DEWALT DW745 - Saw

DW745 - Saw DEWALT - Free user manual and instructions

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USER MANUAL DW745 DEWALT

English (original instructions) 32

natural_image Technical line drawing of a mechanical assembly with labeled components (no readable text or symbols)

Figure 18
DEWALT DW745 - 1

natural_image Technical line drawing of a sewing machine (no text or symbols visible)

Figure 19
DEWALT DW745 - 2

text_image yy xx

Figure 20
DEWALT DW745 - 3

text_image Figure 20 WW VV

BORDSAV

DW745

Tillykke!

k. Combined elevating and bevel control wheel

I. Bevel lock lever

m. Ripping position lock lever

n. Blade wrench storage

o. Push stick

p. Dust extraction adapter

q. Foot

r. Fence slot

s. Mitre fence

TILSIGTET BRUG

You have chosen a DEWALT tool. Years of experience, thorough product development and innovation make DEWALT one of the most reliable partners for professional power tool users.

Technical Data

DW745-QS/GB DW745-LX
Voltage V 230 115
Type 4 4
Motor power (input) W 1850 1700
Motor power (output) W 970 820
No load speed min-13800 4800
Blade diameter mm 250 250
Blade bore mm3030
Blade body thicknessmm2.22.2
Riving knife thicknessmm2.32.3
Depth of cut at 90°mm7777
Depth of cut at 45°mm5555
Ripping capacitymm 610 610
Overall dimensionscm570 x 700 x 466570 x 700 x 466
Weightkg2222
L_PA (sound pressure)dB(A) 9696
K_PA (sound pressure uncertainty)dB(A)3 3
L_WA (sound power)dB(A)109 109
K_WA (sound power uncertainty)dB(A)3 3

Fuses:

Europe230 V tools10 Amperes, mains
U.K. & Ireland230 V tools3 Amperes, in plugs

NOTE: Switching activity may produce short-term voltage changes or fluctuations. Under unfavourable conditions in public low-voltage supply systems impairment of other appliances might appear. Disturbances will not occur if the impedance is less than 0.25 Ohms. Sockets used for these power tools shall be fused with 16 Amperes cut-out with an inert characteristic.

Definitions: Safety Guidelines

The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.

DEWALT DW745 - Definitions: Safety Guidelines - 1

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

DEWALT DW745 - Definitions: Safety Guidelines - 2

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

DEWALT DW745 - Definitions: Safety Guidelines - 3

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage.

DEWALT DW745 - Definitions: Safety Guidelines - 4

Denotes risk of electric shock.

DEWALT DW745 - Definitions: Safety Guidelines - 5

Denotes risk of fire.

EC-Declaration of Conformity

MACHINERY DIRECTIVE

DEWALT DW745 - MACHINERY DIRECTIVE - 1

DW745

DEWALT declares that these products described under Technical Data are in compliance with: 2006/42/EC, EN 61029-1, EN 61029-2-1.

These products also comply with Directive 2004/108/EC and 2011/65/EU. For more information, please contact DEWALT at the following address or refer to the back of the manual.

The undersigned is responsible for compilation of the technical file and makes this declaration on behalf of DEWALT.

DEWALT DW745 - DW745 - 1

Horst Grossmann

Vice President Engineering and Product Development

NG! When using electric tools, basic safety precautions should always be followed to reduce the risk of fire, electric shock and personal injury including the following.

Read all these instructions before attempting to operate this product and save these instructions.

SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE

General Safety Rules

  1. Keep work area clear.

Cluttered areas and benches invite injuries.

  1. Consider work area environment.

Do not expose the tool to rain. Do not use the tool in damp or wet conditions. Keep the work area well lit (250 - 300 Lux). Do not use the tool where there is a risk of causing fire or explosion, e.g., in the presence of flammable liquids and gases.

  1. Guard against electric shock.

Avoid body contact with earthed surfaces (e.g., pipes, radiators, cookers and refrigerators). When using the tool under extreme conditions (e.g., high humidity, when metal swarf is being produced, etc.), electric safety can be improved by inserting an isolating transformer or a (FI) earth-leakage circuit-breaker.

  1. Keep other persons away.

Do not let persons, especially children, not involved in the work, touch the tool or the extension cord and keep them away from the work area.

  1. Store idle tools.

When not in use, tools must be stored in a dry place and locked up securely, out of reach of children.

  1. Do not force the tool.

It will do the job better and safer at the rate to which it was intended.

  1. Use the right tool.

Do not force small tools to do the job of a heavy duty tool. Do not use tools for purposes not intended; for example do not use circular saws to cut tree limbs or logs.

  1. Dress properly.

Do not wear loose clothing or jewellery, as these can be caught in moving parts. Non-skid footwear is recommended when working outdoors. Wear protective hair covering to contain long hair.

  1. Use protective equipment.

Always use safety glasses. Use a face or dust mask if working operations create dust or flying particles. If these particles might be considerably hot, also wear a heat-resistant apron. Wear ear protection at all times. Wear a safety helmet at all times.

  1. Connect dust extraction equipment.

If devices are provided for the connection of dust extraction and collecting equipment, ensure these are connected and properly used.

  1. Do not abuse the cord.

Never yank the cord to disconnect it from the socket. Keep the cord away from heat, oil and sharp edges. Never carry the tool by its cord.

ENGLISH

12. Secure work.

Where possible use clamps or a vice to hold the work. It is safer than using your hand and it frees both hands to operate the tool.

13. Do not overreach.

Keep proper footing and balance at all times.

14. Maintain tools with care.

Keep cutting tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories. Inspect tools periodically and if damaged have them repaired by an authorised service facility. Keep handles and switches dry, clean and free from oil and grease.

15. Disconnect tools.

When not in use, before servicing and when changing accessories such as blades, bits and cutters, disconnect tools from the power supply.

16. Remove adjusting keys and wrenches.

Form the habit of checking to see that adjusting keys and wrenches are removed from the tool before operating the tool.

17. Avoid unintentional starting.

Be sure that the tool is in the "off" position before plugging in.

18. Use outdoor extension leads.

Before use, inspect the extension cable and replace if damaged. When the tool is used outdoors, use only extension cords intended for outdoor use and marked accordingly.

19. Stay alert.

Watch what you are doing. Use common sense. Do not operate the tool when you are tired or under the influence of drugs or alcohol.

20. Check for damaged parts.

Before use, carefully check the tool and mains cable to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorised service centre unless otherwise indicated in this instruction manual. Have defective switches replaced by an authorised service centre. Do not use the tool if the switch does not turn it on and off. Never attempt any repairs yourself.

DEWALT DW745 - Check for damaged parts. - 1

WARNING! The use of any accessory or attachment or performance of any operation with this tool other than those recommended in this instruction manual may present a risk of personal injury.

21. Have your tool repaired by a qualified person.

This electric tool complies relevant safety rules. Repairs should only be carried out by qualified persons using original spare parts; otherwise this may result in considerable danger to the user.

Additional Safety Rules for Saw Benches

  • Do not use saw blades with a body thickness greater or a width of tooth smaller than the thickness of the riving knife.
  • Make sure that the blade rotates in the correct direction and that the teeth are pointing to the front of the saw bench.
  • Be sure all clamp handles are tight before starting any operation.
  • Be sure all blade and flanges are clean and the recessed sides of the collar are against the blade. Tighten the arbor nut securely.
  • Keep the saw blade sharp and properly set.
  • Make sure that the riving knife is adjusted to the correct distance from the blade - maximum 5 mm.
  • Never operate the saw without the upper and lower guards in place.
  • Do not have any part of your body in line with the blade. Personal injury may occur. Stand to either side of the blade.
  • Disconnect the saw from the mains supply before changing blades or carrying out maintenance.
  • Use a push stick to feed the workpiece at all times, and ensure that you do not place hands closer than 150 mm from the saw blade while cutting.
  • Do not attempt to operate on anything but the designated voltage.
  • Do not apply lubricants to the blade when it is running.
  • Do not reach around behind the saw blade.
    • Always keep the push stick in its store place when not in use.
  • Do not stand on top of the unit.

ENGLISH

- During transportation make sure that the upper part of the saw blade is covered, e.g. by the guard.

- Do not use the guard for handling or transportation.

DEWALT DW745 - ENGLISH - 1

WARNING: This machine is equipped with a specially configured power supply cord (type Y attachment). If the power supply cord is damaged or otherwise defective, it must only be replaced by the manufacturer or by an authorised repair agent.

- Immediately replace the table insert (throat plate) when worn or damaged.

- Check that the workpiece is properly supported. Always provide additional support for long workpieces.

- Do not exert side pressure on the saw blade.

- Never cut light alloy. The machine is not designed for this application.

- Do not use abrasive disc or diamond cutting wheels

- Rabbeting, slotting or grooving is not allowed.

- In case of an accident or machine failure, immediately switch the machine off and pull the plug. Report the failure and mark the machine in suitable form which prevents that other persons use the defective machine.

- When the saw blade is blocked due to abnormal feed force during cutting, ALWAYS switch the machine off and disconnect from power supply. Remove the workpiece and ensure that the saw blade runs free. Turn the machine on and start a new cutting operation with reduced feed force.

• Always connect the circular saw to a dust collection device when sawing wood.

- NEVER attempt to cut a stack of loose pieces of material which could cause loss of control or kickback. Support all materials securely.

SAW BLADES

- When sawing wood always connect the machine with suitable dust extractor.

- The max. allowable speed of the saw blade must always be equal to or greater than the no-load speed of the tool specified on the nameplate.

- Do not use saw blades that do not conform to the dimensions stated in the Technical Data. Do not use any spacers to make a blade fit onto the spindle. Use only the blades specified in this manual, complying with EN 847-1, if intended for wood and similar materials.

- Consider applying specially designed noise-reduction blades.

- Do not use high steel (HS) saw blades.

- Do not use deformed, cracked or damaged saw blades.

- Ensure that the chosen saw blade is suitable for the material to be cut.

- Always wear gloves for handling saw blades and rough material. Saw blades should be carried in a holder wherever practicable.

Residual risks

The following risks are inherent to the use of saws:

- injuries caused by touching the rotating parts In spite of the application of the relevant safety regulations and the implementation of safety devices, certain residual risks cannot be avoided. These are:

- Impairment of hearing.

- Risk of accidents caused by the uncovered parts of the rotating saw blade.

- Risk of injury when changing the saw blade with unprotected hands.

- Risk of squeezing fingers when opening the guards.

- Health hazards caused by breathing dust developed when sawing wood, especially oak, beech and MDF.

The following factors are of influence to noise production:

- the material to be cut

- the type of saw blade

- the feed force

- machine maintenance

The following factors are of influence to dust exposure:

worn saw blade

- dust extractor with air velocity less than 20 m/s

- workpiece not exactly guided

Markings on Tool

The following pictograms are shown on the tool:

DEWALT DW745 - Markings on Tool - 1

Read instruction manual before use

DEWALT DW745 - Markings on Tool - 2

Wear ear protection

ENGLISH

DEWALT DW745 - ENGLISH - 1

Wear eye protection

DEWALT DW745 - ENGLISH - 2

Wear respiratory protection.

DEWALT DW745 - ENGLISH - 3

Keep hands away from cutting area and the blade.

DEWALT DW745 - ENGLISH - 4

Carrying point.

DATE CODE POSITION

The Date Code, which also includes the year of manufacture, is printed into the housing.

Example:

2013 XX XX

Year of Manufacture

Package Contents

The package contains:

1 Partly assembled machine
1 Rip fence assembly
1 Mitre fence
1 Saw blade
1 Upper blade guard assembly
1 Throat plate
1 Blade wrench
1 Arbor wrench
1 Dust extraction adapter
1 Instruction manual
- Check for damage to the tool, parts or accessories which may have occurred during transport.
• Take the time to thoroughly read and understand this manual prior to operation.

Description (fi g. 1, 2)

DEWALT DW745 - Description (fi g. 1, 2) - 1

WARNING: Never modify the power tool or any part of it. Damage or personal injury could result.

a. On/off switch
b. Circuit breaker reset button
c. Hand indentation
d. Table
e. Blade

f. Riving knife
g. Upper blade guard
h. Guard dust exhaust port
i. Main dust exhaust port
j. Dust extraction adapter
k. Throat plate
I. Rip fence
m. Rip fence latch
n. Work support/narrow rip fence (shown in stored position)
o. Rip scale indicator
p. Fine adjustment knob
q. Combined elevating and bevel control wheel
r. Bevel lock lever
s. Rail lock lever

t. Blade wrench
u. Push stick
v. Adjustable rear foot
w. Mitre gauge
x. Mitre gauge slot
y. Mitre fence

INTENDED USE

Your DW745 jobsite table saw has been designed to perform the sawing operation of ripping, cross-cutting, bevelling and mitring in wood, wood products and plastics. This unit is designed for use with a 250 mm carbide tip blade.

DO NOT use under wet conditions or in the presence of flammable liquids or gases.

The DW745 jobsite table saw is a professional power tools.

DO NOT let children come into contact with the tool. Supervision is required when inexperienced operators use this tool.

- This product is not intended for use by persons (including children) suffering from diminished physical, sensory or mental abilities; lack of experience, knowledge or skills unless they are supervised by a person responsible for their safety. Children should never be left alone with this product.

Electrical Safety

The electric motor has been designed for one voltage only. Always check that the power supply corresponds to the voltage on the rating plate.

DEWALT DW745 - Electrical Safety - 1

Your DEWALT tool is double insulated in accordance with EN 61029; therefore no earth wire is required.

DEWALT DW745 - Electrical Safety - 2

NG: 115 V units have to be operated via a fail-safe isolating transformer with an earth screen between the primary and secondary winding.

If the supply cord is damaged, it must be replaced by a specially prepared cord available through the DEWALT service organisation.

Mains Plug Replacement (U.K. & Ireland Only)

If a new mains plug needs to be fitted:

• Safely dispose of the old plug.
- Connect the brown lead to the live terminal in the plug.
- Connect the blue lead to the neutral terminal.

DEWALT DW745 - Mains Plug Replacement (U.K. & Ireland Only) - 1

VG: No connection is to be made to the earth terminal.

Follow the fitting instructions supplied with good quality plugs. Recommended fuse: 13 A.

Using an Extension Cable

If an extension cable is required, use an approved 3-core extension cable suitable for the power input of this tool (see Technical Data). The minimum conductor size is 1.5 mm ^2 ; the maximum length is 30 m.

When using a cable reel, always unwind the cable completely.

ASSEMBLY AND ADJUSTMENTS

DEWALT DW745 - ASSEMBLY AND ADJUSTMENTS - 1

NG: To reduce the risk of injury, turn unit off and disconnect machine from power source before installing and removing accessories, before adjusting or changing set-ups or when making repairs. Be sure the ON/OFF switch is in the OFF position. An accidental start-up can cause injury.

Unpacking (fi g. 1, 2)

  • Remove the saw from the packaging material carefully.
  • The machine is fully assembled except for the rip fence and upper blade guard.
  • Finalise the assembly following the instructions as described below.
  • Put the push stick (u) on its place at the right-hand side of the machine (fig. 2).
  • Adjust the rear feet (v) until the table (d) is level in all directions.
    • Fully unwind the mains cable.

DEWALT DW745 - Unpacking (fi g. 1, 2) - 1

WARNING:

• Always keep the push stick in its place when not in use.
- Connect the plug to the mains outlet only just before starting the application.

Mounting the saw blade (fi g. 1–4)

DEWALT DW745 - Mounting the saw blade (fi g. 1–4) - 1

VG: Ensure the machine is

disconnected from the power source.

DEWALT DW745 - Mounting the saw blade (fi g. 1–4) - 2

WARNING: The teeth of a new blade are very sharp and can be dangerous.

WARNING: The saw blade MUST be replaced as described in this section. ONLY use saw blades as specified under Technical Data. We suggest DT4226. NEVER fit other saw blades.

  • Raise the blade arbor to its maximum by rotating the control wheel (q) clockwise (fig. 1).
  • Place the saw blade onto the spindle in the order shown in figure 3. The outer flange (z) has a 30 mm raised boss which fits inside the blade bore. Make sure the teeth point down at the front of the table.
  • Hold the spindle using the open-ended wrench and tighten the arbor nut (aa) by rotating clockwise using the arbor wrench (fig. 4).
  • To remove the blade, proceed in reverse order.

DEWALT DW745 - Mounting the saw blade (fi g. 1–4) - 3

WARNING: Always check the rip fence pointer and the riving knife after having changed the blade.

ENGLISH

Adjusting the saw blade (fi g. 1, 5)

For optimum performance, the blade must be parallel to the mitre slots. This adjustment has been made at the factory. To re-adjust:

  • Turn the saw on its side.
  • Using a 10 mm Allen key, slacken the bracket fasteners (bb) slightly (fig. 5).
  • Adjust the bracket (cc) until the blade is parallel to the mitre gauge slot (x) (fig. 1).
  • Tighten the bracket fasteners (bb) to 11 Nm (fig. 5).

Blade height adjustment (fi g. 1)

The blade can be raised and lowered by turning the combined elevating and bevel control wheel (q).

- Make sure the top three teeth of the blade are just breaking through the upper surface of the workpiece when sawing. This will ensure that the maximum number of teeth are removing material at any given time, thus giving optimum performance.

Mounting the riving knife (fi g. 1, 6)

  • Raise the blade arbor to its maximum by rotating the blade height adjustment wheel (q) clockwise (fig. 1).
  • Slacken the locking bolt (dd) a few turns using the supplied wrench (fig. 6).
  • Push and hold the bolt (dd) inwards to release the spring-loaded clamping mechanism.
  • Align the slot (ee) with the bolt (dd) and insert the riving knife until the top of the slot rests on the knob.
  • Release the bolt (dd) and tighten securely using the supplied wrench.

DEWALT DW745 - Mounting the riving knife (fi g. 1, 6) - 1

- When prop knife will be in line with the blade at the table top and at the top of the blade. Check using a straight edge in all bevel and blade height positions.

• Do not attempt knife in any other position than recommended. The distance between the riving knife and the tips of the blade teeth must be at least 2.0 mm.

  • Correct mounting and alignment of the upper blade guard (g) on the riving knife is essential to safe operation!
  • It is not allowed to fit a different riving knife to the specification delivered with a thickness of 2.3 mm.

Fixing to workbench (fi g. 2)

  • The machine frame between the feet on each side (v) is provided with two holes which allow fixing on a workbench. Use the holes diagonally.
  • To improve the handling fix the machine on a piece of plywood of min 15 mm thick.
  • When in use the plywood sheet can be clamped to the workbench. This allows easier transportation of the machine, by releasing the clamps.

Mounting the throat plate (fi g. 7)

  • Align the throat plate (k) as shown and insert the tabs of the back of the throat plate into the holes on the back of the table.
  • Press down the front of the throat plate.
  • The front of the throat plate must be flush or slightly below the table top. The rear should be flush with the table top. Adjust using the four adjustment screws (ff).
  • Turn the locking screw (see insert in fig. 7) clockwise 90^ to lock the throat plate in place.

WARNING: Never use the machine without the throat plate. Immediately replace the throat plate when worn or damaged.

Mounting the upper blade guard (fi g. 8)

- Fasten the upper blade guard (g) to the riving gned the right with the bolt (gg).

- Place the washer (hh) and wingnut (ii) onto the other end of the bolt and tighten.

Fitting the Rip Fence (fi g. 9)

This tipping can be installed in two positions on the right (Position 1 for 0mm to 51~cm [20"] ripping, and Position 2 for 10.2cm [4"] to 61~cm [24"] ripping) and one position on the left of your table saw.

  1. Unlock the rip fence latches (m).
  2. Holding the fence at an angle, align the locator pin screws (front and back) (jj) on the fence rails with the fence head slots (kk).

ENGLISH

  1. Slide the head slots onto the pins and rotate the fence down until it rests on the rails.

  2. Lock the fence in place by closing the front and back latches (m) onto the rails.

Adjusting the fence parallel to the blade (fi g. 1, 9)

The fence has been factory-set. If you need to re-adjust, proceed as follows:

  • Set the saw blade to its highest position.
  • Remove the upper blade guard (g).
  • Set the bevel angle to 0^ .
  • Unlock the rail lock lever (s).
  • Move the fence (l) until it touches the blade.
  • Check that the fence is parallel to the blade.
  • If adjustment is required, proceed as follows:
  • Using an Allen key, loosen the fence adjustment screw (jj) locating the fence to the fence rail.
  • Adjust the fence parallel to the blade.
  • Tighten the adjustment screw.
  • Lock the rail lock lever and check that the fence is parallel to the blade.
  • Be sure to replace the blade guard after the adjustment.

DEWALT DW745 - Adjusting the fence parallel to the blade (fi g. 1, 9) - 1

WARNING: If there is not enough travel in the pinion bearing assembly, take the unit to an authorized DEWALT repair agent.

Adjusting the rip scale (fi g. 10)

The rip scale reads correctly only when the fence is mounted to the right of the blade.

- Check that the rip scale indicator (o) points to zero on the scale when the fence is just touching the blade. If the indicator does not indicate exactly zero, loosen the screws (II), move the pointer to read 0 and tighten the screws.

Bevel stop and pointer adjustment (fi g. 1, 11, 12)

  • Set the saw blade to its highest position.
  • Unlock the bevel lock lever (r) by pushing it up and to the right.
  • Loosen the bevel stop screw (mm).
  • Place a set square (nn) on the table and up against the blade (e).

  • Adjust the bevel angle using the bevel lock lever (r) until the blade is flat against the square.

  • Tighten the bevel lock lever (r).
  • Turn the bevel stop cam (oo) until it firmly contacts the bearing block.
  • Check the bevel angle scale. If adjustment is required, loosen the pointer screw (pp) and set the pointer to 0°.
  • Tighten the pointer screw (pp).
  • Repeat the procedure at 45° for the 45° bevel stop, but do not adjust the pointer.
  • Tighten the bevel stop screw (mm).

Adjusting the mitre fence (fi g. 1, 13)

  • Install the mitre fence (y) in the slot to the left of the blade.
  • Loosen the lock knob (qq).
  • Place a square (nn) against the miter fence (y) and the blade (e). Refer to figure 13.
  • Check that the pointer (n) indicates 90^ on the scale. If the pointer does not indicate exactly 90^ , loosen the screw (ss), move the pointer to read 90^ and tighten the screw.

OPERATION

Instructions for Use

DEWALT DW745 - Instructions for Use - 1

WARNING: Always observe the safety instructions and applicable regulations.

DEWALT DW745 - Instructions for Use - 2

IG: To reduce the risk of injury, turn unit off and disconnect machine from power source before installing and removing accessories, before adjusting or changing set-ups or when making repairs. Be sure the ON/OFF switch is in the OFF position. An accidental start-up can cause injury.

DEWALT DW745 - Instructions for Use - 3

Ensure the machine is placed

to satisfy ergonomic conditions in terms of table height and stability. The machine site shall be chosen so that the operator has a good overview and enough free surrounding space around the machine that allow handling of the workpiece without any restrictions.

ENGLISH

• Install the appropriate WORK SUPPORT EXTENSION /NARROW RIPPING FENCE
Do not use excessively worn blades. The maximum rotation speed of the tool must not exceed that of the saw blade.
Your table saw is equipped with a work support extension to support work that extends beyond the saw table.
• Do not attempt to cut excessively. To use the narrow ripping fence in the work support
small pieces.
Do not attempt to cut excessively
position, rotate it from its stored position as shown in Figure 15, and slide the pins into the lower sets of to cut freely. Do not slots (lt) on both ends of the fence.
- Allow the blade to cut freely. Do not force. in figure 15, and slide the pins into the lower sets of slots (lt) on both ends of the fence.
- Allow the motor to reach the spread of ripping fence in the narrow ripping position, snap the pins into the upper sets before cutting.

• Make sure all lockable door and both ends of the fence. This feature clamp handles are tight. will allow 51 mm (2") of extra clearance to the blade. Refer to Figure 16.

The attention of UK users is drawn to the "woodworking machines regulations 1974" and any subsequent amendments.

NOTE: Retract the work support extension or adjust to narrow rip fence position whenever working over the table.

  • Never place either hand in the blade area when the saw is connected to the electrical power source.
  • Never use your saw for freehand cuts!
  • Do not saw warped, bowed or cupped workpieces. There must be at least one straight, smooth side to go against the rip fence or mitre fence.
  • Always support long workpieces to prevent kickback.
  • Do not remove any cut-offs from the blade area while the blade is running.

Switching on and off (fi g. 1)

  • To switch the machine on, press the green start button.
  • To switch the machine off, press the red stop button.

NOTE: Switching activity may produce short-term voltage changes or fluctuations. Under unfavourable conditions in public low-voltage supply systems impairment of other appliances might appear. Disturbances will not occur if the impedance is less than 0.262 Ohms.

Sockets used for these power tools shall be fused by a 16 Amperes cut-out with an inert characteristic.

Rip Fence Operation (fi g. 14–16)

RAIL LOCK LEVER

The rail lock lever (s) locks the fence in place preventing movement during cutting. To lock the rail lever, push it down and toward the rear of the saw. To unlock, pull it up and toward the front of the saw.

NOTE: When ripping, always lock the rail lock lever.

FINE ADJUSTMENT KNOB

The fine adjustment knob (p) allows smaller adjustments when setting the fence. Before adjusting, be sure the rail lock lever is in its up or unlocked, position.

RIP SCALE POINTER

The rip scale pointer will need to be adjusted for proper performance of the rip fence if the user switches between thick and thin kerf blades. The rip scale pointer only reads correctly for position 1 (zero to 61 cm), however for position 1 with narrow rip fence in use add 5.08 cm. See Adjusting the Rip Scale under Assembly and Adjustments.

Basic saw cuts

• Always use the riving knife.
• Always ensure that the riving knife and blade guard are correctly aligned.

Ripping (fi g. 1, 17)

WARNING: Sharp edges.

DEWALT DW745 - Ripping (fi g. 1, 17) - 1

  • Set the bevel angle to 0^ .
  • Adjust the saw blade height. The correct blade position is to have the tips of three teeth just protruding through the top surface of the wood. Adjust the height of the upper blade guard as necessary.
  • Set the parallel fence to the required distance.
  • Hold the workpiece flat on the table and against the fence. Keep the workpiece away from the blade.
  • Keep both hands away from the path of the blade.

  • Switch the machine on and allow the blade to reach full speed.

  • Slowly feed the workpiece underneath the guard, keeping it firmly pressed against the rip fence. Allow the teeth to cut, and do not force the workpiece through the blade. The blade speed should be kept constant.
  • Remember to use the push stick (u) when close to the blade.
  • After completing the cut, switch the machine off, allow the blade to stop and remove the workpiece.

DEWALT DW745 - Ripping (fi g. 1, 17) - 2

off-side of the workpiece.

• workpieces.

• A ripping small workpieces.

Bevel cuts

  • Set the required bevel angle.
  • Proceed as for ripping.

Cross-cutting (fi g. 18)

  • Remove the rip fence and install the mitre fence in the desired slot.
  • Lock the mitre fence at 0^ .
  • Set the bevel angle to 0^ .
  • Adjust the saw blade height.
  • Hold the workpiece flat on the table and against the fence. Keep the workpiece away from the blade.
  • Keep both hands away from the path of the saw blade.

- Switch the machine on and allow the saw blade to reach full speed.

- Hold the workpiece tightly against the fence and slowly move the workpiece together with the fence assembly until the workpiece comes underneath the upper blade guard. Allow the teeth to cut, and do not force the workpiece through the saw blade. The saw blade speed should be kept constant.

- After completing the cut, switch the machine off, allow the saw blade to stop and remove the workpiece.

Bevel cross-cutting

  • Set the required bevel angle.
    • Proceed as for cross-cutting.

Mitre cuts

  • Set the mitre fence to the required angle.
    • Proceed as for cross-cutting.

Compound mitre

This cut is a combination of a mitre and a bevel cut.

- Set the bevel to the angle required and proceed as for a cross-cut mitre.

ld the "free" or cut-

Support for long pieces

• Always support long pieces.

- Support long workpieces using any convenient means such as saw-horses or similar devices to keep the ends from dropping.

Dust extraction (fig. 2)

The machine is provided with a dust exhaust port at the rear of the machine (i) suitable for use with dust extraction equipment featuring 57/65 mm nozzles. Supplied with the machine is a reducer port for use of dust extraction nozzles of 34-40 mm diameter.

  • During all operations, connect a dust extraction device designed in accordance with the relevant regulations regarding dust emission.
  • Ensure that the dust extraction hose in use is suitable for the application and material being cut.
  • Be aware that man-made materials such as chipboard or MDF produce more dust particles during cutting than natural timber.

Transporting (fi g. 1)

  • Tidy the mains cable
    • Always carry the machine at the hand indentations (c).

DEWALT DW745 - Transporting (fi g. 1) - 1

WARNING: Always transport the machine with the upper blade guard fitted.

ENGLISH

MAINTENANCE

Your DEWALT power tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning.

DEWALT DW745 - MAINTENANCE - 1

WARNING: To reduce the risk of injury, turn unit off and disconnect machine from power source before installing and removing accessories, before adjusting or changing set-ups or when making repairs. Be sure the ON/OFF switch is in the OFF position. An accidental start-up can cause injury.

Rail lock adjustment (fi g. 2, 19)

The rail lock tension has been factory-set. If you need to re-adjust, proceed as follows:

  • Tum the saw on its side.
  • Lock the lock lever (s).
  • Locate the hex rod (xx) on the underside of the machine (fig. 19).

- Loosen the jam nut (yy). Tighten the hex rod until the spring on the locking system is compressed creating the desired tension on the rail lock lever. Retighten the jam nut against the hex rod.

DEWALT DW745 - Rail lock adjustment (fi g. 2, 19) - 1

Lubrication

Your power tool requires no additional lubrication.

DEWALT DW745 - Lubrication - 1

Cleaning

DEWALT DW745 - Cleaning - 1

WARNING: Blow dirt and dust out of the main housing with dry air as often as dirt is seen collecting in and around the air vents. Wear approved eye protection and approved dust mask when performing this procedure.

DEWALT DW745 - Cleaning - 2

NG: Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.

Before use, carefully inspect upper and lower guard as well as the dust extraction tube to determine that it will operate properly. Ensure that chips, dust or workpiece particles cannot lead to blockage of one of the functions.

In case workpiece fragments are jammed between saw blade and guards, disconnect the machine from the power supply and follow the instructions given in section Mounting the saw blade. Remove the jammed parts and reassemble the saw blade.

Keep the ventilation slots clear and regularly clean the housing with a soft cloth.

Regularly clean the dust collection system (fi g. 20)

  • Turn the saw on its side.
  • Remove the screws (w w) (fig. 20).
  • Remove all dust and resecure the access door (v v) using the screws (fig. 20).

Optional Accessories

DEWALT DW745 - Optional Accessories - 1

WARNING: Since accessories, other than those offered by DEWALT, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only DEWALT, recommended accessories should be used with this product.

SAW BLADES: ALWAYS USE 250 mm noise reduced saw blades 30 mm arbour holes. Blade speed rating must be at least 4000 RPM. Never use a smaller diameter blade. It will not be guarded properly.

BLADE DESCRIPTIONS
APPLICATION DIAMETER TEETH
Construction Saw Blades (fast rip)
General Purpose 250 mm 24
Fine Crosscuts 250 mm 40
Woodworking Saw Blades (provide smooth, clean cuts)
Fine crosscuts 250 mm 60

Replace top guard (part no.: 247678-02) when worn.

Consult your dealer for further information on the appropriate accessories.

Protecting the Environment

DEWALT DW745 - Protecting the Environment - 1

Separate collection. This product must not be disposed of with normal household waste.

Should you find one day that your DEWALT product needs replacement, or if it is of no further use to you, do not dispose of it with household waste. Make this product available for separate collection.

DEWALT DW745 - Protecting the Environment - 2

Separate collection of used products and packaging allows materials to be recycled and used again. Re-use of recycled materials helps prevent environmental pollution and reduces the demand for raw materials.

Local regulations may provide for separate collection of electrical products from the household, at municipal waste sites or by the retailer when you purchase a new product.

DEWALT provides a facility for the collection and recycling of DEWALT products once they have reached the end of their working life. To take advantage of this service please return your product to any authorised repair agent who will collect them on our behalf.

You can check the location of your nearest authorised repair agent by contacting your local DEWALT office at the address indicated in this manual. Alternatively, a list of authorised DEWALT repair agents and full details of our after-sales service and contacts are available on the Internet at: www.2helpU.com.

GUARANTEE

DEWALT is confident of the quality of its products and offers an outstanding guarantee for professional users of the product. This guarantee statement is in addition to and in no way prejudices your contractual rights as a professional user or your statutory rights as a private non-professional user. The guarantee is valid within the territories of the Member States of the European Union and the European Free Trade Area.

• 30 DAY NO RISK SATISFACTION GUARANTEE •

If you are not completely satisfied with the performance of your DEWALT tool, simply return it within 30 days, complete with all original components, as purchased, to the point of purchase, for a full refund or exchange. The product must have been subject to fair wear and tear and proof of purchase must be produced.

• ONE YEAR FREE SERVICE CONTRACT •

If you need maintenance or service for your DEWALT tool, in the 12 months following purchase, you are entitled to one service free of charge. It will be undertaken free of charge at an authorised DEWALT repair agent. Proof of purchase must be produced. Includes labour. Excludes accessories and spare parts unless failed under warranty.

• ONE YEAR FULL WARRANTY •

If your DEWALT product becomes defective due to faulty materials or workmanship within 12 months from the date of purchase, DEWALT guarantees to replace all defective parts free of charge or – at our discretion – replace the unit free of charge provided that:

• The product has not been misused;
- The product has been subject to fair wear and tear;
• Repairs have not been attempted by unauthorised persons;
• Proof of purchase is produced;
- The product is returned complete with all original components.

If you wish to make a claim, contact your seller or check the location of your nearest authorised DEWALT repair agent in the DEWALT catalogue or contact your DEWALT office at the address indicated in this manual. A list of authorised DEWALT repair agents and full details of our after-sales service is available on the Internet at: www.2helpU.com.

SIERRA DE MESA

DW745

¡Enhorabuena!

v. Pie trasero ajustable

w. Guía de ingletes

x. Ranura de guía de ingletes

y. Guía de ingletes

USO PREVISTO

WARNING: To reduce the risk of injury, turn unit off and disconnect machine from power source before installing and removing accessories, before adjusting or changing setups or when making repairs. Be sure the ON/OFF switch is in the OFF position. An accidental start-up can cause injury.

ESPAÑOL

WAARSCHUWING: Scherpe randen.

DEWALT DW745 - ESPAÑOL - 1

Vice President Engineering and Product Development

DEWALT, Richard-Klinger-Strasse 11, D-65510, Idstein, Germany 01.11.2013

Turvallisuusohjeet

DEWALT DW745 - Turvallisuusohjeet - 1

TUS! Käytettäessä

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N31206310/13
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Product information

Brand : DEWALT

Model : DW745

Category : Saw