ISG 66003 E - Generator Güde - Free user manual and instructions

USER MANUAL ISG 66003 E Güde

Before initial start-up, it is essential to ll the engine with engine oil. Check the oil level before each start-up.

To ensure quality, every piece of equipment is subject to a test operation and lled with motor oil. Oil is drained before transport; however, there can be some motor oil remains on the dip stick. Please check carefully the oil level and add motor oil again.

1. Hold for 5 sec. 2. Short click

73,69 dB (A) Measured sound power level L

95 dB (A) Measured according to 2016/1628/EU; 2018/989/EU; Uncertainty K ≤ 1,07 dB (A) Wear ear protectors! Read and understand the operating instructions before using the appliance. Familiarise with the control elements and how to use the appliance properly. Abide by all the safety measures stated in the service manual. Act responsibly toward third parties. The operator is responsible for accidents or risks to third parties. In case of any doubts about connection and operation refer please to our customer center Persons over 16 years of age can only workon the appliance.An exception includes youngsters trained in order to reachknowledge under supervision of the trainer duringoccupational education. This appliance has not been designed to be used by persons (including children) with reduced physical, sensory or mental capabilities or with a lack of knowledge or experience. Children must be supervised in order not to play with the machine. Specied Conditions of Use This power unit has solely been designed for the operati- on of electrical equipment with a maximum power within the power unit performance data. Higher starting current of induction appliances must be considered. The unit has been designed for operation of common eective and induction appliances such as light chains, electric hand tools (drills, electric chain saws, compres

When connected to a stationary device such as heating, electrical power, air conditioning equipment or for the supply of mobile homes, it is necessary to contact a professional electrician and heating manufacturer as far as connection and grounding is concerned. Not observing general regulations in force and instruc

tions from this manual does not make the manufacturer liable for damages. Protective equipment „Protective separation with potenti

al balancing“ is provided and integrated by the producer. Ensuring that the housing is earthed is necessary to discharge static charges Please note that our equipment has not been designed for commercial, craft or industrial use. If the equipment is used in commercial, craft or industrial operation or for similar activities, we cannot assume any liability. The machine may only be used in a technically perfect condition and taking into account all safety information. Residual Risk Even when the device is used properly and all safety regulations are complied with, there still may be some residual risks. Risk of re! Never operate the unit near highly ammable materials. Fuel is highly ammable. Keep the fuel in suitable containers only. The appliance may only be refuelled outdoors and not near open re or burning cigarettes. Emergency procedure After use, let the unit cool down for at least 10 minutes before refuelling. Make sure the fuel does not overow. If the fuel overows, the engine must not be started. Remove any dirt from the appliance and prevent any attempt at ignition until fuel fumes have evaporated.. Replace all fuel tank and container caps securely. Fuel tank to be emptied outdoors only. Risk of poisoning! Exhaust gases, fuel and lubricants are toxic. Inhaling exhaust gases may be fatal! Do not operate the unit in closed spaces where dangerours carbon monoxide gases may accumulate. Danger of burns! Some parts of the appliance get too hot when the appliance is operated. Do not touch any hot parts, e.g. engine and muer. Contacting hot parts of the unit may cause burns. Do not touch any hot parts, e.g. engine and muer. Let the unit cool down after its operation is over. Risk of electric shock. Direct electrical contact may cause electric shock. Never touch the unit with wet hands. Hearing damage A longer stay in the immediate vicinity of the running unit may cause hearing damage. Wear ear protectors! Emergency procedure Conduct a rst-aid procedure adequate to the injury and summon qualied medical attendance as quickly as possible. Protect the injured person from further harm and calm them down. If you seek help,state the following pieces ofinformation:

3. Number of injured persons

Connection, installation and operation Caution: Before using the product it is essential to check whether the appliance is suitable to be operated with the unit. Specications of the ap- pliance must always match the details and safety instructions of the unit. Because of the high mechanical stress, only resistant rubber-covered exible cables or equivalent should be used. Before using the earth terminal, contact a qualied electri- cian to nd out the locally applicable regulations. The connection must isolate the generator power from the mains power and comply with all applicable laws and electrical codes. A transfer switch that disconnects the generator power from the mains power is available through qualied equipment that complies with local laws and regulations. Do not connect the load until the generator is running at full speed. Disconnect the load before switching o the generator. The critical point of an inductive consumer is the power consumption when starting the machine. The power consumption can be up to 3 to 5 times the rated power, this must be taken into account. ENGLISH30

General Safety Rules WARNING Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, re and/or serious injury. Save all warnings and instructions for future reference. Keep children and bystanders away while operating a power tool. Minimum safe distance is 5 m. Never let children work with the appliance. Never let adults work with the appliance unless they have been properly trained. Wear personal protective equipment. Never plug 2 units at the same time. No change can be made in respect of engine and unit setting. It is strictly prohibited to disassemble, modify and purposely remove the protective equipment on the unit and t other protective equipment instead. The appliance must not be used if damaged or safety equipment is defective. Replace any worn-out and damaged parts. Fuel is highly ammable. Refuel the engine only when switched o. The appliance may only be refuelled out

doors and not near open re or burning cigarettes. Make sure the fuel does not overow. If the fuel overows, the engine must not be started. Remove any dirt from the appliance and prevent any attempt at ignition until fuel fumes have evaporated.. Oil products must not come into contact with skin, eyes and clothing. Some parts of the appliance get too hot when the appli

ance is operated. Do not touch any hot parts, e.g. engine and muer. Contacting hot parts of the unit may cause burns. Pay attention to the warnings on the advice. Exhaust gases, fuel and lubricants are toxic. Do not ope

rate the unit in closed spaces where dangerours carbon monoxide gases may accumulate. Whenoperating the generator in rooms with good ventilation,the exhaust gases must be channeleddirectly outdoors through an exhaust hose. WARNING! Toxic exhaust gases can escapedespite the exhaust hose. Due to the re hazard,never direct the exhaust hose towardsinammable materials. Electrical safety Check the device and its electrical components (including cables and plug connections) before use to make sure that there are no defects present. The power generator may not be connected to other po

wer sources, such as the power supply of the public grid. In specic cases, where a back-up connection to existing electrical systems is provided for, this may be done only by a qualied electrician, who takes into account the dif- ferences between the equipment operated on the public grid and the operation of the power generator. Do not connect the unit with other energy sources. Do not connect the unit to home network. Electric supply cables and connected equipment must be in perfect condition. Protection against electrical shock depends on circuit breakers specially matched to the generating set. If the circuit breakers require replacement they must be repla

ced with a circuit breaker having identical ratings and performance characteristics. Due to the high mechanical loads, use only hard-wearing rubber-cased cables (according to IEC 60245-4) or equivalent. Extension cables (H07RN…) approved to be used outdoo- rs and properly marked to be used outdoors only. The resistance value of 1.5 Ω may not be exceeded if extension cables or portable distributor systems are used. When using extension cables, their total length may not exceed 50 m in respect of 1.5 mm2 and 100 m in respect of 2.5 mm2. Protective equipment „Protective separation with potenti

al balancing“ is provided and integrated by the producer. Ensuring that the housing is earthed is necessary to discharge static charges WARNING! Local regulations for electrical safety must be observed WARNING! When resupplying a facility, observe requirements and precautions with respect to the safety measures of this facility and the applicable guidelines. Before start-up Safe operation requires sucient operator knowledge of the functions and positions of the controls and indicators or meters. Pay attention to the illustrated pages in the front section of the manual. The appliance should only be used when in a perfect state. Carry out a visual inspection before switching the appliance on. Check especially the safety equipment, electrical control elements, power lines and screw coup- lings for any damage and if they are tightened appropri- ately. Replace any damaged parts before the appliance is put into operation if necessary. The unit may only be operated in the operating position (at surface) as fuel or oil may leak or lubrication will no longer be provided. ENGLISH31

Starting the engine The unit is protected against low oil level. When the oil level is too low, the unit cannot be started (oil indicator turns on in case of attempted starting).

WARNING: When starting with the reserve starter, the

motor may recoil suddenly as it starts up, resulting in hand injuries. Wear gloves! Operation Generating sets may only be loaded up to their rated power under the rated ambient conditions. The equipment must not get exposed to moisture or dust. The allowed ambient temperature is from -10°C to +40°C, height: 1,000 m above the sea level, relative air humidity: 90% (non-condensing) If these values are not kept, power losses may result. Overload protection The generator is tted with an overload cut-out. This isolates the relevant sockets if an overload occurs. Important. If this happens, reduce the electric power you are taking from the generator or remove any defective connected appliances. Always place the unit on a rm and at surface! No tur

ning or tilting or moving during operation. The unit must never be uncovered. Turn the unit immediately o in the following cases:

• When the engine is running restlessly or unstably

• When the electrical power output has decreased

• When the connected appliance gets overheated

• Excessive vibrations of the unit

• When there is smoke or re

• Abnormal vibrations or noise

• When the engine seems to be overloaded or is about to fail Transportation and Storage Secure the device against shifting and toppling during transport. Take care to prevent from fuel and oil leakage during transport. Handling equipment to be used only when handling the machine. Machine to be stored in a dry place. Do not store the appliance in enclosed places just after being switched o but let it cool down outdoors instead. Symbols Caution! Warning against hot surfaces! Danger of burns! Warning against dangerous voltage Read the operating instructions to reduce the risk of injury. Wear ear protectors! Wear goggles! Ground before use Wear ear protectors! Switch the engine o and remove the socket plug before any work on the engine. Risk of explosion! Refuel the engine only when switched o. Risk of poisoning! Risk of poisoning! Use the appliance only outside, never use it in conned and bad ventilated areas. Prohibited smoking and open re using. Keep dry at all times. Never expose tool to rain. Always keep children and unauthorised persons out of reach of the appliance. Slow charging ENGLISH32 Fast charging AC Current Direct Current Any damaged or disposed devices must be delivered to appropriate collection centres. Dispose of old oil in an environmentally friendly manner. Make sure the oil products do not enter the soil. CE marking Maintenance Switch the engine o and remove the socket plug before any work on the engine. Wait until the unit has cooled down. Carry out a visual inspection before switching the appliance on. Check especially the safety equipment, electrical control elements, power lines and screw couplings for any dama

ge and if they are tightened appropriately. Keep the device, in particular the air vents, clean at all times. Never spray water on the device body! Do not clean the plastics with solvents, ammable or toxic uids. For cleaning, use a damp cloth only. Repairs and works specied in these Instructions may only be performed by qualied authorised sta. Use only original accessories and original spare parts. Only a regularly maintained and treated appliance can serve as a satisfactory aid. Insucient maintenance and care can lead to unforeseen accidents and injuries. If necessary, a list of spare parts can be found at www. guede.com. Disposal Any damaged or disposed devices must be delivered to appropriate collection centres. Petrol, oil and similar substances must not be released into the environment. Make sure the oil products do not enter the soil. Guarantee Warranty period of 12 months applies to commercial use and 24 months applies to private use and commences on the day of purchase of the device. The guarantee solely covers inadequacies caused by ma

terial defect or manufacturing defect. Original payment voucher with the sales date needs to be submitted for any claim in the guarantee period. The guarantee does not cover any unauthorised use such as appliance overloading, use of violence, damage as a result of any unauthorised interference or caused by for

eign items. Failing to follow the operating and assembly instructions and common wear are also not included in the guarantee. Important information for the customer Please note that returns within or outside the warranty period should always be in the original packaging. This measure eectively avoids unnecessary transport damage and any associated disputed ruling. Your equipment is optimally protected only in the original box, and keeping it in that box will ensure smooth processing. Service Do you have any technical questions? Any claim? Do you need any spare parts or operating instructions? We will quickly help you and without needles bureaucracy at our web pages at www.guede.com in the Servicing part. Ple- ase help us be able to help you. In order to identify your device in case of claim we need the serial No., product No. and year of production. All this data can be found on the type label. Tel.: +49 (0) 79 04 / 700-360 Fax: +49 (0) 79 04 / 700-51999 E-Mail: support@ts.guede.com

Inspection and maintenance plan Repairs and works specied in these Instructions may only be performed by qualied authorised sta. Use only original accessories and original spare parts. Regular servicing period Before any start-up Monthly Every 3 months, or after every 50 hours of operation After 6 months Engine oil

Petrol hose Exhaust system Choke Cable starter Inspection

Spark plug Inspection Clean

Tip: To ensure reliable operation of the electric generator, we strongly recommend using fuel additives and performing 2-3 test operations after a longer time of not using the unit. Failure removal Failures Causes Removal The motor does not start Lack of fuel Add some fuel Bad fuel,Storage without rst emptying the petrol tank Drain the fuel tank and carburettor. Add fresh petrol. Little oil in the engine Add oil Unit is not in a horizontal position. Lack of oil being signalled Place the device horizontally. Engine running irregularly Air in the fuel line Vent generators Wrong fuel (propellant) Make sure proper fuel has been used. Unit not producing any current. Short circuit Broken cable Loose cable An error that you can remove yourself. Contact the GÜDE service centre. Engine stopping. The Starting current is too big. Reduce the appliance Too long cable Shorten the cable ENGLISH34