ZISTE5500 - Generator Zipper - Free user manual and instructions

USER MANUAL ZISTE5500 Zipper

Green portable electricity generator with wheels and control panel (no visible text or symbols)

ZI-STE2800

EAN: 9120039231518

Green ZIPPER ZI-STE8000 industrial power plant with wheels and control panel (no visible text or symbols on device body)

ZI-STE8000

EAN: 9120039231525

Green portable electricity generator with wheels and control panel (no visible text or symbols)

ZI-STE5500

EAN: 9120039232249

Green industrial power plant with visible control panel and wheels (no text or symbols on main body)

ZI-STE8004

EAN: 9120039231815

1 INHALT/ INDEX

1 INHALT/ INDEX 2

12.1 Intended use of the machine 32

12.1.1 Technical Restrictions 32

12.1.2 Prohibited Use / Forseeable Misuse 32

12.2 User Requirements....32

12.3 Safety instructions .... 33
12.4 Special safety instructions for the operation of the machine 33
12.5 Safety instructions for machines with combustion engine....33
12.6 Hazard warnings 34

13 ASSEMBLY 34

13.1 Check scope of delivery 34
13.2 Assembly 34

13.2.1 ZI-STE2800 34
13.2.2 ZI-STE5500 35
13.2.3 ZI-STE8000 / ZI-STE8004 35

13.3 Checklist before each use 36

13.3.1 Checking the engine oil level 36
13.3.2 Checking the fuel tank level 37

14 OPERATION 37

14.1 Information on Initial Start-up....37

14.1.1 Grounding 37
14.1.2 Test Run Initial Start-up 37
14.1.3 Notes on the first 20 operating hours.... 37

14.2 Operating Instructions 37

14.2.1 Integration into an existing electricity grid.... 37
14.2.2 Devices are connected to the AC terminals 38
14.2.3 Operation of the generator to over 1800m above sea level.... 38

14.3 AC Operation 38

14.4 Operation 39

14.4.1 Start (for ZI-STE2800 and ZI-STE5500) 39
14.4.2 Start (for ZI-STE8000 and ZI-STE8004) 40
14.4.3 Stop 40

15 MAINTENANCE

15.1 Maintenance plan 41

15.1.1 Changing the engine oil 41
15.1.2 Air filter 42
15.1.3 Spark plug 42
15.1.4 Fuel Tank & Filter Valve (every 150 hours) 43

15.2 Transport....43
15.3 Storage....43

16 DISPOSAL

17 TROUBLESHOOTING 44
18 PREFACIO (ES) 45
19 SEGURIDAD 46

19.1 Uso adecuado 46

EN CE-Conformal! - This product complies with the EC-directives.

EN Follow the instructions!

EN No open flame, fire, open source of ignition and smoking prohibited!

EN Danger of Intoxication (CO)! Only use outdoors and far from open windows and vents!

EN Keep safe distance!

EN Protect from moisture!

EN Warning of flammable liquids; turn off the engine before filling (gasoline)

ES

EN ATTENTION: Check Oil! Engine don't start with low oil!!

EN Warning signs and/or stickers on the machine which are illegible or have been removed must be replaced immediately!

Diagram of a green power grid generator with labeled parts including battery, wheels, and safety tools

3.1.3 ZI-STE8000

ZIPPER STRAWER ZOUGEN GENERATION ZI-STE800 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17/07/2017 mP2.2.9

3.1.4 ZI-STE8004

ZIPPER ZI-STE80C 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1	Stromerzeuger; Generator/ Generador/ Générateur/ Elektrocentrála/ Elektrocentrála/ Generator/ Električni generator/
2	Griff / Handle /asa / Poignée / Transportná rukovát / Transportní rukojeť / Transportna ročica / Transportna ručka
3	Halterung Griff / handle holder / Abrazadera del asa / Pince de la poignée de transport
4	Befestigung Griff / handle mounting / asa de montaje / Poignée de montage
5	Gummifüße / rubber feet / Pies de apoyo / Pieds de support / Nožička stojana / Nožička stojanu / Stojalo
6	Räder / wheels / ruedes / Roues / Kolečko / Kolo / Kotač
7	Achsen / axis /eje / Arbre Os kolesa / Osovina kotača
8	Stecker / plug
9	Zündkerzenschlüssel / spark plug key / llave de bujías / clé à bougie / klúčov a sviečky / ključem za vžigalne svečke / ključ za svječice
10	Werkzeug / tools
11	Kleinteile / Hardware
12	Bedienungsanleitung / Manual Machine / Manual de instrucciones / Mode d'emploi / Návod na použitie stroja / Návod k použití / Navodilo za delo s strojem / Uputa za uporabu stroja /
13	Einfülltrichter Motoröl / funnel engine oil / Embudo para aceite / Entonnoir de remplissage huile moteur / Plniaci otvor motorového oleja /Návod k použití / Iijak za polnjenje motornega olja / Lijevak za motorno ulje /Motorolaj-betöltő tölcsér
14	Startschlüssel / starting key / llave de contacto / clef de contact
15	Funkstarter / remote control starter / control remoto de arranque/ commande de démarrage à distance

3.2 Komponenten / components

3.2.1 ZI-STE2800

ZL STE2000 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Li Auto ZL STE2000 Spareholder power

1	Treibstoffventil / fuel valve / válvula de combustible / robinet de carburant/ Palivový kohútik /Palivový kohout /ventil za gorivo /Ventil za gorivo /	10	Kraftstoffanzeige / fuel indication / indicador de combustible / indicateur de carburant
2	Reversierstarter / recoil starter / Arrancador inverso / Démarreur inverseur Šartovacia šnúra / Rukojeť startovací šňůry Reverzijski zaganjač / Ručka startera	11	Tankdeckel/ fuel filler cap / tapón del depósito / bouchon du réservoir / Zátka nádrže / Zátka nádrže / pokrov rezervoarja / Poklopac spremnika
3	Ein-Aus-Schalter / On-Off-switch / Interruptor ON-OFF / Interrupteur ON-OFF Vypínač zapalovania / Vypínač zapalování / Stikalo za vžig / Prekidač za paljenje	12	Auspuff / muffler / silenciador / silencieux / Výfuk /Výfuk / izpuh / Ispuh /
4	Motoröl-Ablassschraube / oil drain plug / tapón de drenaje de aceite / bouchon de vidange d'huile Výpustná skrutka oleja /Výpustný šroub oleje / vijak za izpust olja / Vijak za ispuštanje motornog ulja	13	Motor / motor / motor / moteur / motor / motor
5	Olmessstab / dipstick / Varilla de nivel de aceite / Jauge d'huile Mierka oleja v motore / Měrka oleje v motoru Merilna palica za olje / Štapić za mjerenje razine ulja	14	Zündkerze / spark plug / bujía / bougie / Sviečka /Svička Vtikač za svečko -svečka / Svjećica
6	Voltmeter / voltmeter / Voltímetro / Voltmètre Voltmeter /Voltmetr / Voltmeter / Voltmetar	15	Choke-Hebel / choke lever / palanca de cebador / starter / Škrtiaca klapka /Škrtící klapka/ ročica za zaug / Ručica za čok /Szívató kar
7	Erdungsklemme / grounding pole / Toma de tierra / Mise à terre Zemniaca svorka / Zemníci svorka Ozemljitveni priključek / Poluga uzemljenja	16	Transportgriff / handle / asa/ Poignée de transport Transportná rukovát / Transportní rukojeť Transportna ročica / Transportna ručka
8	Schutzschalter / breaker / Interruptor de protección / Interrupteur de protection Poistka /Pojistka / Varovalni avtomat / Osigurač	17	Luftfilter / air filters / filtros de aire / filtre à air / Vzduchový filter /vzduchový filtr / zračni filter /Filtar za zrak /
9	2x230V Steckdose / 2x 230V sockets / 2x Toma de 230V / 2x Prise de 230V/ Objem olejové nádrže / 230V zásuvka / Varnostna vtičnica 230V / AC utičnica	18	Räder /wheels / rueda / Roues / Koliesko / Kolečko / Kolo / Kotač

3.2.2 ZI-STE5500

15 1 16 17 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Zi-STF5500

1	Treibstoffventil / fuel valve /válvula de combustible / robinet de carburant/Palivový kohútik /Palivový kohout /ventil za gorivo /Ventil za gorivo /	10	Kraftstoffanzeige / fuel indication /indicador de combustible / indicateur de carburant
2	Reversierstarter / recoil starter /Arrancador inverso / Démarreur inverseurŠtartovacia šnúra / Rukojeť startovací šňůryReverzijski zaganjač / Ručka startera	11	Tankdeckel/ fuel filler cap /tapón del depósito / bouchon du réservoir /Zátka nádrže / Zátka nádrže /pokrov rezervoarja / Poklopac spremnika
3	Ein-Aus-Schalter / On-Off-switch /Interruptor ON-OFF / Interrupteur ON-OFFVypínač zapalovania / Vypínač zapalování /Stikalo za vžig / Prekidač za paljenje	12	Auspuff / muffler /silenciador / silencieux /Výfuk /Výfuk /izpuh / Ispuh /
4	Motoröl-Ablassschraube / oil drain plug /tapón de drenaje de aceite / bouchon de vidange d'huileVýpustná skrutka oleja /Výpustný šroub oleje /vijak za izpust olja / Vijak za ispuštanje motornog ulja	13	Motor / motor /motor / moteur /motor / motor
5	Ölmessstab / dipstick /Varilla de nivel de aceite / Jauge d'huileMierka oleja v motore / Měrka oleje v motoruMerilna palica za olje / Štapić za mjerenje razine ulja	14	Zündkerze / spark plug /bujía / bougie /Sviečka /SvičkaVtikač za svečko -svečka / Svjećica
6	Anzeige (V+F+T); Display (V+F+T)	15	Choke-Hebel / choke lever /palanca de cebador / starter /Škrtiaca klapka /Škrtící klapka/ročica za zaug / Ručica za čok /Szívató kar
7	Erdungsklemme / grounding pole /Toma de tierra / Mise à terreZemniaca svorka / Zemnící svorkaOzemljitveni priključek / Poluga uzemljenja	16	Transportgriff / handle /asa/ Poignée de transportTransportná rukovat’ / Transportní rukojeťTransportna ročica / Transportna ručka
8	Schutzschalter / breaker / Interruptor de protección /Interrupteur de protectionPoistka /Pojistka / Varovalní avtomat / Osigurač	17	Luftfilter / air filters /filtros de aire / filtre à air /Vzduchový filter /vzduchový filtr /zrační filter /Filtar za zrak /
9	1x 230V + 1x 400VSteckdose / sockets / Toma / Prise /Objem olejové nádrže / zásuvka /Varnostna vtičnica / AC utičnica	18	Räder /wheels / rueda / Roues / Koliesko / Kolečko /Kolo / Kotač

Anzeige / Display

1: SZB 2:T 3:F 4:V

3.2.1 ZI-STE8000 / ZI-STE8004

ZIPPER ZI-STE8000 1 2 17 1 10 11 6 9 7 16 4 5 15

ZIPPER STRONERZEUGENERGENERATOR ZI-STE8000 12 13 15

ZI-STE8000 3 8 7 3 8 7 ZI-STE8004

1	Treibstoffventil / fuel valve / válvula de combustible / robinet de carburant/ Palivový kohútik /Palivový kohout / ventil za gorivo /Ventil za gorivo /	10	Kraftstoffanzeige / fuel indication / indicador de combustible / indicateur de carburant
2	Reversierstarter / recoil starter / Arrancador inverso / Démarreur inverseur Šartovacia šnúra / Rukojeť startovací šňůry Reverzijski zaganjač / Ručka startera	11	Tankdeckel/ fuel filler cap / tapón del depósito / bouchon du réservoir / Zátka nádrže / Zátka nádrže / pokrov rezervoarja / Poklopac spremnika
3	Ein-Aus-Schalter / On-Off-switch / Interruptor ON-OFF / Interrupteur ON-OFF Vypínač zapalovania / Vypínač zapalováni / Stikalo za vžig / Prekidač za paljenje	12	Auspuff / muffler / silenciador / silencieux / Výfuk /Výfuk / izpuh / Ispuh /
4	Motoröl-Ablassschraube / oil drain plug / tapón de drenaje de aceite / bouchon de vidange d'huile Výpustná skrutka oleja /Výpustný šroub oleje / vijak za izpust olja / Vijak za ispuštanje motornog ulja	13	Motor / motor / motor / moteur / motor / motor
5	Ölmessstab / dipstick / Varilla de nivel de aceite / Jauge d'huile Mierka oleja v motore / Měrka oleje v motoru Merilna palica za olje / Štapić za mjerenje razine ulja	14	Zündkerze / spark plug / bujía / bougie /Sviečka /Svíčka Vtikač za svečko -svečka / Svjećica
6	Anzeige (V+F+T); Display (V+F+T)	15	Batterie / battery
7	Erdungsklemme / grounding pole / Toma de tierra / Mise à terre Zemniaca svorka / Zemníci svorka Ozemljitveni priključek / Poluga uzemljenja	16	Transportgriff / handle / asa/ Poignée de transport Transportná rukováť / Transportní rukojeť Transportna ročica / Transportna ručka
8	Schutzschalter / breaker / Interruptor de protección / Interrupteur de protection Poistka /Pojistka / Varovalni avtomat / Osigurač	17	Luftfilter / air filters / filtros de aire / filtre à air / Vzduchový filter /vzduchový filtr / zračni filter /Filtar za zrak /
9	3x 230V (ZI-STE8000) 2x230V + 1x 400V (ZI-STE8004( Steckdose / sockets / Toma / Prise / Objem olejové nádrže / zásuvka / Varnostna vtičnica / AC utičnica	18	Räder /wheels / rueda / Roues / Koliesko / Kolečko / Kolo / Kotač

Anzeige / Display 1: S7B 2:T 3:F 4:V

3.3 Technische Daten / Technical date / Ficha técnica /
Fiche technique /Technická data /Tehnični podatki /Tehnički podaci

	ZI-STE2800	ZI-STE5500	ZI-STE8000	ZI-STE8004
Motor, engine, Motor , Moteur , Motorja, motor ;motora	HP170F	HP190F	HP192F	HP192F
Hubraum / displacement / Cilindrada / Déplacement / Objem motora /Objem motoru / Delovna prostornina / Kapacitet /zapremina	212ccm	420ccm	460ccm	460ccm
Motorleistung / engine power/ potencia del motor / puissance moteurVýkon motora / Výkon motoru/moč motorja / Snaga motora	4.0kW	8,5kW	9,3kW	9,3kW
Motordrehzahl / engine speed / Velocidad del motor / Vitesse du moteur / Otáčky / Otáčky / Število vrtljajev / Brzina motora	3600min-1
Kraftstoff / fuel /Combustible / carburant /Palivo /Palivo /gorivo / Gorivo /	bleifreies Benzin, unleaded fuel (95 ROZ)gasolina sin plomo, essence sans plombbezolovnatý benzin /bezolovni benzin (95 ROZ)neosvinčeni bencin.
Starter / starter / Arrancador / Démarreur /Startér / Startér / Zaganjač / Paljenje/starter	Seilzug /recoilTCI -cable / TCI -cableTCI / Startovaci šňůrataTCI / Startovaci šňůrataTCI / na vrvicoTCI/kontrola kabla		Elektrisch/ electriceléctrico /électriqueelektrostart / elektrostartelektrični zagon / Električno paljenje
Batterietyp / battery-type	-	-	PB	PB
Schutzklasse / Protection mode / Protección / Classe de protection /xx / Krytí / Vrsta zaščite / Klasa zaštite	IP23M	IP23M	IP23M	IP23M
Öltankvolumen / oil-tank capacity /Capacidad depósito de aceite / volume du réservoir d'huile /Objem olejové nádrže / Objem olejové nádrže / Kapaciteta rezervoarja za olje/Kapacitet spremnika ulja	600ml	1100ml	1100ml	1100ml
empfohlenes Motoról / recommended engine oil /aceite de motor / Huile moteur / motorový olej / motorovýolej / motorno olje / Motorno ulje	15W40 (10W40, SAE30)
Tankvolumen / fuel capacity / Capacidad del depósito /Capacité du réservoir /Objem nádrže / Objem nádrže / Volumen rezervoarja /Zapremina sprem	15l	25l	30l	30l
Spannung / Voltage / Voltaje de CA/ Tension en CA / Střídavé napětí / AC napetost / Napon izmjenične struje ~	2x230V	1x230V1x400V	3x230V	2x230V1x400V
230V / 400VGenerator Nennleistung /Generator rated power /Potencia del generador /Puissance du générateurVýkon generátoru / Výkon generátoruMoč generatorja /Snaga generatora	2,5kW	5,0kW	7,0kW	7,0kW
Generator max. Leistung / Generator max. powerPotencia max del generador Puissance maximaleMax. výkon /Max. výkon	2,8kW	5,5kW	8,0kW	8,0kW
Garantierter Schall-Leistungspegel/guaranteed sound power level / Nivel de potencia sonora garantizado /Niveau puissance sonore /Akustický výkon / Akustický výkonzajamčena raven zvočne moči / Zajamčena razina zvučnesnage /LWA	95dB(A)	95dB(A)	95dB(A)	95dB(A)
Maschinengroße (LxBxH) / Machine dimension (LxWxH)Dimensions del máquinas / Dimensions de l'emballage /Rozměry balení / Rozmery balenia/Balicí rozměry / Dimenzije ambalaže	680x530x485mm	800x660x635mm	910x690x665mm	910x690x665mm
Verpackungs-Abmessungen / packaging dimensions /Dimensiones del embalaje / Dimensions de l'emballage /Rozměry balení / Rozmery balenia/Balicí rozměry / Dimenzije ambalaže	610x450x475mm	700x570x570mm	870x610x640mm	870x610x640mm
Gewicht (netto) / weight (net) /Peso (net) / poids (net)Hmotnost (netto) / Hmotnost (netto) /Težina (neto) / Težina (neto)	43 kg	78 kg	104 kg	104,5 kg
Gewicht (brutto) / weight (gross) /Peso (brutto) / poids (brutto)Hmotnost (brutto) / Hmotnost (brutto) /Težina (teža) / Težina (neto/bruto)	44 kg	80 kg	112 kg	112,5 kg

4 VORWORT (DE)

Green industrial machine with visible wheels and mechanical components, accompanied by a close-up of a bolt and nut assembly (no text or symbols)

1. Montage Transporthandgriff

Green industrial machine component with attached wiring and mounting bracket (no visible text or symbols)

1. Montage Gummifüße

Green mechanical component with attached screw and nut, shown alongside a 3D assembly diagram (no text or symbols)

6.2.2 ZI-STE5500

1. Montage Räder

Green industrial machine component with visible wheels and mounting brackets, accompanied by a close-up of a mechanical part (no text or symbols)

1. Montage Transporthandgriffe

Green industrial machine with attached components and a separate view of a mechanical part (no visible text or symbols)

1. Montage Gummifüße

Close-up of mechanical components with green and black parts, no visible text or symbols

6.2.1 ZI-STE8000 / ZI-STE8004

Close-up of a green industrial machine component with a yellow stop tag and red warning symbol (no readable text or symbols)

Technical line drawing of a mechanical clamp or bracket assembly (no text or symbols)

Obergrenze Untergrenze

Diagram showing a device connected to three labeled electrical components with ON indicators and circuit connections.

7.4 Bedienung

Hand holding a mechanical component with a circular dial and adjustment knob (no text or symbols visible)

Diagram of a mechanical or electrical component with no visible text, numbers, or symbols

Diagram of a mechanical component with a curved arrow indicating direction (no text or symbols)

CHOKE ON OFF

Illustration of a hand operating a mechanical device with a rotating wheel (no text or symbols visible)

Diagram of a mechanical or electrical component with directional arrows indicating motion (no text or symbols)

Diagram of a cable or cable support system with no visible text or symbols

Green industrial control panel with blue and white buttons, no visible text or symbols

Close-up of a black automotive head panel with two circular buttons (no visible text or symbols)

Close-up of a mechanical assembly with labeled parts (I and O), no readable text or symbols present.

Diagram illustrating the internal components of a refrigerator with labeled parts and zoomed-in insets for mechanical assembly.

WARNUNG

Cartoon illustration of a computer with a smiling face and a thought bubble showing a finger pointing at it (no text or symbols present)

Diagram of a device with labeled parts and zoomed-in insets showing internal components

Diagram illustrating a chemical process with labeled steps and directional arrows, showing hand positioning and packaging steps.

Diagram of a robotic arm with a cloud and mechanical components, no text or symbols present

Illustration of hands holding a small object with a pointer, enclosed in a circle (no text or symbols)

"OFF" (Picture 21)

(Picture 22)

8.2 Transport

This manual contains information and important instructions for the installation and correct use of the ZIPPER generators ZI-STE2800; ZI-STE5500, ZI-STE8000 and ZI-STE8004.

Following the usual commercial name of the machine (see cover) is substituted in this manual with the name "machine".

This manual is part of the product and shall not be stored separately from the product. Save it for later reference and if you let other people use the product, add this instruction manual to the product.

Please read and obey the security instructions!

Due to constant advancements in product design, construction pictures and content may diverse slightly. However, if you discover any errors, inform us please.

Technical specifications are subject to changes!

Please check the product contents immediately after receipt for any eventual transport damage or missing parts.

Claims from transport damage or missing parts must be placed immediately after initial product receipt and unpacking before putting the product into operation.

Please understand that later claims cannot be accepted anymore.

Copyright

© 2018

This document is protected by international copyright law. Any unauthorized duplication, translation or use of pictures, illustrations or text of this manual will be pursued by law. Court of jurisdiction is the regional court Linz or the competent court for 4707 Schlüsslberg, Austria!

Customer service contact

This section contains information and important notices for safe commissioning and handling of machine.

For your own safety, read these operating instructions carefully before putting the machine into operation. This will enable you to handle the machine safely and prevent misunderstandings as well as possible damage to property and persons. Also observe the symbols and pictograms used as well as the safety instructions and hazard warnings!

12.1 Intended use of the machine

The machine is intended exclusively for the following activities:

This power unit is designed exclusively for operating electric devices whose max. performance is within the specifications for the generator. A higher starting current of inductive loads must be considered. The generator is designed to operate from conventional resistive and inductive loads, such as Lights, electric hand tools (drills, electric chain saws, compressors) determined.

When connecting to stationary systems such as heating, house supply, air conditioning or for the power supply of mobile homes, an electrician and the heating manufacturer must be consulted regarding the connection and grounding.

ZIPPER-MASCHINEN assumes no responsibility or warranty for any other use or use beyond this and for any resulting damage to property or injury.

12.1.1 Technical Restrictions

The machine is intended for use under the following ambient conditions:

Relative humidity: max. 65 %

Temperature (for operation) +5°C bis +40°C

Temperature (for storage and/or transport) -20^ C bis +55^ C

12.1.2 Prohibited Use / Forseeable Misuse

• Operation of the machine without adequate physical and mental aptitude
- Operating the machine without appropriate knowledge of the operating instructions (machine + motor).
• Changes in the design of the machine
- Operating the machine in wet and rainy conditions
- Operating the machine in a potentially explosive environment
- Operating the machine indoors or in closed areas
• Operation of the machine without functioning or missing guards
- Remove the safety markings attached to the machine.
- Modify, circumvent or disable the safety devices of the machine.

The prohibited/hazardous use or disregard of the information and instructions presented in this manual will result in the voiding of all warranty and damage claims against Zipper Maschinen GmbH.

12.2 User Requirements

The physical and mental suitability as well as knowledge and understanding of the operating instructions are prerequisites for operating the machine. Persons who, because of their physical, sensory or mental abilities or their inexperience or ignorance, are unable to operate the machinery safely must not use it without the supervision or instruction by a responsible person.

Please note that local laws and regulations may determine the minimum age of the operator and restrict the use of this machine!

Put on your personal protective equipment before working on the machine.

Work on electrical components or equipment may only be carried out by a qualified electrician or carried out under the guidance and supervision of a qualified Electrician.

12.3 Safety instructions

In order to avoid malfunctions, damage and health hazards when working with this machine, in addition to the general rules for safe working, the following measures in particular must be observed UNCONDITIONALLY:

• Check that the machine is in perfect condition before each use. Ensure that all guards are in place and working properly and that all nuts, bolts, etc. are securely tightened. Do not take the machine into operation if you notice that parts are missing or damaged!
• Ensure sufficient lighting conditions in the working and surrounding areas of the machine.
• Keep hands and feet away from moving machine parts and always ensure a safe stand when working.
• Ensure that the area to be tamped does not contain any electric cables, gas or water lines which could be damaged by vibration.
• Remove the adjustment tool from the machine before operation.
• Ensure that unauthorised persons maintain a safe distance from the machine and keep children away from the machine.
• The machine may only be operated, serviced or repaired by persons who are familiar with it and who have been informed of the dangers arising during this work.
  • Always wear suitable personal protective equipment (eg. ear protection,..., etc.)!
• Do not work with the machine if you are tired, not concentrated or under the influence of medication, alcohol or drugs!
• Never operate the unit in the presence of flammable liquids or gases (danger of explosion!).
• Carry out maintenance, adjustment and cleaning work only when the engine is switched off.
• Only use spare parts and accessories recommended by Zipper machines.

12.4 Special safety instructions for the operation of the machine

• Do not use the generator if it is raining, wet or has high humidity. RISK OF ELECTRIC SHOCK. DANGER OF LIFE!.
• Do not increase the regulated idle speed of the engine above 3,500 rpm. This could result in damage to the machine or personal injury.

12.5 Safety instructions for machines with combustion engine

- Do not touch the engine and/or muffler during operation or immediately after switching off! These areas become hot during operation and can cause burns.

- Do not touch the spark plug connector when the engine is running (electric shock!).

- Do not operate the unit in closed areas or in poorly ventilated rooms unless there is adequate ventilation through exhaust fans or hoses. (Risk of suffocation from carbon monoxide!)

- Do not smoke while the machine is in operation.

- Do not smoke when refuelling the machine.

- Refuel the machine only in a well ventilated area.

- Do not refuel the machine when the engine is running or the machine is still hot.

- Do not refuel the machine near naked flames.

- Do not spill fuel when refuelling.

- Do not crank a gas flooded engine as long as the spark plug is removed- fuel in the cylinder sprays out of the spark plug opening.

- Do not carry out an ignition spark test on engines if the engine is flooded or gas can be smelled. A stray spark could ignite the vapours.

- Do not use fuel to clean machine parts, especially indoors. Vapours from fuels may explode.

- Always keep the area around the muffler free of foreign substances such as leaves, paper, cardboard, etc. A hot muffler could ignite these substances and cause a fire.

- Close the filler cap after refuelling.

- Check the fuel line and tank regularly for leaks and cracks. Do not operate the machine if leaks in the fuel system are known.

- Store fuel only in designated and approved containers.

12.6 Hazard warnings

Despite intended use, certain residual risks remain. Due to the design and construction of the machine, hazardous situations may occur which are identified as follows in these operating instructions:

DANGER

A safety instruction designed in this way indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

Such a safety instruction indicates a potentially hazardous situation which, if not avoided, may result in serious injury or even death.

CAUTION

A safety instruction designed in this way indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

NOTICE

A safety note designed in this way indicates a potentially dangerous situation which, if not avoided, may result in property damage.

Irrespective of all safety regulations, their sound common sense and corresponding technical suitability/training are and remain the most important safety factor in the error-free operation of the machine. Safe working depends first and foremost on you!

13 ASSEMBLY

13.1 Check scope of delivery

After delivery, check the machine immediately for transport damage and missing Parts.

13.2 Assembly

13.2.1 ZI-STE2800

1. Wheels assembly	2. Handle assembly
3. Assembly rubber feet

13.2.2 ZI-STE5500

1. Wheels assembly	2. Handle assembly
3. Assembly rubber feet

13.2.3 ZI-STE8000 / ZI-STE8004

5. Wheels assembly		6. Handle assemblyFix the bracket to the frame using screws and nuts and then mount the handle in the bracket using bolts.
7. Assembly rubber feet

1. Battery assembly
   

Close-up of a green industrial electrical enclosure with blue components and internal wiring (no visible text or symbols)

Loosen the protective cover to get access to the battery.

• Mount the poles to the battery with screws, washers and nuts.
• Connect the red cable to the positive (+) terminal of the battery.
• The black cable is connected to the negative pole (-) of the battery.
• Disconnect and connect the battery in reverse order.

13.3 Checklist before each use

13.3.1 Checking the engine oil level

NOTICE

Too low an oil level will damage the engine and shorten the life of the machine. Therefore, check the engine oil level before every start and top up the engine oil if necessary.

Close-up of a green industrial machine component with a yellow stop tag (no visible text or symbols)

Technical line drawing of a mechanical clamp or bracket assembly (no text or symbols)

UPPER LIMIT LOWER LIMIT

1. To check the engine oil level, place the machine on a safe, level surface. Switch off the engine and allow the machine to stand for ten minutes so that the circulating oil can collect in the oil pan.
2. Unscrew the oil dipstick and wipe with a clean, lint-free cloth or a non-fibrous paper towel.
3. Push the dipstick into the opening, but do not screw it in. (Make sure that the dipstick has really been pushed in completely).
4. Pull out the oil dipstick again and read off the oil level. There are two markings for this - see illustration on the left.
5. If the oil level is low, refill the recommended oil up to the upper edge
6. Push in the oil dipstick again and tighten.

13.3.2 Checking the fuel tank level

NOTICE

Observe the safety regulations for fuel control. Filter the fuel during refuelling to prevent foreign particles from entering the combustion chamber. Wipe up leaked fuel.

1. Screw on the tank cap (sits on the fuel tank).
2. Level check in the form of a visual inspection or via display. If necessary, top up with fuel with the appropriate octane number (RON 95).
3. Close the fuel filler cap tightly after refuelling.

14 OPERATION

14.1 Information on Initial Start-up

NOT ICE

Note that the machine is delivered without engine oil and fuel. Make sure that this equipment is filled up before the machine is put into operation for the first time. ATTENTION: The machine does not start until the engine oil has been refilled to the upper limit.

14.1.1 Grounding

Before putting the machine into operation, have a grounding system installed by a qualified electrician!

Exact grounding instructions for portable generators depend on the jurisdiction of the country in which the generator is commissioned. Please observe them exactly.

14.1.2 Test Run Initial Start-up

• Let the machine run idle for about 3 minutes.
• Pay attention to abnormal noises.
• Pay attention to the exhaust fumes (too black, too white)?

14.1.3 Notes on the first 20 operating hours

In order to optimize the life expectancy of your machine, the following points should be observed:

• Do not operate the engine for the first 20 operating hours @ maximum load (this also applies to used engines after extensive maintenance). This means lower speed and lower maximum working load than during normal operation.
• Change the engine oil after the first 20 hours of operation.

14.2 Operating Instructions

14.2.1 Integration into an existing electricity grid

This machine is designed exclusively for the operation of electrical devices whose maximum power lies within the power specifications of the generator. A higher starting current from inductive loads must be taken into account. The generator is designed for the operation of conventional ohmic and inductive loads such as light chains, electric hand tools (drilling machines, electric chain saws, compressors).

When connecting to stationary systems such as heating, house supply, air conditioning or for the power supply of mobile homes, an electrician and the heating manufacturer must be consulted regarding connection and grounding.

14.2.2 Devices are connected to the AC terminals

- Before connecting a device on the AC socket you must control the perfect condition of the device. - When you recognize that a connected device acts unusual you must stop the generator and disconnect the device. Control whether the device is damaged or if the generator was overloaded by the device.

ATTENTION: A short exceed of the normed power capacity of the generator is possible but if this happens oftener the life time of the generator will be shortened.

Please consider: Some devices, for instance cooling devices need up to 5 times more starting current than current during the operation.

14.2.3 Operation of the generator to over 1800m above sea level

- When is operating at high altitudes is due to the lower oxygen content in the air, the air / fuel mixture too dense. This leads to loss of power, increased fuel consumption and the rapid deterioration of the spark plugs and heavy start the engine.

- the generator is designed to operate at high altitudes, you should modify the carburetor in a certified service center. Nevertheless, it is a power drop of 3.5% per 300m altitudes to take slope into account.

CAUTION: The operation of the generator with a modified carburetor at low altitude leads to overheating of the engine.

14.3 AC Operation

Connect the devices to the AC socket. The most devices need more power for starting than declared. A device with a rated power (1500kW) can temporarily load your generator (eg ZI-STE2800) to its maximum when switched on.

Always connect the devices in a falling chronology of their kW-consumption!

When the generator is overloaded the power supply gets interrupted. So turn off the generator and study the problem.

Diagram showing electrical circuit components with labeled ON indicators and connections

14.4 Operation

14.4.1 Start (for ZI-STE2800 and ZI-STE5500)

To start the generator, proceed as follows:

- Ensure that the generator is in a perfect condition.

- When there are some devices connected with the AC sockets you have to disconnect them.

- Open the fuel tap.

- During a cold start close the choke lever, a warm start Choke open (ie engine warm, eg by lower operating break)

- Turn ON the engine switch.

- Start the machine by pulling the starter handle.

- If the choke lever is still closed, open it after a short warm-up phase. (refer to the illustration)

Hand using a tool to adjust or install a wall-mounted device (no text or symbols visible)

Diagram of a person using a tool to lift or lift an object, labeled 'ON' at the bottom (no other text or symbols)

CHOKE

ON OT #

Illustration of a hand turning a mechanical component with a circular component (no text or symbols)

Diagram of a mechanical or electrical component with no visible text, numbers, or symbols

14.4.2 Start (for ZI-STE8000 and ZI-STE8004)

To start the generator, proceed as follows:

- Ensure that the generator is in a perfect condition.

- When there are some devices connected with the AC sockets you have to disconnect them.

- Open the fuel tap.

- Starting the generator with the remote control or with the start key

Key: Turn the key to the „START“ position.

Green industrial control panel with blue and black buttons, no visible text or symbols

Remote control Press the „START“ button

Close-up of a black electronic device with two circular buttons (no visible text or symbols)

Hand holding a mechanical component with a circular dial and arrow, no visible text or symbols

Diagram of a mechanical or electrical component with curved lines and a hanging hook (no text or symbols)

ON

Only in an emergency (insufficient battery load), the generator can also be started by recoil starter. To do so: The throttle valve must be operated manually (= choke), for starting close the throttle valve (position 0) after start open the throttle valve again (position I). It is necessary to disassemble the side guard.

STRÖMERZEUGER/GENERATOR ZI-STE8000

Disassemble the side guard

Close-up of a mechanical assembly with labeled parts (1 and 0), no readable text or symbols present.

Throttle valve to position 0 for starting. To Pos. I during operation.

14.4.3 Stop

• Turn off connected equipment and disconnect from the socket.
  • To turn off the generator, move the power switch simply to the OFF position.
• Close the fuel tap.

15 MAINTENANCE

WARNING:

Lack of maintenance or improper maintenance and repair before using the appliance can result in serious injury or death! Take therefore the safety rules, operating and maintenance instructions very seriously.

Repairs only by qualified staff!

WARNING

Hot surfaces and rotating machine parts while the engine is running can cause serious injury or even death. Always stop the machine before carrying out any conversion, adjustment, cleaning or maintenance work and secure it against unintentional restarting.

15.1 Maintenance plan

(1) Interval can vary according to the air quality(2) Only by specialists!		Prior to each start	(for new machine) after first Month or 20 operation hours	Every 3 months or every 50 operation hours	Every 6 months or every 100 operation hours	Every 2 years or every 300 operation hours
Engine oil	Controll of the level	X
	Changing		X		X
Air filter	Controlling	X
	Changing			X (1)
Spark plug	Control				X
	Change					X
Valve clearance	Control, adjustment					X(2)
Fuel tank and fuel tank filter	Clean	Yearly (2)
Fuel pipe	Control	Every 2 years (2)

15.1.1 Changing the engine oil

Change the oil when it's still warm from the operation. Ensure that the engine switch in the OFF position.

- Turn the switch to the OFF position, if set to ON.

- Unscrew the fixing screw of the side cover off, remove the cover. Unscrew the oil filler cap.

- Tilt the machine and let the oil flow into a box.

Cartoon illustration of a smiling computer with hands operating it, accompanied by a thought bubble showing a finger pointing at it (no text or symbols present)

Diagram of a device with labeled parts and zoomed-in insets showing internal components

- Refill new engine oil to the lower edge of the oil filler neck.

ATTENTION: Dispose the old oil PROPERLY!!! Pour it into a leak proofed box and bring it to a recycling center.

- Screw back the screw cap on the oil filler neck.

15.1.2 Air filter

• Remove the cover of the air filter.
  • Take out the air filter.
• Clean it with water.
• Wring it out.
• Let the air filter become saturated with engine oil.
• Wring out the air filter.

Mount the air filter again.

• Insert air filter
• Replace the cover
• Secure snap closure

Simple line drawing of a boat leaping over water with an arrow indicating downward motion (no text or symbols)

Illustration of a smiling computer with hands operating the case and a close-up of a device inside (no text or symbols)

Cartoon illustration of a smiling device with hands holding a wrench (no text or symbols)

Illustration of a vehicle's front bumper and rear bumper with a thought bubble showing a warning sign (no text or symbols present)

Diagram illustrating a circular process with hands holding a battery and rotating around a box, possibly indicating a mechanical or electrical setup.

ATTENTION: NEVER OPERATE THE MACHINE WITHOUT OR A NOT MAINTAINED AIR FILTER!!!

15.1.3 Spark plug

• Remove the spark plug cap
• Screw out the spark plug.
• Optical Control: When the electrodes are batteredamaged – change the spark plug!
• Clean the spark plug.

- Control the distance between the two electrodes: 0,6 - 0,7 mm!

Diagram of a bicycle undercarriage with a cloud above, showing mechanical components and motion lines (no text or symbols)

Illustration showing two steps of a hand holding a small object, with no visible text or symbols.

GASKET R

• The gasket ring should be in a good condition.
• When the spark plug gets changed you must screw it in with your hands. When you can't turn it any more you have to use the spark plug wrench to fasten it with half an round.

15.1.4 Fuel Tank & Filter Valve (every 150 hours)

• fuel cock lever to "OFF"
  • In solution (with mild detergent)
• clean all parts.
• Put back together.
• Remove the engine tank filter
• In solution, clean (with mild detergent).
• Replanting.

0.7 - 0.8mm

CARD

graph TD
    A["OFF"] --> B["Liquid Washing"]
    B --> C["Water Washing"]
    C --> D["Cleaning"]
    D --> E["(Picture 21)"]
    E --> F["Recycling"]
    F --> G["(Picture 22)"]

15.2 Transport

• Let the machine get cold for 15 minutes.
• Do not lay the machine on the side during the transport. Oil or fuel leakage.
• Do not lay heavy or wet things onto the generator during transportation.

15.3 Storage

If the machine is not used for a longer period of time (>30 days):

1. Empty the oil tanks or fuel tank.
2. Remove the spark plug and pour a few drops of engine oil into the cylinder. Using a rope starter, turn the engine a few times so that the oil is well distributed inside the cylinder. Clean the spark plug and replace it.
3. Cover the cooled machine and store it out of the reach of children and unauthorised persons in a well-ventilated, dry and frost-free environment.

16 DISPOSAL

Do not dispose of your machine in residual waste. Contact your local authorities for information on available disposal options. If you buy a new vibratory plate or equivalent from your dealer, he is obliged in certain countries to dispose of your old machine properly.

17 TROUBLESHOOTING

WARNING

Hot surfaces and rotating machine parts while the engine is running can cause serious injury or even death. Always stop the machine before carrying out troubleshooting work and secure it against unintentional restarting.

Trouble	Reason	Shooting
The engine doesn't start	No fuelTurn engine switch to ONReversing defectiveCheck oil levelSpark plugs contact CandleAir filter cloggedFuel tap cloggedFaulty motor	Filling the fuel tankswitch to ONrepair recoiladd oilOIL LEVEL CONTROL!Check for real game 16.2.3See Maintenance 16.2.2refer to Maintenancerefer to MaintenanceContact the retailer
Engine is difficult to start or runs bad	Too rich fuel mixtureCarburetor incorrectlyFaulty spark plug, dirty or misaligned	Set choke to OPEN positionCan make settings by authorized personnelClean the spark plug, New Adjust or replace
Motor is too hot	Too little engine oilCold air system restrictedDirty air filterCarburetor not adjusted properly	Engine oilClean fan guard, internalClean the cooling finsClean the air filterLet carburetor adjusted by authorized specialist
Motor too little power	Dirty air filter	Clean the filter elements, possibly exchange
No power from the power outlets	Breaker is in position "OFF"Engine speed is too low	Breaker to position "ON"Let engine speed of an authorized service set
Low output voltage under load	Too much load available	Reduce Existing Load
Uneven Output voltage	Unbalanced load available	Total load away. Then apply again individually to determine what causes the uneven loads the function.
Digital display "P-25"	P-25: Request to first oil change when a new device after 25 operating hours	Change Engine Oil
Digital display "P-50"	P-50: Request to Change oil and clean the air filter every 50 operating hours	Change the engine oilClean the air filter
Digital display "P-100"	P-100: Request for cleaning the fuel and air filter and oil change every 100 operating hours	Clean the fuel filterClean the air filterChange the engine oil.

18 PREFACIO (ES)

Technical diagrams of green industrial machinery components with labeled parts and assembly symbols

20.2.2 ZI-STE5500

x2 x2 x2 x2	x2 x2 x2
x2 x4 x4

20.2.3 ZI-STE8000 / ZI-STE8004

Diagram showing a device connected to three labeled electrical components with ON indicators and circuit connections.

21.4 Funcionamiento

21.4.1 Encendido / Arranque (ZI-STE2800 y ZI-STE5500)

Diagram of a hand operating a mechanical device with a rotating wheel (no text or symbols visible)

Diagram of a mechanical or structural component with no visible text, numbers, or symbols

21.4.2 Encendido / Arranque (ZI-STE8004 y ZI-STE8004)

Hand holding a valve on a door panel, no text or symbols visible

Simple line drawing of a person climbing a rope, no text or symbols present

Green industrial control panel with blue and digital buttons (no visible text or symbols)

„START“

Close-up of a black electronic device with two circular buttons (no visible text or symbols)

Close-up of a mechanical assembly with labeled parts (1 and 0), no readable text or symbols beyond labels

Pos. 0 Encendido.

Cartoon illustration of a smiling computer with hands and legs, accompanied by a thought bubble showing a finger pointing at it (no text or symbols present)

Diagram of a portable electric generator with labeled components and wiring connections

Simple line drawing of a boat launching from a floating platform (no text or symbols)

Cartoon illustration of a smiling computer box with hands operating it, next to a small lamp and plug (no text or symbols)

Illustration showing a car interior with a smiling device, a close-up of its seatbelt, and a close-up of its seatbelt with a switch.

Diagram illustrating a chemical process with hands pouring liquid into a container, showing circular arrows indicating flow or reaction.

Diagram of a robotic arm with sensors and a cloud-like object above it, no text or symbols present

ARANDELA DE SELLADO

0,6 -0,7MM

ARANDELA DE SELLADO

0.7 - 0.8mm CARD

Technical diagrams of green industrial machinery components with labeled parts and assembly details

28.2.2 ZI-STE5500

Technical diagrams showing mechanical components with labels x2, x2, x4 and corresponding green parts

28.2.3 ZI-STE8000 / ZI-STE8004

Close-up of a green industrial machine component with a yellow stop tag (no visible text or symbols)

Diagram showing a battery connected to three different lighting sources via a circuit, with labeled components and directional arrows.

29.4 Fonctionnement

Hand holding a valve with a circular dial indicator (no text or symbols visible)

Simple line drawing of a rope or cable being lifted by a hook, with no text or symbols present.

CHOKE

ON OFF

Hand holding a mechanical component with a circular dial and arrow indicator (no text or symbols)

Diagram of a mechanical or structural component with no visible text, numbers, or symbols

29.4.2 Allumage / Démarrage (ZI-STE8000; ZI-STE8004)

Simple line drawing of a person climbing a rope with a curved arm, labeled 'ON' at the bottom (no text or symbols on the diagram itself)

Green industrial control box with blue buttons and a digital display (no visible text or symbols)

„START“

Close-up of a black electronic device with two circular buttons (no visible text or symbols)

Close-up of a mechanical assembly with blue arrows indicating components (no visible text or symbols)

Pos. 0 Encendido.

Cartoon illustration of a computer with a smiling face and a thought bubble showing a finger (no text or symbols)

Diagram of a portable device with labeled parts and close-ups showing internal components

Simple line drawing of a boat leaping over water with an arrow indicating downward motion (no text or symbols)

Cartoon illustration of a smiling device inside a box with hands connecting it, accompanied by an inset showing a small lamp (no text or symbols present)

Diagram illustrating a circular process with hands and a bottle pouring liquid into a container, surrounded by directional arrows.

AVERTISSEMENT: N'UTILISEZ JAMAIS LA MACHINE SANS FILTRE À AIR OU AVEC UN FILTRE SANS ENTRETIEN!

30.1.3 Bougie

Diagram of a mechanical device with gears and a cloud, no text or symbols present

Illustration of hands using a tool to apply or install a small object (no text or symbols present)

RONDELLE D'ETANCHEITE

0.7 - 0.8mm

CARD

Technical diagrams of green industrial machines with labeled components and assembly states

36.2.2 ZI-STE5500

Technical diagrams showing mechanical components with labels x2, x2, x4 and corresponding green parts

36.2.3 ZI-STE8000 / ZI-STE8004

Diagram showing a power grid connection with three labeled components: switch, lamp, and bulb.

37.3 Obsluha

37.3.1 Zapnutie / Štart (ZI-STE2800; ZI-STE5500)

Hand holding a mechanical component on a door panel (no text or symbols visible)

Diagram of a hand holding a curved object with motion lines, labeled 'ON' at the bottom (no other text or symbols)

Green industrial electrical control box with blue buttons and a digital display (no readable text or symbols)

"START"

SIROMERZEUGER/GENERATOR ZI-STE8000

Close-up of a mechanical assembly with blue arrows indicating parts (no visible text or symbols)

Pos. 0 Zapnutie.
Pos. I Obsluha

15.3.2 Vypnutie

Cartoon illustration of a computer with a smiling face and a thought bubble containing a small object (no text or symbols)

Diagram of a refrigerator with labeled parts and zoomed-in insets showing internal components

Illustration showing a downward arrow and a cartoon-style container with a smiling face, next to a hand holding a tool (no text or symbols)

Diagram showing a vehicle's front compartment with a thought bubble depicting a person in motion (no text or symbols present)

Diagram illustrating a hand pouring liquid into a container with arrows indicating process flow

POZOR: STROJ NIKDY NEPREVÁDZKUJTE BEZ VZDUCHOVÉHO FILTRA ALEBO S NEUDRŽOVANÝM FILTROM!!!

38.1.4 Zapal'ovacia sviečka

Diagram of a mechanical device with cloud and gear components, plus a magnified view of a tool (no text or symbols)

Illustration of hands holding a small object inside a circular frame (no text or symbols)

Technical line drawing of a spark plug with threaded shaft and mounting bracket (no text or symbols)

Technical diagrams of green industrial machinery components with labeled parts and assembly states

44.2.2 ZI-STE5500

x2 x2 x2 x2	x2 x2 x2
x2 x4 x4

44.2.3 ZI-STE8000 / ZI-STE8004

Diagram showing a cartoon generator connected to three labeled electrical components with ON indicators and circuit connections.

45.3 Obsluha

45.3.1 Zapnutí / Start (ZI-STE2800; ZI-STE5500)

"START" 1 0

Illustration of a vehicle's front bumper and rear bumper with a sunburst effect (no text or symbols)

Diagram illustrating a circular process with hands holding a container and pouring liquid into a container, surrounded by directional arrows indicating flow or movement.

POZOR: STROJ NIKDY NEPROVOZUJTE BEZ VZDUCHOVÉHO FILTRU NEBO S NEUDRŽOVANÝM FILTREM!

Technical diagrams of green industrial machinery components with labeled parts and assembly symbols

52.2.2 ZI-STE5500

Technical diagrams showing mechanical components with labels x2, x2, x4 and corresponding parts in green and black outlines.

52.2.3 ZI-STE8000 / ZI-STE8004

Close-up of a green tractor's wheel and black frame with a yellow stop tag (no visible text or symbols)

Technical line drawing of a mechanical clamp or bracket assembly (no text or symbols)

Zgornja meja Spodnia meia

Diagram showing a device connected to three labeled electrical circuits with switches and indicators

53.4 Rokovanje

53.4.1 Vklop / zagon (ZI-STE2800/ZI-STE5500)

Technical diagram showing three-step car door operation: press, switch, and wheel switch mechanism with ON indicator

CHOKE

• Stikalo za vklop dajte na ON

Hand operating a mechanical component with a rotating wheel and lever (no text or symbols visible)

Green industrial control panel with blue buttons and a digital display (no readable text or symbols)

V sili (brez baterije)

Diagram of a mechanical or anatomical structure with no visible text, numbers, or symbols

Hand holding a device with a circular dial and plug, no text or symbols visible

Diagram of a mechanical or electrical component with no visible text or symbols

"START"

SI-POWERZEUGER/GENERATOR ZI-STE8000

Close-up of a mechanical assembly with labeled parts (1 and 0), no readable text or symbols beyond labels

Pos. 0 Vklop. Pos. I Rokovanje

Diagram of a portable device with labeled parts and close-ups showing internal components

- Vlijte novo motorno olje do spodnjega roba polnilnega nastavka za olje.

Simple line drawing of a boat leaping over water with an arrow indicating downward motion (no text or symbols)

Illustration of a smiling computer with hands operating the case and a thought bubble showing a plug (no text or symbols)

POZOR! Staro olje STROKOVNO odstranite!!! Ujemite ga v dobro zatesnjeno posodo in ga odnesite v najbližji reciklažni center.

Cartoon illustration of a smiling rectangular device with wheels and a magnifying glass, no text or symbols present.

- Ponovno privijte pokrov z navojem na polnilni nastavek za olje.

54.1.3 Zračni filter

Illustration of a vehicle's front and rear compartments with a thought bubble showing a car (no text or symbols present)

• Ožmite ga
• Pustite, da do konca vsrka motorno olje
• Nato filter ožmite, da odteče odvečno olje
• Ponovno vstavite zračni filter
• Ponovno namestite pokrov
  • Fiksimajte zaskočno zapiralo

Diagram illustrating a circular process with hands and a bottle, showing steps of injection or cleaning.

POZOR! STROJ NE SME NIKOLI OBRATOVATI BREZ ZRAČNEGA FILTRA OZ. Z NEVZDRŽEVANIM ZRAČNIM FILTROM.

54.1.4 Svečka

• Odstranite kapico svečke

Diagram of a robotic arm with a cloud and mechanical components, no text or symbols present

Illustration of hands using a handheld device to interact with a small electronic component (no text or symbols visible)

0,6 -0,7MM

TESNILNA PODLOŽKA

0.7 - 0.8mm

CARD

Technical diagrams of green industrial machinery components with labeled parts and assembly sequence

60.2.2 ZI-STE5500

x2 x2 x2 x2	x2 x2 x2
x2 x4 x4

60.2.3 ZI-STE8000 / ZI-STE8004

Postavljanje akumulatora
Za postavljanje akumulatora, učinite sljedeće:Instalirajte akumulator pomoću vijaka, podložaka i matica.Priključite crvenu žicu na pozitivni (+) pol na akumulatoru.Postavite crni kabel za uzemljenje na negativni (-) pol na akumulatoru.Isključite akumulator obrnutim poretkom.

Diagram showing a battery connected to three different lighting sources via wires, with labeled components and directional arrows.

61.4 RAD

61.4.1 Uključivanje (ZI-STE2800; ZI-STE5500)

Kod uključivanja generatora, postupite na sljedeći način:

• Provjerite je li generator u savršenom stanju.
• Ukoliko su neki uređaji uključeni u utičnicu, isključite ih.
• Otvorite slavinu za gorivo.

- Kod hladnog paljenje morate zatvoriti čok, a za toplo paljenje ga otvorite.

- izvucite čok.

• Uključite sklopku motora na ON.

Hand holding a mechanical knob on a door panel (no text or symbols visible)

Simple line drawing of a mechanical or electrical component with no visible text, numbers, or symbols.

ON

CHOKE

ON OFF

• Uključite stroj tako da povučete startnu ručku.
• Kada je čok zatvoren, morate ga otvoriti, ako je motor topao od rada.
• Ponovno umetnite čok.

Hand operating a mechanical component with a circular dial and arrow indicator (no text or symbols)

Diagram of a mechanical or anatomical structure with curved and straight lines, no visible text or symbols

61.4.2 Uključivanje (ZI-STE8000; ZI-STE8004)

Kod uključivanja generatora, postupite na sljedeći način:

• Provjerite je li generator u savršenom stanju.
- Ukoliko su neki uređaji uključeni u utičnicu, isključite ih.
- Otvorite slavinu za gorivo.

Hand operating a door switch with a rotary knob (no text or symbols visible)

Simple line drawing of a mechanical or electrical component with no visible text, numbers, or symbols.

ON

Green industrial electrical switchgear with blue and red buttons (no visible text or symbols)

U hitnim slučajevima (bez baterije)

STRONERZEUGER/GENERATOR ZI-STE8000

"START"

Close-up of a mechanical assembly with blue arrows indicating components (no visible text or symbols)

Pos. 0 Paljenje.
Pos. I Rad

61.4.3 Isključivanje/gašenje motora

• Prije isključivanja/gašenja stroja, isključite sve uređaje priključene na generator.
• Úgasite generator tako da glavnu sklopku motora stavite u položaj OFF.
  • Zatvorite slavinu za gorivo.

62 ODRŽAVANJE

UPOZORE N JE

Cartoon illustration of a smiling computer with a thought bubble showing a finger pointing at it (no text or symbols present)

- Odvrnite zatezni vijak postraničnog poklopca te uklonite poklopac. Odvrnite poklopac spremnika za ulijevanje ulja.

- Nagnite generator i ispustite ulje u za to predviđenu nepropusnu posudu.

Diagram of a device with labeled parts, showing internal components and close-ups of parts like a battery pack and switch.

- Ulijte svježe ulje do donje oznake na nastavku spremnika za ulje.

Simple line drawing of a boat leaping over water with an arrow indicating downward motion (no text or symbols)

Cartoon illustration of a smiling computer case with hands holding a tool, accompanied by a thought bubble showing a small light bulb (no text or symbols)

POZOR: Staro ulje zbrinite na EKOLOŠKI PRIHVATLJIV način! Čuvajte ga u dobro zatvorenoj posudi i donesite ga u Vama najbliži centar za recikliranje.

- Zavrnite vijak na nastavku spremnika za ulijevanje ulja.

Illustration of a smiling portable device with attached circuit board and electrical components, accompanied by a close-up of its internal components (no text or symbols present)

8.2.2 Filtar zraka

- Skinite poklopac za filtar zraka.

- Izvadite filtar zraka.

• Operite ga u vodi.

- Iscijedite ga.

• Filtar natopite motornim uljem.

Illustration of hands performing a medical procedure with a bottle and container (no text or symbols)

OPREZ: NIKADA NE RADITE SA STROJEM BEZ FILTRA ILI FILTRA KOJI SE NE ODRŽAVA.

8.2.3 Svjećica

Terminal Block VOLT meter AC Protector 10A Y/G Engine ON OFF Switch Contact Open Colored Engine switch Control panel block Magnetis field coil Rotor Chang Voltage R/U V R V R V R AV R ZI-STE2800 Oil Sensor Oil insert unit Spark plug Ignition coil Engine block E1 Black P Pink O Orange Be/S Brown/Red Bu Blue LB Light blue Gr Gray VG Yellow/Green R End V White STator Main Coil Serve Voltage a1.6V Control panel block Engine block

ZI-STE5500

graph TD
    A["Main Coil"] --> B["Stator"]
    B --> C["Dr coil 1"]
    C --> D["Magnetic field coil"]
    D --> E["Brush Assembly"]
    E --> F["Control panel block"]
    F --> G["Ignition switch"]
    G --> H["Engine block"]

    subgraph Control Panel Block
        I["Br"] --> J["Breaker 5A"]
        K["Br"] --> L["Breaker"]
        M["Diode Ancy"] --> N["R"]
        O["Y/G"] --> P["R"]
        Q["B1"] --> R["Switch 16A"]
        S["B1"] --> T["Switch 32A"]
    end

    subgraph Engine Block
        U["fuel solenoid Valve"] --> V["Oil protector"]
        W["Oil alert unit"] --> X["B1"]
        Y["Spark plug"] --> Z["B1"]
        AA["Ignition coil"] --> AB["B1"]
        AC["Engine block"] --> AD["Motor"]
    end

    style Control Panel Block fill:#f9f,stroke:#333
    style Engine Block fill:#ccf,stroke:#333

Ignition switch connecting

Sl	Black	P	Pink
O	Orange	Br/W	Brown Red
Bu	Blue	LB	Light blue
Gr	Gray	V/G	Yellow/Green
R	Red	W	White

B1	Black	F	Pink
0	Orange	Red	Brown/Red
Bu	Blue	LB	Light blue
Gr	Gray	I/O	Yellow/Green
X	Red	y	White

Ignition switch connecting

	IG	E	EAT	ST	FS	G
OFF
ON
Start

2

ZI-STE8004

Generator symbolic circuit AC Circuit Breaker 12A3P MUTM Eupower (in bits solen) Y G R N Digital amster60V V.F.T. meter 230V/16A Blue Socket 230V/16A Blue Socket Y/G Main winding D.C winding Auto-recover Br BU G/W Diode Auto-recover Br G/W G/W Auto-recover Br Fuel solenoid (PS) Charging coil Battery (BAT) Start motor Engine oil Indicator Engine symbolic circuit Engine S.W (E) engine switch continuity 1G E ST BAT PS G GBP ON START B1 Black Br Brown Y Yellow O Orange Bu Blue L/B Low blue G Green L/D low green R Red W White Welder/Generator Magnetic field winding Generator symbolic circuit

67 ERSATZTEILE / SPARE PARTS

(EN) With ZIPPER spare parts you use spare parts that are ideally matched to each other. The fitting accuracy of the parts shortens their installation time and increases the service life of the machine.

NO TE

The installation of parts other than original spare parts leads to the loss of the guarantee! Therefore, when replacing components/parts, only use original spare parts! When ordering spare parts, please use the service form at the end of this manual. Always state machine type, spare part number and designation. In order to avoid misunderstandings, we recommend enclosing a copy of the spare part drawing with the spare part order, on which the required spare parts are clearly marked.

You will find the ordering address under customer service addresses in the foreword to this documentation.

Technical diagram of a mechanical device with exploded view and component labels in Chinese

Nr.	BESCHREIBUNG / DESCRIPTION	Stk	Nr.	BESCHREIBUNG / DESCRIPTION	Stk.
1	Engine	1	20	Motor assembly	4
2	Bracket, air cleaner	1	20.1	Rotator	1
3	Isolator A	2	20.2	Stator	1
4	Isolator B	2	20.3	Carbon brush comp	1
5	Dustproof sheet	1	20.4	Grouding post comp	1
6	Frame	1	21	Foot shaft	2
7	T-foot support	2	22	Cotter	2
8	T-shaped foot support cushioning seat	2	23	Casters	2
9	Handle sleeve	1	24	Motor bracket	1
10	Curved handle	1	25	Bolt M8x1x210	1
11	Handle fixed Card	1	26	Bolt M6x160/GB5798	4
12	Pane1 comp	1	27	Automatic Voltage Regulator	2
12.1	Rocker switch	1	28	End Cover, Generator	1
12.2	Voltmeter	1	29	Nut M8/GB6177	4
12.3	DC-Terminal	1	30	Bolt M6x12/GB5787	6
12.4	Continental socket	2	31	Bolt M6x40/GB5787	4
12.5	Breaker	1	32	Nut M6/GB6177	5
13	Muffler Comp	1	33	Nut M8/GB6177	3
14	Packing exhaust	1	34	Bolt M8x40/GB5787	3
15	Shells pad 8/GBT93	3	35	Bolt M6x55/GB5787	1
16	Nut M8/GB6170	6	36	Bolt M8x16/GB5787	2
17	Muffler support	1	37	Nut M12x1.25/GB6177	2
18	Fuel cock	1	38	Flat pad ∅8x∅24x1.5	1
19	Fuel Tank assembly	1	39	Bolt M5x16/GB5789	5
19.1	Fuel Filter	1	40	Bolt M5x12/GB5789	3
19.2	Tank cover gasket	1	41	Flat pad ∅6x∅22x2	4
19.3	Fuel tank cap comp	1	42	Bolt M6x25/GB5787	4
19.4	Standard Oil seal	1
19.5	Standard Oil	1

ZI-STE8000

Exploded view diagram of a mechanical assembly with labeled components and assembly details

ZI-STE8004

Exploded view diagram of a mechanical assembly with labeled components in Chinese

Company ZIPPER Maschinen GmbH grants for mechanical and electrical components a warranty period of 2 years for amateur use; and warranty period of 1 year for professional use, starting with the purchase of the final consumer. In case of defects during this period, which are not excluded by paragraph 3, ZIPPER will repair or replace the machine at its own discretion.

2.) Report:

In order to check the legitimacy of warranty claims, the final consumer must contact his dealer. The dealer has to report in written form the occurred defect to ZIPPER. If the warranty claim is legitimate, ZIPPER will pick up the defective machine from the dealer. Returned shippings by dealers which have not been coordinated with ZIPPER, will not be accepted and refused.

3.) Regulations:

a) Warranty claims will only be accepted, when a copy of the original invoice or cash voucher from the trading partner of ZIPPER is enclosed to the machine. The warranty claim expires if the accessories belonging to the machine are missing.
b) The warranty does not include free checking, maintenance, inspection or service works on the machine. Defects due to incorrect usage of the final consumer or his dealer will not be accepted as warranty claims either. Some examples: usage of wrong fuel, frost damages in water tanks, leaving fuel in the tank during the winter, etc.
c) Defects on wear parts are excluded, e.g. carbon brushes, collection bags, knives, cylinders, cutting blades, clutches, sealings, wheels, saw blades, splitting crosses, riving knives, riving knife extensions, hydraulic oils, oil/air/fuel filters, chains, spark plugs, sliding blocks, etc.
d) Also excluded are damages on the machine caused by incorrect or inappropriate usage, if it was used for a purpose which the machine is not supposed to, ignoring the user manual, force majeure, repairs or technical manipulations by not authorized workshops or by the customer himself, usage of non-original ZIPPER spare parts or accessories.
e) After inspection by our qualified personnel, resulted costs (like freight charges) and expenses for not legitimated warranty claims will be charged to the final customer or dealer. f) In case of defective machines outside the warranty period, we will only repair after advance payment or dealer's invoice according to the cost estimate (incl. freight costs) of ZIPPER. g) Warranty claims can only be granted for customers of an authorized ZIPPER dealer who directly purchased the machine from ZIPPER. These claims are not transferable in case of multiple sales of the machine.

4.) Claims for compensation and other liabilities:

The liability of company ZIPPER is limited to the value of goods in all cases. Claims for compensation because of poor performance, lacks, damages or loss of earnings due to defects during the warranty period will not be accepted. ZIPPER insists on its right to subsequent improvement of the machine.

71 GARANTÍA Y SERVICIO (ES)

1.) Garantía:

/ service inquiry / spare part inquiry / guarantee claim

Please describe amongst others in the problem: What has cause the problem/defect, what was the last activity before you noticed the problem/defect? For electrical problems: Have you had checked you electric supply and the machine already by a certified electrician?

3. Bitte beachten

/ Additional information

INCOMPLETELY FILLED SERVICE FORMS CANNOT BE PROCESSED! FOR GUARANTEE CLAIMS PLEASE ADD A COPY OF YOUR ORIGINAL SALES / DELIVERY RECEIPT OTHERWISE IT CANNOT BE ACCEPTED. FOR SPARE PART ORDERS PLEASE ADD TO THIS SERVICE FORM A COPY OF THE RESPECTIVE EXPLODED DRAWING WITH THE REQUIRED SPARE PARTS BEING MARKED CLEARLY AND UNMISTAKABLE. THIS HELPS US TO IDENTIFY THE REQUIRED SPARE PARTS EASTLY AND ACCEL- LERATES THE HANDLING OF YOUR INQUIRY.