METABO DH 40MC - Drill

DH 40MC - Drill METABO - Free user manual and instructions

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USER MANUAL DH 40MC METABO

natural_image Technical line drawing of a mechanical drill bit with threaded shaft and housing (no text or symbols)

SAFETY INSTRUCTIONS AND INSTRUCTION MANUAL

WARNING

IMPROPER OR UNSAFE use of this power tool can result in death or serious bodily injury! This manual contains important information about product safety. Please read and understand this manual BEFORE operating the power tool. Please keep this manual available for other users and owners before they use the power tool. This manual should be stored in safe place.

INSTRUCTIONS DE SECURITE ET MODE D'EMPLOI

⚠ AVERTISSEMENT

IMPORTANT SAFETY INFORMATION ....3 MEANINGS OF SIGNAL WORDS ....3

SAFETY....3 GENERAL POWER TOOL SAFETY WARNINGS ....3 SPECIFIC SAFETY RULES AND SYMBOLS ....4 DOUBLE INSULATION FOR SAFER OPERATION ..5

FUNCTIONAL DESCRIPTION ....6 NAME OF PARTS ....6 SPECIFICATIONS ....7

ASSEMBLY AND OPERATION....7 APPLICATIONS....7 PRIOR TO OPERATION....7 HOW TO USE....8 USING DRILL CHUCK, CHUCK ADAPTOR....10 HOW TO USE THE CORE BIT....10

MAINTENANCE AND INSPECTION....12

ACCESSORIES ....13 STANDARD ACCESSORIES ....13 OPTIONAL ACCESSORIES ....13

TABLE DES MATIÈRES

Français

Page Page

INFORMATIONS IMPORTANTES DE SÉCURITÉ ....15 SIGNIFICATION DES MOTS D'AVERTISSEMENT ....15

SECURITE ....15 AVERTISSEMENTS DE SÉCURITÉ GÉNÉRAUX CONCERNANT LES OUTILS ÉLECTRIQUES ... 15 REGLES DE SECURITE SPECIFIQUES ET SYMBOLES....17 DOUBLE ISOLATION POUR UN FONCTIONNEMENTPLUSSUR....18

DESCRIPTION FONCTIONNELLE ....19 NOM DES PARTIES ....19 SPECIFICATIONS ....19

ASSEMBLAGE ET FONCTIONNEMENT....20 APPLICATIONS....20 AVANT L'UTILISATION....20 UTILISATION....20 UTILISATION DU MANDRIN PORTE-FORET ET DU RACCORD DE MANDRIN....23 COMMENT UTILISER LA COURONNE....23

ENTRETIEN ET INSPECTION ....25

ACCESSOIRES ....26 ACCESSOIRES STANDARD ....26 ACCESSOIRES SUR OPTION ....26

ÍNDICE

Página Página

IMPORTANT SAFETY INFORMATION

Read and understand all of the safety precautions, warnings and operating instructions in the Instruction Manual before operating or maintaining this power tool.

Most accidents that result from power tool operation and maintenance are caused by the failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety procedures.

Basic safety precautions are outlined in the "SAFETY" section of this Instruction Manual and in the sections which contain the operation and maintenance instructions.

Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on the power tool and in this Instruction Manual.

NEVER use this power tool in a manner that has not been specifically recommended by metabo HPT.

MEANINGS OF SIGNAL WORDS

WARNING indicates a potentially hazardous situations which, if ignored, could result in death or serious injury.

CAUTION indicates a potentially hazardous situations which, if not avoided, may result in minor or moderate injury, or may cause machine damage.

NOTE emphasizes essential information.

SAFETY

GENERAL POWER TOOL SAFETY WARNINGS

METABO DH 40MC - GENERAL POWER TOOL SAFETY WARNINGS - 1

WARNING

Read all safety warnings and all instructions.

Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1) Work area safety

a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.

b) Do not operate power tools in explosive atmospheres, such as in the presence of fl ammable liquids, gases or dust.

Power tools create sparks which may ignite the dust or fumes.

c) Keep children and bystanders away while operating a power tool.

Distractions can cause you to lose control.

2) Electrical safety

a) Power tool plugs must match the outlet.
Never modify the plug in any way.
Do not use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.

b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators.

There is an increased risk of electric shock if your body is earthed or grounded.

c) Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply.
Use of an RCD reduces the risk of electric shock.

3) Personal safety

a) Stay alert, watch what you are doing and use common sense when operating a power tool.

Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.

A moment of inattention while operating power tools may result in serious personal injury.

b) Use personal protective equipment. Always wear eye protection.

Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool.

Carrying power tools with your fi nger on the switch or energising power tools that have the switch on invites accidents.

d) Remove any adjusting key or wrench before turning the power tool on.

A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

e) Do not overreach. Keep proper footing and balance at all times.

This enables better control of the power tool in unexpected situations.

f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts.

Loose clothes, jewellery or long hair can be caught in moving parts.

g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.

Use of dust collection can reduce dust-related hazards.

4) Power tool use and care

a) Do not force the power tool. Use the correct power tool for your application.

The correct power tool will do the job better and safer at the rate for which it was designed.

b) Do not use the power tool if the switch does not turn it on and off.

Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools.

Such preventive safety measures reduce the risk of starting the power tool accidentally.

d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.

Power tools are dangerous in the hands of untrained users.

e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation.

If damaged, have the power tool repaired before use.

Many accidents are caused by poorly maintained power tools.

f) Keep cutting tools sharp and clean.

Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed.

Use of the power tool for operations different from those intended could result in a hazardous situation.

5) Service

a) Have your power tool serviced by a qualified repair person using only identical replacement parts.

This will ensure that the safety of the power tool is maintained.

SPECIFIC SAFETY RULES AND SYMBOLS

  1. Wear ear protectors.

METABO DH 40MC - SPECIFIC SAFETY RULES AND SYMBOLS - 1

Exposure to noise can cause hearing loss.

  1. Use auxiliary handles, if supplied with the tool. Loss of control can cause personal injury.

  2. Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord.

Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

  1. NEVER touch the tool bit with bare hands after operation.

  2. NEVER wear gloves made from materials likely to roll up such as cotton, wool, cloth or string, etc.

  3. ALWAYS attach the side handle and securely grip the Rotary Hammer.

  4. Never touch moving parts.

NEVER place your hands, fingers or other body parts near the tool's moving parts.

  1. Never operate without all guards in place.

NEVER operate this tool without all guards or safety features in place and in proper working order. If maintenance or servicing requires the removal of a guard or safety feature, be sure to replace the guard or safety feature before resuming operation of the tool.

9. Use right tool.

Don't force small tool or attachment to do the job of a heavy-duty tool.

Don't use tool for purpose not intended —for example— don't use circular saw for cutting tree limbs or logs.

10. Never use a power tool for applications other than those specified.

NEVER use a power tool for applications other than those specified in the Instruction Manual.

11. Handle tool correctly.

Operate the tool according to the instructions provided herein. Do not drop or throw the tool.

NEVER allow the tool to be operated by children, individuals unfamiliar with its operation or unauthorized 2 personnel.

12. Keep all screws, bolts and covers tightly in place.

Keep all screws, bolts, and plates tightly mounted. Check their condition periodically.

13. Do not use power tools if the plastic housing or handle is cracked.

Cracks in the tool's housing or handle can lead to electric shock. Such tools should not be used repaired.

14. Blades and accessories must be securely mounted to the tool.

Prevent potential injuries to yourself or others. Blades, cutting implements and accessories which have been mounted to the tool should be secure and tight.

15. Keep motor air vent clean.

The tool's motor air vent must be kept clean so that air can freely flow at all times. Check for dust build-up frequently.

16. Operate power tools at the rated voltage.

Operate the power tool at voltages specified on its nameplate.

If using the power tool at a higher voltage than the rated voltage, it will result in abnormally fast motor revolution and may damage the unit and the motor may burn out.

17. NEVER use a tool which is defective or operating abnormally.

If the tool appears to be operating unusually, making strange noises, or otherwise appears defective, stop using it immediately and arrange for repairs by a metabo HPT authorized service center.

18. NEVER leave tool running unattended. Turn power off.

Don't leave tool until it comes to a complete stop.

19. Carefully handle power tools.

Should a power tool be dropped or struck against hard materials inadvertently, it may be deformed, cracked, or damaged.

20. Do not wipe plastic parts with solvent.

Solvents such as gasoline, thinner benzine, carbon tetrachloride, and alcohol may damage and crack plastic parts. Do not wipe them with such solvents. Wipe plastic parts with a soft cloth lightly dampened with soapy water and dry thoroughly.

21. ALWAYS

wear eye protection that meets the requirement of the latest revision of ANSI Standard Z87.1.

METABO DH 40MC - ALWAYS - 1

22. ALWAYS be careful with buried object such as a underground wiring.

Touching live wiring or electric cable with this tool may result in electric shock.

Confirm before use whether hidden objects are present, such as electric cables within the wall, floor or ceiling.

23. Definitions for symbols used on this tool

V.....volts

Hz......hertz

A.....amperes

n。……no load speed

W......watt

回......Class II Construction

---/min ......revolutions per minute

tiv......Alternating current

To ensure safer operation of this power tool, metabo HPT has adopted a double insulation design. “Double insulation” means that two physically separated insulation systems have been used to insulate the electrically conductive materials connected to the power supply from the outer frame handled by the operator. Therefore, either the symbol “☐” or the words “Double insulation” appear on the power tool or on the nameplate.

Although this system has no external grounding, you must still follow the normal electrical safety precautions given in this Instruction Manual, including not using the power tool in wet environments.

To keep the double insulation system effective, follow these precautions:

○ Only metabo HPT AUTHORIZED SERVICE CENTER should disassemble or assemble this power tool, and only genuine metabo HPT replacement parts should be installed.

○ Clean the exterior of the power tool only with a soft cloth moistened with soapy water, and dry thoroughly.

Never use solvents, gasoline or thinners on plastic components; otherwise the plastic may dissolve.

SAVE THESE INSTRUCTIONS

AND

MAKE THEM AVAILABLE TO OTHER USERS

AND

OWNERS OF THIS TOOL!

FUNCTIONAL DESCRIPTION

NOTE

The information contained in this Instruction Manual is designed to assist you in the safe operation and maintenance of the power tool.

NEVER operate, or attempt any maintenance on the tool unless you have first read and understood all safety instructions contained in this manual.

Some illustrations in this Instruction Manual may show details or attachments that differ from those on your own power tool.

NAME OF PARTS

METABO DH 40MC - NAME OF PARTS - 1

text_image Drill bit Stopper Front cap Grip Side handle Housing Tail cover Set screw (Under the Tail cover) Brush cap (Inside the Tail cover) Nameplate Handle Switch trigger Selector lever

Fig. 1

SPECIFICATIONS

Motor Single-Phase, Series Commutator Motor.

Power Source Single-Phase, 120 V 60 Hz

Current 10 A

Capacity Drill Bit: 1-9/16" (40 mm)

No-Load Speed 620 /min

Full-load Blow 2,800 /min

Weight 15.6 lbs (7.1 kg)

Core Bit: 4-1/8" (105 mm)

ASSEMBLY AND OPERATION

APPLICATIONS

Rotation and hammering function

○ Drilling anchor holes
○ Drilling holes in concrete
Hammering function only
○ Crushing concrete, chipping, digging, and squaring
(Some applications need optional accessories)

PRIOR TO OPERATION

  1. Power source

Ensure that the power source to be utilized conforms to the power source requirements specified on the product nameplate.

  1. Power switch

Ensure that the switch is in the OFF position. If the plug is connected to a receptacle while the switch is in the ON position, the power tool will start operating immediately and can cause serious injury.

  1. Extension cord

When the work area is far away from the power source, use an extension cord of sufficient thickness and rated capacity. The extension cord should be kept as short as practicable.

  1. Confirming condition of the environment:
    Confirm that the work site is placed under appropriate conditions conforming to prescribed precautions.
  2. How to install tool

CAUTION

For tools such as a drill bit and a bull point, use only metabo HPT genuine parts.

(1) Clean, then smear the tool shank with the grease provided in the green tube.
(2) To attach the tool (SDS max shank), insert it into the hole until it contacts the innermost end of the hole as illustrated in Fig. 2.

Turn the tool while gently pressing it in, and the groove of the tool will catch, allowing the tool to enter more deeply until it is inserted all the way.

Grip

Tool Tool shank

WARNING

Damaged cord must be replaced or repaired.

  1. Check the receptacle

If the receptacle only loosely accepts the plug, the receptacle must be repaired. Contact a licensed electrician to make appropriate repairs.

If such a fautly receptacle is used, it may cause overheating, resulting in a serious hazard.

Fig. 2

(3) Pull the tool to make sure it is locked completely.

(4) To remove the tool, fully pull the grip in the direction of the arrow and pull out the tool (Fig. 3).

METABO DH 40MC - WARNING - 1

text_image ② Pull the tool out ① Pull the grip back

Fig. 3

HOW TO USE

  1. How to drill holes (Fig. 4)

(1) Pull the switch trigger after applying the drill bit tip to the drilling position.
(2) It is unnecessary to forcibly press the Rotary Hammer main body. It is sufficient to slightly press the rotary hammer to an extent that clips are freely discharged.

METABO DH 40MC - HOW TO USE - 1

natural_image Line drawing of a hand using a drill bit with a screwdriver (no text or symbols)

Fig. 4

CAUTION

Although this machine is equipped with a slip clutch, if the drill bit becomes bound in concrete or other material, the resultant stoppage of the drill bit could cause the machine body to turn in reaction. Ensure that the main handle and side handle are gripped firmly during operation.

  1. How to chisel or demolish (Fig. 5)

By applying the tool tip to the chiseling or demolishing position, operate the rotary hammer by utilizing its own weight. Forcible pressing or thrusting is unnecessary.

METABO DH 40MC - CAUTION - 1

natural_image Line drawing of a hand using a drill bit into a machine (no text or symbols)

Fig. 5

  1. When drilling at "rotation + hammering"

CAUTION

If you switch the selector lever during motor rotation, the tool can start to rotate abruptly, resulting in unexpected accidents. Be sure to switch the selector lever when the motor is at a complete stop.

(1) Switching to "rotation + hammering"

(a) Turn the selector lever.
(b) Align ▲ of the selector lever and ⚪ of the crank cover as illustrated in Fig. 6.

METABO DH 40MC - CAUTION - 1

natural_image Technical diagram of a mechanical component with no visible text or symbols

Selector lever
Fig. 6

NOTE

Turn the selector lever to check if it is completely locked and make sure that it does not turn.

  1. When crushing and chipping at "hammering":

CAUTION

○ If the selector lever is switched during motor rotation, the tool can start to rotate abruptly, resulting in unexpected accidents. Make sure to switch the selector lever when the motor is at a complete stop.
If the bull point or cold chisel is used at position of "rotation + hammering", the tool can start to rotate, resulting in unexpected accidents. Make sure that they are used at the positon of "hammering".

(1) Switching to "hammering"

(a) Turn the selector lever.
(b) Align ▲ of the selector lever and ⬆ of the crank cover as illustrated in Fig. 7.

METABO DH 40MC - CAUTION - 1

text_image T Selector lever

Fig. 7

NOTE

Turn the selector lever to check if it is completely locked and make sure that it does not turn.

(2) When fi xing working positions of tools such as cold chisel, etc.,

(a) Turn the selector lever. Align ▲ of the selector lever andf the crank cover as illustrated in Fig. 8.

METABO DH 40MC - NOTE - 1

text_image Selector lever

Fig. 8

(b) Turn the Grip or the Tool as illustrated in Fig. 9 and fix the tool to the desired working direction.

METABO DH 40MC - NOTE - 2

text_image Tool Grip

Fig. 9

(c) Switch the selector lever to "hammering" according to the procedures mentioned in the above item (1) and secure the position of the tool.

  1. Install the stopper (Fig. 10)

(1) Loosen the wing bolt, and insert the stopper into the mounting hole on the side handle.
(2) Adjust the stopper position according to the depth of the hole and tighten the wing bolt securely.

METABO DH 40MC - NOTE - 3

text_image Stopper Mounting hole Wing bolt

Fig. 10

  1. Warming up (Fig. 11)

The grease lubrication system in this unit may require warming up in cold regions.

Position the end of the bit so makes contact with the concrete, turn on the switch and perform the warming up operation. Make sure that a hitting sound is produced and then use the unit.

METABO DH 40MC - NOTE - 4

natural_image Line drawing of a hand operating a mechanical tool with a pointed tip, no text or symbols present

Fig. 11

CAUTION

When the warming up operation is performed, hold the side handle and the main body securely with both hands to maintain a secure grip and be careful not to twist your body by the jammed drill bit.

  1. How to use the drill bit (taper shank) and the taper shank adaptor.

(1) Install drill bit with taper shank in the taper shank adaptor. (Fig. 12)

METABO DH 40MC - CAUTION - 1

text_image Taper shank adaptor Drill bit (Taper shank)

Fig. 12

(2) Turn the power on and drill a base hole.
(3) After cleaning out dust with a syringe, attach the plug to the anchor tip and drive in the anchor with a manual hammer.
(4) To remove the drill bit with taper shank, insert a cotter into the slot of the taper shank adaptor, place supports under the Rotary Hammer and tap the cotter with a manual hammer. (Fig. 13)

METABO DH 40MC - CAUTION - 2

text_image Cotter Taper shank adaptor Support

Fig. 13

USING DRILL CHUCK, CHUCK ADAPTOR

Note that this machine can be used at "rotation only" if separately sold parts such as drill chuck and chuck adaptor are attached. Use it with the selector lever positioned at "rotation + hammering".

WARNING

During operation, be sure to grip the handle and the side handle fi rmly to prevent your body from swaying.

(1) Switching to "rotation + hammering" For switching to "rotation + hammering", follow the same procedures mentioned in [3. When drilling at "rotation + hammering"] in Page 8.
(2) Attaching chuck adaptor to drill chuck (Fig. 14)
(a) Attach the chuck adaptor to the drill chuck.
(b) The SDS max shank of the chuck adaptor is equivalent to the drill bit. Therefore, follow the same procedure as [6. How to install tool] in Page 7 for attaching and detaching.

METABO DH 40MC - WARNING - 1

text_image SDS max shank Drill chuck Chuck adaptor Grip

Fig. 14

(3) Drilling
(a) Even if you apply more-than-required pressure to the machine body, drilling can never be performed as quickly as you expect. Applying more force or pressure to the machine body than what is needed, on the contrary, damages the drill tip, resulting in the declined working efficiency and shortened life of this machine.
(b) A drill can snap sometimes when drilling is almost fi nished. It is important to relax your thrusting pressure when drilling is nearing the end.

HOW TO USE THE CORE BIT

When boring penetrating large hole use the core bit. At that time use with the center pin and the core bit shank provided as optional accessories.

1. Mounting

CAUTION

Be sure to turn power OFF and disconnect the plug from the receptacle.

(1) Mount the core bit to the core bit shank. (Fig. 15) Lubricate the thread of the core bit shank to facilitate disassembly.

METABO DH 40MC - CAUTION - 1

text_image Core bit Core bit shank

Fig. 15

(2) Mount the core bit shank to the Rotary Hammer. (Fig. 16)

METABO DH 40MC - CAUTION - 2

natural_image Illustration of hands using a tool to lift a cylindrical component, showing rotational motion (no text or symbols)

Fig. 16

(3) Insert the center pin into the guide plate until it stops.
(4) Engage the guide plate with the core bit, and turn the guide plate to left or right so that it does not fall even if it faces downward. (Fig. 17)

METABO DH 40MC - CAUTION - 3

text_image Center pin Guide plate Core bit Core bit tip

Fig. 17

  1. How to bore (Fig. 18)

(1) Connect the plug to the receptacle.
(2) A spring is installed in the center pin. Push it lightly to the wall or the floor straight. Connect all over the surface of the core bit tip and start operating.
(3) When boring about 3/16" (5 mm) in depth the position of the hole will establish. Bore after that removing the center pin and the guide plate from core bit.
(4) Application of excessive force will not only expedite the work, but will deteriorate the tip edge of the drill bit, resulting in reduced service life of the rotary hammer.

METABO DH 40MC - CAUTION - 4

natural_image Line drawing of a hand using a drill bit with a drill bit being inserted (no text or symbols)

Fig. 18

CAUTION

When removing the center pin and the guide plate, turn OFF the switch and disconnect the plug from the receptacle.

  1. Dismounting (Fig. 19)

Remove the core bit shank from the rotary hammer and strike the head of the core bit shank strongly two or three times with a manual hammer holding the core bit, then the thread becomes loose and the core bit can be removed.

METABO DH 40MC - CAUTION - 1

text_image Core bit shank

Fig. 19

MAINTENANCE AND INSPECTION

WARNING

Be sure to switch power OFF and disconnect the plug from the receptacle during maintenance and inspection.

  1. Inspecting the tool bits

Since use of a dull tool will cause motor malfunctioning and degraded efficiency, replace the tool bit with a new one or resharpening without delay when abrasion is noted.

  1. Inspecting the screws

Regularly inspect all screws and ensure that they are properly tightened. Should any of the screws be loose, retighten them immediately.

WARNING

Using this Rotary Hammer with loosen screws is extremely dangerous.

  1. Maintenance of the motor

The motor unit is the very “heart” of the power tool. Exercise due care to ensure the motor does not become damaged and/or wet with oil or water.

  1. Inspecting the carbon brushes: (Fig. 20)

The motor employs carbon brushes which are consumable parts. When they become worn to or near "wear limit", it could result in motor trouble.

When an auto-stop carbon brush is equipped, the motor will stop automatically. At that time, replace both carbon brushes with new ones which have the same carbon brush Nos. shown in the figure.

In addition, always keep carbon brushes clean and ensure that they slide freely within the brush holders.

CAUTION

Using this Rotary Hammer with a carbon brush which is worn in excess of the wear limit will damage the motor.

METABO DH 40MC - CAUTION - 1

text_image Wear limit No. of carbon brush 0.67" (17 mm) No.43 : 0.24"(6 mm) No.73 : 0.28"(7 mm)

Fig. 20

○ Replacing carbon brushes:

(For parts name, refer to Fig. 1)

Loosen the two set screws and remove the tail cover. Remove the brush caps and carbon brushes.

After replacing the carbon brushes, tighten the brush caps securely and to install the tail cover with securely tightening two set screws.

  1. Grease replacement

This Rotary Hammer is of full air-tight construction to protect against dust and to prevent lubricant leakage.

Therefore, this Rotary Hammer can be used without lubrication for long periods. Replace the grease as described below.

○ Grease Replacement Period

After purchase, replace grease after every 6 months of usage. Ask for grease replacement at the nearest authorized Service Center.

  1. Service and repairs

All quality power tools will eventually require servicing or replacement of parts because of wear from normal use. To assure that only authorized replacement parts will be used, all service and repairs must be performed by a metabo HPT AUTHORIZED SERVICE CENTER, ONLY.

  1. Service parts list

CAUTION

Repair, modification and inspection of metabo HPT Power Tools must be carried out by a metabo HPT Authorized Service Center.

This Parts List will be helpful if presented with the tool to the metabo HPT Authorized Service Center when requesting repair or other maintenance.

In the operation and maintenance of power tools, the safety regulations and standards prescribed in each country must be observed.

MODIFICATIONS

metabo HPT Power Tools are constantly being improved and modified to incorporate the latest technological advancements.

Accordingly, some parts may be changed without prior notice.

ACCESSORIES

WARNING

ALWAYS use Only authorized metabo HPT replacement parts and accessories. Never use replacement parts or accessories which are not intended for use with this tool. Contact metabo HPT if you are not sure whether it is safe to use a particular replacement part or accessory with your tool.

The use of any other attachment or accessory can be dangerous and could cause injury or mechanical damage.

NOTE

Accessories are subject to change without any obligation on the part of the metabo HPT.

STANDARD ACCESSORIES

(1) Case (Molded plastic) (Code No. 371122) ........1
(2) Side Handle (Code No. 330209) ........1
(3) Stopper (Code No. 971786) ........1
(4) Hammer Grease A (Code No. 981840) ........1

OPTIONAL ACCESSORIES.....sold separately

For accessories in detail please call metabo HPT AT 1-800-59-TOOLS1. Through-hole drilling (Rotation + Hammering)

METABO DH 40MC - NOTE - 1
(1) Drill bit (SDS-max shank)

External dia. Overall length Code No.
5/8"(16 mm)13-3/8"(340 mm)313448
21-1/4"(540 mm)313456
3/4"(19 mm)13-3/8"(340 mm)313449
21-1/4"(540 mm)313457
7/8"(22 mm)12-5/8"(320 mm)313450
20-15/32"(520 mm)313458
1"(25 mm)12-5/8"(320 mm)313451
20-15/32"(520 mm)313459
1-1/8"(28 mm)14-9/16"(370 mm)313452
22-7/16"(570 mm)313460
External dia. Overall length Code No.
1-1/4”(32 mm)14-9/16"(370 mm)313453
22-7/16"(570 mm)313461
1-1/2”(38 mm)14-9/16"(370 mm)313454
22-7/16"(570 mm)313462
1-9/16”(40 mm)22-7/16"(570 mm)313463

2. Anchor hole drilling (Rotation + Hammering)

Adaptor for SDS-plus shank bit

METABO DH 40MC - Anchor hole drilling (Rotation + Hammering) - 1

(1) Drill Bit (SDS-plus shank)

(2) Adaptor for SDS-plus shank bit (SDS max shank) Code No. 313465

3. Large-dia. hole boring (Rotation + Hammering)

METABO DH 40MC - Large-dia. hole boring (Rotation + Hammering) - 1

natural_image Pure mechanical component diagrams without any text, numbers, or symbols

(Guide plate)

External dia. of core bitCode No.
2" (50 mm)950475
4-1/8" (105 mm)955169

(1) Center pin

Code No.
955165

(2) Core bit

External dia. Code No.
2" (50 mm)985380
4-1/8" (105 mm)955159

(3) Core bit shank (SDS max shank)

Code No.
313467

Include Guide Plate

  1. Drilling materials holes....For drilling metals and wooden 8. Asphalt cutting (Hammering)

METABO DH 40MC - Large-dia. hole boring (Rotation + Hammering) - 2

natural_image Technical line drawing of a mechanical component with two views: one showing a threaded shaft and the other showing a threaded screw (no text or symbols)

(1) 13mm drill chuck (13VLD-D)

Code No. 321813

METABO DH 40MC - Large-dia. hole boring (Rotation + Hammering) - 3

(2) Chuck adaptor (SDS max shank)

Code No. 313468

METABO DH 40MC - Large-dia. hole boring (Rotation + Hammering) - 4

(3) Chuck wrench

Code No. 930515

  1. Bolt plaching operation with Chemical Anchor (Rotation + Hammering)

METABO DH 40MC - Large-dia. hole boring (Rotation + Hammering) - 5

(Standard socket on the market)

+

METABO DH 40MC - Large-dia. hole boring (Rotation + Hammering) - 6

(1) Chemical Anchor Adaptor (SDS max shank)

Square dimensions of the side of the socket installationCode No.
1/2" (12.7 mm) 313469
3/4" (19.0 mm) 313470
  1. Crushing (Hammering)

METABO DH 40MC - Large-dia. hole boring (Rotation + Hammering) - 7

(1) Bull point

Overall length Code No.
11" (280 mm)313471
15-3/4" (400 mm)313472
  1. Groove digging and edging (Hammering)

METABO DH 40MC - Large-dia. hole boring (Rotation + Hammering) - 8

(1) Cold chisel

Overall length Code No.
11" (280 mm)313473
15-3/4" (400 mm)313474

Asphalt cutting (Hammering)

METABO DH 40MC - Large-dia. hole boring (Rotation + Hammering) - 9

(1) Cutter

Overall lengthWidthCode No.
15-3/4" (400 mm)1-31/32" (50 mm)313475
  1. Digging

(1) Scoop

Code No. 313476

METABO DH 40MC - Large-dia. hole boring (Rotation + Hammering) - 10

  1. Surface Roughing (Hammering)

METABO DH 40MC - Large-dia. hole boring (Rotation + Hammering) - 11

natural_image Technical line drawing of a mechanical component with two views: one showing a hexagonal nut-like structure and the other a tapered tool (no text or symbols)

(1) Bushing Tool

Code No. 313477

(2) Shank

Overall lengthCode No.
8-21/32" (220 mm)313479
  1. Tamping (Hammering)

METABO DH 40MC - Large-dia. hole boring (Rotation + Hammering) - 12

natural_image Technical drawing of a mechanical component with a flanged shaft and circular housing (no text or symbols)

(1) Rammer

Code No. 313478

(2) Shank

Overall lengthCode No.
8-21/32" (220 mm)313479
  1. Syringe (for chip removal)

Code No. 320859

METABO DH 40MC - Large-dia. hole boring (Rotation + Hammering) - 13

  1. Hammer grease A

1.1 lbs (500 g) (in a can) Code No. 980927

0.15 lbs (70 g) (in a tube) Code No. 308471

0.07 lbs (30 g) (in a tube) Code No. 981840

NOTE

Specifications are subject to change without any obligation on the part of the metabo HPT.

INFORMATIONS IMPORTANTES DE SÉCURITÉ

natural_image Line drawing of a hand using a drill bit with a screwdriver (no text or symbols)

Fig. 4

PRECAUTION

natural_image Line drawing of a hand using a drill bit into a machine (no text or symbols)

Fig. 5

natural_image Line drawing of a hand using a drill bit into a machine (no text or symbols)

Fig. 11

PRECAUTION

natural_image Illustration of hands using a tool to lift a cylindrical component, showing rotational motion (no text or symbols)

Fig. 16

natural_image Line drawing of a hand using a drill bit with a threaded drill bit (no text or symbols)

Fig. 18

PRECAUTION

natural_image Illustration of four different types of screw or tool packages: gear, cylindrical, threaded, and threaded (no text or symbols)

(Plaque de guidage)

  1. Broyage (Percussion)

METABO DH 40MC - PRECAUTION - 1

(1) Point de broyage

Longueur totaleNo. de code
11" (280 mm)313471
15-3/4" (400 mm)313472
  1. Puisage (Percussion)

(1) Scoop No. de code 313476

METABO DH 40MC - PRECAUTION - 2

natural_image Technical line drawing of a mechanical component with two views: one showing a hexagonal nut-like structure and the other a tapered tool (no text or symbols)

(1) Boucharde No. de code 313477

(2) Queue Longueur totale No. de code 8-21/32" (220 mm) 313479

natural_image Technical line drawing of a mechanical component with a flanged shaft and circular housing (no text or symbols)

(1) Bourroir No. de code 313478

(2) Shank Longueur totale No. de code 8-21/32" (220 mm) 313479

natural_image Line drawing of a hand using a drill bit with a spiral drill (no text or symbols)

Fig. 4

PRECAUCIÓN

natural_image Line drawing of a hand using a drill bit on a workpiece (no text or symbols)

Fig. 5

natural_image Technical diagram of a mechanical component with no visible text or symbols

Palanaca selectora
Fig. 6

NOTA

text_image Palanaca selectora

Fig. 8

natural_image Line drawing of a hand using a drill bit on a workpiece (no text or symbols)

Fig. 11

PRECAUCIÓN

natural_image Illustration of hands using a tool to lift a cylindrical component, showing rotational motion (no text or symbols)

Fig. 16

natural_image Line drawing of a hand using a drill bit with a threaded drill bit (no text or symbols)

Fig. 18

PRECAUCIÓN

natural_image Illustration of four different types of screw or screw components: gear, pin, threaded screw, and threaded shaft (no text or symbols)

(Placa guía)

natural_image Line drawing of a quill pen in an inkwell (no text or symbols)

METABO DH 40MC - PRECAUCIÓN - 1

text_image Exploded view diagram of a mechanical assembly with numbered parts for identification
ITEM NO.PART NAME Q'TY
1 FRONT CAP 1
2 STOPPER RING 1
3 RETAINER WASHER 1
4 RETAINER DAMPER (A) 1
5 SIDE HANDLE 1
6 WING BOLT 1
7 ROLL PIN D2×8 1
8 MOUNT 1
9 NUT M6 1
10 HANDLE BOLT 1
11 GRIP 1
12 BIT LOCK HOLDER 1
13 THRUST PLATE 1
14 RETAINER SPRING 1
15 SPRING HOLDER (A) 1
16 BAND1
17 RETAINING RING D551
18 BALL BEARING 6907DDU1
19 BEARING WASHER1
20 OIL SEAL1
21 HEX. SOCKET HD. BOLT (W/FLANGE) M6×254
22 CYLINDER CASE1
23 O-RING (1AS-60)1
24 RETAINER DAMPER (B) 1
25 DAMPER SLEEVE1
26 RETAINER DAMPER WASHER1
27 BIT LOCK2
28 RETAINER SLEEVE1
29 O-RING (C)1
30 SECOND HAMMER1
31 DAMPER WASHER 1
32 DAMPER1
33 DAMPER HOLDER1
34 STRIKER1
35 O-RING1
36 CYLINDER1
37 SPRING HOLDER (B) 1
38 LOCK SPRING1
39 LOCK SLEEVE1
40 CLUTCH SPRING1
41 CLUTCH1
42 SLIDER1
43 BEVEL GEAR1
44 THRUST WASHER1
45 O-RING1
46 PISTON PIN 1
47 PISTON 1
48 CONNECTING ROD1
49 FAN GUIDE1
50 HEX. HD. TAPPING SCREW D5×552
51 STATOR HOLDER2
52 RUBBER BUSH 2
53 BRUSH TERMINAL2
54 STATOR ASS'Y 120V1
55 HOUSING ASS'Y1
56 BRUSH CAP2
57 CARBON BRUSH (1 PAIR)1
58 BRUSH HOLDER2
59 HEX. SOCKET SET SCREW M5×82
60 WASHER (A)1
61 BALL BEARING 1
62 BEARING HOLDER1
63 DUST SEAL1
64 TAIL COVER1
65 TAPPING SCREW (W/FLANGE) D5×204
67 PILLAR TERMINAL1
68 CONNECTOR 500921
69 NAME PLATE1
ITEM NO.PART NAME Q'TY
70CORD1
71CORD ARMOR D8.21
72BALL BEARING 6201DDCMPS2L1
73DUST WASHER (B) 1
74ARMATURE ASS'Y 120V1
75HEX. SOCKET HD. BOLT (W/FLANGE) M5×162
76HANDLE1
77TRIGGER1
78SWITCH1
79HANDLE COVER1
80TAPPING SCREW (W/FLANGE) D4×252
81TERMINAL M4.01
82INTERNAL WIRE1
83CORD CLIP1
84TAPPING SCREW (W/FLANGE) D4×162
85CRANK SHAFT1
86FEATHER KEY 3×3×81
87RETAINING RING FOR D40 HOLE1
88BALL BEARING 6203DDCMPS2L1
89O-RING(S-40)1
90OIL SEAL (B)1
91CRANK CASE ASS'Y1
92SEAL LOCK HEX. SOCKET HD. BOLT M6×454
93SLIP CLUTCH ASS'Y1
94BEVEL PINION1
95FEATHER KEY 3×3×81
96COLLAR1
97OIL SEAL (A)1
98BALL BEARING 6002DDCMPS2L1
99WASHER1
100WASHER (A)1
101SECOND GEAR1
102GEAR HOLDER1
103SPRING (C) 10
104NEEDLE10
105SPACER1
106BALL BEARING 629VV1
107BEARING WASHER (C)1
108GEAR COVER 1
109SEAL LOCK HEX. SOCKET HD. BOLT M6×202
110HEX. SOCKET HD. BOLT (W/FLANGE) M54
111CRANK COVER1
112CHANGE LEVER1
113LEVER SPRING1
114STEEL BALL D4.761
115O-RING (S-18) 1
116LEVER SHAFT HOLDER1
117CYLINDER O-RING1
118RETAINING RING FOR D20 SHAFT1
119CHANGE PLATE1
120FELT PACKING (A)1
121CAP SCREW1
122VALVE1
123FIRST GEAR1
124NEEDLE BEARING1
125SEAL PACKING1
126HOOD1
127HEX. SOCKET HD. BOLT (W/FLANGE) M5×121
501CASE1
502GREASE (A) FOR HAMMER.HAMMER DRILL (30G)1
503STOPPER ROD 1

WARNING:

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

● Lead from lead-based paints,
● Crystalline silica from bricks and cement and other masonry products, and
● Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

AVERTISSEMENT:

Minato-ku, Tokyo 108-6020, Japan

Distributed by

Koki Holdings America Ltd.

1111 Broadway Ave, Braselton, Georgia, 30517

Koki Holdings America Ltd. Canadian Branch

3405 American Drive, Units 9-10,

Mississauga, ON, L4V 1T6

806

Code No. C99719561 F

Printed in China

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Product information

Brand : METABO

Model : DH 40MC

Category : Drill