ZIRWM99 - Équilibreuse de roues Zipper - Free user manual and instructions

USER MANUAL ZIRWM99 Zipper

USER MANUAL Wheel balancer

EC-CONFORM: This product complies with the EC-directives.

READ THE MANUAL! Read the user and maintenance manual carefully and get familiar with the controls in order to use the machine correctly and to avoid injuries and machine defects.

Personal protective equipment!

Stop and pull out the power plug before any break and engine maintenance!

Warning of rotating parts!

Customer Service Address

This semi-automatic balancing machine is exclusively designed for balancing motorcycle or car wheels. This machine is not intended for use by persons (including children) with limited physical, sensory or mental abilities or lack of experience and/or knowledge, unless they are supervised by a person responsible for their safety or receive instructions from them on how to use the machine. Never allow children or persons not equipped with the necessary expertise to operate the machine. ZIPPER-MASCHINEN assumes no responsibility or warranty for any use of the machine other than the intended use or for any resulting personal injury or property damage. In particular inadmissible or forbidden is/are: - the operation of the machine under conditions outside the limits specified in this manual - changes in the construction of the machine - the operation of the machine without the provided safety devices - altering or rendering ineffective the safety equipment of the machine (protective devices) - the operation of the machine in a manner or for purposes contrary to the instructions in this manual

15.2 For your safety

Only use the machine when it is in intact technical condition and in accordance with its intended purpose, safety and hazard awareness! Check the operational safety of the machine before each use. Immediately rectify any faults that could impair safety! Warning signs and/or stickers on the machine that are illegible or have been removed must be replaced immediately! Local laws and regulations may determine the minimum age of the operator and limit the use of this machine! Observe the recommended operating, maintenance and repair measures and, without exception, observe the safety instructions contained in the manual for this machine. In addition, observe the following general recommendations for safe working: Only place the machine on a stable surface that does not give way. Only operate the machine in sufficiently good lighting conditions. Always wear sturdy and non-slip footwear (safety shoes S1) and other suitable personal protective equipment (tight-fitting work clothing, protective gloves according to EN 388, class 3111). Do not work on the machine in case of fatigue, lack of concentration or under the influence of medication, alcohol or drugs! Operation with jewelry, tie or long hair forbidden! Never leave the running machine unattended! If you pass the machine on to third parties, the instructions for the machine must be included.

To avoid malfunctions, damages and health impairments, the following safety instructions must also be observed unconditionally:

DANGER A safety instruction of this type indicates an imminently dangerous situation which, if not avoided, will result in death or serious injury.

WARNING This type of safety information indicates a potentially dangerous situation which, if not avoided, could result in serious injury or even death.GETTING STARTED ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 25 ZI-RWM99

CAUTIO N A safety note designed in this way indicates a potentially dangerous situation which, if not avoided, may result in minor or slight injuries.

NOTICE Such a safety note indicates a potentially dangerous situation which, if not avoided, can lead to property damage.

Despite all safety regulations, your quick horse sense and appropriate technical suitability/training remains the most important safety factor when operating the machine! 16 GETTING STARTED

16.1 Unpacking and checking scope of delivery

Remove the protective carton. Immediately after unpacking, check whether the equipment is complete. Check if any parts have been damaged. If something is wrong or missing, do not use the machine and contact your retailer immediately. Later complaints due to transport damage or incomplete delivery can no longer be accepted.

16.2 Setting up the device

Select a suitable location for setting up the machine. The floor at the place of installation must be firm and level and be able to support the weight of the machine. In addition, the place of installation must comply with the applicable regulations for workplace safety and must have a suitable power connection. Special anchoring of the machine to the ground is not necessary for correct operation.

16.3.1 Mounting the threaded shaft

As standard the machine is supplied with a universal cone adapter. The spring built into the adapter body cannot be removed. The threaded shaft can be removed to allow the installation of alternative adapters, e.g. for motorcycle wheels.

1. Fasten the threaded shaft (1) to the main shaft (3) using

16.3.2 Mounting the hood

2. Loosen the four screws on the back of the unit (shown

in the picture on the left).

3. Position the bracket (4) and secure it with the

previously loosened screws.

4. Attach the safety switch (5) to the bracket (as shown in

the picture on the left).

5. Connect the cable to the safety switch.

6. Insert hood rod into the hollow shaft and fasten it with

7. Place hood to the hood rod and fix it with screws.

8. Then put the cover onto the bracket and screw it tight

(as shown in the picture on the left).

9. Slide a cone onto the threaded shaft and loosely

tighten the quick-release nut.

10. The correctly mounted device now looks as shown in

the picture on the left.

16.3.3 Connection to the power supply

WARNING High electrical voltage! Connection of the machine to the power supply by persons who are not specially trained in the handling of electricity (electricians) can lead to serious injuries or death. The machine may therefore only be wired by persons specially trained for working with electricity (electricians)!

Observe the information on voltage and frequency on the type plate on the back of the machine! It is recommended to provide the machine with its own electrical connection via a suitable circuit breaker. The mains cable of the machine should be fitted with a plug that complies with the applicable regulations. When connected directly to the mains control without plug, it is advisable to lock the main switch of the balancing machine with a padlock so that it can only be operated by authorised persons.

For proper operation, the instrument must be calibrated after installation and connection to the power supply. In addition, calibration is always advisable if there are doubts about the correctness of the displayed measurement results. 17 OPERATION

17.1 Mounting the tyre

1. Select the appropriate cone for the wheel center hole and

slide it onto the threaded shaft.

2. Slide the wheel onto the threaded shaft.

17.2.1 Determining and setting the distance value (a)

1. Pull out the special gauge to the inner

rim edge (The increment of the scale is 0.5 cm, the full range is reached at 18 cm.)

2. Read the distance value from the scale.

3. Set the value a using the

corresponding arrow keys on the control panel (MANUAL INPUT DISTANCE (a)) to the desired value.

17.2.2 Determining and adjusting the nominal size (b)

Set the nominal size (b). It usually can be found on the rim. If necessary, use the grab compass, to determine the nominal diameter (b) by placing the heads of the grab compass on the left and right side of the rim and reading the value from the scale on the grab compass (see diagram above). The value is entered by pressing the MANUAL INPUT WIDTH key (b) on the control panel using the corresponding arrow keys. The increment of the scale is 5 millimeters or for inch input 0.25 Inches. The following values are shown in the display (for inch-setting only): .2 for ¼ inches;. 5 for ½ inches and . 7 for ¾ inches

The nominal diameter is indicated on the tyres. Enter the value by pressing the MANUAL INPUT DIAMETER (d) key on the control panel using the corresponding arrow keys.

17.3 Self-Calibration

NOTICE Entering the wrong dimensions will cause the machine to be incorrectly calibrated and all subsequent measurements to be incorrect until a new self-calibration with the correct dimensions is performed. To self-calibrate the machine, proceed as follows:

1. Mount any wheel on the shaft, even if it is not balanced; better still, if it has an average

3 Press the F and C button on the control panel simultaneously until the display shows CAL. | CAL. and the LEDs stop flashing.

4 Close the hood and press the START button. A complete turn is performed and the display shows Add 100. 5 Attach a 100 gram reference weight to any position on the outside of the rim. 6 Press START again.

7. After a second cycle, the display shows END CAL.

Now the calibration procedure is complete.

8. Remove the reference weight and balance the wheel

as descripted in the following section. The value measured by the machine during the self-calibration cycle is automatically kepted in a special memory, which stores it even when the machine is switched off. This means that the machine is immediately ready for operation after being switched on again. Self-calibration should be carried out from time to time or if there are doubts about the correctness of the measured results.

17.4 Measuring unbalance

To perform an unbalance measurement, close the protective cover. Depending on the setting, also press the START button. The wheel is brought up to speed within a few seconds, decelerated again and the unbalance values are displayed on the control panel.

Slowly turn the wheel counterclockwise until all LED's of the digital display for the internal unbalance value light up. The correct position for attaching the weight is then exactly in the 12 o'clock position on the inside of the rim.

Then slowly turn the wheel clockwise until all the LED's on the digital display for the external unbalance value light up. The correct position for attaching the weight is then exactly in 12 o'clock position on the outside of the rim. Note: Lightly pressing Button C in the 12 o'clock position displays the preset dimensions one after the other. To measure again, close the hood after attaching the weights and press the START button if necessary.OPERATION ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 30 ZI-RWM99

17.5 Recalculation of the unbalance

To recalculate the unbalance, set the dimensions as described in chapter 17.2 Setting the dimension Without repeating the measurement cycle press key C. The newly determined unbalance values are displayed.

17.6 Minimizing static unbalance

For commercial weights with a gradation of five grams (5 g) each, static unbalances of up to 4 g can remain, as they fall below the sensitivity of the display. In such cases, the device displays zero. To display such "residual unbalances" (< 5 g), press the FINE key.

The available functions indicate where the correction weights are to be placed in positions other than the normal positions. To select a specific function, press the ALU and F keys. The unbalances are displayed according to the selected correction position. Symbol Function Description

Normal The Normal function is used for balancing steel or light alloy rims by applying weights to the rim edges.

Static The Static function is required on motorcycle wheels or when it is not possible to place the weights on both sides of the rim.

ALU1 The ALU1 function is used to balance light alloy wheels by attaching the adhesive weights to the rim shoulders.

ALU2 The ALU2 function is used for balancing light alloy wheels with concealed application of the outer adhesive weight. (The position of the external weight is as shown in the figure.)

ALU3 Function ALU3 - Combined balancing: Attachment weight inside; concealed attachment of the adhesive weight outside.

17.7.2 Optimizing an unbalance

NOTICE Carry out the following steps with the utmost care in order to achieve the best possible result. The optimization function is used to reduce the weight to be added to the wheel to balance it. This design is recommended if the static unbalance is more than 30 grams. In many cases this can improve the residual eccentricity of the wheel.OPERATION ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 31 ZI-RWM99

The function is called by pressing the OPT key (to exit, press the STOP key)

Press the Start key. The display shows the required rotation of the tyre (180°). Mark adapter and rim with chalk with a reference mark so that you are able to mount the rim in the same position again later. (Use index on the shaft.) Turn the tyre 180° on the rim using a tyre remover. Refit the rim to the threaded shaft in the previous position.

Press the START key again. Right display: Value of the possible reduction of the left unbalance in relation to the current wheel situation in percent. Left display: current static unbalance value in grams. (It is the value that can be reduced by a wheel-rim rotation.)

Turn the wheel until the outer LEDs light up. Mark the tyre at the top (12 o'clock)

Also mark the border according to the position indicated by the inner LEDs.

In the example given here, the static unbalance of 45 g is reduced by 80 % with a remaining residual unbalance of approx. 9 g.

17.7.3 Visual inspection of the running surface

To perform a visual inspection of the tread condition, it is necessary to rotate the wheel with the guard open. Performing: Press the F key with one hand while pressing the START key with the other hand.

WARNING Dangerous electrical voltage! The elimination of faults or defects by persons not specially trained in handling electricity (electricians) can result in serious injuries or even death. Therefore, malfunctions or defects may only be remedied by persons specially trained in working with electricity! The machine requires little maintenance and only a few parts have to be serviced: - Before each operation, check that the safety devices are in perfect condition. - Check the screw connections for tightness at least once a week. - Regularly check that the warning and safety labels on the machine are in perfect and legible condition and replace them if necessary. Malfunctions or defects that could impair your safety may only be remedied by qualified personnel! 19 CLEANING

NOTICE The use of solvents, aggressive chemicals or abrasives can lead to damage to paintwork and other property on the machine! Free the machine from dust and other deposits after each use. Only use water and, if necessary, a mild detergent for cleaning! The use of compressed air or high-pressure cleaners is not recommended. The latter can reduce the operational suitability of the machine or shorten its service life, because water (moisture) could get inside the machine when it is used. 20 TRANSPORT

NOT ICE The wheel balancer may only be transported in its original packaging.

The wheel balancer may only be transported in its original packaging. Always switch off the motor before transport and allow the machine to cool down if necessary. Use a forklift truck with suitable capacity to move the packed machine. 21 STORAGE Thoroughly clean the machine before storage, empty liquid tanks if necessary and dispose of liquids in accordance with national regulations. Pack cleaned machine and store in a dry and clean place.

Observe the national waste disposal regulations. Do not dispose of the machine, machine components or equipment in residual waste. If necessary, contact your local authorities for information on the disposal options available. If you buy a new machine or an equivalent device from your specialist dealer, he is obliged in certain countries to dispose of your old machine properly.TROUBLESHOOTING ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 33 ZI-RWM99 22 TROUBLESHOOTING

Certain errors occurring during operation are automatically detected by the device system and shown on the display by means of an error code - see table below: Error Code Fault Possible cause Remedy

No rotation signal Faulty position sensor, rotation obstacle (something prevents the wheel from turning) or faulty computer board Replace position encoder Remove obstacle If necessary, contact your dealer.

Speed is less than 60 revolutions per minute No wheel mounted, faulty position sensor or faulty computer board Mounting tyres Replace position encoder If necessary, contact your retailer

Miscalculation Incorrect self- calibration, excessive unbalance or faulty circuit board Repeat self-calibration, check correct wheel centering on the shaft; contact your retailer if necessary

Wrong direction of rotation Incorrect direction of rotation, faulty position encoder or faulty computer board Replace position sensor, correct direction of rotation, contact your retailer if necessary

Faulty computer board Faulty computer board If necessary, contact your retailer

Card related error Incorrect self-calibration or faulty computer board Repeat self-calibration; contact your retailer if necessary

Memory error during self-calibration Start of a second cycle without reference weight, crack in transformer cable, faulty computer board or faulty power supply board Attach reference weight, replace transformer cable, contact your retailer if necessary

22.2 Inconsistent unbalance measured values

NOTA If wrong dimensions are entered, the machine will be incorrectly calibrated and all subsequent measurements will be incorrect until a new self- calibration with the correct dimensions is performed.

Shaft of wheel cover

Head of measuring scale

Center pole of lead screw M10x160

Plate of computer board

Support of wheel cover

Cover of stand column

Width of measuring scale