KM 125130 R G - Vacuum Cleaner Kärcher - Free user manual and instructions
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USER MANUAL KM 125130 R G Kärcher
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- Reorient or relocate the receiving anten- na.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit different from that to which the re- ceiver is connected.
ft/tilt emptying mecha- nism D: Diesel engine Yanmar L100N General notes Environmental protection The packaging material can be recycled. Please do not throw the packaging material into house- hold waste; please send it for re- cycling. 28 EN- 2 Notes about the ingredients (REACH) You will find current information about the ingredients at: www.kaercher.com/REACH The warranty terms published by the rele- vant sales company are applicable in each country. We will repair potential failures of your appliance within the warranty period free of charge, provided that such failure is caused by faulty material or defects in man- ufacturing. In the event of a warranty claim please contact your dealer or the nearest authorized Customer Service center. Please submit the proof of purchase. ATTENTION To avoid risks, all repairs and replacement of spare parts may only be carried out by authorized customer service personnel. – Only use accessories and spare parts which have been approved by the man- ufacturer. The exclusive use of original accessories and original spare parts ensures that the appliance can be oper- ated safely and trouble free. – At the end of the operating instructions you will find a selected list of spare parts that are often required. – For additional information about spare parts, please go to the Service section at www.kaercher.com. DANGER Warns about immediate danger which can lead to severe injuries or death. 몇 WARNING Warns about possible danger which could lead to severe injuries or death. 몇 CAUTION Points out a possibly dangerous situation which can lead to light injuries or property damage. ATTENTION Pointer to a possibly dangerous situation, which can lead to property damage. The sweeper is intended for cleaning floor surfaces for commercial use and e.g. for the following fields of application: Car parks Production facilities Logistics areas Hotel Retail industry Storage areas Walkways – Use this sweeper only as directed in these operating instructions. – The machine can only be used on pub- lic highways with the StVZO extension kit. – Any use extending beyond this is not considered as proper use. The manu- facturer is not liable for any losses re- sulting from this; the user alone bears the risk for this. – Petrol / diesel engine : The operation indoors is prohibited. – Gas engine : Operating the appliance indoors is permitted if sufficient ventilation is en- sured. WARNING Do not inhale exhaust gases. Only use in interior spaces with sufficient ventila- tion and instruct a second person for supervisory purposes. Gas bottles and appliance may only be stored on ground level. – The machine may not be modified. – The machine is only suitable for use on the types of surfaces specified in the operating instructions. – The machine may only be operated on the surfaces approve d by the company or its authorised representatives. – The following applies in general: Keep highly-flammable substances away from the appliance (danger of explo- sion/fire). – Never vacuum up explosive liquids, combustible gases or undiluted acids and solvents. This includes petrol, paint thinner or heating oil which can gener- ate explosive fumes or mixtures upon contact with the suction air. Acetone, undiluted acids and solvents must also be avoided as they can harm the mate- rials on the machine. – Never sweep/vacuum up reactive metal dusts (e.g. aluminium, magnesium, zinc), as they form explosive gases when they come in contact with highly alkaline or acidic detergents. – Do not sweep/vacuum up any burning or glowing objects. – The appliance is not suitable for sweep- ing off hazardous substances. – The machine may not be used or stored in hazardous areas. It is not allowed to use the appliance in hazardous loca- tions. – It is strictly prohibited to take co-pas- sengers. – Pushing/pulling or transporting objects by means of this appliance is prohibit- ed. Asphalt Industrial floor Screed Concrete Paving stones Old appliances contain valuable materials that can be recycled. Please arrange for the proper re- cycling of old appliances. Please dispose your old appliances us- ing appropriate collection sys- tems. Engine oil, diesel and petrol must not be released into the environment. Protect the ground and dispose of used oil in an envi- ronmentally responsible way. Warranty Accessories and Spare Parts Symbols in the operating instructions Symbols on the machine 몇 CAUTION Risk of burns on account of hot surfaces! Allow the ex- haust to cool down sufficient- ly before starting work on the machine. DANGER Risk of fire! Please do not sweep away any burning substances such as cigarettes, match sticks or similar objects. 몇 WARNING Risk of being squeezed or hurt at the belts, side-brush- es, containers, machine cov- er. DANGER Danger of tipping. Only empty the waste container when the appliance is placed on a level and stable ground DANGER Risk of injury on account of rotating roller brush. Open the appliance hood only when the engine has come to a halt. 몇 CAUTION Observe the fitting position of the gas bottle! The connec- tion or the ring opening must point upwards. 몇 WARNING Secure the gas bottle after in- stallation or replacement! Close the clip-lock and se- cure it by means of the safety splint. 몇 WARNING Do not inhale exhaust gases Tyre pressure Intake points for the jack Lashing point Proper use Foreseeable misuse Suitable surfaces 29EN- 3 – The machine with working equipment must be checked to ensure that it is in proper working order and is operating safely prior to use. Otherwise, the appli- ance must not be used. – If the appliance is used in hazardous ar- eas (e.g. filling stations) the corre- sponding safety provisions must be ob- served. It is not allowed to use the ap- pliance in hazardous locations. – The operator must use the appliance properly. The person must consider the local conditions and must pay attention to third parties, in particular children, when working with the appliance. – Prior to starting work, the operator must ensure that all protective devices are properly installed and function correct- ly. – The operator of the appliance is liable for accidents with other individuals or their property. – Ensure that the operator wears tight-fit- ting clothes. Wear sturdy shoes and avoid wearing loose-fitting clothes. – Check the immediate vicinity prior to starting (e.g. children). Ensure suffi- cient visibility! – Never leave the machine unattended so long as the engine is running. The operator may not leave the machine be- fore the engine has come to a standstill, the machine has been protected against accidental movement and the parking brake has been applied. – Please remove the key, when not in use, to avoid unauthorised use of the appliance. – The appliance may only be used by per- sons who have been instructed in han- dling the appliance or have proven qualification and expertise in operating the appliance or have been explicitly assigned the task of handling the appli- ance. – This machine is not intended for use by persons (including children) with re- duced physical, sensory or mental ca- pabilities, or lack of experience and knowledge. – Children should be supervised to pre- vent them from playing with the appli- ance. DANGER Risk of injury! – Do not use the appliance without an overhead guard in areas where the op- erator might get hit by falling objects. DANGER Danger of tipping if gradient is too high. KM 105/1xx – The falling and rising gradients in the di- rection of travel may not exceed 18% (petrol engine), 16% (diesel engine), 12% (gas engine). KM 125/130 – The falling and rising gradients in the di- rection of travel may not exceed 16% (diesel engine and petrol engine), 12% (gas engine). DANGER Danger of tipping on unstable ground. – Only use the machine on sound surfac- es. Danger of tipping with excessive sideways tilt. – The gradient perpendicular to the direc- tion of travel should not exceed 10%. 몇 WARNING Risk of accident! – The travel speed must be adapted to the existing conditions. – Drive slowly when cornering.
DANGER Risk of injury! – When working on the high emptying system, completely lift and secure the waste container. – Perform the safeguarding only from outside the hazard zone. – The waste container may only be filled up to a maximum fill volume or maxi- mum fill weight. Refer to chapter "Technical data". ATTENTION The overhead guard protects the driver against larger falling objects. As a canopy it offers additional protection against weather conditions. However, it does not provide rollover protection! DANGER Risk of injury! – The plastic sheet doors of the driver cabin have ventilation slots. These must always be kept clear to ensure ad- equate ventilation. DANGER Risk of injury! – Please observe the special safety infor- mation in the operating instructions of the engine manufacturer. – Do not close the exhaust. – Do not bend over the exhaust or touch it (risk of burns). – Do not touch the drive motor (risk of burns). – Petrol / diesel engine: It is prohibited to operate the appliance indoors (risk of poisoning). – Gas engine: When operating the appli- ance indoors, ensure sufficient ventila- tion and discharge of the exhaust gases (risk of poisoning). – Exhaust gases are poisonous and haz- ardous to health, do not inhale them. – The engine requires approx. 3-4 sec- onds to come to a standstill once it has been switched off. During this time, stay well clear of the working area. Hauptverband der gewerblichen Beruf- sgenossenschaften e.V. (HVBG / Germa- ny). Liquefied gases (propellants) are bu- tane and propane or a mixture of butane/ propane. They are available in special cyl- inders. The operating pressure of these gases depends on the outside tempera- ture. DANGER Risk of explosion! – Do not handle liquified gas like petrol. Petrol evaporates slowly, liquified gas immediately turns into gas. The risk of gas spreading in the room and getting ignited is thus higher with liquid gas than with petrol. WARNING Risk of injury! – Use only liquid gas cylinders filled with power gas in accordance with DIN 51622 of A or B quality, depending on the ambient temperature. For the gas engine, use only liquid gas mixtures of propane/ butane or their mixtures where the mixing ratio lies be- tween 90/10 to 30/70. Because of the better cold start behaviour, liquid gas with a high propane proportion should be preferred with ambient temperatures below 0 °C (32 °F) as the vaporization already takes place with low tempera- tures. ATTENTION The use of household gas and camping gas is strictly prohibited. – All persons handling liquid gases are li- able to acquaint themselves with the special properties of the liquefied gases for hazard-free handling of operations. The current documentation is always to be kept with the sweeper. – Propellant-operated units are to be checked at regular intervals, at least
ce a year, by an expert against leaks (according to BGG 936) and ensure that the unit is functioning properly. – The inspection must be certified and documented. The inspection guidelines are § 33 and § 37 UVV (occupation ac- cident prevention regulations) "Use of liquid gas" (BGV D34). – General applicable regulations are the guidelines for inspecting vehicles whose engines are driven by liquefied gases of the Federal Transportation Minister. – Gas must always be drawn only from one cylinder. Drawing gas from multiple cylinders simultaneously can cause liq- uid gas from one cylinder flowing into the other. This causes the over-filled Safety instructions Safety instructions concerning the operation Safety information concerning the driving operation Appliances with high emptying system Machines with driver cabin Safety information concerning the combustion engine Safety guidelines for LPG vehicles (only gas engine) Liabilities of the factory management and the employee Maintenance by expert Commissioning/Operations 30 EN- 4 cylinder to be subjected to an unpermit- ted excess pressure when the cylinder valve is closed later (refer B.1 of these guidelines). – Ensure the correct positioning of the cylinder with the "top" marking while connecting a full cylinder (the connec- tion screw points vertically upward). Perform the replacement of the gas cylin- der carefully. During assembly and disas- sembly, the gas outlet nozzle of the cylin- der valve must be sealed by means of a cap nut that is tightened using a wrench. – Discontinue the use of leaky gas cylin- ders. Such cylinders are to be emptied by slowly letting out the gas in open spaces by conforming to all safety reg- ulations and are to be indicated as leaky. Also inform the issuing company or its representative (the filling-station attendant) in writing about the damage to the cylinder while delivering or re- ceiving the cylinders. – Before connecting the gas cylinder, check that its connection neck is in a proper state. – After connecting the cylinder, regularly check that it is not leaky by using a foaming agent. – Open the valves slowly. Do not use hammers to open and close the cylin- ders. – Use only dry fire extinguishers (with carbonic acid gas) in case of fire caused by liquefied gases. – The entire LPG unit must be continu- ously checked to ensure that there are no leaks and the unit is functioning properly. Using the vehicle with a leaky gas unit is strictly prohibited. – First close the cylinder valve before loosening the pipe or tube connection. Unscrew and loosen the connection nut of the gas cylinder slowly because oth- erwise the gas under pressure in the tube will flow out instantly. – If the gas is refilled from a larger tank, then ask the sales agent of the LPG about the important regulations to be followed. DANGER Risk of injury! – LPG in a liquid state can cause frost bites on bare skin. – After disconnecting the cylinder, tighten the closing nut firmly on the connecting threading of the cylinder. – Use soap water or some such foaming agent to check whether the cylinder is leaking. The use of open flames to illu- minate the LPG unit is strictly prohibit- ed. – Follow the manufacturer's installation specifications while changing individual parts of the LPG unit. Close all cylinder and locking valves while doing so. – Regularly check the status of the elec- trical unit of the LPG vehicles. Sparks can cause explosions if the gas-carry- ing parts of the unit are leaky. – If a LPG-driven vehicle has been idling for a long time, then first ventilate the setting room before commissioning the vehicle or its electrical unit. – Immediately inform the trade associa- tion and the concerned trade superviso- ry authority about accidents with gas cylinders or LPG units. Store the dam- aged parts carefully until all investiga- tions have been completed. – Propellants or LPG cylinders must al- ways be stored according to the regula- tions of TRF 1996 (Technical Regula- tions for Liquid Gases, refer DA to BGV D34 , Appendix 4). – Always store the gas cylinders in a ver- tical position. Use of open flames and smoking at the installation site of the cylinders and during repairs is strictly prohibited. Protect the stored cylinders against unauthorised access. Close all empty cylinders properly. – Close the cylinder and main locking valves immediately when you switch off the vehicle. – Follow the regulations for garages and the construction guidelines of the re- spective State about the location and structure of the parking areas for LPG- driven vehicles. – Gas cylinders are to be stored in sepa- rate rooms away from the parking areas (refer DA to BGV D34, Appendix 2). – The electrical hand-held lamps used in the rooms are to be equipped with closed, sealed case and a strong pro- tection cover. – Close all cylinder and main valves be- fore working in repair workshops and protect the gas cylinders against effect of external heat. – A responsible person must check that all valves, especially the cylinder valves, are closed during operational breaks and before closing the factory. Do not carry out any jobs involving fire - such as cutting and welding jobs - in the vicinity of the gas cylinders. Do not store gas cylinders, not even empty ones, in the workshops. – The parking and storage rooms and the repair workshops must be ventilated properly. Please note that liquefied gas- es are heavier than atmospheric air. They get collected on the floor, in re- cesses and other holes in the floors and form a gas-air mixture that can lead to explosions. – The engine is to be brought to a stand- still and the appliance is to be fastened properly during transportation. Close fuel cock. – First switch off the device and remove the KIK-key (Kärcher Intelligent Key) before performing any cleaning or maintenance tasks on the device, re- placing parts or switching over to anoth- er function. – Always disconnect the battery when working on the electrics. – Do not clean the appliance with a water hose or high-pressure water jet (danger of short circuits or other damage). – Maintenance work may only be carried out by approved customer service out- lets or experts in this field who are famil- iar with the respective safety regula- tions. – Please observe the local safety regula- tions regarding portable commercially used appliances. – Always use appropriate gloves while working on the device. The sweeper operates using the overthrow principle. – The side brushes (3) clean the corners and edges of the surface, moving dirt and debris into the path of the roller brush. – The rotating roller brush (4) moves the dirt and debris directly into the waste container (5). – The dust raised in the container is sep- arated by the dust filter (2) and the fil- tered clean air is drawn off by the suc- tion fan (1). – The cleaning of the dust filter (2) takes place automatically. In the installation and storage rooms as well as the workshops Safety information concerning the transport of the appliance Safety information concerning maintenance and care Function 31EN- 5 KM 105/100 R (G, LPG, D) KM 105/110 R (G, LPG, D) 1 Operating field 2 Steering wheel 3 Bonnet left side (engine bonnet) 4 Unlocking device hydraulic oil tank 5 Hydraulic oil tank 6 Pedal for raising/lowering bulk waste flap 7 Localised work illumination (option) 8 Left side brush (optional) 9 Front wheel 10 Fastener of the side brush 11 Right side brush 12 Drive pedal 13 Sickle brush (option) 14 Holding rail for home base 15 Appliance cover right side 16 Rear wheel 17 Lever for seat adjustment 18 Parking brake 19 Waste container high emptying system (KM 105/110 R) 20 Waste container low emptying system (KM 105/100 R) 21 Storage area 22 Storage cylinder support (safeguard high emptying system) 23 Dust filter (flat-fold filter) 24 Seat (with seat contact switch) 25 Button for two-handed operation (KM 105/110 R) 26 Rear sealing strip 27 Roller brush 28 Lateral sealing strip on the right 29 Lateral sealing strip on the left 30 Front sealing strip 31 Petrol / gas engine 32 Diesel engine 33 Maintenance-free batteries 34 Freewheel lever 35 Fuel tank 36 EMERGENCY switch-off combustion engine 37 Fuse for starter FU20, 30 A (diesel ver- sion only) Optional The following equipment that is installed when ordering ex work or can be subse- quently installed from Service is not dis- played. – Beacon lamp – Weather protection cabin with wind- screen and windscreen wiper – Weather protection canopy – Overhead guard – Side brush cover –Comfort seat Operating and Functional Elements Appliance view 32 EN- 6 KM 125/130 R (G, LPG, D) 1 Operating field 2 Steering wheel 3 Bonnet left side (engine bonnet) 4 Hydraulic oil tank 5 Protective grid oil cooler 6 Left side brush (optional) 7 Pedal for raising/lowering bulk waste flap 8 Front wheel 9 Drive pedal 10 Fastener of the side brush 11 Right side brush 12 Sickle brush (option) 13 Rear wheel 14 Appliance cover right side 15 Lever for seat adjustment 16 Parking brake 17 Holding rail for home base 18 Waste container high emptying system 19 Seat (with seat contact switch) 20 Holder for gas cylinder 21 Gas cylinder 22 Safety splint 23 Button for two-handed operation 24 Dust filter (flat-fold filter) 25 Storage cylinder support (safeguard high emptying system) 26 Rear sealing strip 27 Roller brush 28 Lateral sealing strip on the left 29 Front sealing strip 30 Lateral sealing strip on the right 31 Petrol / gas engine 32 Maintenance-free batteries 33 Fuel tank 34 Diesel engine 35 Freewheel lever Optional The following equipment that is installed when ordering ex work or can be subse- quently installed from Service is not dis- played. – Beacon lamp – Weather protection cabin with wind- screen and windscreen wiper – Weather protection canopy – Overhead guard – Side brush cover –Comfort seat – Working light 33EN- 7 1 Main switch Position 0: Appliance is decommis- sioned Position I: The appliance is ready for operation. 2 Button suction blower with indicator lamp Lamp is illuminated: Suction blower and filter dedusting deactivated: – for sweeping damp or wet floors, or fi- brous dry waste such as straw, hay, etc. Lamp off: Suction blower and filter de- dusting activated (default): – for sweeping dry floors 3KIK-key (Kärcher Intelligent Key) yellow - operator grey - supervisor 4 Display sweeping programme "ECO" – for even floors with minor soiling Note: This sweeping programme is ac- tivated by default with every start-up of the sweeping system, even if another sweeping programme was selected be- fore. Note: The selected sweeping pro- gramme is shown on the display, the setting is effected by means of the di- rection keys. 5 Display sweeping programme "MEDI- UM" – for normally soiled floors 6 Display sweeping programme "HEAVY" – for heavily soiled and uneven floors 7 Display 8 Raise waste container 9 Tip waste container out 10 Swivel in the waste container 11 Lower waste container 12 Confirmation key "OK" 13 Horn 14 Program selection switch Note: Functions are only activated when the main switch is switched on and the KIK- key is inserted. AOFF Device is switched off BON Appliance is ready for operation (en- gine off) C Engine starts automatically Driving to the Place of Use. With appliances with low emptying sys- tem: Roller brush and side brushes are lifted and turning. With appliances with high emptying system: Roller brush and side brushes are raised and switched off. D Sweeping with sweep roller Roller brush is lowered. E Sweeping with roller brush and right side brush Roller brush and right side brush are lowered, the sickle brush (optional) is activated. F Sweeping with roller brush and right and left side brush Roller brush, right side brush and left side brush (optional) are lowered, the sickle brush (optional) is activated. The default language on the display is Eng- lish. Select the desired language on the control panel prior to working with the machine. How the language is set for the yellow and grey key (Intelligent Key) is shown in the il- lustrated brief instructions on Page 2 of these operating instructions or in the follow- ing Chapter "Intelligent Key yellow/grey". The parameters for the various cleaning programmes are preset. The indication takes place on the display. The texts on the display are plain texts and therefore self-explanatory. The selection of the desired sweeping program is made by means of the direction key "to th e right". Shown display texts are: >Operating hours and sweeping pro- gramme< >Usability of the roller brush: .. %< >Day counter .. h .. min< Extra with upgrade kits: >Switch on beacon light< >Switch on working light< If you wish to permanently change the pa- rameters, you must use a grey intelligent key to make the settings. The procedure is described in section "Grey intelligent key". With the grey intelligent key the authorisa- tions for the yellow intelligent key are ena- bled. Parameters that are adjusted with the grey Intelligent Key, are kept until another set- ting is selected. Insert the grey intelligent key. Push the direction key "upwards" or "downwards" until the >key manager< menu appears. Note: In this menu item the authorisa- tions for the yellow intelligent key are enabled. Confirm the message with the "OK" key. Remove the grey intelligent key and within the seconds being counted down insert the yellow intelligent key that is to be personalised. Push the direction keys "upwards" or "downwards" and select menu items. Available menu items are: Operating field Program selection switch Language setting on the control panel KIK-key (Kärcher Intelligent Key) yellow/grey Yellow KIK-key Grey KIK-key Available menu items are: >Language selection< 18 languages are available in the language selection, among others German, English, French, Spanish, Greek and Russian. >Device operation locked/enabled< The yellow KIK-key can be locked for the operation of this machine here. >Sweeping track locked/enabled< With a locked sweeping track the sweeping programme ECO, MEDIUM or HEAVY is to be set and cannot be changed by the oper- ator. With an enabled sweeping track you can change between the 3 sweeping pro- grammes during operation. >Dust level locked/enabled< Adaption of the automatic filter cleaning (TACT) to the environment. >Light on/off< The operator can switch on the light (op- tional). >Light locked/enabled< Continuous operation with light is activated or locked. >Flashing beacon locked/enabled< The operator can choose whether he or she wants to drive with or without the flash- ing beacon; when starting the device, the flashing beacon is on automatically. >Flashing beacon mode locked/ena- bled< It can be selected whether the flashing beacon is necessarily on (even if it has been switched off by the operator) or not. >Speed locked/enabled< Without function >Sweeping speed locked/enabled< Without function >Blower/pump locked/enabled< Without function 34 EN- 8 To transfer the settings to the yellow in- telligent key: While the seconds are counted down, select >YES< with the direction key "to the right" and confirm with the "OK" key. Note: Thereby the settings made are transferred to the yellow intelligent key and are enabled. Make sure that there is no more than 1 KIK-key near the control panel. If this should be the case, the fault P/11 may appear on the display. 몇 WARNING This appliance is equipped with a variety of safety installations. The proper function of every safety installation must be checked prior to operation and must NOT be over- ridden! The main switch on the control panel serves the immediate shutdown of the combustion engine and the electrical drives in case of emergencies and may only be used for this purpose. The left engine bonnet is equipped with a safety installation that switches off the run- ning combustion engine when opened and issues a warning message on the display. The emergency stop is located at the side of the engine. Actuating the emergency stop: Open the engine hood. Push down the red lever (1). For resetting, push lever (2) to the right. The high emptying system is equipped with a safety installation that blocks the sweep- ing operation during the emptying proce- dure. Appliances with a high emptying system are equipped with a button for two-hand op- eration. For emptying the waste container, the button must be pressed together with the keys of the high emptying system. DANGER Risk of injury! When working on the high emptying system, completely lift and secure the waste container. Perform the safeguarding only from outside the hazard zone. During any work underneath the lifted waste container, the lifting cylinder must be secured by means of a safety support. The safety support is attached to the cross- beam by means of 2 star screws for stor- age. Remove safety support, in order to do this, unscrew 2 star screws. Insert safety support into the piston rod for the lifting cylinder and secure it. Note: The round notch must point up- wards. ATTENTION The appliance cover with the seat may only be removed by the authorised aftersales service for repair or maintenance work. The description can be found in the service manual. ATTENTION The bonnet may only be opened when the programme selector switch is in the "OFF" position and the KIK-key is removed. Opening the engine bonnet during opera- tion of the appliance is prohibited. For refuelling and maintenance work the left engine bonnet must be opened. Grab the front of the engine bonnet on the recessed grip, unlock it towards the top and swivel it to the side. Note: The engine bonnet is equipped with a safety installation that switches off the running combustion engine when opening the bonnet and issues a warning message on the display. If the bonnet is not properly closed, the engine cannot be started. If a warning message is pending, it can be reset as follows: Completely close the bonnet (locking in place). Turn the programme selector switch to "ON". Sit on the driver's seat. DANGER Risk of injury, risk of damage! Observe the weight of the appliance when you load it! Do not use a forklift truck to unload the machine as this may damage it. ATTENTION Charge the battery before commissioning the machine. When loading the appliance a suitable ramp must be used! If the machine is delivered on a pallet, you must create an unloading ramp us- ing the boards provided. To unload the machine, proceed as follows: Cut plastic packing belt and remove foil. Remove the elastic tape fasteners at the stop points. Connect battery (see section on Care and maintenance) Four indicated floor boards of the pallet are fastened with screws. Unscrew these boards. Place the boards on the edge of the pal- let. Place the boards in such a way that they lie in front of the four wheels of the machine. Fasten the boards with screws. >Enable delete day counter< It can be selected whether the operator is able to reset the day counter. >Programming yes/no< As the last menu item the >Program- ming< display with the seconds counted down appears. Notes on operation using the KIK-key (Kärcher Intelligent Key) Safety Devices Main switch Bonnet left side (engine bonnet) Emergency switch-off (diesel engine) Available menu items are: Waste container (high emptying system) Button for two-hand operation Safety support waste container (high emptying system) Before Startup Remove the appliance cover Opening/closing the engine bonnet Unloading tips Net weight (transport weight) The net weight is between 400 kg and 608 kg depending on the unit model *. Refer to chapter "Technical data".
- If upgrade kits are installed, the weight is respectively higher. 35EN- 9 Slide the four support beams included in the packaging under the ramp. Remove the wooden blocks for locking the wheels. Release parking brake. Slide the machine over the prepared ramp from the pallet. The machine can be moved in 2 ways: (1) Push appliance (see Chapter "Commis- sioning/moving the sweeper without self- propulsion"). (2) Carefully drive the appliance off the pal- let (see Chapter "Commissioning/moving the sweeper with self-propulsion"). DANGER Risk of injury! Secure the device against rolling away prior to engaging the freewheel. Note The travel drive is inoperable. Braking effect exists no more. 몇 CAUTION Risk of damage to the hydrostatic axle drive! Push the appliance only slowly and only over short distances (do not tow under any circumstances). Open the engine hood. Operate the freewheel lever (open). Freewheel lever operated - appliance is movable Release parking brake. After moving the appliance: Move the freewheel lever into the rear position (close). Close engine bonnet. Activate parking brake. Note: Upon delivery of the appliance the battery terminal is disconnected, connect the battery terminal prior to initial commis- sioning. Open the engine hood. Move the freewheel lever into the rear position (close). Freewheel lever in rear position - appliance is ready to start Close engine bonnet. Observe the notes on driving in Chapter "Commissioning/Starting and driving the appliance". After the appliance has been driven to its destination, switch off the engine and operate the parking brake. Upon delivery the side brush is not in- stalled, install side brush prior to commis- sioning. Refer to Chapter "Care and mainte- nance/replacing the side brush". DANGER Risk of burns in the area of the engine, ex- haust pipe, and manifold as well as at the hydraulic drive motor at the front wheel. The description of the checks and work be- low can be found in Chapter "Care and maintenance/maintenance work". Prior to initial commissioning: Connect the pole terminal to the battery terminal. Check the safety function of the engine bonnet (combustion engine may not start up with open bonnet). Check function of seat contact switch. Check engine oil level. Check the filling level of the front hy- draulic oil tank. Che ck the roller brush and the side brush for wear, foreign bodies and wrapped belts KM 125/... Check the protective grid of the oil cooler for soiling. During a standstill of the machine: Check the drive pedal for ease of move- ment in order to guarantee functional reliability or timely detect a jamming of the pedal. Empty waste container. Check tyre pressure. Petrol and diesel engine: Check fill level of fuel tank. Gas engine Check and ensure that the union nut is fixed properly on the gas tube. Danger Risk of explosion! Only fuel up while motor is turned off. Only use the fuels specified in the Op- erations Manual. Do not refuel the machine in enclosed spaces. Smoking and naked flames are strictly prohibited. Ensure that no fuel reaches the hot open surfaces. Figure: Petrol/gas engine (KM 105/...) 1 Fuel tank 2 Tank lid 3 Tank indicator 4 Fuel cock Figure: Petrol/gas engine (KM 125/...) 1 Fuel tank 2 Tank lid 3 Tank indicator Figure: Diesel engine (KM 105/...) 1 Fuel tank 2 Tank lid 3 Fuel cock 4 EMERGENCY switch-off 5 Decompression lever Figure: Diesel engine (KM 125/...) 1 Fuel tank 2 Tank lid Switch off engine. Activate parking brake. Open the engine hood. Petrol engine: Read the filling level at the fuel gauge. The red area indicates the filling level. Open fuel filler cap. Use and install a funnel with a filter. Moving sweeper without engaging self-propulsion Moving sweeper by engaging self- propulsion Install side brush Start up Prior to start/safety test Maintenance Works Refuelling 36 EN- 10 Petrol engine: Fill up with "regular un-leaded petrol". Diesel engine: Fill up with "diesel".(below 6°C: winter diesel) Wipe off any spilt fuel, remove funnel and close fuel filler cap. Close engine bonnet.몇 DANGERRisk of fire and explosion! Only type-tested replacement bottles (power gas bottles) with 11 kg of con-tent must be used. These have a 270° collar for the protection of the valve. Note Replacement bottles without a collar are fuel gas bottles and have another sealing connection. A gas-tight connec-tion is therefore not possible, there is fire and explosion hazard!Moreover, valve parts may break off.몇 CAUTIONRisk of injury! Follow safety regulations for LPG vehi-cles. Formation of crusts and yellow-frothing deposits on the gas cylinder indicate leakiness. Cylinders must be changed only by in-structed persons. Cylinders containing propellant gases must not be changed in garages and underground areas. Do not smoke and use uncovered light while changing the cylinder. While changing cylinders, first close the locking valve of the LPG cylinder firmly and immediately put the protective cap on the empty cylinder. 1 Protective cover2 Gas hose with union joint3 Gas withdrawal valve Place the cylinder in such a way that the connection threading of the locking valve vertically points upwards. Note: A fitting position towards the top is important for the function of the gas motor, it requires a gaseous extraction from the gas bottle. Close the bracket closure. Attach safety splint. Remove protective lid (1) from the con-nection valve of the cylinder. Connect the gas tube with Union nut (2) (use 30 mm spanner). Note Connection has a left threading. ATTENTIONOpen the gas drawing valve (3) only after starting the appliance (refer chapter Start-ing the appliance). DANGERLong hours of using the appliance can cause circulation problems in the hands on account of vibrations.It is not possible to specify a generally valid operation time, since this depends on sev-eral factors:– Proneness to blood circulation deficien-cies (cold, numb fingers).– Low ambient temperature. Wear warm gloves to protect hands.– A firm grip impedes blood circulation.– Continuous operation is worse than an operation interrupted by pauses.In case of regular, long-term operation of the device and in case of repeated occur-rence of the symptoms (e.g. cold, numb fin-gers) please consult a physician. DANGERRisk of accident! Do not adjust the driver seat while driv- ing. Pull seat adjustment lever inwards. Slide seat, release lever and lock in place. Check that the seat is properly locked in position by attempting to move it back-wards and forwards.Note: The max. load of the storage area is 20 kg. Ensure safe fastening of the cargo.Preconditions for the functioning operation of the appliance are:– The KIK-key (grey or yellow) with the authorisation for the operation of the device must be inserted in the key slot of the control panel.– The main switch must be in position 1.– The programme selector switch may not be in the "OFF" position.– Waste container and left engine bonnet must be closed and locked in place.Note: The appliance is equipped with a seat contact switch. When leaving the driv-er seat for more than 1.5 seconds, the com-bustion engine is switched off. The lowered roller brush and side brushes are automat-ically raised. Open the engine hood. Open fuel cock.Figure: Open fuel cock (petrol/gas engine)Figure: Open fuel cock (diesel engine) Close engine bonnet. Open the gas drawing valve by turning it in anti-clockwise direction. Sit on the driver's seat. Activate parking brake. Do NOT press the accelerator pedal. Turn the programme selector switch to position C (drive).Note: Engine starts automaticallyStarting in cold weather:Petrol engine/gas engine: The engine is equipped with an automatic choke.Diesel engine: If the start-up process fails, actuate the decompression lever (1) on the engine and repeat the start-up process.Figure: Decompression lever (diesel en-gine)– If the operator gets up from the seat for more than 1.5 seconds, the combustion motor stops. Install/replace gas bottle (gas engine)
Operation KM 125/130 R D, G, LPGRisk of hearing impairment. Al-ways use proper hearing protec-tion while working with the device. Adjusting driver's seat Storage area Starting up the appliance Starting the machine Open fuel cockOpening the gas supply (gas engine)Start the engineNotes concerning the automatic choke of the engine 37EN- 11 – If the operator sits down on the driver seat again, the engine starts automati- cally. – The combustion engine shuts off if the seat is left and the programme selector switch is turned to the "ON" position or the KIK-key is removed. The side brushes and roller brush are raised. Af- ter another 5 minutes the device shuts off automatically. ATTENTION Risk of damage to the drive! Prior to every run, ensure that the freewheel lever is in the rear position (closed). Always press the accelerator pedal careful- ly and slowly. Do not jerkily change from re- verse to forward drive or vice versa. The travel speed must be adapted to the existing conditions. 1 Accelerator pedal, "forwards" 2 Accelerator pedal, "reverse" Release parking brake. Press slowly the accelerator pedal "for- ward". DANGER Risk of injury! When reversing, there must not be any risk for third parties, have somebody marshal the driver if necessary. Press slowly the accelerator pedal "re- verse". – The accelerator pedal can be used to vary the driving speed infinitely. – Avoid pressing the pedal suddenly as this may damage the hydraulic system. Release the accelerator pedal, the ma- chine brakes automatically and stops. Note: Should the appliance not come to a stop, operate the parking brake or push the main switch to the "0" position for an "Emergency stop". ATTENTION Objects or loose obstacles may not be run over or pushed. Stationary obstacles of a height of up to 6 cm (2 1/3 inch) can be slowly and care- fully driven over. Drive over stationary obstacles higher than 6 cm (2 1/3 inch) only when using a suitable ramp. DANGER Risk of personal injury or damage! If the bulk waste flap is open, stones or gravel may be flung forwards by the roll- er brush. Make sure that this does not endanger persons, animals or objects. ATTENTION Do not sweep up packing strips, wire or similar objects as this may damage the sweeping mechanism. ATTENTION To avoid damaging the floor, do not oper- ate the sweeper in one spot when the roller brush and the side brushes are lowered. – Adjust the driving speed to the condi- tions in order to achieve an optimal cleaning result. – Empty the waste container at regular in- tervals during the sweeping operation. Note: If mainly gravel was swept up (high weight of the waste), empty the waste container sooner. With appliances with low emptying system: There is a marking for the maximum filling level for gravel on the waste container. The marking becomes visible when the waste container is re- moved. – Lower the roller brush while cleaning surfaces. – Preferably perform the cleaning of side edges with the right side brush. For cleaning with the roller brush 3 different sweeping programmes are available, they are shown by 2 arrows on the display. Note: Only select sweeping programmes when the appliance is at a standstill. 1 Sweeping programme "ECO" 2 Sweeping programme "MEDIUM" 3 Sweeping programme "HEAVY" 4 Indicator (2 arrows) Note: By default the sweeping programme "ECO" is activated during start-up. If another sweeping programme is re- quired, proceed as follows (a precondition is that a KIK-key with the enabled authori- sation is inserted in the control panel). (Programme selector switch in position D, E, F) Stop the machine. Push the direction key "to the right" in order to select the desired sweeping programme. Note: The indicator (2 arrows) on the display points to the selected sweeping programme. Note: To sweep up larger items up to a height of 50 mm, e.g. cigarette packs, the bulk waste flap must be raised briefly. Raising bulk waste flap: Press the pedal for the bulk waste flap forwards and keep pressed down. To lower it, take foot off pedal. Note: An optimum cleaning result can only be achieved if the bulk waste flap has been lowered completely. Turn the programme selector switch to the E or F position. The side brushes and roller brush are lowered. To protect the filter from moisture: Switch the suction blower off using the button on the control panel. Note: The indicator lamp is illuminated. To avoid clogging of the filter system: Switch the suction blower off using the button on the control panel. Work with suction blower switched on. Note: T he suction blower is activated by default when switching on a sweep- ing programme. The appliance is equipped with an auto- matic filter cleaning system. The cleaning takes place automatically ap- prox. every 15 seconds. In the process a short blow-off sound can be heard. Check the installed dust filter for con- tamination every once in a while. Re- place a heavily contaminated or defec- tive filter. Note: After parking the appliance, wait at least 1 minute before opening or emptying the waste container. This way the dust can settle. Drive the machine Drive forward Reverse drive Driving method Brakes Driving over obstacles Sweeping mode Information on the sweeping operation Sweeping with sweep roller Selecting a sweeping programme Sweeping with bulk waste flap raised Sweeping with side brushes Sweeping damp or wet floors Sweep in fibrous and dry waste (such as dry grass, hay) Sweeping dry floors Filter dedusting Emptying waste container 38 EN- 12 DANGER It is prohibited to remove the waste contain- er while the engine is running (third per- son). Slightly lift the waste container and swivel it downwards to the rear, then unhinge the waste container. Empty waste container. Slide the waste container in and lock it in place, check for proper seating of the waste container Risk of crushing hands! Empty the second waste container. The high emptying system of the appliance allows the direct disposal of the waste in the waste container into a refuse container (for maximum unloading height see Chap- ter "Technical data"). DANGER Danger of tipping! Place the device on an even surface during the emptying process. Risk of injury! During the emptying process, persons and animals must not stay within the swivelling range of the waste container. Risk of crushing! Never reach into the rod assembly for the drainage mechanism. Do not stay under the raised container. 몇 CAUTION Risk of accident, risk of injury! Do not switch into the sweeping mode (programme selector switch in D, E, F position) while the waste container is raised. ATTENTION The container can only be tilted and emp- tied once a set minimum level has been reached. Turn the programme selector switch to position C (drive). Roughly position the appliance. Note The waste container can only be emptied in two-hand operation. For this purpose, push the two-hand operation button on the bon- net together with the corresponding direc- tion keys 1 to 4 on the control panel. Raise waste container: Push the two- hand operation button and direction key
Slowly drive towards the collection con- tainer. Lock parking brake. Tipping the waste container outwards: Push the two-hand operation button and direction key 2. Completely tip the waste container in- wards: Push the two-hand operation button and direction key 3. Release parking brake. Drive away the collection container slowly. Lower the waste container to the end- position: Push the two-hand operation button and direction key 4. Note: The waste container can only be completely lowered after it has been tipped inwards into its initial position. Note: After switching off the appliance, the dust filter is automatically dedusted. Park th e sweeper on an even surface. Turn the program selection switch to "OFF". Activate parking brake. Remove the key. Open the engine hood. Close the fuel supply. Figure: Close fuel cock (petrol engine) Figure: Close fuel cock (diesel engine) Close engine bonnet. Close gas drawing valve by turning it in clock-wise direction. DANGER Risk of accident! When loading the appliance the free- wheel lever must be closed. Only then the travel drive and parking brake are ready for operation. The appliance must always be moved up or down slopes by engaging self-propulsion. Risk of personal injury or damage! Observe the net weight (transport weight) of the device during transport on trailers or vehicles. When transporting in vehicles, secure the appliance according to the guide- lines from slipping and tipping over. Petrol engine/diesel engine: Close fuel cock. Gas engine: Close the gas supply. Secure the wheels of the machine with wheel chocks. Secure the machine with tensioning straps or cables. Note: Observe markings for fixing points on the base frame (chain sym- bols). Only unload the appliance on lev- el grounds. Remove KIK-key. Disconnect the battery of the sweeper during transport. Park the sweeper on a level surface in a dry, frost protected area. Protect it against dust by means of covering ma- terial. Turn the program selection switch to "OFF". Remove KIK-key. Lock the sweeper to ensure that it does not roll off. Gas engine WARNING Machines must always be parked safe- ly. The machine - particularly the liquid gas container and its connections - must be With appliances with low emptying system With appliances with high emptying system Turn off the appliance Close fuel cock Closing the gas supply (gas engine) Transport Storage/decommissioning 39EN- 13 inspected by a qualified person at regu- lar intervals, as required by the regional or national guidelines for safe opera- tion. Additionally observe the following points if the sweeper is not used over a longer peri- od of time: Change engine oil. Diesel engine: Either completely drain the fuel tank or completely fill it with fu- el. Close fuel cock. Let the engine turn without starting it every 6 months. Petrol engine: Close the fuel cock, re- move the fuel hose from the fuel cock. Open the fuel cock and completely drain the fuel into a suitable container. Then attach the fuel hose and close the fuel cock. Unscrew the spark plug and put 5 ml of engine oil in the spark plug bore. Rotate the engine several times without the spark plug (do not start). Screw in the spark plug. Gas engine: Close the gas supply. Unscrew the gas hose with union nut (use 30 mm spanner). Lock the gas bottle with the safety cap and store upright in a suitable storage area (also see Chapter "Safety instruc- tions). Unscrew the spark plug and put 5 ml of engine oil in the spark plug bore. Rotate the engine several times without the spark plug (do not start). Screw in the spark plug. Clean the inside and outside of the sweeper. Park the machine in a safe and dry place. Turn the program selection switch to "OFF". Remove KIK-key. Set the main switch to the "0" position. Activate parking brake. Disconnect the negative terminal of the battery if the appliances is not used for more than 4 weeks. Figure is symbolic Charge battery approx. every 2 months. – Maintenance work may only be carried out by approved customer service out- lets or experts in this field who are famil- iar with the respective safety regula- tions. – Mobile appliances used for commercial purposes are subject to safety inspec- tions according to VDE 0701. – Use only roller brushes/ side-brushes that are provided with the appliance or specified in the Operations Manual. The use of other roller brushes/ side- brushes can affect the safety of the ap- pliance. – The battery installed in the appliance is maintenance-free. DANGER Risk of personal injury or damage! First switch off the device and remove the KIK-key (Kärcher Intelligent Key) before performing any cleaning or maintenance tasks on the device, re- placing parts or switching over to anoth- er function. Always disconnect the battery when working on the electrics.
urn the program selection switch to "OFF". Remove KIK-key. ATTENTION Using non-rechargeable batteries is prohib- ited. Only use batteries and chargers approved by the manufacturer. Replace batteries with the same battery type only. Prior to disposal of the vehicle, the batter- ies must be removed and disposed of in ac- cordance with local regulations. ATTENTION Follow accident prevention regulations as well as DIN VDE 0510, VDE 0105 T.1. Please observe the following warning notes when handling batteries: DANGER Risk of fire and explosion! Do not place tools or similar items on the battery. Risk of short-circuit and ex- plosion. Smoking and open flames must be strictly avoided. Rooms where batteries are charged must have good ventilation because highly explosive gas is emitted during charging. Danger of causticization! Use caution with leaking batteries (sul- phuric acid may leak). Risk of injury! Ensure that wounds never come into contact with lead. Always clean your hands after working on batteries. When used normally, and when observing the instructions, lead-acid batteries do not pose any risk. However, keep in mind that lead-acid bat- teries contain sulphuric acid which can cause chemical burns and corrosion. If there is spillage or, if the battery is leaking, acid is escaping, lay down a binding agent such as sand. Do not let it reach the sewer system, soil or a body of water. Neutralise the acid with lime/baking soda and dispose of it according to local regulations. Contact a waste management compa- ny to dispose of faulty batteries. Rinse thoroughly with lots of clear water if acid gets into the eye or comes in con- tact with the skin. Then consult a doctor immediately. Wash off the acid If it comes in contact with the clothes. Change clothing. Note: Upon delivery of the appliance the battery terminal is disconnected, connect the battery terminal prior to initial commis- sioning. Open the engine hood. Unscrew and remove the angle bracket of the battery. Insert battery in battery mount. Attach the battery by means of an angle bracket. Connect pole terminal (red cable) to positive pole (+). Connect pole terminal to negative pole
Attach the pole covers. Care and maintenance General notes Battery Safety notes regarding the batteries Observe the directions on the battery, in the instructions for use and in the vehicle operat- ing instructions! Wear an eye shield! Keep away children from acid and batteries! Risk of explosion! Fire, sparks, open light, and smoking not allowed! Danger of causticization! First aid! Warning note! Disposal! Do not throw the battery in the dustbin! Procedures in the event of unintentional release of battery acid Installing and connecting the battery 40 EN- 14 Note: Check that the battery pole and pole terminals are adequately protected with pole grease. ATTENTION Comply with safety regulations on the han- dling of batteries. Observe the directions provided by the manufacturer of the charg- er. ATTENTION Charge the battery only with an appropriate charger. Open the engine hood. Disconnect battery. Connect positive terminal cable from the charger to the positive pole connec- tion on the battery. Connect negative terminal cable from the charger to the negative pole con- nection on the battery. Plug in mains connector and switch on charger. Note: When the battery is charged, first re- move the charger from the mains and then disconnect it from the battery. Open the engine hood. Disconnect pole terminal to negative pole (-). Disconnect pole terminal to positive pole (+). Remove the battery from the battery holder. Dispose of the used battery according to the local provisions. 몇 CAUTION Risk of damage! Do not clean the appliance with a water hose or high-pressure water jet (danger of short circuits or other damage). Do not use aggressive and abrasive de- tergents. DANGER Health hazard! Wear dust mask and protective gog- gles. Open the engine hood. Blow through machine with com- pressed air. Clean the machine with a damp cloth which has been soaked in mild deter- gent. Close engine bonnet. Clean the machine with a damp cloth which has been soaked in mild deter- gent. Observe the inspection checklist! The service hour counter indicates the time of the maintenance intervals. Read the service hours: Push the direc- tion keys "upwards" or "downwards". Note: If the value reaches "0", a service message with the phone number of the local service branch is displayed when the appliance is switched on. Note: Where maintenance is carried out by the customer, all service and maintenance work must be undertaken by a qualified specialist. If required, a specialised Kärch- er dealer may be contacted at any time. Note: For description, see section on Main- tenance work. Daily maintenance: See chapter "Prior to start/safety test". Weekly maintenance: Check leakiness of fuel or gas connec- tions. Che ck dust filter and clean filter box, if required. Check air filter. Check oil level of sweeper hydraulics. Check hydraulic lines for leaks. Check moving parts for freedom of movement. Check the sealing strips in the sweep- ing area for position and wear. Maintenance to be carried out every 100 operating hours: Change engine oil (initial change after 20 operating hours). Check and clean spark plug, replace if necessary. Clean air filter. Maintenance to be carried out every 200 operating hours Replace the air filter insert. Clean the fuel filter. Diesel engine: Clean oil filter, replace in case of damage Maintenance following wear: Replace sealing strips. Replace roller brush. Replace side brush. Note: In order to safeguard warranty claims, all service and maintenance work during the warranty period must be carried out by the authorised Kärcher Customer Service in accordance with the mainte- nance booklet. Maintenance to be carried out after 20 op- erating hours: Carry out initial inspection. Maintenance to be carried out every 100 operating hours Maintenance to be carried out every 200 operating hours Maintenance to be carried out every 300 operating hours DANGER Risk of injury! When working on the high emptying system, completely lift and secure the waste container. Perform the safeguarding only from outside the hazard zone. Insert safety support into the piston rod for the lifting cylinder and secure it. DANGER Risk of injury! The engine requires approx. 3-4 sec- onds to come to a standstill once it has been switched off. During this time, stay well clear of the working area. Risk of burns! Allow the machine sufficient time to cool down before carrying out any mainte- nance and repair work. ATTENTION Engine oil, diesel and petrol must not be re- leased into the environment. Protect the ground and dispose of used oil in an envi- ronmentally responsible way. Park the sweeper on an even surface. Turn the program selection switch to "OFF". Remove KIK-key. Activate parking brake. Allow device to cool down sufficiently. Please observe the following warning notes when handling batteries: DANGER Risk of fire and explosion! Risk of explosion! Do not put tools or similar on the battery, i.e. on the termi- nal poles and cell connectors. Smoking and open flames must be strictly avoided. Rooms where batteries are charged must have good ventilation because highly explosive gas is emitted during charging. 몇 WARNING Risk of injury! Ensure that wounds never come into contact with lead. Always clean your hands after working on batteries. Danger of causticization! Rinse thoroughly with lots of clear water if acid gets into the eye or comes in con- tact with the skin. Then consult a doctor immediately. Wash off the acid If it comes in contact with the clothes. Change clothing. Park the sweeper on an even surface. Connect air pressure testing device to tyre valve. Check air pressure and adjust if re- quired. For permissible tyre inflation pressure see Chapter "Technical specifications". Charging battery Remove the battery Cleaning Cleaning the inside of the machine External cleaning of the appliance Maintenance intervals Maintenance by the customer Maintenance by Customer Service Maintenance Works General notes on safety Preparation Safety notes regarding the batteries Check the tyre pressure 41EN- 15 몇 WARNING Risk of injury! Check stability of ground. Park the vehi- cle on stable grounds only, additionally secure it against rolling away by means of a wheel chock. ATTENTION Use a suitable commercially available vehi- cle jack. Park the machine on an even surface. Check stability of ground. Lock the ap- pliance to ensure that it does not roll off. Place the jack at the relevant position point. Loosen the wheel nuts/wheel bolts by about 1 revolution using a suitable tool. Raise machine using vehicle jack. Unscrew the wheel nuts/wheel bolts and remove them. Remove wheel. Have a defective wheel repaired or re- placed in a specialist workshop. Place the wheel and screw in the wheel nuts/wheel bolts all the way; tighten them lightly. Lower machine using vehicle jack. Torque the wheel nuts/wheel bolts to the required torque. Contact the customer service for the re- moval of the front wheel. Do not sit down on the driver seat. Turn the programme selector switch to position C (drive). If the message >Please sit down on the machine< appears on the display, the safety function is given. DANGER Risk of burns on account of hot surfaces! Park the machine on an even surface. Allow engine to cool down. Wait for at least 5 minutes after switch- ing off the engine before checking the engine oil fill level. Open the engine hood. Figure: Petrol/gas engine (KM 105/...) Figure: Petrol/gas engine (KM 125/...) Figure: Diesel engine (KM 105/...) Figure: Diesel engine (KM 125/...) 1 Oil dipstick 2 Oil filling nozzle 3 Oil drain hose with clamp 4 Oil drain plug Pull out oil dipstick. Diesel engine: Wipe off oil dipstick and insert it completely. Petrol / gas engine: Wipe off oil dip- stick, insert towards the edge of the opening, but do not insert it completely. When inserting the dipstick ensure that you insert it the correct way round in the opening (max-min dashes in the direc- tion of the engine). Figure: Oil level measurement on a petrol/ gas engine (KM 105/... und KM 125/...) Remove the oil dip one more time and check the oil level. – The oil level must lie between “MIN“ and “MAX“ marking. – Add motor oil if the oil level is below the "MIN" marking. – Do not fill oil above the "MAX" marking. Fill motor oil into the oil fill neck. Note: For filling in the motor oil, use ac- cessories such as a bent funnel tube or an oil-change pump 6.491-538. For oil type refer to Chapter "Technical specifications". Wait at least 5 minutes. If the engine oil level is correct, insert the oil dipstick. 몇 WARNING Risk of burns! To change the motor oil and motor oil filter, allow the vehicle to cool down until there is no longer a risk of burns. Allow engine to cool down. Open the engine hood. Ready a catch bin for appr. 1 litre oil. Release the clamp on the oil drain hose, pull out the oil drain plug and drain the oil completely. Reinsert the oil drain plug and tighten the clamp. Diesel engine: Clean the oil filter every 200 operating hours, replace in case of damage. Unscrew the screw for disas- sembly 1Screw 2 Oil filter Pull out oil dipstick. Fill motor oil into the oil fill neck. For oil type and filling quantity refer to Chapter "Technical specifications". Wait at least 5 minutes. Check engine oil level. If the engine oil level is correct, insert the oil dipstick. Deliver the old oil to the respective col- lection centres. ATTENTION Risk of burns on account of hot surfaces! Allow engine to cool down. Open the engine hood. Remove rear wheel Tightening torque (Nm) 56 Nm Removing the front wheel Check the function of the seat contact switch Check engine oil level and top up, if required Change the motor oil and the oil filter Change the air filter 42 EN- 16 Figure: Diesel engine (KM 105/...) Figure: Petrol/gas engine (KM 105/...) Figure: Diesel engine (KM 125/...) 1 Wing bolt 2 Air filter housing 3 Filter inlay Figure: Petrol/gas engine (KM 125/...) 1 Air filter housing 2Locking 3 Filter inlay KM 105/...: Remove the wing screw. KM 125/...: Open the lock. Remove the air filter housing. Take out the filter inlay. Clean the interior of the air filter reser- voir. Clean or replace the filter inlay. Install a new filter inlay. KM 105/...: Fit the air filter casing and secure it by means of the butterfly nut. KM 125/...: Attach and lock the air filter casing. ATTENTION Risk of injury! Do not remove the spark plug connector manually. Figure: Petrol/gas engine (KM 105/...) 1 Vacuum line 2 Ignition plug 3Casing Allow engine to cool down. Open the engine hood. Pull the vacuum line out of the casing. Remove the spark plug connector using suitable tools/tongs. Unscrew and clean spark plug. Screw in cleaned or new spark plug. Push on spark-plug connector. Reinsert the vacuum pipe into the cas- ing. Figure: Petrol/gas engine (KM 125/...) 1 Ignition plug Allow engine to cool down. Open the engine hood. Remove the spark plug connector using suitable tools/tongs. Unscrew and clean spark plug. Screw in cleaned or new spark plug. Push on spark-plug connector. ATTENTION This inspection may only be carried out when the engine is cold. When working on the hydraulic oil tank en- sure utmost cleanliness. The appliance is equipped with 2 hydraulic tanks. – (1) The rear hydraulic oil tank is located under the cover and is responsible for the hydrostatic drive with the KM 105/ .... With the KM 125/... there is a filter in- side. Work on this hydraulic oil tank may only be performed by the authorised cus- tomer service. – (2) The front hydraulic oil tank is re- sponsible for the sweeping function with the KM 105/... and for all hydraulic functions with the KM 125/.... Figure: Front hydraulic oil tank 1Screw 2 Hydraulic oil tank 3 Deaeration valve Filler neck 4 Oil dipstick Unscrew and pull out the screw for the attachment of the hydraulic oil tank. Swivel the tank towards the front until it is held in the final position by a belt.
Unscrew and withdraw oil dipstick.
pe off and insert the oil dipstick (do not turn it in). Remove the oil dip one more time and check the oil level. The filling level should be between the "Max" and "Min" marking. If hydraulic oil is missing: Refill hydraulic oil. For oil type refer to Chapter "Technical specifications". Reinsert the oil dipstick. Note: The side brush floating mounting ad- justs the sweeping track as the bristles wear down. The side brush must be re- placed if it becomes too worn. Recommendation: Replacing the side brush at a remaining bristle length of ap- prox. 10 cm. Park the machine on an even surface. Turn the programme selector switch to "OFF" and remove the KIK-key. Note: The side brush is raised. Unscrew all 3 star grip nuts at the bot- tom of the side brush by hand. For this purpose reach through the bristles of the side brush. Remove the wiper blade. Clip new side brushes on to driver and screw on. Park the sweeper on an even surface. Activate parking brake. With appliance with low emptying system: Turn the programme selector switch to "OFF" and remove the KIK-key. Remove both waste containers. Remove belts or cords from roller brush. With appliance with high emptying system: Turn the programme selector switch to "ON". Lift the waste container and secure by means of cylinder support. Clean and replace spark plug Check hydraulic oil level and refill hydraulic oil Checking the sweeping mirror of the side-brushes Replacing side brush Checking roller brush 43EN- 17 Remove belts or cords from roller brush. The sweeping track of the roller brush is au- tomatically adjusted by a system called TEACH. The condition of the roller brush can be shown on the display. Turn the programme selector switch to "ON". Push the direction key "upwards" or "downwards" until the display > usabil- ity of the roller brush: ..%< appears. Note: If the roller brush is heavily worn, the indication >Usability of the roller brush <25%< appears on the display. Now, at the latest, the roller brush should be replaced. The replacement is required if the sweep- ing result visibly decreases due to the wear of the bristles or the indication >Usability of the roller brush <25%< appears on the display. Each roller brush half is attached to the shaft by means of 2 screws. Both halves are identical, which facilitates the installa- tion. Park the machine on an even surface. Activate parking brake. With appliance with low emptying system: Turn the programme selector switch to "OFF" and remove the KIK-key. Remove both waste containers. Note: For the removal of the roller brush dismount the centre bar first. Loosen the screw and remove the cen- tre bar. The next steps for removing the roller brush are described in the following Chapter "With devices with high empty- ing system". With appliance with high emptying system: Turn the programme selector switch to position C (drive). Lift the waste container and secure by means of cylinder support. Turn the programme selector switch to "OFF" and remove the KIK-key. 1 Screws 2 Roller brush Unscrew both screws by hand and pull the roller brush half from the shaft. Insert new roller brush halves and tight- en the screws (pay attention to the marking "L" = left and "R" = right). Turn the roller brush by 180 °, loosen and remove the screws from the sec- ond roller brush half. Insert new roller brush half and tighten the screws. Then ensure that the roller brushes are safely locked in place. Park the machine on an even surface. Turn the programme selector switch to "OFF" and remove the KIK-key. Side brush and roller brush are raise
Activate parking brake. Front sealing strip Loosen the plastic screws by approx. 2 turns, do not completely unscrew them. Set the distance between the sealing strip and the floor so that the bottom edge trails behind at a distance of be- tween 10-15 mm. Tighten the screws. Caution: Do not strip plastic screws! If worn, replace. For replacement unscrew the screws, attach new sealing strip and retaining plate, adjust and tighten screws. Rear sealing strip Loosen the plastic screws by approx. 2 turns, do not completely unscrew them. Set the distance between the sealing strip and the floor so that the bottom edge trails behind at a distance of be- tween 5 and 10 mm. Tighten the screws. Caution: Do not strip plastic screws! If worn, replace. For replacement unscrew the screws, attach new sealing strip and retaining plate, adjust and tighten screws. Side sealing strips Loosen the plastic screws by approx. 2 turns, do not completely unscrew them. To set the floor clearance, insert a sheet with a thickness of between 1 and 3 mm under the sealing strip. Adjust sealing strip. Tighten the screws. Caution: Do not strip plastic screws! If worn, replace. For replacement unscrew the screws, attach new sealing strip and retaining plate, adjust and tighten screws. 몇 WARNING Health hazard! Wear a dust mask when working around the dust filter. Observe safety regulations on the handling of fine parti- cles. Note: Wait at least 1 minute before remov- ing the dust filter so that the dust can settle. Figure: KM 125/... with 3 flat fold filters; KM 105/... has 2 flat fold filters 1 Lid with cleaning device 2Screw 3 Support 4 Dust filter (flat-fold filter) Unscrew the screw. Fold the lid up and secure it by means of the support. Take out the dust filter. Check dust filter. Insert cleaned or new dust filter. Close the lid. Screw in the screws and tighten them. (only with KM 125/...) Check the sweeping mirror of the sweeping roller Replacing the roller brush halves Adjusting and replacing sealing strips Check/replace dust filter Check/clean protective grid oil cooler 44 EN- 18 1 Protective grid oil cooler 2 Oil cooler Check the protective grid of the oil cool- er for contamination daily, clean if nec- essary. Check the inside of the oil cooler for soiling every once in a while, remove the protective grid and clean the oil cooler if necessary. Have the suction blower checked for leaks. Only by customer service. Check tension of V-Belt. Only by customer service. The appliance (without upgrade kits) is equipped with two fuses with 5 A fuse pro- tection each. They are located under the appliance cover. If fuses are defective, contact the author- ised aftersales service. Additional fuses for the oil cooler The diesel version has an additional fuse FU20 with 30 A fuse protection. It can be replaced by the customer in case of defect, in order to do so, swivel the left bonnet to the side. Check suction blower Checking drive belt Replacing fuses of drive control/ electronic system FM 31 Oil cooler engine 7.5 A FK 31 Oil cooler contactor 5 A Troubleshooting Fault Remedy Appliance cannot be started Turn the programme selector switch to position C (drive). Sit on the driver seat, the seat contact switch gets activated. Set main switch to “1”. Insert approved KIK-key (Kärcher Intelligent Key) Close engine bonnet. Completely tip in and lower (high emptying system) the waste container Check engine oil level. Refuel/ replace gas cylinder Open fuel tap/ gas supply Check connections and links in petrol or gas lines. Charging battery Check and clean spark plug, replace if necessary (petrol and gas engine) Diesel engine: Actuate decompression lever Diesel engine: Check position of the emergency stop. Diesel engine: Check starter fuse FU20 (30 A), replace in case of defect Have the auto choke checked by the aftersales service. Inform Kärcher Customer Service. Engine is running erratically Refuel/ replace gas cylinder Clean or replace air filter Check connections and links in petrol or gas lines. Replace soiled fuel filter Check and clean spark plug, replace if necessary (petrol and gas engine) Inform Kärcher Customer Service. Engine is running but machine is not moving Release parking brake Have the oil level for the traction hydraulics checked by the aftersales service Check setting of freewheel lever Inform Kärcher Customer Service. Engine is running but machine is only moving slowly Release parking brake Allow machine to warm up for approx. 3 minutes in sub-zero temperatures Inform Kärcher Customer Service. Machine is not sweeping properly Check roller brush and side brushes for wear, replace if necessary. Check function of bulk waste flap Check sealing strips for wear, adjust or replace as required Check the roller brush halves for proper seating Check hydraulic system (sweeping) for leaks. Inform Kärcher Customer Service. Dust gathers in the machine Insufficient vacuum performance Empty waste container Check sealing cover on suction fan Check dust filter, clean or replace Check filter case seal Check the gaskets on the waste container Check sealing strips for wear, adjust or replace as required 45EN- 19 Side brush or roller brush switch-on operation is not working Inform Kärcher Customer Service. Dust gathers in the machine Insufficient vacuum performance Empty waste container Check hoses of suction blower for absence of leakness. Clean and check the dust filter, replace if necessary. Check the dust filter for proper seating. Switch on suction blower Check sealing strips for wear, adjust or replace as required Inform Kärcher Customer Service. Roller brush does not turn. Side brush does not turn Turn the programme selection switch to the desired cleaning program. Check the oil level on the hydraulic tank (sweeping) Check the roller brush and side brushes for wrapped belts. Inform Kärcher Customer Service. (High emptying system) waste con- tainer does not retract/extend Waste container cannot be tilted Inform Kärcher Customer Service. The motor cannot be switched off (Programme selector switch to "0", main switch to "0") Petrol engine: Open the engine bonnet and close the fuel cock. Caution: Rotating V-belt! Diesel engine: Open engine bonnet, actuate the emergency stop on the engine or close the fuel cock. Caution: Rotating V-belt! Gas engine: Close the gas supply. A short blow-off sound can be heard. The appliance is OK, the automatic filter cleaning system is working Troubleshooting by the operator with plain text messages on the display Note: If the display messages shown remain despite the corrective measures described, contact service! Display Meaning and consequence Corrective measures 1 Invalid KiK! Operation locked The identification of the inserted key is unknown. – The appliance operation is prevented Use approved Kärcher key! 2 Valid KiK but no operation rights The Kärcher key is known, however, not approved for this appliance. – The appliance operation is prevented Use approved Kärcher key! 3 High dump tracer stuck! Check it! The function of the two-hand operation button is checked for its safety function when the appliance is switched on. – When the two-hand operation button is pushed, the operation is prevented during start-up Release the two-hand operation button. Confirm the message with the OK key (delete). 4 Locked HD-tracer Hours: xxxxxhym+ The two-hand operation button (high emptying system) was pushed in a sweeping programme. – High emptying is prevented in the sweeping pro- gramme for safety reasons. Release the two-hand operation button. Turn the programme selector switch to position C (drive). Press the two-hand operation button and keep it down. Operate the high emptying system by means of the direction keys. 5 Sit on machine for operation! Appears when a sweeping or transport programme is selected upon starting up the machine and no operator is sitting on the seat. – Start combustion engine and all appliance functions are disabled Sit on the driver's seat. Note: The selected sweeping / transport opera- tion starts fully automated. Note: This procedure simultaneously serves the inspection of the safety function of the seat switch! 6 Low oil level engine! Hours: xxxxxhym+ Is displayed during operation if the lubrication of the combustion engine is no longer guaranteed. – Combustion engine is shut off, all appliance functions are disabled Fill in motor oil Perform a programme selector switch reset (OFF position). Combustion engine can be restarted. 7 Dirt pan open! Hours: xxxxxhym+ Is displayed (low emptying system) as soon as a trans- port or sweeping programme has been selected and at least one waste contai ner is removed. – Start combustion engine and all appliance functions are disabled Lock all waste containers in place. Turn the programme selector switch to "ON". Note: The message disappears. The appliance is ready for operation. 46 EN- 20 8 Dirt pan open? Hours: xxxxxhym+ Is displayed (high emptying system) as soon as a sweeping programme has been selected and the waste container is not fully retracted and tipped inwards. – All sweeping functions are disabled, the combustion engine is running Turn the programme selector switch to position C (drive). Press the two-hand operation button and keep it down. If necessary, tip the waste container inwards and then lower it by means of the direction keys. Note: In case of an attempt to completely lower a con- tainer that is tipped outwards, a collision monitoring sys- tem prevents the high emptying system from being dam- aged Release the two-hand operation button and the direction keys. Press the two-hand operation button and keep it down. Completely tip the container inwards by means of the direction keys before lowering it. Note: In case of an attempt to tip a retracted container outwards, a collision monitoring system prevents the high emptying system from being damaged Release the two-hand operation button and the direction keys. Press the two-hand operation button and keep it down. Sufficiently raise the container by means of the direction keys before it can be tipped outwards. 9 Brushpos. not ok Hours: xxxxxhym+ Is displayed when the roller brush cannot move to the factory-set end position. – The appliance is ready for operation, however, the sweeping result may be dissatisfying Confirm the message with the OK key (delete). Turn the programme selector switch to position C (drive). Change to the desired sweeping programme again. 10 RBroompos.not ok Hours: xxxxxhym+ Is displayed when the right side brush cannot move to the factory-set end position. – The appliance is ready for operation, however, the sweeping result may be dissatisfying or the right side brush may not be raised Confirm the message with the OK key (delete). Turn the programme selector switch to position C (drive). Change to the desired sweeping programme again. 11 LBroompos.not ok Hours: xxxxxhym+ Is displayed when the optionally available left side brush cannot move to the factory-set end position. – The appliance is ready for opera tion, however, the sweeping result may be dissatisfying or the left side brush may not be raised Confirm the message with the OK key (delete). Turn the programme selector switch to position C (drive). Change to the desired sweeping programme again. 12 SBroompos.not ok Hours: xxxxxhym+ Is displayed when the optionally available sickle brush cannot move to the factory-set end position. – The appliance is ready for operation, however, the sweeping result may be dissatisfying or the sickle brush may not be raised Confirm the message with the OK key (delete). Turn the programme selector switch to position C (drive). Change to the desired sweeping programme again. 13 Seat switch open Hours: xxxxxhym+ Appears if the seat is left for more than 1.5 seconds in drive mode. – Combustion motor switches off, all brushes and the roller brush that are lowered to the ground are raised au- tomatically Sit on the driver's seat. Note: The selected sweeping / transport opera- tion starts fully automated. 14 Usable sweeping brush <25% Appears if the roller brush has reached its wear limit. – The appliance is ready for operation, however, the sweeping result may be dissatisfying Replace the roller brush as soon as possible to achieve a good sweeping result. 15 MF-module not ready to use x Appears if the control panel has no connection to the machine control. – The operation of the appliance is disabled Perform a programme selector switch reset (OFF position). 16 Motorhood open! Hours: xxxxxhym+ Appears if the left side cover is not properly locked in place. – The operation of the appliance is disabled Completely close and lock the engine bonnet in place. Turn the programme selector switch to "ON". Note: The message disappears. The appliance is ready for operation. 17 Engine support OFF Hours: xxxxxhym+ Appears if the battery is not sufficiently charged during operation. – When driving uphill, the support of the combustion mo- tor from the battery is disabled Con firm the message with the OK key (delete). Drive the appliance on a level ground using the combustion motor for a longer period of time. This charges the battery. 18 Low battery Hours: xxxxxhym+ Appears if the battery voltage in the sweeping mode is so low that a start of the combustion engine is no longer possible after switching off the appliance. – All sweeping functions are switched off, the appliance is still running Note: The message can no longer be confirmed. Drive the appliance on a level ground using the combustion motor for a longer period of time. This charges the battery. 47EN- 21 19 Battery flat! Charge externally! Appears as soon as the programme selector switch is turned away from the OFF position and it is recognised that the minimum battery voltage for starting the com- bustion engine is not reached. – The operation of the appliance is disabled to protect the battery Disconnect the battery and connect it with the correct polarity to an approved charger for charging. 20 Firmware update firmware update! Appears if the machine control has detected a safety- critical error during the self test. – The operation of the appliance is disabled Call service! 21 V-engine error OFF for restart The monitoring system for the control of the combustion engine has detected a severe error. – The combustion engine no longer shuts off CAUTION! Move the main switch to the "0" po- sition to switch the engine off! In addition: Perform a programme selector switch reset (OFF position). Subsequently: Set main switch to “1”. Change to the desired sweeping programme again. 22 Call service! +xx-xxxx-xx-xxxx The inspection interval has lapsed. This message ap- pears upon every start-up of the appliance. – The appliance remains fully operational Confirm the message with the OK key (delete). Contact your local service for inspection under the displayed phone number. 23 Red 0/1 switch=0 Operation locked The message appears both during operation and start- up of the appliance if the red main switch is in the "0" po- sition. – The appliance operation is prevented Set main switch to “1”. 24 Easy oper.switch must be OFF next This message appears in connection with message 23. Important note: The red main switch has an EMERGENCY STOP function. For safety reasons the start-up of the appliance requires the switching-off of the programme se- lector switch (OFF position)! Troubleshooting with coded error message on the display Note: A coded error message is always displayed in the upper display line and has the following formats: X yyy Identification letter X followed by up to 3 digits yyy e.g. S 110 There is a system error that completely or partly disables the appliance function. e.g. P 3 C 41 H 2 There is an error in the machine control. Individual or several appliance functions are disabled. e.g. B 121 There is an error in the starter battery. If necessary, replace the battery with a newly charged one. e.g. P/11 Make sure that there is no more than 1 KIK-key (Kärcher Intelligent Key) near the control panel. If a coded error occurs, try resetting the programme selector switch first. In order to do so, turn the programme selector switch in the "OFF" position. Wait for at least 5 seconds before restarting the appliance. If the error is still pending, contact service. The indication of the error code may be helpful for the service! Technical data (KM 105/...) KM 105/100 R G KM 105/110 R G KM 105/100 R D KM 105/110 R D
/h 4480 4480 4480 Surface cleaning performance with 1 side brushes
/h 7000 7000 7000 Surface cleaning performance with 2 side brushes
/h 6960 6960 6960 Surface cleaning performance with 1 side brushes
/h 10000 10000 10000 Surface cleaning performance with 2 side brushes
0,2 0,2 0,2 Remark Risk of hearing impair- ment. Wear ear-protection aids. Risk of hearing impair- ment. Wear ear-protection aids. Risk of hearing impair- ment. Wear ear-protection aids. KM 125/130 R G KM 125/130 R D KM 125/130 R LPG 51EN- 25 We hereby declare that the machine de- scribed below complies with the relevant basic safety and health requirements of the EU Directives, both in its basic design and construction as well as in the version put into circulation by us. This declaration shall cease to be valid if the machine is modified without our prior approval. The signatories act on behalf of and with the authority of the company management. Documentation supervisor: S. Reiser Alfred Kärcher SE & Co. KG Alfred-Kärcher-Straße 28-40 71364 Winnenden (Germany) Tel.: +49 7195 14-0 Fax: +49 7195 14-2212 Winnenden, 2018/09/01 KM 105/100 R (G, LPG, D) KM 105/110 R (G, LPG, D) KM 125/130 R (G, LPG, D) EU Declaration of Conformity Product: Vacuum sweeper Type: 1.280-xxx KM 105/... 1.280-xxx KM 125/... Relevant EU Directives 2006/42/EC (+2009/127/EC) 2014/30/EU 2000/14/EC 2014/53/EU (TCU) Applied harmonized standards EN 55012:2010 EN 60335–1 EN 60335–2–72 EN 61000–6–2: 2005 EN 62233: 2008 (TCU) EN 300 328 V2.1.1 EN 300 330 V2.1.1 EN 300 440 V2.1.1 EN 301 511 V12.5.1 EN 60950-1 Applied conformity evaluation method 2000/14/EC: Appendix V Sound power level dB(A)
Measured: 94 94 Guaranteed: 97 97 LPG Measured: 94 97 Guaranteed: 97 100
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