product should prove defective in material or workmanship within that period, Seller will repair or replace the product, in its sole discretion. Service under this Warranty includes parts and Tripp Lite service center labor. On-site service plans are available from Tripp Lite through authorized service partners (in most areas). Visit triplite.com/support for details. International customers should contact Tripp Lite support at [e-mail].

THIS WARRANTY DOES NOT APPLY TO NORMAL WEAR OR TO DAMAGE RESULTING FROM ACCIDENT, MISUSE, ABUSE OR NEGLECT. SELLER MAKES NO EXPRESS WARRANTY OTHER THAN THE WARRANTY EXPRESSLY SET FORTH HEREIN. EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW, ALL IMPLIED WARRANTYES, INCLUDING ALL WARRANTYES OF MERCHANTABILITY OR FITNESS, ARE LIMITED IN DURATION TO THE WARRANTY PERIOD SET FORTH ABOVE; AND THIS WARRANTY EXPRESSLY EXCUSES ALL INCIDENTAL AND CONSEQUENTIAL DAMAGES. (Some states do not allow limitations on how long an implied warranty lasts, and some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which vary from jurisdiction to jurisdiction.)

Tripp Lite; 1111 W. 35th Street; Chicago IL 60609; USA

WARNING: The individual user should take care to determine prior to use whether this device is suitable, adequate or safe for the use intended. Since individual applications are subject to great variation, the manufacturer makes no representation or warranty as to the suitability or fitness of these devices for any specific application.

Regulatory Compliance Identification Numbers

For the purpose of regulatory compliance certifications and identification, your Tripp Lite product has been assigned a unique series number. The series number can be found on the product nameplate label, along with all required approval markings and information. When requesting compliance information for this product, always refer to the series number. The series number should not be confused with the marketing name or model number of the product.

WEEE Compliance Information for Tripp Lite Customers and Recyclers (European Union)

Under the Waste Electrical and Electronic Equipment (WEEE) Directive and implementing regulations, when customers buy new electrical and electronic equipment from Tripp Lite they are entitled to:

• Send old equipment for recycling on a one-for-one, like-for-like basis (this varies depending on the country)
• Send the new equipment back for recycling when this ultimately becomes waste

Tripp Lite has a policy of continuous improvement. Specifications are subject to change without notice. Photos and illustrations may differ slightly from actual products.

1111 W. 35th Street, Chicago, IL 60609 USA · tripplite.com/support