EC2610E - Compressor HiKOKI - Free user manual and instructions

USER MANUAL EC2610E HiKOKI

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Página Español 000BookEC2610Elowes.indb2000BookEC2610Elowes.indb2 2018/03/0910:24:482018/03/0910:24:48English — 3 — IMPORTANT INFORMATION Read and understand all of the operating instructions, safety precautions and warnings in the Instruction Manual before operating or maintaining this compressor. Most accidents that result from compressor operation and maintenance are caused by the failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety procedures. Basic safety precautions are outlined in the “SAFETY” section of this Instruction Manual and in the sections which contain the operation and maintenance instructions. Hazards that must be avoided to prevent bodily injury or machine damage are identifi ed by WARNINGS on the compressor and in Instruction Manual. Never use this compressor in a manner that has not been specifi cally recommended by HITACHI, unless you fi rst confi rm that the planned use will be safe for you and others.

MEANINGS OF SIGNAL WORDS

WARNING indicates a potentially hazardous situations which, if ignored, could result in death or serious personal injury. CAUTION indicates a potentially hazardous situations which, if not avoided, may result in minor or moderate injury, or may cause machine damage. NOTE emphasizes essential information. WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. 000BookEC2610Elowes.indb3000BookEC2610Elowes.indb3 2018/03/0910:24:482018/03/0910:24:48English — 4 — SAFETY IMPORTANT SAFETY INSTRUCTIONS FOR USE OF THE COMPRESSOR

WARNING: Death or serious bodily injury could result from improper or unsafe use of compressor.

To avoid these risks, follow these basic safety instructions:

Never place your hands, fi ngers or other body parts near the compressor’s moving parts. Never insert your fi ngers or other objects into the belt guard ventilator. Such an action invites the danger of injuries.

2. NEVER OPERATE WITHOUT ALL GUARDS IN

PLACE. Never operate this compressor without all guards or safety features in place and in proper working order. If maintenance or servicing requires the removal of a guard or safety features, be sure to replace the guard or safety features before resuming operation of the compressor.

3. ALWAYS WEAR PROTECTION.

Risk of injury. Always wear ANSI Z87.1 safety glasses with side shields or equivalent eye protection. Compressed air must never be aimed at anyone or any part of the body. Wear appropriate personal hearing protection as air fl ow noise is loud when draining.

Always stop the engine and pull out the spark plug cap to prevent any sudden start of the engine and remove the compressed air from the air tank before servicing, inspecting, maintaining, cleaning replacing or checking any parts.

5. STORE COMPRESSOR PROPERLY.

When not in use, the compressor should be stored in indoor dry place. Keep out of reach of children. Lock-out the storage area. Do not store this compressor near an open fl ame or any equipment such as a stove, furnace, water heater, etc. which utilizes a pilot light or sparking device. Store fl ammable materials in a secure location away from compressor.

6. KEEP WORK AREA CLEAN.

Cluttered areas invite injuries. Clear all work areas of unnecessary tools, debris, furniture, etc.

7. CONSIDER WORK AREA ENVIRONMENT.

Don’t expose compressor to rain. Don’t use compressor in damp or wet locations. Keep work area well lit and well ventilated. Operate this compressor at a stable place all the time. Risk of fi re or explosion. Do not carry and operate the compressor or any other electrical device near the spray area. Do not use compressor in the presence of fl ammable liquids or gases. Restricting any of the compressor ventilation openings will cause serious overheating and could cause fi re. Never place objects against or on top of compressor. Gasoline engines produce carbon monoxide; a poisonous odorless gas which may cause death. Do not start or operate this compressor in an enclosed area. Operate compressor in an open area at least 4 feet away from any wall or obstruction that would restrict the fl ow of fresh air to the ventilation openings. Compressor produces sparks during operation. Never use compressor in sites containing lacquer, paint, benzine, thinner, gasoline, gases, adhesive agents, and other materials which are combustible or explosive. This compressor contains some components parts that tend to produce arcs or sparks, and therefore, when located in a garage, it should be in a room or enclosure provided for this purpose, and should be 18 inches (457 mm) or more above the fl oor. A spark arrester must be added to the muffl er of this engine if it is to be used on any forest covered, brush covered or grass covered unimproved land. The arrester must be maintained in eff ective working condition by the operator. In order to avoid damaging this compressor, do not allow the unit to be tilted more than 10° when operating.

8. KEEP CHILDREN AWAY.

All visitors should be kept safely away from work area.

Do not wear loose clothing or jewelry. They can be caught in moving parts. Wear protective hair covering to contain long hair.

10. MAINTAIN COMPRESSOR WITH CARE.

Follow maintenance chart (refer to page 12).

Watch what you are doing. Use common sense. Never stand on the compressor. Do not operate compressor when you are tired. Compressor should never be used by you if you are under the infl uence of alcohol, drugs or medication that makes you drowsy.

12. CHECK DAMAGED PARTS AND AIR LEAK.

Before further use of the compressor, a guard or other part is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, air leak, and any other conditions that may aff ect its operation. A guard or other part that is damaged should be properly repaired or replaced by a Hitachi authorized service center. Have defective engine switch replaced by authorized service center. Have defective pilot valve replaced by authorized service center. Do not use compressor if engine switch does not turn it on and off . 000BookEC2610Elowes.indb4000BookEC2610Elowes.indb4 2018/03/0910:24:482018/03/0910:24:48English — 5 —

13. NEVER USE COMPRESSOR FOR APPLICATIONS

OTHER THAN THOSE SPECIFIED. Never use compressor for applications other than those specifi ed in the Instruction Manual. Never use compressed air for breathing or respiration.

14. HANDLE COMPRESSOR CORRECTLY.

Operate the compressor according to the instructions provided herein. Never allow the compressor to be operated by children, individuals unfamiliar with its operation or unauthorized personnel. Carrying the compressor if tilted may result in fuel spillage.

15. KEEP ALL SCREWS, BOLTS AND COVERS TIGHTLY

IN PLACE. Keep all screws, bolts, and covers tightly mounted. Check their conditions periodically.

16. NEVER USE A COMPRESSOR WHICH IS

DEFECTIVE OR OPERATING ABNORMALLY. If the compressor appears to be operating unusually, making strange noises or vibration, or otherwise appears defective, stop using it immediately and arrange for repairs by a Hitachi authorized service center.

17. DO NOT WIPE PLASTIC PARTS WITH SOLVENT.

Solvents such as thinner, benzene, carbon tetrachloride, and alcohol may damage and crack plastic parts. Do not wipe them with such solvents. Wipe plastic parts with a soft cloth lightly dampened with soapy water and dry thoroughly.

18. USE ONLY GENUINE HITACHI REPLACEMENT

PARTS. Replacement parts not manufactured by Hitachi may void your warranty and can lead to malfunction and resulting injuries. Genuine Hitachi parts are available from your dealer.

19. DO NOT MODIFY THE COMPRESSOR.

Do not modify the compressor. Do not drill into, weld, patch or modify the air tanks. Do not make adjustments to the components that control tank pressure. Do not make alterations to the factory operating pressure settings. Do not operate at pressures or speeds in excess of the manufacturer’s recommendations. Always contact the Hitachi authorized service center for any repairs. Unauthorized modifi cation may not only impair the compressor performance but may also result in accidents or injury to repair personnel who do not have the required knowledge and technical expertise to perform the repair operations correctly.

When the compressor is not used, turn off the engine switch and open the drain cock to discharge the compressed air from the air tank.

21. NEVER TOUCH HOT SURFACE

To reduce the risk of burns, do not touch tubes, heads, cylinder and muffl er. Never allow any part of your body or other materials to contact with any exposed metal parts on this compressor. Never allow any part of your body to contact the muffl er or adjacent areas. These areas can remain hot for least 45 minutes after this compressor is shutdown. Cool down before servicing.

22. DO NOT DIRECT AIR STREAM AT BODY.

Risk of injury, do not direct air stream at persons or animals.

Risk of bursting. Water will condense in the air tank. If not drained, water will corrode and weaken the air tank, causing a risk of the air tank rupturing. Drain tank daily or after 4 hours of use. The drain contains moisture in the air, abrasion particles, rust, etc. To drain the air tank, open the valves slowly and tilt the compressor to empty accumulated water. Keep face and other body parts away from outlet of drain. Use ANSI Z87.1 safety glasses with side shields when draining, as debris can be kicked up into face.

24. MAKE SURE THE COMPRESSOR OUTLET

PRESSURE IS SET LOWER THAN THE MAXIMUM OPERATING PRESSURE OF THE TOOL. Too much air pressure causes a hazardous risk of bursting. Check the manufacturer’s maximum pressure rating for air tools and accessories. The regulator outlet pressure must never exceed the maximum pressure rating.

25. THE SAFETY VALVE MUST WORK PROPERLY.

Risk of bursting. Before starting the compressor, pull the ring on the safety valve to make sure that the safety valve operates smoothly. If the safety valve does not work properly, over-pressurization may occur, causing an air tank rupture or an explosion. Do not use the compressor if the safety valve is stuck or does not operate smoothly. Have the defective safety valve replaced by a Hitachi authorized service center.

26. USE OF THIS PRODUCT WILL EXPOSE YOU

TO CHEMICALS KNOWN TO THE STATE OF CALIFORNIA. Some dust created by this product contains chemicals known to State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: - compounds in fertilizers - compounds in insecticides, herbicides and pesticides - arsenic and chromium from chemically treated lumber To reduce your exposure to these chemicals, wear approved safety equipment such as dust masks that are specially designed to fi lter out microscopic particles. Use of this product will expose you to chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Avoid inhaling vapors and dust, and wash hands after using. This product contains chemicals, including lead, known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. 000BookEC2610Elowes.indb5000BookEC2610Elowes.indb5 2018/03/0910:24:482018/03/0910:24:48English — 6 —

SEE TO IT THAT FUEL IS SUPPLIED APPROPRIATELY. Follow all fueling instructions in operator’s manual. Gasoline is extremely fl ammable, and gasoline vapor can explode. Do not refuel tank while this compressor is running or hot. Never smoke near gasoline, and keep other fl ames and sparks away. Do not refuel indoors or in a poorly ventilated area. Do not fi ll fuel tank to point of overfl owing. Always refuel slowly to avoid the possibility of spilled fuel which may cause a fi re. Do not operate this compressor if gasoline is spilled. Wipe this compressor clean and move it away from the spill. Avoid creating any ignition until the gasoline has evaporated. Allow approximately 1/4” of tank space for fuel expansion. Always store fuel away from this compressor while it is running or hot. Always store gasoline in an approved container.

28. BE CAREFUL NOT TO TRIP OVER OR DROP THE

COMPRESSOR DURING TRANSPORT. Exercise utmost caution when you carry this compressor. If you trip over something and drop it, there is a fear that unexpected injury may result. If you drop this compressor or bump it against any objects, air tank or any component parts can cause serious deformation, damage, severe scratches and breakdown on this compressor. If operated under such conditions, it can result in any accidents or bodily injuries by explosion of the air tank or explosion of those damaged component parts. Furthermore, gasoline which spilled out by those damages, may have a great risk of a fi re. When there is any deformation and damage on the handle, it may drop during transport, resulting in an accident of injury. Before carrying this compressor, switch off the engine and discharge the drain inside the air tank. Be cautious enough to make sure that there are no obstacles, infl ammable articles, and unauthorized people around this compressor. REPLACEMENT PARTS When servicing use only identical replacement parts. Repairs should be conducted only by a Hitachi authorized service center.

SAVE THESE INSTRUCTIONS

NOTE: The information contained in this Instruction Manual is designed to assist you in the safe operation and maintenance of the compressor. Some illustrations in this Instruction Manual may show details or attachments that diff er from those on your own compressor.

Crankcase Outlet pressure gauge Knob of the pressure regulator Joint Cylinder Head Air intake fi lter Breather pipe plug Oil sight glass Pump oil cock Pilot valve (unloader valve) Tank pressure gauge Drain cock Rubber bumper Tank Safety valve Handle Fig. 1 SPECIFICATIONS Compressor Model EC2610E Engine Manufacturer and model Honda GX160 Displacemant 9.9 cu in (163 cm

WARNING: Accessory other than these shown

below can lead to malfunction and resulting injuries. STANDARD ACCESSORY Breather pipe plug ....................................1 Breather pipe ............................................1 APPLICATIONS Air source of the pneumatic nailer and stapler.

WARNING: Never use compressor for

applications other than compressor for pneumatic nailer and stapler.

A) Read safety warnings before setting-up this compressor. B) Use a screwdriver or similar tool to remove the cap on the lower part of the cylinder. (Fig. 2) Cylinder Cap Screwdriver Hole of crankcase Fig. 2 C) Ensure the oil level in this compressor pump is adequate. If the oil level is low, replenish oil through the fi lling hole so that the amount of oil will come to the middle of the oil sight glass according to the following OIL TYPE CHART.

Ambient temperature 50°F – 120°F (10°C – 49°C) -20°F – 120°F (-29°C – 49°C) Non-detergent oil SAE15W40 multi-graded oil for warm weather use only SAE5W40 synthetic oil for both summer and winter use D) Insert the accessory breather pipe plug into the hole of the crankcase. Cylinder Breather pipe plug Air vent Fig. 3 Fig. 4

WARNING: Drain tank to release air pressure

before removing the cap or the breather pipe plug.

WARNING: Make sure air vent in breather

pipe plug is free from debris. If air vent is blocked pressure can build in crankcase causing damage to compressor and possible personal injury. E) Insert the accessory Brether pipe into the air vent of the Breather pipe plug and the hole of the air intake fi lter. (Fig. 6) Air intake fi lter Hole Fig. 5 Air intake fi lter Breather pipe Cylinder Breather pipe plug Fig. 6 000BookEC2610Elowes.indb8000BookEC2610Elowes.indb8 2018/03/0910:24:492018/03/0910:24:49English — 9 —

WARNING: In order to avoid damaging this

compressor, do not incline this compressor transversally or longitudinally more than 10°. Place this compressor at least 4 inches (10 cm) away from obstacles that may prevent proper ventilation. Do not place this compressor in an area: - where there is evidence of oil or gas leaks. - where fl ammable gas vapors or materials may be present. - where air temperatures fall below 32°F (0 °C) or exceed 95°F (35 °C). - where extremely dirty air or water could be drawn into this compressor. CAUTION: When operating or storing the compressor, set 4 rubber bumpers downward on the fl oor (Refer to Fig. 1). Excessive vibration is a major cause of premature compressor failure. Always maintain the rubber bumper located beneath tank.

A) Review page 6. 27 before fueling.

Do not allow the engine or muffl er to come in contact with fl ammable vapors, combustible dust, gases or other combustible materials. A spark may cause a fi re. Do not place this compressor in an area where fl ammable gas vapors may be present. B) Read the engine manual accompanying this compressor for correct engine start-up maintenance procedures. C) Read and understand the safety labels located on this compressor. D) A minimum of 85 octane fuel is recommended for use with this compressor. Do not mix oil with gasoline. E) Use of clean, fresh, lead free gasoline should be used. Do not use gasoline containing methanol or alcohol. F) Check the engine oil level before starting (See engine manual). G) Fill the fuel tank according to the engine manual instructions.

Follow all fueling instructions in operator’s manual. Gasoline is extremely fl ammable, and gasoline vapor can explode. Do not refuel fuel tank while this compressor is running or hot. Never smoke near gasoline, and keep other fl ames and sparks away. Allow this compressor and engine to cool down before refueling. Do not refuel indoors or in a poorly ventilated area. Do not fi ll fuel tank to point of overfl owing. Always refuel slowly to avoid the possibility of spilled fuel which may cause a fi re. Do not operate this compressor if gasoline is spilled. Wipe this compressor clean and move it away from the spill. Avoid creating any ignition until the gasoline has evaporated. Allow approximately 1/4” (6 mm) of tank space for fuel expansion. Always store fuel away from this compressor while it is running or hot. Always store gasoline in an approved container. H) Refer to the engine manual for all necessary maintenance and adjustments.

Do not operate this compressor in an enclosed area. Use this compressor only in well ventilated areas. The exhaust from the engine contains carbon monoxide, a poisonous, odorless and invisible gas. Breathing the gas can cause serious injury, illness and possible death. Avoid inhalation of exhaust gas. Never run the engine in a closed garage or confi ned area.

4. Air coupler installation

Screw in the air coupler to the joint (Refer to Fig.1 and Fig.5). The screw size of the joint is 3/8”. Use an air coupler which has the same screw size.

5. Pre-start checklist

A) Make sure the engine switch is in the “OFF” position. B) Remove any moisture in this compressor air tank. Gradually open the drain cock and discharge the drain. Close tightly when drained.

Make sure the safety valve is working correctly (refer to Fig.1). The safety valve is designed to prevent system failures by relieving pressure from the system when this compressed air reaches a predetermined level. The safety valve is preset by the manufacturer and must not be modifi ed in any way. Before starting the compressor, pull the ring on the safety valve to make sure that the safety valve operates smoothly. (Fig. 7) Do not use the compressor if the safety valve is stuck or does not operate smoothly. Have the defective safety valve replaced by a Hitachi authorized service center. Safety valve Fig. 7

WARNING: Drain tank to release air pressure

before pull the ring on the safety valve. 000BookEC2610Elowes.indb9000BookEC2610Elowes.indb9 2018/03/0910:24:512018/03/0910:24:51English — 10 —

WARNING: Risk of bursting.

If the safety valve does not work properly, over-pressurization may occur, causing air tank rupture or an explosion. D) Oil level should be checked on a daily basis to ensure it does not exceed the maximum notch or does not fall below the minimum notch on the oil sight glass. (Fig. 8) Max. Min. Fig. 8 If the oil level is low, replenish oil through the fi lling hole so that the amount of oil will come to a point between the maximum notch and the minimum notch of the oil sight glass according to the OIL TYPE CHART on page 8. CAUTION: Overfi lling with oil will cause premature compressor failure. Do not overfi ll. E) Make sure all guards and covers are in place and securely mounted. TRANSPORT Turn off the engine switch before move the compressor. Transport the compressor in the correct manner. Keep the engine level when transporting to reduce the possibility of fuel leakage. Move the fuel valve lever to the OFF position (refer to the Engine Manual accompanying this unit).

WARNING: Unit weighs more than 159 lbs

(72 kg). Do not move or lift without assistance.

WARNING: Ensure proper footing and use

caution when rolling compressor so that unit does not tip or cause loss of balance. NOTE: Use the handle to lift or carry the unit. OPERATION

A) Read safety warnings before performing operation. B) When the toggle is in the ON position, all air from this compressor is vented through the discharge muffl er (Fig. 9). This gives an easy start feature. For normal operation, the toggle is in the OFF position (Fig. 10). Pilot valve (unloader valve) Toggle (ON position) Toggle (OFF position) Fig. 9 Fig. 10 C) Start engine (Refer to the Engine Manual accompanying this unit). D) When the engine has run for 1-2 minutes, fl ip toggle back to the OFF position. The operation of this compressor is automatic and is controlled by the pilot valve which idles it when the pressure in the air-tank reaches the maximum level and restarts it when the air pressure drops during use to the restart level. The pilot valve is preset by the manufacturer and must not be modifi ed in any way.

WARNING: To reduce the risk of burns, do not

touch the tubes, heads, cylinder or muffl er. Never allow any part of your body or other materials to contact with any exposed metal parts on this compressor. Never allow any part of your body to contact the muffl er or adjacent areas.

WARNING: If you notice any unusual noise or

vibration, stop this compressor. CAUTION: Wear appropriate personal hearing protection during use. Under some conditions and duration of use, noise from this product may contribute to hearing loss.

2. Adjustment of working pressure

The air pressure coming from the air tank is controlled by the regulator knob (Fig.11). Turn the pressure regulation knob clockwise to increase discharge pressure, and counterclockwise to decrease discharge pressure. 000BookEC2610Elowes.indb10000BookEC2610Elowes.indb10 2018/03/0910:24:522018/03/0910:24:52English — 11 — Knob of the pressure regulator Joint Outlet pressure gauge Fig. 11 The outlet pressure gauge indicates the air pressure available at the outlet side of the regulator. This pressure is controlled by the regulator and is always less or equal to the air tank pressure. The air tank pressure gauge indicates the reserve air pressure in the air tank(s). When adjusting the pressure, check and make sure that a pressure gauge for the tank has the pressure level that is higher than that of the pressure to be adjusted. It is also imperative that you make adjustment by slowly starting up the pressure from the level that is lower than the pressure to be adjusted.

WARNING: Check the manufacturer’s maximum

pressure rating for nailers, staplers and accessories. Compressor outlet pressure must be regulated so as to never exceed the maximum pressure rating of the nailers, staplers and accessories. CAUTION: Make sure the air fl ow to the regulator is completely closed (pressure gauge attached reads 0 PSI) before attaching and disconnecting air hose.

A) To stop this compressor, move the engine switch to the “Off ” position (Refer to the Engine Manual accompanying this unit). B) Gradually open the drain cock, take out the drainage and all the compressed air inside the tank to prevent any internal corrosion of the tank (Fig.12).

WARNING: Risk of bursting. When the tank

gets corroded, there is a risk of breakdown. Water will condense in the air tank. If not drained, water will corrode and weaken the air tank causing a risk of air tank rupture. Drain tank daily or after 4 hours of use. The drain contains moisture in the air, abrasion particles, rust, etc. To drain tank open valve slowly and tilt compressor to empty accumulated water. Tank Drain cock open open close close Fig. 12 C) Allow the compressor to cool down. D) Pull out the spark plug cap. Move the fuel valve lever to the OFF position (refer to the Engine Manual accompanying this unit). E) Wipe this compressor clean and store in a safe, nonfreezing area. MAINTENANCE

WARNING: Turn off the engine switch. Remove

the compressed air from the air tank before performing the maintenance operations. Allow the compressor to cool before performing the maintenance operations. Always stop engine and pull out the spark plug cap to prevent any sudden start of the engine. Read the instruction manual before performing maintenance. The following procedures must be performed when stopping the compressor for maintenance or service. A) Turn off the compressor. B) Wait for this compressor to cool down before starting service. C) Open all drains. D) Pull out the spark plug cap.

1. Cleaning the air intake fi lter

This fi lter is designed to clean air coming into the pump (Fig. 13). To ensure the pump continually receives clean, cool, dry air supply this fi lter must always be clean and ventilation opening must always be free from obstructions. Check this fi lter weekly.

WARNING: Never clean fi lter element with a

Drain tank daily or after 4 hours of use. Open drain cock and tilt compressor to empty accumulated water (Refer to Fig. 12).

3. Oil change-oil topping off

CAUTION: Overfi lling with oil will cause premature compressor failure. Do not overfi ll.

Check pump oil level

Inspect guards/covers

Check for unusual noise/vibration

Clean exterior of compressor

Inspect air intake fi lter

Drain the fuel tank and carburetor when the compressor is not in use more than 30 days. As regards the engine, follow instructions in the engine manual. (1) Within the fi rst 50 hours of operation, completely replace the oil of the pumping element. Unfasten the pump oil cock on the crankcase, drain all the oil, and screw the cock back on (Refer to Fig. 1 and to Fig. 14). Pump oil cock Fig. 14 Pour oil into the hole of the crankcase to the level indicated on the oil sight glass (Refer to Fig. 8). For oil replacement, follow the oil type chart (refer to page 8). (2) Check the oil level of the pumping element daily. (3) Change the oil every 200 working hours or every 3 months

PART NAME Q.TY REFERENCE

PART NAME Q.TY REFERENCE