HiKOKI VB3616DA - Slicer

VB3616DA - Slicer HiKOKI - Free user manual and instructions

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USER MANUAL VB3616DA HiKOKI

SAFETY INSTRUCTIONS AND INSTRUCTION MANUAL

WARNING

IMPROPER OR UNSAFE use of this power tool can result in death or serious bodily injury! This manual contains important information about product safety. Please read and understand this manual BEFORE operating the power tool. Please keep this manual available for other users and owners before they use the power tool. This manual should be stored in safe place.

INSTRUCTIONS DE SECURITE ET MODE D'EMPLOI

AVERTISSEMENT

IMPORTANT SAFETY INFORMATION

Read and understand all of the safety precautions, warnings and operating instructions in the Instruction Manual before operating or maintaining this power tool.

Most accidents that result from power tool operation and maintenance are caused by the failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety procedures.

Basic safety precautions are outlined in the "SAFETY" section of this Instruction Manual and in the sections which contain the operation and maintenance instructions.

Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on the power tool and in this Instruction Manual.

NEVER use this power tool in a manner that has not been specifically recommended by metabo HPT.

MEANINGS OF SIGNAL WORDS

WARNING indicates a potentially hazardous situations which, if ignored, could result in death or serious injury.

CAUTION indicates a potentially hazardous situations which, if not avoided, may result in minor or moderate injury, or may cause machine damage.

NOTE emphasizes essential information.

SAFETY

IMPORTANT SAFETY INSTRUCTIONS FOR USING ALL POWER TOOLS

READ ALL OF THE WARNINGS AND OPERATING INSTRUCTIONS IN THIS MANUAL BEFORE OPERATING OR MAINTAINING THIS TOOL:

WARNING

When using this electric tool, take all necessary precautions to minimize the risk of electric shock or other personal injury.

In particular, always comply with the following safety rules:

  1. Always keep guards in place and in working order.
  2. Always remove adjusting keys and wrenches before starting tool.

Always confirm that all keys and adjusting wrenches. Always use the right tools. Never force a tool or an have been removed from the tool before it is turned off attachment to do a job for which it was not designed. on. 8. Always wear proper apparel when working

  1. Always keep work area clean. Avoid injuries by not cluttering the work areas and work benches.
  2. Never use tool in hazardous environments.

Never use the power tool in damp or wet places and never expose it to rain. Always keep the work area well lighted.

  1. Never permit children or others the work area. Keep all people (especially children) away from the work area. Always unplug unattended tools and keep the work place tamper-proof by installing locks on the doors and on the master switches. Always remove the lock-off button from the tool and store it in a secure place, when the tool is not in use.

  2. Never force the tool. It will do the job better and more safely if it is operated at the rate for which it was designed.

  3. Always use the right tools. Never force a tool or an attachment to do a job for which it was not designed.
  4. Always wear proper apparel when working with the tool. Never wear loose clothing, gloves, neckties, rings, bracelets or other jewelry which may get caught in the moving parts. Always wear non-slip footwear, preferably with steel toes. Wear protective hair covering to contain long hair.
  5. Always use eye protection when working with
    o I thict tool topevent eye injury. Ordinary eyeglasses do not provide adequate protection because the lenses are not made of safety glass. Also, use a face mask for additional safety and wear a dust mask if the cutting/bending operation produces dust.
  6. Always secure the workpiece to the fence or the table. Use clamps or a vise to hold the workpiece in place. It is safer than using your hand and it free both hands to operate the tool.

  7. Never overreach. Always keep proper footing and balance when working with the tool.

  8. Always maintain tools with care. Always keep tools sharp and clean for the best and safest performance. Always follow instructions for lubricating the tool and for changing accessories.
  9. Always disconnect the tool before servicing and before changing blades or other accessories.
  10. Never risk unintentional starting when plugging in the tool. Always confirm that the switch is in the OFF position before inserting the power plug into the receptacle.
  11. Always use recommended accessories only when operating this tool. Consult this instruction manual for descriptions of recommended accessories. To avoid personal injuries, use only recommended accessories in conjunction with this tool.
  12. Never stand on the tool. Prevent serious injury by not tipping the tool and by not risking unintentional contact with the cutter.
  13. Always check for damaged parts before using the tool. Always check the guard and all other components for damage before using the tool to assure that they will function properly. Check all moving parts for proper alignment, freedom from binding and other conditions that might affect proper operation. Always repair or replace any damaged guards or other damaged components before using the tool.
  14. Always confirm the rotation direction of the blade before using the tool. Always feed work into the tool against the moving direction of the cutter in order to prevent possible injury.
  15. Never leave the tool running while unattended. Turn power off. Do not leave tool until it comes to a complete stop. Always turn the power off when the tool is not in use. Always unplug the power cord when the tool is not in use.
  16. This tool was not designed to be used for massproduction applications and should not be used in mass-production environments.
  17. When servicing this tool, use only authorized replacement parts.
  18. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
  19. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

  20. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.
    A moment of inattention while operating power tools may result in serious personal injury.

  21. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool.
    Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
  22. Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles.
    A careless action can cause severe injury within a fraction of a second.
  23. Do not use the power tool if the switch does not turn it on and off.
    Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
  24. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
    Power tools are dangerous in the hands of untrained users.
  25. Keep handles and grasping surfaces dry, clean and free from oil and grease.
    Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

INSTRUCTIONS PERTAINING TO A RISK OF INJURY

A. BATTERY TOOL USE AND CARE

  1. Ensure the switch is in the off position before inserting battery pack. Inserting the battery pack into power tools that have the switch on invites accidents.
  2. Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
  3. Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
  4. When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.

  5. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, fl ush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

  6. Disconnect battery pack from tool or place the switch in the locked or off position before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk of starting the tool accidentally.
  7. Do not use a battery pack or tool that is damaged or modifi ed.

Damaged or modified batteries may exhibit unpredictable behaviour resulting in fire, explosion or risk of injury.

  1. Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 265^ may cause explosion.
  2. Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions.

Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

B. Service

  1. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

2 Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.

- WARNING -

To reduce the risk of injury, user must read instruction manual.

SPECIFIC SAFETY RULES AND SYMBOLS

WARNING

For Your Own Safety Read Instruction Manual Before Operating Tool.

Wear Eye Protection.

Risk of injury due to accidental starting.

Do not use in a home workshop or other work area where children may be present.

  1. During operation, maintenance or inspection, make sure you and anybody in the immediate vicinity are wearing protective goggles.

This will help prevent iron filings from getting in the eyes.

  1. Hold tools by insulated gripping surfaces when performing an operation where the tool may contact hidden wiring or its own cord. Contact with a "live" wire will make exposed metal parts of the tool "live" and shock the operator.
  2. Wear ear plugs when using the tool for extended periods. Prolonged exposure to high intensity noise can cause hearing loss.
  3. Never touch moving parts.

Never place your hands, fingers or other body parts near the tool's moving parts.

  1. After continuous use, avoid contact with the inner cover and gear cover.

The inner cover and gear cover may heat up during continuous use of the tool.

  1. NEVER operate without all guards in place.

NEVER operate this tool without all guards or safety features in place and in proper working order. If maintenance or servicing requires the removal of a guard or safety feature, be sure to replace the guard or safety feature before resuming operation of the tool.

  1. Use right tool.

Don't force small tool or attachment to do the job of a heavy-duty tool.

Don't use tool for purpose not intended -for example-don't use circular saw for cutting tree limbs or logs.

  1. Check the blade carefully for cracks or damage before operation. Replace cracked or damaged bit immediately

  2. Never use a power tool for applications other than those specified.

Never use a power tool for applications other than those specified in the Instruction Manual.

  1. Handle tool correctly.

Operate the tool according to the instructions provided herein. Do not drop or throw the tool. Never allow the tool to be operated by children, individuals unfamiliar with its operation or unauthorized personnel.

  1. Keep all screws, bolts and covers tightly in place.

Keep all screws, bolts, and plates tightly mounted. Check their condition periodically.

  1. Do not use power tools if the plastic housing or handle is cracked.

Cracks in the tool's housing or handle can lead to electric shock. Such tools should not be used repaired.

  1. Cutters and accessories must be securely mounted to the tool.

Prevent potential injuries to yourself or others. Cutters, cutting implements and accessories which have been mounted to the tool should be secure and tight.

  1. Keep motor air vent clean.

The tool's motor air vent must be kept clean so that air can freely flow at all times. Check for dust build-up frequently.

  1. Never use a tool which is defective or operating abnormally.

If the tool appears to be operating unusually, making strange noises, or otherwise appears defective, stop using it immediately and arrange for repairs by a metabo HPT authorized service center.

  1. Never leave tool running unattended. Turn power off.

Don't leave tool until it comes to a complete stop.

  1. Carefully handle power tools.

Should a power tool be dropped or struck against hard materials inadvertently, it may be deformed, cracked, or damaged.

  1. Do not wipe plastic parts with solvent.

Solvents such as gasoline, thinner benzine, carbon tetrachloride, and alcohol may damage and crack plastic parts. Do not wipe them with such solvents.

Wipe plastic parts with a soft cloth lightly dampened with soapy water and dry thoroughly.

  1. Do not immerse unit in water as this may cause malfunction or electric shock.
  2. ALWAYS wear a mask or respirator to protect yourself from dust or potentially harmful particles generated during operation.
  3. Definitions for symbols used on this tool

V volts

= direct current

Hz .........hertz

A .amperes

No............no load speed

---/min.....revolutions or reciprocation per minute

  1. Because the cordless rebar cutter/bender operates by battery power, be aware of the fact that it can begin to operate at any time.
  2. When working at elevated locations, clear the area of other people and aware of conditions below you.
  3. Do not give a strong shock to the switch panel or break it. It may lead to a trouble.
  4. Do not use the product if the tool or the battery terminals (battery mount) are deformed.

Installing the battery could cause a short circuit that could result in smoke emission or ignition.

  1. Keep the tool's terminals (battery mount) free of swarf and dust.
    Prior to use, make sure that swarf and dust have not collected in the area of the terminals.
    During use, try to avoid swarf or dust on the tool from falling on the battery.
  2. When suspending operation or after use, do not leave the tool in an area where it may be exposed to falling swarf or dust.

Doing so could cause a short circuit that could result in smoke emission or ignition.

CAUTION

If a warning label can no longer be read, peels off or becomes indistinct, exchange the label with a new one.

Contact the metabo HPT Authorized Service Center for new labels.

IMPORTANT SAFETY INSTRUCTIONS FOR CHARGER

The term "charger" in the safety instructions refers to your battery charger.

WARNING

Death or serious bodily injury could result from improper or unsafe use of charger. To avoid these risks, follow these basic safety instructions:

READ ALL INSTRUCTIONS

  1. This manual contains important safety and operating instructions for battery charger Model UC18YSL3.
  2. Before using charger, read all instructions and cautionary markings on (1) charger, (2) battery, and (3) product using battery.
  3. When charging the battery with a battery charger, reduce the risk of injury by charging metabo HPT rechargeable battery multi volt type series and BSL18 series. Other type of batteries may burst causing personal injury and damage.
  4. Use of an attachment not recommended or sold by the charger manufacturer may result in a risk of fire, electric shock, or injury to persons.
  5. To reduce risk of damage to electric plug and cord, pull by plug when disconnecting charger.
  6. Make sure cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.
  7. An extension cord should not be used unless absolutely necessary. Use of improper extension cord could result in a risk of fire and electric shock.

If extension cord must be used make sure:

a. That blades of extension cord are the same number, size, and shape as those of plug on charger:
b. That extension cord is properly wired and in good electrical condition; and
c. That wire size is large enough for rating of charger as specified in Table 1.

Table 1
RECOMMENDED MINIMUM AWG SIZE FOR
EXTENSION CORDS FOR CHARGER

AC Input Rating Amperes* AWG Size of Cord
Equal to or greater thanbut less thanLength of Cord, Feet (Meter) 25 (7.5) 50 (15) 100 (30) 150 (45)
02 18 18 18 16
23 18 18 16 14
34 18 18 16 14
  • If the input rating of a charger is given in watts rather than in amperes, the corresponding ampere rating is to be determined by dividing the wattage rating by the voltage rating-for example:

$$ \frac {1 , 2 5 0 \text {w a t t s}}{1 2 5 \text {v o l t s}} = 1 0 \text {a m p e r e s} $$

  1. Do not operate charger with damaged cord or plug-replace them immediately.
  2. Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way; take it to a qualified serviceman.
  3. Do not disassemble charger; take it to a qualified serviceman when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fire.
  4. To reduce risk of electric shock, unplug charger from receptacle before attempting any maintenance or cleaning. Removing the battery will not reduce this risk.

IMPORTANT SAFETY INSTRUCTIONS

FOR USE OF THE BATTERY AND

CHARGER

You must charge the battery before you can use the power tool. Before using the model UC18YSL3 battery charger, be sure to read all instructions and cautionary statements on it, the battery and in this manual.

CAUTION

USE ONLY metabo HPT BATTERY TYPE BSL36B18. OTHER TYPES OF BATTERIES MAY BURST AND CAUSE INJURY!

Follow these instructions to avoid the risk of injury:

WARNING

Improper use of the battery or battery charger can lead to serious injury. To avoid these injuries:

  1. NEVER disassemble the battery.
  2. NEVER incinerate the battery, even if it is damaged or is completely worn out. The battery can explode in a fire.

  3. NEVER short-circuit the battery.

  4. NEVER insert any objects into the charger air vents. Electric shock or damage to the charger may result.
  5. NEVER use outdoors. Keep the battery away from direct sunlight and use only where there is low humidity and good ventilation.
  6. NEVER charge when the temperature is below 14^ (-10^) or above 104^ (40^) . (UC18YSL3)

NEVER use when the temperature is below 32^ (0^) or above 104^ (40^) . (BSL36B18)

  1. NEVER connect two charger together.
  2. NEVER insert foreign objects into the hole for the battery or the charger.
  3. NEVER use a booster transformer.
  4. NEVER use DC power.
  5. NEVER store the battery or charger in places where the temperature may reach or exceed 104^ (40^) such as inside metal box or car.
  6. NEVER expose the battery or charger to rain or wet conditions.
  7. ALWAYS operate charger on standard household electrical power (120 volts). Using the charger on any other voltage may overheat and damage the charger.
  8. ALWAYS wait at least 15 minutes between charges to avoid overheating the charger. (UC18YSL3)
  9. ALWAYS disconnect the power cord from its receptacle when the charger is not in use.

CAUTION ON LITHIUM-ION BATTERY

To extend the lifetime, the lithium-ion battery equips with the protection function to stop the output.

In the cases of 1 to 3 described below, when using this product, even if you are pulling the switch, the motor may stop. This is not the trouble but the result of protection function.

  1. When the battery power remaining runs out, the motor stops.

In such case, charge it up immediately.

  1. If the tool is overloaded, the motor may stop. In this case, release the switch of tool and eliminate causes of overloading. After that, you can use it again.
  2. If the battery is overheated under overload work, the battery power may stop.

In this case, stop using the battery and let the battery cool. After that, you can use it again.

Furthermore, please heed the following warning and caution.

WARNING

In order to prevent any battery leakage, heat generation, smoke emission, explosion and ignition beforehand, please be sure to heed the following precautions.

  1. Make sure that swarf and dust do not collect on the battery.
    During work make sure that swarf and dust do not fall on the battery.
    Make sure that any swarf and dust falling on the power tool during work do not collect on the battery.
  2. Do not store an unused battery in a location exposed to swarf and dust.
    Before storing a battery, remove any swarf and dust that may adhere to it and do not store it together with metal parts (screws, nails, etc.).
  3. Do not pierce battery with a sharp object such as a nail, strike with a hammer, step on, throw or subject the battery to severe physical shock.
  4. Do not use an apparently damaged or deformed battery.
  5. Do not use the battery in reverse polarity.
  6. Do not connect directly to an electrical outlets or car cigarette lighter sockets.
  7. Do not use the battery for a purpose other than those specified.
  8. If the battery charging fails to complete even when a specified recharging time has elapsed, immediately stop further recharging.
  9. Do not put or subject the battery to high temperatures or high pressure such as into a microwave oven, dryer, or high pressure container.
  10. Keep away from fire immediately when leakage or foul odor are detected.
  11. Do not use in a location where strong static electricity generates.
  12. If there is battery leakage, foul odor, heat generated, discolored or deformed, or in any way appears abnormal during use, recharging or storage, immediately remove it from the equipment or battery charger, and stop use.
  13. Do not immerse the battery or allow any fluids to flow inside. Conductive liquid ingress, such as water, can cause damage resulting in fire or explosion. Store your battery in a cool, dry place, away from combustible and flammable items. Corrosive gas atmospheres must be avoided.

CAUTION

  1. If liquid leaking from the battery gets into your eyes, do not rub your eyes and wash them well with fresh clean water such as tap water and contact a doctor immediately. If left untreated, the liquid may cause eye-problems.

  2. If liquid leaks onto your skin or clothes, wash well with clean water such as tap water immediately. There is a possibility that this can cause skin irritation.

  3. If you find rust, foul odor, overheating, discolor, deformation, and/or other irregularities when using the battery for the first time, do not use and return it to your supplier or vendor.

WARNING

If an electrically conductive foreign object enters the terminals of the lithium ion battery, a short-circuit may occur resulting in the risk of fire. Please observe the following matters when storing the battery.

Do not place electrically conductive cuttings, nails, steel wire, copper wire or other wire in the storage case.
Either install the battery in the power tool or store by securely pressing into the battery cover until the ventilation holes are concealed to prevent short-circuits (See Fig. 6).

REGARDING LITHIUM-ION BATTERY TRANSPORTATION

When transporting a lithium-ion battery, please observe the following precautions.

WARNING

Notify the transporting company that a package contains a lithium-ion battery, inform the company of its power output and follow the instructions of the transportation company when arranging transport.

  • Lithium-ion batteries that exceed a power output of 100 Wh are considered to be in the freight classification of Dangerous Goods and will require special application procedures.
  • For transportation abroad, you must comply with international law and the rules and regulations of the destination country.
  • If the BSL36B18 is installed in the power tool, the power output will exceed 100 Wh and the unit will be classified as Dangerous Goods for freight classification.

HiKOKI VB3616DA - WARNING - 1
Fig. 1

USB DEVICE CONNECTION PRECAUTIONS

When an unexpected problem occurs, the data in a USB device connected to this product may be corrupted or lost. Always make sure to back up any data contained in the USB device prior to use with this product. Please be aware that our company accepts absolutely no responsibility for any data stored in a USB device that is corrupted or lost, nor for any damage that may occur to a connected device.

SAVE THESE INSTRUCTIONS

AND

MAKE THEM AVAILABLE TO OTHER USERS

AND

OWNERS OF THIS TOOL!

FUNCTIONAL DESCRIPTION

NOTE

The information contained in this Instruction Manual is designed to assist you in the safe operation and maintenance of the power tool.

NEVER operate, or attempt any maintenance on the tool unless you have first read and understood all safety instructions contained in this manual.

Some illustrations in this Instruction Manual may show details or attachments that differ from those on your own power tool.

NAME OF PARTS

  1. Cordless Rebar Cutter/Bender (VB3616DA)

HiKOKI VB3616DA - NAME OF PARTS - 1

HiKOKI VB3616DA - NAME OF PARTS - 2
Fig. 2
Fig. 3

HiKOKI VB3616DA - NAME OF PARTS - 3
When installing the deflection guard
Fig. 4 Fig. 5

HiKOKI VB3616DA - NAME OF PARTS - 4
When folding the deflection guard

HiKOKI VB3616DA - NAME OF PARTS - 5
2. Battery 3. Battery Charger

HiKOKI VB3616DA - NAME OF PARTS - 6

SPECIFICATIONS

1. Cordless Rebar Cutter/Bender

Model VB3616DA
Motor DC brushless motor
Capacities(1) Material: Concrete reinforcing bars only (for ASTM) GRADE 40, GRADE 60 (2) Bar Designation Size #3, #4, #5 (3/8", 1/2", 5/8")
Number of piece(s) that can be processed at one timeCutting Bending
#3 (3/8").......2 pieces#3 (3/8").......3 pieces
#4 (1/2").......1 piece#4 (1/2").......2 pieces
#5 (5/8").......1 piece#5 (5/8").......1 piece
No-load speed 0 – 16 /min
Battery*Type* Li-ion batteryModel BSL36B18
Voltage DC 36 V / 18V
Weight 42.3 lbs. (19.2 kg) (BSL36B18 attached)
  • Existing batteries (BSL3660/3626/3620, BSL18xx and BSL14xx series, etc.) cannot be used with this tool.

2. Battery Charger

Model UC18YSL3
Input power sourceSingle phase: AC 120 V 60 Hz
Charging time (At a temperature of 68°F (20°C))BSL36B18: Approx. 52 min
Charging voltageDC 14.4 – 18 V
Charging currentDC 8.0 A
Weight1.3 lbs. (0.6 kg)

NOTE: The charging time may vary according to temperature and power source voltage.

ASSEMBLY AND OPERATION

APPLICATIONS

Cutting of rebar
Bending of rebar

REMOVAL AND INSTALLATION METHOD OF BATTERY COVER AND BATTERY

When removing

Remove the battery cover and then remove the battery.

When removing the battery from the tool, press down the latches on both sides and slide off the battery.

HiKOKI VB3616DA - When removing - 1
Fig. 8

When attaching

When attaching the battery, push in until you hear a click.

After that, attach the battery cover.

HiKOKI VB3616DA - When attaching - 1
Fig. 9

NOTE

Make sure the battery cover is attached when operating the tool.

Iron filings in the battery terminal area may result in malfunction.

CHARGING METHOD

NOTE

Before plugging into the receptacle, make sure the following points.

The power source voltage is stated on the nameplate.
The cord is not damaged.

WARNING

Do not charge at voltage higher than indicated on the nameplate.

If charged at voltage higher than indicated on the nameplate, the charger will burn out.

  1. Connect the charger's power cord to a receptacle. When the power cord is connected, the charge indicator lamp will blink in red. (At 1-second intervals)

HiKOKI VB3616DA - WARNING - 1

HiKOKI VB3616DA - WARNING - 2

WARNING

Do not use the electrical cord if damaged. Have it repaired immediately.

  1. Insert the battery to the battery charger.

Firmly Insert the battery into the battery charger as shown in Fig. 10.

HiKOKI VB3616DA - WARNING - 1
Fig. 10

3. Charging

When inserting a battery in the charger, the charge indicator lamp will blink in blue.

When the battery becomes fully recharged, the charge indicator lamp will light up in Table 2)

(1) Charge indicator lamp indication

The indications of the charge indicator lamp will be as shown in Table 2, according to the condition of the battery charger or the battery.

Table 2

Indications of the charge indicator lamp
Charge indicator lamp (RED / BLUE / GREEN / PURPLE)Before chargingBlinks (RED)Lights for 0.5 seconds. Does not light for 0.5 seconds. (off for 0.5 seconds)Plugged into power source
While chargingBlinks (BLUE)Lights for 0.5 seconds. Does not light for 1 second. (off for 1 second)Battery capacity at less than 50%
Blinks (BLUE)Lights for 1 second. Does not light for 0.5 seconds. (off for 0.5 seconds)Battery capacity at less than 80%
Lights (BLUE)Lights continuouslyBattery capacity at more than 80%
Charging completeLights (GREEN)Lights continuously (Continuous buzzer sound: about 6 seconds)
Overheat standbyBlinks (RED)Lights for 0.3 seconds. Does not light for 0.3 seconds. (off for 0.3 seconds)Battery overheated. Unable to charge. (Charging will commence when battery cools)
Charging impossibleFlickers (PURPLE)Lights for 0.1 seconds. Does not light for 0.1 seconds. (off for 0.1 seconds) (Intermittent buzzer sound: about 2 seconds)Malfunction in the battery or the charger

(2) Regarding the temperature of the rechargeable battery.

The temperatures for rechargeable batteries are as shown in the Table 3, and batteries that have become hot should be cooled for a while before being recharged.

Table 3

Rechargeable batteriesTemperatures at which the battery can be recharged
BSL36B1832°F – 122°F (0°C – 50°C)

(3) Regarding recharging time (At 68^ (20^)

Table 4 Charging time

Charger BatteryUC18YSL3
BSL36B18 Approx.52 min.

NOTE

The recharging time may vary according to the ambient temperature.

  1. Disconnect battery charger from the receptacle.

CAUTION

Do not pull the plug out of the receptacle by pulling on the cord.

Make sure to grasp the plug when removing from receptacle to avoid damaging cord.

  1. Remove the battery from the battery charger.

Supporting the battery charger with hand, pull out the battery from the battery charger.

NOTE

Be sure to pull out the battery from the battery charger after use, and then keep it.

Regarding electric discharge in case of new batteries, etc.

As the internal chemical substance of new batteries and batteries that have not been used for an extended period is not activated, the electric discharge might be low when using them the first and second time. This is a temporary phenomenon, and normal time required for recharging will be restored by recharging the batteries 2-3 times.

How to make the batteries perform longer

(1) Recharge the batteries before they become completely exhausted.

When you feel that the power of the tool becomes weaker, stop using the tool and recharge its battery. If you continue to use the tool and exhaust the electric current, the battery may be damaged and its life will become shorter.

(2) Avoid recharging at high temperatures.

A rechargeable battery will be hot immediately after use. If such a battery is recharged immediately after use, its internal chemical substance will deteriorate, and the battery life will be shortened. Leave the battery and recharge it after it has cooled for a while.

CAUTION

  • When the battery charger has been continuously used, the battery charger will be heated, thus constituting the cause of the failures. Once the charging has been completed, give 15 min rest until the next charging.
  • If the battery is charged while it is heated because it has been left for a long time in a location subject to direct sunlight or because the battery has just been used, the charge indicator lamp of the charger lights for 0.3 seconds, does not light for 0.3 seconds (off for 0.3 seconds). In such a case, first let the battery cool, then start charging.
  • When the charge indicator lamp flickers (at 0.2-second intervals), check for and take out any foreign objects in the charger's battery installation hole. If there are no foreign objects, it is probable that the battery or charger is malfunctioning. Take it to your authorized Service Center.

HOW TO RECHARGE USB DEVICE

WARNING

Prior to use, check the connecting USB cable for any defect or damage.

Using a defective or damaged USB cable can cause smoke emission or ignition.

  • When the product is not being used, cover the USB port with the rubber cover.

Buildup of dust etc. in the USB port can cause smoke emission or ignition.

NOTE

The time required for charging will be longer when a USB device and battery are being simultaneously charged.
There may be an occasional pause during USB recharging.
When a USB device is not being charged, turn the USB power switch OFF and remove the USB device from the charger.

Failure to do so may not only reduce the battery life of a USB device, but may also result in unexpected accidents.

(1) Select a charging method

Depending on the charge method selected, either the battery is inserted into the charger or the power cord is plugged into an outlet.

Charging a USB device by battery (Fig. 11-a)
O Charging a USB device from a electrical outlet (Fig. 11-b)
O Charging a USB device and battery from a electrical outlet (Fig. 11-c)

HiKOKI VB3616DA - NOTE - 1
a

HiKOKI VB3616DA - NOTE - 2
b

HiKOKI VB3616DA - NOTE - 3
C
Fig. 11

(2) Turn the USB power switch ON (Fig. 12)

When you turn the USB power switch ON, the USB power indicator lamp will light up.

HiKOKI VB3616DA - NOTE - 4
Fig. 12

(3) Connect the USB cable. (Fig. 12)

Pull back the rubber cover and firmly plug commercially available USB cable (appropriate to the device being charged) into the USB port.

  • When the power cord is not plugged into an outlet and the battery runs out of power, power output will stop and the USB power indicator lamp will shut off.
  • When the USB power indicator lamp goes out, change the battery or plug the power cord into an electrical outlet.
    (4) When charging is completed
    The USB power indicator lamp will not go out when a USB device has been completely charged.

To verify charge status, check the USB device.

Turn the USB power switch OFF and unplug the power cord from the electrical outlet. (Fig. 12)
- Remove the battery from the charger and place the rubber cover over the USB port.

PRIOR TO OPERATION

CAUTION

To avoid serious accident, ensure the switch is in the OFF position, and pull out the battery.

  1. Check the work area environment

Check the work area to make sure that it is clear of debris and clutter.

Clear the area of unnecessary personnel. Ensure that lighting and ventilation is adequate.

  1. For safety sake, use the provided hexagonal bar wrench to make absolutely sure that a socket bolt is securely clamped. Use of the unit with the bolt in a loosely clamped condition can result in damage to the unit and cutter as well as accidents.
  2. Confirm that the cutter is in sharp condition.

Make certain that the cutter is in a sharp condition. Continued use of a worn out and deformed cutter with dull edges results in damage to the unit and cutter as well as accidents.

  1. Check battery insertion

WARNING

If the battery is inserted while the power switch is in the ON position, the power tool will start operating immediately, inviting serious accident.

CAUTION

Until the battery locks in place with a little click, if not, it may accidentally fall out of the tool causing injury to you or someone around you.

in a

PICTGRAPH ILLUSTRATION AND EXPLANATION

Warning label (Cutting)

HiKOKI VB3616DA - Warning label (Cutting) - 1
Fig. 13

Avoid bringing your hand near to the reaction stoppers during operation. If you do so, you may get your finger caught in or may run the hazard of other injuries.

During cutting work, securely hook the rebar to the reaction stoppers. Furthermore, secure enough length of a rebar to be hooked to stoppers.

Never bring your hand close to the cutter during operation.

Continued use of a worn-out cutter can result in the damage and the broken pieces flying around. Replace it with a new cutter after no more than 5,000 times of cutting.

If the grip rubber gets worn out, there is a fear that it cannot sufficiently hold the rebar and gets broken down with its parts flying around, etc.
If the grip rubber cannot hold the rebar much longer, replace it with a new grip rubber. Also replace the worn grip rubber with new one when replacing the cutter.

Set the rebar in the center or the recess of the cutter during cutting work. Any cutting work with the rebar set on corners or ends of the cutter can result in the pieces of broken rebar flying around or the damage to the cutter and the machine.

Warning label (Bending)

HiKOKI VB3616DA - Warning label (Bending) - 1

If you bend the rebar with a large angle while placing your hand onto it, there is a fear of getting your hand caught in by the fold-back reaction of the rebar.

Begin operation only after ensuring that there are no people within the turning range of the material to be bent.

Fig. 14

Warning label (Battery Cover)

HiKOKI VB3616DA - Warning label (Battery Cover) - 1
Fig. 15

Attach the battery cover when storing or operating the tool.

OPERATION

WARNING

  • Never touch the moving parts.

CAUTION

To extend the lifetime, the lithium-ion battery. equips with the protection function to stop the output. Therefore, if the tool is overloaded, the motor may stop. However, this is not the trouble but the result of protection function. In this case, release the switch of tool and eliminate the causes of overloading.

  • Pull out the battery after completing operation.

  • Switch operation

This product is equipped with a switch lock to prevent inadvertent switch operations.

Pressing the switch lock in one of the indicated directions and pulling the switch will activate the motor.

Once the switch is activated, it will remain after releasing the switch lock as long as you are pulling on the switch. (Fig. 16)

HiKOKI VB3616DA - CAUTION - 1
Fig. 16

Releasing the switch within area ① will apply a brake that will stop operation. (Fig. 17)

Releasing the switch within area ② will automatically return the upper cutter and bending roller to their original positions. (Fig. 17)

HiKOKI VB3616DA - CAUTION - 2
Fig. 17

  1. Reverse-rotating the cutter and bending roller Releasing the switch during operation could result in the cutter and bending roller coming to a standstill to sandwich the rebar and irremovably lock it in place. (Fig. 18)

HiKOKI VB3616DA - CAUTION - 3
Fig. 18

In this situation, the motor should be reverse-rotated to return the cutter and bending roller back to their original positions.

Below are the two methods for returning the cutter and bending roller during operation. (Fig. 19, 20)

Set the setting dial on "RETURN"

① Align the position of the set dial to "RETURN"

HiKOKI VB3616DA - Set the setting dial on "RETURN" - 1
Fig. 19

② Pull on the switch once again Reverse-rotation mode Once the tool begins moving back, it will return to its original position e v en i f t he released.

Press the Manual Mode switch to move back

① Press the Manual Mode switch

HiKOKI VB3616DA - Press the Manual Mode switch to move back - 1
Fig. 20

NOTE

The tool will not operate if left in Reverse-rotation mode, so press the Manual Mode switch to cancel reverse rotation.

  1. About the warning signal (Fig. 21, Table 5)

This product has a function to protect the tool as well as its controls.

During work, from the time the switch is being pulled and three seconds after its release, each of the protective functions may be activated, resulting in the Manual Mode switch's mode indicator lamp to blink in the following manner to notify the user.

When one of the protective functions are activated, immediately release the switch and follow the described countermeasure instruction.

HiKOKI VB3616DA - NOTE - 1
Fig. 21

Table 5

Protective Function Lamp Display Countermeasure
Overload ProtectionLights 0.1 second. Does not light 0.1 second. (Fast blinking)Remove the cause of the work overload.
Overheat ProtectionLights 0.5 second. Does not light 0.5 second.Allow the tool and battery to fully cool down.

4. About remaining battery indicator

You can check the battery's remaining capacity by pressing the remaining battery indicator switch to light the indicator lamp. (Fig. 22, Table 6) The indicator will shut off approximately 3 seconds after the remaining battery indicator switch is pressed.

It is best to use the remaining battery indicator as a guide since there are slight differences such as ambient temperature and the condition of the battery.

Also, the remaining battery indicator may vary from those equipped to a tool or charger.

HiKOKI VB3616DA - About remaining battery indicator - 1
Fig. 22

Table 6

State of lamp Battery Remaining Power
Lights; The battery remaining power is over 75%.
Lights; The battery remaining power is 50% - 75%.
Lights; The battery remaining power is 25% - 50%.
Lights; The battery remaining power is less than 25%.
Blinks; The battery remaining power is nearly empty. Recharge the battery soonest possible
Blinks; Output suspended due to high temperature. Remove the battery from the tool and allow it to fully cool down.
Blinks; Output suspended due to failure or malfunction. The problem may be the battery so please contact your dealer.

As the remaining battery indicator shows somewhat differently depending on ambient temperature and battery characteristics, read it as a reference.

NOTE

Do not give a strong shock to the display panel or break it. It may lead to a trouble.

HOW TO USE (CUTTING)

WARNING

While turning switches, never put your hand close to the cutter, reaction stopper (A) (B), or bending roller.
Bringing your hand close to these components can result in serious injury.
Confirrm that the hexagon socket bolt attaching the cutter is tight.

If the tool is used with the bolt loose, it could damage the tool or the cutter and result in (4) Lower accident or injury.

If the grip rubber is worn, exchange it with a new article.

When the grip rubber is worn, it becomes difficult to hold a rebar. This could result in a scatter of mill ends from the rebar. Contact the metabo HPT Authorized Service Center to arrange for an exchange of the grip rubber.

  1. Inspect the cutter and grip rubber

(1) Position the tool as shown in Fig. 23

HiKOKI VB3616DA - WARNING - 1
Fig. 23

(2) Attach battery and battery cover (Fig. 24)

HiKOKI VB3616DA - WARNING - 2
Battery Cover
Fig. 24

(3) Turn the lever to the direction indicated by the arrow and open the cover. (Fig. 25)

HiKOKI VB3616DA - WARNING - 3
Fig. 25

(4) Lower the upper cutter Lightly pull the switch and slowly move the upper cutter. When the upper cutter comes outside the cam cover and the hexagon socket bolt is fully visible, release the switch to stop it in that position. (Fig. 26)

HiKOKI VB3616DA - WARNING - 4
Fig. 26

(5) Detach the battery cover and battery Doing so will prevent the switch from being activated by mistake. (Fig. 27)

HiKOKI VB3616DA - WARNING - 5
Fig. 27

(6) Check for abnormalities such as wear, deformation or breaks in the cutter. (Fig. 28)

If the cutter needs to be exchanged, see "3. Cutter Replacement".

HiKOKI VB3616DA - WARNING - 6
Fig. 28

(7) Using the included hexagonal bar wrench, make sure that the hexagon socket bolt is fully tightened. (Fig. 29)

HiKOKI VB3616DA - WARNING - 7
Fig. 29

(8) Make sure the grip rubber isn't worn down (Fig. 30)

HiKOKI VB3616DA - WARNING - 8
Fig. 30

(9) Make sure that the switch lock is in the lock position (Fig. 31)

HiKOKI VB3616DA - WARNING - 9
Fig. 31

(10) Attach battery and battery cover (Fig. 24)

  1. Normal cutting

WARNING

The bending roller is moving even during cutting work. Keep your hands away.
Do not cut any rebar exceeding the maximum capacities of the unit described in the specifi cations.
- Never cut any hard materials such as PC(Precast concrete) steel. Materials of this type are likely to scatter into pieces and cause injuries.
The rebar you are cutting may have a hard spot in it. Quality may vary within each rebar. Do not attempt to cut NON-GRADE rebar.
When cutting, make sure that reaction stop B is hooked to the rebar during the work. Make sure that there is enough length to fully hook reaction stopper B. (Fig. 32)

HiKOKI VB3616DA - WARNING - 1
Fig. 32

When cutting, correctly set the rebar near the center or deep inside the cutter.

If the rebar is set at the end of the cutter during cutting, it may result in iron filings scattering from the rebar or damage to the cutter or tool. (Fig. 33)

HiKOKI VB3616DA - WARNING - 2
Fig. 33

Replace the worn grip rubber with new one when replacing the cutter.
Note that the unit is not a hand held tool. Be absolutely sure to use the unit only after placing it on stable spots such as floor, ground, etc.

CAUTION

Do not simultaneously cut two rebars measuring D16 mm or D13 mm.

Doing so may damage the tool.

After following the steps for "1. Inspect the cutter and grip rubber", follow the instructions below.

(1) Position the setting dial in the "CUT" position (Fig. 34)

HiKOKI VB3616DA - CAUTION - 1
Fig. 34

(2) Set the rebar to be cut above the lower cutter (Fig. 35). Make sure that there is enough length for the rebar to fully hook reaction stopper B.

HiKOKI VB3616DA - CAUTION - 2
Fig. 35

(3) Press the switch lock in either direction to release the lock, and pull the switch to cut the rebar. After cutting the rebar, hold down the switch until the motor completes its reverse-rotation and the upper cutter begins its return.

  1. Cutter Replacement

After following the steps for "1. Inspect the cutter and grip rubber" (steps (1) through (5)), follow the instructions below. Replace the upper and lower cutters as one set.

(1) Using the included hexagonal bar wrench, remove the hexagon socket bolt and then remove the upper and lower cutters. (Fig. 36, 37)

Removing the upper cutter

HiKOKI VB3616DA - Removing the upper cutter - 1
Fig. 36

Pushing the cutter guard upwards makes it easier to remove the upper cutter.

Removing the lower cutter

HiKOKI VB3616DA - Removing the lower cutter - 1
Fig. 37

(2) Clean away the iron filings attached around the cutter installation area (Fig. 38)

HiKOKI VB3616DA - Removing the lower cutter - 2

(3) Align the hole of the cutter with the position of the pin and attach the cutter. (Fig. 39) Using the included hexagonal bar wrench, firmly tighten the hexagon socket bolt to secure the cutter. Exchange the hexagon socket bolt with the new one included with the cutter.

HiKOKI VB3616DA - Removing the lower cutter - 3
Fig. 39

(4) Attach the battery and battery cover (Fig. 24) Conduct a quick dry run to make sure there are no abnormalities when operating the tool.

HOW TO USE (BENDING)

  1. Normal bending procedure

WARNING

  • Do not bend materials other than rebar.
    Other materials may break and scatter, resulting in damage to the tool.
    For D10 mm rebars, bend 3 rods or less. D13 mm rebars, bend 2 rods or less. D16 mm rebars should be bent 1 rod at a time.

(1) Remove battery cover and battery (Fig. 8)
(2) Make sure the switch lock is in the lock position. (Fig. 31)
(3) Position the tool so that the turn table is facing upwards (Fig. 40)

HiKOKI VB3616DA - WARNING - 1
Fig. 40

WARNING

The cutter is moving even during bending work. To prevent any accident from occurring, close the cutter's cover.

(4) Make sure the cutter's cover is closed (Fig. 41)

HiKOKI VB3616DA - WARNING - 1
Fig. 41

(5) Attach the battery and battery cover (Fig. 9)

(6) Set the bend angle

Align the setting dial to the appropriate size color and angle of the rebar to be bent. (Fig. 42-1, 42-2)

HiKOKI VB3616DA - Set the bend angle - 1
Fig. 42-1

[Adjusting for the sizes of rebars]

Although the bend angle is the same on the dial, the angle will slightly change depending on the rebar's thickness.

Adjust the angle in accordance with the size color on the setting dial.

Table 7

Size of the rebar Color of displayed mark
D10 mm White
D13 mm Green
D16 mm Silver

HiKOKI VB3616DA - Set the bend angle - 2
Fig. 42-2

NOTE

Differences in the diameter and materials of the rebars could result in slight differences of the bending angle. The alignment positions provided are a guideline and may require slight adjustment.

WARNING

Make absolutely sure that the closed when you don't carry out the cutting work. If the cover is kept open, the cutter can jam on foreign objects and cause serious accidents. (Fig. 43)

HiKOKI VB3616DA - WARNING - 1
Fig. 43

  • Never bring your hand close to the bending roller during operation.
    If you bend the rebar with a large angle while placing your hand onto it, there is a fear of getting your hand caught in by the fold-back reaction of the rebar. Never place your hand onto the position where the rebar may fold back.
  • Do not bend any rebar exceeding the maximum capacities of the unit described in the specifi cations. Never bend any hard materials such as PC(Precast concrete) steel. Materials of this type are likely to scatter into pieces and cause injuries.

The rebar you are bending may have a hard spot in it. Quality may vary within each bar. Do not attempt to bend NON-GRADE Rebar.
- Never place your hand onto the bending side of the rebar. If you do so, your hand may be caught in the mechanical parts. (Fig. 44)

HiKOKI VB3616DA - WARNING - 2
Fig. 44

Install the deflection guard for operation with the bending length of a rebar 20^ (inside dimension of the deflection guard) or less to protect the persons around the rebar cutter/bender in case rebar splinters into pieces and deflects during bending. (Fig. 51)
Remove the deflection guard when bending a rebar whose bending length and the fi xed length are more than 20^ to prevent damage to the deflection guard.
Replace the defl ection guard with new one if it is damaged. Damaged deflection guard cannot protect the persons around the rebar cutter/bender in case a rebar splinters into pieces and deflects during bending.

Note that the unit is not a hand-held tool. Be absolutely sure to use the unit only after placing it on a stable spots such as floor, ground, etc.
Begin operation only after marking sure that there are no people within the turning range of the material to be bent. (Fig. 45)

HiKOKI VB3616DA - WARNING - 3
Fig. 45

The minimum required bending length is 8'' (200 mm).

If the bending length is not long enough, the rebar can come off during bending operation, or it can break into fragments and scatter dangerously. (Fig. 47)
- Place the rebar on the center plate and set it so that it is horizontal with the turntable surface.
If the side that is to be bent is upward, the rebar can come loose from the bending roller while bending causing it to fly off. (Fig. 46)

HiKOKI VB3616DA - WARNING - 4
Fig. 46

  • When bending multiple rebars at one time, some may come off the bending roller and guide, etc., and therefore exercise caution and set them horizontally.
  • Bend less than every 3 pieces of rebar with a #3(3/8") diameter, less than every 2 pieces with a #4(1/2") diameter, and every 1 piece with a #5(5/8") diameter.
  • Remember that the cutter moves even during the bending operation, thereby, close the cutter cover without fail.

(7) Properly setup by placing the rebar against the guide's stopper (Fig. 47)

HiKOKI VB3616DA - WARNING - 5
Fig. 47

set inclined

(8) Press the switch lock to release the lock and pull the switch to bend the rebar.

Even after the rebar is bent, the motor will reverse-rotate and the roller will return to position while the switch is pulled.

When the roller begins returning to position, it will continue to do so even if the switch is released.

(See "1. Switch operation" on page 17)

  1. How to install deflection guard

The deflection guard is provided to protect the persons around the rebar cutter/bender in case a rebar splinters into pieces and deflects during bending. Install the deflection guard to the VB3616DA for operation with the bending length of a rebar 20" (inside dimension of the deflection guard) or less.

(1) Insert the base of the deflection guard into the slot of the rebar cutter/bender. (Fig. 48)

HiKOKI VB3616DA - set inclined - 1
Fig. 48

(2) Open the guard fully by pulling the arms as shown below until a click is heard. (Fig. 49)

HiKOKI VB3616DA - set inclined - 2
Fig. 49

  1. How to remove deflection guard
    Reverse the installation procedure to remove the defl ection guard.
  2. How to use deflection guard
    (1) Be sure to install the deflection guard when bending a rebar whose bending length and the fixed length are 20^ (inside dimension of deflection guard) or less (Fig. 50)

HiKOKI VB3616DA - set inclined - 3
Fig. 50

(2) Be sure to install the deflection guard when bending a rebar whose bending length is 20^ (inside dimension of deflection guard) or less and the fixed length is more than 20^ . In this case, move the arm at the fixed end. (Fig. 51)

HiKOKI VB3616DA - set inclined - 4
Fig. 51

(3) Remove the defl ection guard when bending a rebar whose bending length and the fixed length are more than 20^ (inside dimension of the defl ection guard).

CAUTION

  • Set a rebar on the rebar cutter/bender so that the bending length is equal to or shorter than the fixed length.

  • Bending in Manual Mode

In addition to "bending according to dial setting", this tool uses a variable speed switch to allow the bending of rebar according to visual estimation.

After steps (1) through (5) of "1. Normal bending procedure" have been completed, follow the instructions below.

(1) Set the setting dial to a larger angle than the one desired (Fig. 52)

HiKOKI VB3616DA - CAUTION - 1
Fig. 52

(2) Set the rebar and release the switch lock (Fig. 16)
(3) Pull the switch and release at the desired angle The roller will move as long as the switch is pulled. Little by little, pull the switch a few times to adjust until the desired angle is reached. (Fig. 55)
(4) Verify the bent angle Press the Manual Mode switch to slightly reverse-rotate the bending roller. (Fig. 53)

HiKOKI VB3616DA - CAUTION - 2
Fig. 53

If the desired bending angle is reached, go to step (5).

If the angle requires more bending, press the Manual Mode switch to return to normal rotation and bend a little more. (Fig. 55)

(5) When the rebar is bent to the desired angle, keep pulling the switch in reverse-rotation mode, until the roller is returned to its original position. (Fig. 55)
(6) When the bending roller stops after returning to its original position, press the Manual Mode switch once again to cancel reverse-rotation. (Fig. 54)

HiKOKI VB3616DA - CAUTION - 3
Fig. 54

HiKOKI VB3616DA - CAUTION - 4

  1. Tool installation

When using this product, place it in a stable position on floor or ground.

At the center of the tool is a hole for securing the unit in place and a screw hole located on the notch part of the inner cover.

Use these holes to secure the tool to a work bench or other location. (Fig. 56)

(Bolt size: M10)

HiKOKI VB3616DA - CAUTION - 5

HiKOKI VB3616DA - CAUTION - 6
Fig. 56

OPERATIONAL CAUTIONS

Resting the unit after continuous work

(1) The power tool is equipped with a temperature protection circuit to protect the motor.

Continuous work may cause the temperature of the unit to rise, activating the temperature protection circuit and automatically stopping operation.

If this happens, allow the power tool to cool before resuming use.

(2) After use for continuous works, rest the unit for 15 minutes or so when replacing the battery. The temperature of the motor, switch, etc., will rise if the work is started again immediately after battery replacement, eventually resulting in burnout.

MAINTENANCE AND INSPECTION

WARNING

Be sure to turn off the switch and pull out the battery before doing any inspection or maintenance.

  1. Inspecting the cutter
    Continued use of a dull or damaged cutter will result in reduced cutting efficiency and may cause overloading of the motor. Replace the cutter with a new one as soon as excessive abrasion is noted.
  2. Check the Screws

Loose screws are dangerous. Regularly inspect them and make sure they are tight.

CAUTION

Using this power tool with loosened screw extremely dangerous.

  1. Maintenance of the motor

The motor unit winding is the very "heart" of the power tool. Exercise due care to ensure the winding does not become damaged and/or wet with oil or water.

  1. Check for Dust

Dust may be removed with a soft cloth or a cloth dampened with soapy water.

Do not use bleach, chlorine, gasoline or thinner, for they may damage the plastics.

  1. Inspection of terminals (tool and battery)

Check to make sure that swarf and dust have not collected on the terminals.

On occasion check prior, during and after operation.

CAUTION

Remove any swarf or dust which may have collected on the terminals.

Failure to do so may result in malfunction.

  1. Disposal of the exhausted battery

WARNING

Do not dispose of the exhausted battery. The battery must explode if it is incinerated. The battery is recyclable. At the end of it's useful life, under various state and local laws, it may be illegal to dispose of this municipal waste stream. Check with your local solid waste officials for details in your area for recycling options or proper disposal.

  1. Storage

Storing in a place below 104^ (40^) and out of the reach of children.

NOTE

Storing lithium-ion batteries

Make sure the lithium-ion batteries have been fully charged before storing them.

Prolonged storage (3 months or more) of batteries with a low charge may result in performance deterioration, significantly reducing battery usage wimsor rendering the batteries incapable of holding a charge.

However, significantly reduced battery usage time may be recovered by repeatedly charging and using the batteries two to five times.

If the battery usage time is extremely short despite repeated charging and use, consider the batteries dead and purchase new batteries.

  1. Service and repairs

All quality power tools will eventually require servicing or replacement of parts because of wear from normal use. To assure that only authorized replacement parts will be used, all service and repairs must be performed by a metabo HPT AUTHORIZED SERVICE CENTER, ONLY.

CAUTION

In the operation and maintenance of power tools, the safety regulations and standards prescribed in each country must be observed.

Important notice on the batteries for the metabo HPT cordless power tools

Please always use one of our designated genuine batteries. We cannot guarantee the safety and performance of our cordless power tool when used with batteries other than these designated by us, or when the battery is disassembled and modified (such as disassembly and replacement of cells or other internal parts).

battery into the

TROUBLESHOOTING GUIDE

HiKOKI VB3616DA - TROUBLESHOOTING GUIDE - 1

WARNING

  • To avoid injury from an accidental start, turn the switch OFF and remove the plug from the power source or remove the battery from the main body before making any adjustments.
  • All electrical or mechanical repairs should be done only by qualified service technicians. Contact the metabo HPT Authorized Service Center.

  • Power tool

Problem Possible Cause Possible Solution
Does not move No battery remaining. Charge the battery.
Battery is not properly installed. Push battery in until a click is heard.
The tool remains in reverse-rotation mode Press the Manual Mode switch to cancel reverse-rotation.
Suddenly stopped Overload protection circuit activated. Remove cause of overload.
Heat protection circuit activated due to overheating of the battery or the tool itself. Allow battery and tool to fully cool down.
Switch cannot be pulled Insufficient pressure on the switch lock. Press switch lock in until it comes to the end.
Hear a "beep" when pulling on the switch Switch is pulled in a small amount. Not a problem. Pull harder on the switch and the sound will stop.
Cannot cut satisfactorily Cutter is worn/degraded/damaged Replace with a new cutter.
Working tool outside of its normal capacity (material, material diameter, processing quantity). Review "Specifications" to cut properly.
Have trouble holding rebar when cuttingGrip rubber is worn.Replace with new grip rubber. Contact the metabo HPT Authorized Service Center.
Cannot bend properlyWorking tool outside of its normal capacity (material, material diameter, processing quantity).Review "Specifications" to bend properly.
Cannot install batteryAttempting to install battery other than type specified.Use Multi Volt type battery.
  1. Charger
Problem Possible Cause Possible Solution
The charge indicator lamp is rapidly flickers purple, and battery charging doesn't begin.The battery is not inserted all the way.Insert the battery firmly.
There is foreign matter in the battery terminal or where the battery is attached.Remove the foreign matter.
The charge indicator lamp blinks red, and battery charging doesn't begin.The battery is not inserted all the way.Insert the battery firmly.
The battery is overheated. If left alone, the battery will automatically begin charging if its temperature decreases, but this may reduce battery life. It is recommended that the battery be cooled in a well-ventilated location away from direct sunlight before charging it.
Battery usage time is short even though the battery is fully charged.The battery's life is depleted. Replace the battery with a new one.
The battery takes a long time to charge.The temperature of the battery, the charger, or the surrounding environment is extremely low.Charge the battery indoors or in another warmer environment.
The charger's vents are blocked, causing its internal components to overheat.Avoid blocking the vents.
The cooling fan is not running. Contact a metabo HPT Authorized Service Center for repairs.
The USB power lamp has switched off and the USB device has stopped charging.The battery's capacity has become low. Replace the battery with one that has capacity remaining.
Plug the charger's power plug into an electric socket.
USB power lamp does not switch off even though the USB device has fi nished charging.The USB power lamp lights up green to indicate that USB charging is possible.This is not a malfunction.
It is unclear what the charging status of a USB device is, or whether its charging is complete.The USB power lamp does not switch off even when charging is complete.Examine the USB device that is charging to confirm its charging status.
Charging of a USB device pauses midway.The charger was plugged into an electrical socket while the USB device was being charged using the battery as the power source.This is not a malfunction. The charger pauses USB charging for about 5 seconds when it is diff erentiating between power sources.
A battery was inserted into the charger while the USB device was being charged using a power socket as the power source.
Charging of the USB device pauses midway when the battery and the USB device are being charged at the same time.The battery has become fully charged. This is not a malfunction. The charger pauses USB charging for about 5 seconds while it checks whether the battery has successfully completed charging.
Charging of the USB device doesn't start when the battery and the USB device are being charged at the same time.The remaining battery capacity is extremely low.This is not a malfunction. When the battery capacity reaches a certain level, USB charging automatically begins.

ACCESSIONS

WARNING

ALWAYS use Only authorized metabo HPT replacement parts and accessories. Never use replacement parts or accessories which are not intended for use with this tool. Contact metabo HPT if you are not sure whether it is safe to use a particular replacement part or accessory with your tool.

The use of any other attachment or accessory can be dangerous and could cause injury or mechanical damage.

NOTE

Accessories are subject to change without any obligation on the part of the metabo HPT.

STANDARD ACCESSORIES

OPTIONAL ACCESSORIES.....sold separately

WARNING

Do not bend the rebar with #5 (5/8" in diameter) using the center roller set (D38) and center roller set (D50).

Otherwise, there is a fear that the rebar may snap.

  1. Battery (BSL36B18)
  2. Battery charger (UC18YSL3)
  3. Battery cover (Code No. 329897)
  4. Cutter (Fig. 57)(Code No. 319706)
  5. One set containing two pieces

HiKOKI VB3616DA - WARNING - 1
Fig. 57

  1. Center Roller (D 38) Set (Fig. 59)(Code No. 321445) This is used when the bending diameter of a rebar is changed to (bent diameter: 1 - 1 / 2'' (38 mm)).

HiKOKI VB3616DA - WARNING - 2
Fig. 59

  1. Center Roller (D 50) Set (Fig. 58)(Code No. 321446)

  2. This is used when the bending diameter of a rebar is changed to (bent diameter: 2^ ( 50 mm) ).

HiKOKI VB3616DA - WARNING - 3
Fig. 58

INFORMATIONS IMPORTANTES DE SECURITE

  1. No实用性: No实用性 is the use of a specific function that is not intended to be used in a particular way.

NOTAS SOBRE EL USO (CURVADORA)

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

  • Lead from lead-based paints,
  • Crystalline silica from bricks and cement and other masonry products, and
  • Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

AVERTISSEMENT:

Please contact Koki Holdings America Ltd. at 1-800-59-TOOLS (toll free), or metabo HPT AUTHORIZED POWER TOOL SERVICE CENTER regarding COLLECTION.

Pour le RAMASSAGE,contacter Koki Holdings America Ltd. au 1-800-59-TOOLS (appel gratuite), ou UN SERVICE APRÉS-VENTE D'OUTILS ÉLECTRIQUE AGRÉE PAR metabo HPT.

Con respectfully a la RECOLECCION de baterias,pongase en contacto con Koki Holdings America Ltd. numero 1-800-59-TOOLS (llamada Gratis), o con metabo HPT AUTHORIZED POWER TOOL SERVICE CENTER.

Issued by

Koki Holdings Co., Ltd.

Shinagawa Intercity Tower A, 15-1, Konan 2-chome, Minato-ku, Tokyo 108-6020, Japan

Distributed by

Koki Holdings America Ltd.

1111 Broadway Ave, Braselton, Georgia, 30517

Koki Holdings America Ltd. Canadian Branch

3405 American Drive, Units 9-10, Mississauga, ON, L4V 1T6

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Product information

Brand : HiKOKI

Model : VB3616DA

Category : Slicer